YFM450FAT (1D91) U.S.A. YFM45FAT (1D92) CANADA

Transcription

1 YFM450FAT (1D91) U.S.A. YFM45FAT (1D92) ADA 1D1D9-100E1 ( 2D1D9-100E1 )

2 YFM450FAT/YFM45FAT PARTS CATALOGUE 2004 by Yamaha Motor Co., Ltd. 1st edition, July 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. A3

3 A4

4 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 6. The asterisk (*) before a reference number indicates modified items after the first edition. 7. A part with YMUS in the remarks column can be obtained from YMUS () and not from YAMAHA MOTOR CO.,LTD (JAPAN). PART DESCRIPTION Q TY EW2 U ENGINE HATCH COMP 2 YMUS U7 BAND,HOSE 1 YMUS ADDRESS: YAMAHA MOTOR CORPORATION U.S.A. PARTS & ACCESSORY DIV KATELLA AVENUE CYPRESS, CALIFORNIA U.S.A. 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. A5

5 FOREWORD 8. Applicable Serial No. Engine Serial No. Frame Serial No. 9. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code DPBSN(*) DARK PURPLISH BLUE SOLID N 0891 PDG(*) PASTEL DEEP GREEN 00K0 RTR(*) ROMANTIQUE ROUGE 00TR 10. Quantity Column Information Column No. Name Of Q ty Column Destination 1 U.S.A. 2 ADA A6

6 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code Production Code No. Country (destination) 1D U.S.A. 1D ADA Model Code Production Code No. Country (destination) (3) Model Label Affixing Location (4) Colouring Information Model Code 1D91 1D92 Colouring Type Code Colour Code Colour Name Abbreviation A 00TR ROMANTIQUE ROUGE RTR B 00K0 PASTEL DEEP GREEN PDG G 0891 DARK PURPLISH BLUE SOLID N DPBSN A 00TR ROMANTIQUE ROUGE RTR B 00K0 PASTEL DEEP GREEN PDG G 0891 DARK PURPLISH BLUE SOLID N DPBSN A7

7 CONTENTS ENGINE CYLINDER HEAD... B2 CYLINDER... B4 CRANKSHAFT & PISTON... B5 VALVE... B6 CAMSHAFT & CHAIN... B7 WATER PUMP... B8 RADIATOR & HOSE... B9 OIL PUMP... B10 INTAKE... B11 CARBURETOR... B12 EXHAUST... B14 CRANKCASE... B15 CRANKCASE COVER 1... C3 STARTER... C5 STARTER CLUTCH... C6 CLUTCH... C7 TRANSMISSION... C9 MIDDLE DRIVE GEAR... C11 SHIFT CAM & FORK... C13 SHIFT SHAFT... C14 CHASSIS FRAME... D2 FRONT FENDER... D5 REAR FENDER... D6 SIDE COVER... D7 REAR ARM... D8 DRIVE SHAFT... D9 FRONT DIFFERENTIAL... D12 REAR SUSPENSION... D15 FRONT SUSPENSION & WHEEL... E2 STEERING... E3 FUEL TANK... E4 SEAT... E5 FRONT WHEEL... E6 FRONT BRAKE CALIPER... E9 REAR WHEEL... E10 REAR BRAKE CALIPER... E12 STEERING HANDLE & CABLE... E13 FRONT MASTER CYLINDER... E14 STAND & FOOTREST... E15 REAR MASTER CYLINDER... F2 GUARD... F4 GENERATOR... F5 STARTING MOTOR... F6 METER... F7 HEADLIGHT... F8 TAILLIGHT... F9 TAILLIGHT 2... F10 HANDLE SWITCH & LEVER... F11 ELECTRICAL 1... F12 ELECTRICAL 2... F15 EMBLEM & LABEL 1... G2 EMBLEM & LABEL 2... G3 INDEX NUMERICAL INDEX... M1

8 FIG. 1 CYLINDER HEAD PART DESCRIPTION 1 5GH CYLINDER HEAD ASSY Y GUIDE, VALVE CIRCLIP BOLT, UNION GASKET BOLT, STUD GH GASKET, CYLINDER HEAD PIN, DOWEL GASKET BOLT, FLANGE BOLT, FLANGE WASHER, PLATE BOLT WU COVER, CYLINDER HEAD SIDE PIPE, BREATHER KB PLATE, BREATHER BOLT, FLANGE O-RING BOLT ND E PIPE, BREATHER (YMUS) CLIP NL COVER, CYLINDER HEAD SIDE O-RING BOLT GH 1111F 00 PLATE BOLT WASHER, LOCK 1 1 B2

9 FIG. 1 CYLINDER HEAD PART DESCRIPTION PLUG, SPARK (NGK DR8EA) 1 1 B3

10 FIG. 2 CYLINDER PART DESCRIPTION 1 5ND CYLINDER O-RING COLLAR O-RING PIN, DOWEL GH GASKET, CYLINDER SCREW, HEXAGON GASKET 1 1 B4

11 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION 1 5ND CRANKSHAFT ASSY ND W CRANK ND W CRANK GH PIN, CRANK D4.BEARING K1.WASHER, PLATE GH ROD, CONNECTING GH SEAL, CRANK KEY, WOODRUFF WASHER, PLATE BOLT O-RING BEARING ND PISTON (STD) 1 1 5ND PISTON (0.50MM O/S) 1 1 AP 5ND PISTON (1.00MM O/S) 1 1 AP 15 5ND PISTON RING SET (STD) 1 1 5ND PISTON RING SET (0.50MM O/S) 1 1 AP 5ND PISTON RING SET (1.00MM O/S) 1 1 AP 16 3LD PIN, PISTON CIRCLIP ND BALANCER ASSY BEARING BEARING 1 1 B5

12 FIG. 4 VALVE PART DESCRIPTION 1 5GH VALVE, INTAKE GH VALVE, EXHAUST Y SEAT, VALVE SPRING U SPRING, VALVE INNER UY SPRING, VALVE OUTER M SEAL, VALVE STEM Y RETAINER, VALVE SPRING J COTTER, VALVE GD ARM, VALVE ROCKER Y SHAFT, ROCKER O-RING G SCREW, VALVE ADJUSTING G NUT, LOCK 2 2 B6

13 FIG. 5 CAMSHAFT & CHAIN PART DESCRIPTION 1 5GH CAMSHAFT GH SPROCKET, CAM CHAIN PIN, DOWEL BOLT WASHER, PLATE KB PLATE, BREATHER BEARING 1 1 NIHONSEIKO BEARING CHAIN(DID SCR0409 SDH 116LE) GH GUIDE, STOPPER GH GUIDE, STOPPER G TENSIONER ASSY, CAM CHAIN G GASKET G PLUG GD GASKET, TENSIONER CASE BOLT, FLANGE BOLT WASHER, PLATE 2 2 B7

14 FIG. 6 WATER PUMP PART DESCRIPTION 1 5GH WATER PUMP ASSY CG IMPELLER SHAFT ASSY GH HOUSING, WATER PUMP BEARING (B6000) OIL SEAL H SEAL, MECHANICAL CIRCLIP GH COVER, HOUSING GH GASKET, HOUSING COVER BOLT, FLANGE BOLT, FLANGE GASKET HOSE (L300) CLIP O-RING BOLT, FLANGE BOLT, FLANGE 1 1 B8

15 FIG. 7 RADIATOR & HOSE PART DESCRIPTION 1 5GH JOINT O-RING BOLT, HEXAGON SOCKET HEAD GH PIPE O-RING BOLT GH PIPE HOSE CLAMP ASSY TV THERMOSTAT GH COVER, THERMOSTAT BOLT ND E240A 01 RADIATOR ASSY 1 1 (YMUS) 13 5ND E BLOWER ASSY 1 1 (YMUS) 14 5ND E CAP, RADIATOR 1 1 (YMUS) 15 5ND E BOLT, BLOWER HOLDING 4 4 (YMUS) 16 5ND E PLATE 4 4 (YMUS) GROMMET BOLT, FLANGE WASHER A7 COLLAR ND E PIPE (YMUS) 22 5ND E PIPE (YMUS) CLIP 4 4 (YMUS) B9

16 FIG. 8 OIL PUMP PART DESCRIPTION 1 1UY HOUSING, ROTOR GH SHAFT, PUMP Y ROTOR ASSY UY COVER, PUMP PIN, DOWEL PIN, DOWEL SCREW, FLAT HEAD GD GASKET, PUMP COVER CIRCLIP P2 WASHER, PLATE (1.0) SCREW, FLAT HEAD XK PIPE, OIL Y STRAINER, OIL SPRING, COMPRESSION HC PLUG, DRAIN O-RING GH ELEMENT ASSY, OIL CLEANER BOLT, UNION GH GEAR, PUMP DRIVE KEY, STRAIGHT WASHER, LOCK NUT GH GEAR, PUMP DRIVEN CIRCLIP KB PIPE, DELIVERY GASKET BOLT, UNION 2 2 B10

17 FIG. 9 INTAKE PART DESCRIPTION 1 5GH JOINT, CARBURETOR O-RING BOLT WASHER, PLATE HOSE CLAMP ASSY ND E PIPE 1 1 (YMUS) 7 24W PIPE A TUBE, FLEXIBLE VINYL UH E CASE, AIR CLEANER (YMUS) 10 5UH E GUIDE 1 1 (YMUS) 11 5UH E PLATE,ELEMENT FITTING 1 1 (YMUS) 12 5UH E ELEMENT, AIR CLEANER 1 1 (YMUS) 13 5UH E CAP, CLEANER CASE (YMUS) 14 5UH E SEAL 1 1 (YMUS) 15 5UH E CLIP, CAP FITTING 4 4 (YMUS) 16 5UH E PIPE, DRAIN 1 1 (YMUS) 17 5UH E PLUG, DRAIN 1 1 (YMUS) 18 5UH E CLIP, DRAIN CLEANER 1 1 (YMUS) 19 5ND E442F 00 PROTECTOR 1 1 (YMUS) 20 5ND E JOINT, AIR CLEANER (YMUS) 21 5ND E DUCT 1 1 (YMUS) CLAMP, HOSE CLAMP, HOSE A PIPE HOSE CLAMP ASSY D9 2179T 00 PLATE, EPA 3(CALIFORNIA) 1 B11

18 FIG. 10 CARBURETOR PART DESCRIPTION 1 5ND E CARBURETOR ASSY (YMUS) 2 5ND 1490J 00.NEEDLE SET DM SPRING, DIAPHRAGM GH DIAPHRAGM ASSY DM VALVE, THROTTLE GH RING GH PILOT SCREW SET 1 1 WHITE SPRING 8 3H WASHER H O-RING G2 1423E 52.JET, MAIN (#131.3) GH HOLDER O-RING PIN, FLOAT SV NEEDLE VALVE SET DM O-RING DM NOZZLE, MAIN KM SCREW HX JET, MAIN (# 80) KB PIPE SCREW, PAN HEAD GH 1410A 00.STARTER SET G JET,PILOT AIR(#70) FV PLUG, DRAIN L SCREW, PAN HEAD 3 3 (YMUS) 25 5FU E O-RING 1 1 (YMUS) SCREW, PAN HEAD NUT, CABLE ADJUSTING 1 1 B12

19 FIG. 10 CARBURETOR PART DESCRIPTION SCREW, PAN HEAD FN SCREW DM FLOAT GH PIPE SCREW, PAN HEAD WASHER, SPRING WASHER GH CLIP KM JET, PILOT (# 17.5) ND 1490H 00.DIAPHRAGM SET FU E GUIDE, CABLE 1 1 (YMUS) 39 5GH THROTTLE SCREW SET GH RING XE CLIP WASHER DM SCREW 1 1 B13

20 FIG. 11 EXHAUST PART DESCRIPTION 1 5ND E PIPE, EXHAUST (YMUS) 2 5ND E PROTECTOR, EXHAUST PIPE 1 1 (YMUS) P BOLT, FLANGE 3 3 (YMUS) 4 5ND E477K 01 PLATE (YMUS) P BOLT, FLANGE 2 2 (YMUS) NUT GD GASKET, EXHAUST PIPE ND E MUFFLER (YMUS) 9 5ND E PIPE, OUTLET 1 1 (YMUS) 10 5ND E BOLT, MUFFLER 3 3 (YMUS) 11 5ND E PROTECTOR, MUFFLER (YMUS) 12 5ND E BAND, SILENCER 2 2 (YMUS) 13 5ND E PROTECTOR, MUFFLER (YMUS) P BOLT, FLANGE 3 3 (YMUS) 15 5ND E BAND, MUFFLER 1 1 (YMUS) 16 5ND E BOLT 2 2 (YMUS) 17 5ND E WASHER 2 2 (YMUS) 18 5ND E GASKET, MUFFLER 1 1 (YMUS) BOLT, FLANGE E0 WASHER, PLATE ND E DAMPER, MUFFLER 2 2 (YMUS) COLLAR 2 2 B14

21 FIG. 12 CRANKCASE PART DESCRIPTION 1 5ND CRANKCASE ASSY PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE PLUG, STRAIGHT SCREW GASKET PLUG, STRAIGHT SCREW GASKET GH PLUG, OIL LEVEL O-RING PLUG, STRAIGHT SCREW GASKET GH PLATE, BEARING COVER BOLT, FLANGE K PLATE, BEARING COVER SCREW, COUNTERSUNK GH COVER, AIR CLEANER GH GASKET, AIR CLEANER COVER SCREW, FLAT HEAD GH HOUSING, BEARING GH GASKET, CARBURETOR COVER PIN, DOWEL BOLT, FLANGE BEARING OIL SEAL CIRCLIP 1 1 B15

22 FIG. 12 CRANKCASE PART DESCRIPTION 28 5GH COVER GH DAMPER, ENGINE MOUNT BOLT WASHER, PLATE GH HOUSING, BEARING PIN, DOWEL BEARING OIL SEAL WV PLATE, BEARING COVER BOLT, FLANGE 1 1 C2

23 FIG. 13 CRANKCASE COVER 1 PART DESCRIPTION 1 5GH COVER, CRANKCASE GH GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE CLAMP BOLT, FLANGE GH PLATE BEARING OIL SEAL V WASHER, THRUST SCREW, COUNTERSUNK PLUG, STRAIGHT SCREW O-RING ND COVER, CRANKCASE GH SEAL, CRANKCASE GROMMET KM PLUG, DRAIN BOLT, FLANGE BOLT, FLANGE GH DAMPER, ENGINE MOUNT GH SPACER, ENGINE MOUNT ND E DUCT, AIR 1 1 (YMUS) 23 5BF 1443E 00 PIPE, DRAIN CLIP ND E SEAL, CLEANER COVER 1 1 (YMUS) 26 5ND E SEAL, AIR DUCT 1 1 (YMUS) 27 1D9 E DUCT, AIR 1 1 (YMUS) C3

24 FIG. 13 CRANKCASE COVER 1 PART DESCRIPTION 28 1D9 E SEAL, AIR DUCT 1 1 (YMUS) HOSE CLAMP ASSY BOLT, FLANGE RIVET 2 2 (YMUS) 32 5ND E COVER (YMUS) BOLT, FLANGE BOLT, FLANGE ND E COVER 1 1 (YMUS) GROMMET 3 3 C4

25 FIG. 14 STARTER PART DESCRIPTION 1 5UH STARTER ASSY V PAWL, DRIVE UH SPRING, STARTER V SPRING, FRICTION V SPRING NUT, FLANGE V WIRE, STARTER X HANDLE, STARTER V COVER W DRUM, SHEAVE UH PLATE, DRIVE UY PULLEY, STARTER BOLT WASHER, PLATE 4 4 C5

26 FIG. 15 STARTER CLUTCH PART DESCRIPTION 1 5GH GEAR, IDLER KB SHAFT R6 BEARING K4 WASHER, PLATE CIRCLIP GH GEAR, IDLER WASHER, PLATE UY STARTER ONE-WAY ASSY BOLT 6 6 C6

27 FIG. 16 CLUTCH PART DESCRIPTION 1 5GH CLUTCH HOUSING COMP GH CLUTCH CARRIER ASSY GH SPRING, CLUTCH WEIGHT GH BEARING, ONE WAY CIRCLIP BEARING CIRCLIP NUT GH PRIMARY SLIDING SHEAVE COMP OIL SEAL GH WEIGHT GH CAM WV SLIDER WV SPACER O-RING GH STOPPER SCREW, PAN HEAD R9 WASHER, PLATE K COLLAR GH V-BELT GH SHEAVE, PRIMARY FIXED T7 WASHER, PLATE NUT GH SECONDARY FIXED SHEAVE COMP GH SECONDARY SLIDING SHEAVE OIL SEAL O-RING 2 2 C7

28 FIG. 16 CLUTCH PART DESCRIPTION 28 4CW PIN, GUIDE L9 SPRING, COMPRESSION WV SEAT, SECONDARY SPRING WV SEAT,SPRING NUT NUT 1 1 C8

29 FIG. 17 TRANSMISSION PART DESCRIPTION 1 5GH SHAFT, SECONDARY BEARING (B6004) BEARING (B6206C3) COLLAR O-RING OIL SEAL GH DRIVE AXLE ASSY GH GEAR, MIDDLE DRIVE(24T) GH GEAR, HIGH WHEEL(38T) GH GEAR, LOW WHEEL(45T) BEARING R9 WASHER, PLATE CIRCLIP D CLUTCH, DOG GH SPROCKET, DRIVEN(29T) WASHER, PLATE F2 BEARING CIRCLIP D HOLDER GH STOPPER CIRCLIP BEARING (B6302) BEARING CHAIN(23RH ASM) ND SHAFT CIRCLIP GH GEAR, MIDDLE DRIVEN(39T) 1 1 C9

30 FIG. 17 TRANSMISSION PART DESCRIPTION BEARING 1 1 C10

31 FIG. 18 MIDDLE DRIVE GEAR PART DESCRIPTION 1 5GH HOUSING, BEARING BEARING H PLATE, BEARING COVER SCREW G SHIM, PINION (0.1T) 1 1 UR 52G SHIM, PINION (0.15T) 1 1 UR 52G SHIM, PINION (0.2T) 1 1 UR 52G SHIM, PINION (0.3T) 1 1 UR 52G SHIM, PINION (0.4T) 1 1 UR 52G SHIM, PINION (0.5T) 1 1 UR NUT BOLT, FLANGE WV PINION SET GH HOUSING, BEARING BEARING NUT BEARING OIL SEAL D YOKE, JOINT WASHER, PLATE NUT, SELF-LOCKING O-RING GH SHIM, PINION (0.1T) 2 2 UR 5GH SHIM, PINION (0.15T) 2 2 UR 5GH SHIM, PINION (0.2T) 2 2 UR 5GH SHIM, PINION (0.3T) 2 2 UR 5GH SHIM, PINION (0.4T) 2 2 UR C11

32 FIG. 18 MIDDLE DRIVE GEAR PART DESCRIPTION 18 5GH SHIM, PINION (0.5T) 2 2 UR 5GH SHIM, PINION (0.6T) 2 2 UR BOLT WASHER, PLATE L5 SPRING, COMPRESSION VR CAM, DRIVEN UH COLLAR, GEAR BEARING OIL SEAL D9 1761A 00 SHAFT, BEARING (62052RSC3) KM YOKE,JOINT WASHER, PLATE NUT, SELF-LOCKING NUT OIL SEAL 1 1 C12

33 FIG. 19 SHIFT CAM & FORK PART DESCRIPTION 1 5ND SHIFT CAM ASSY BEARING OIL SEAL D FORK, SHIFT D FORK, SHIFT KB BAR, SHIFT FORK GUIDE A1 SPRING, COMPRESSION L4 SPRING, COMPRESSION WASHER, PLATE (1.5T) BALL SPRING, COMPRESSION BOLT, FLANGE GASKET GH LEVER, STOPPER GH 1812E 00 SHAFT, STOPPER BOLT, FLANGE B7 SPRING, TORSION BOLT, FLANGE WASHER, PLATE 1 1 C13

34 FIG. 20 SHIFT SHAFT PART DESCRIPTION 1 4SH LEVER B COLLAR G5 WASHER, PLATE SPRING, TORSION WASHER, PLATE BOLT, FLANGE KM LEVER GH SHAFT O-RING GH SHIFT GUIDE COMP GH COVER, SHIFT SHAFT GH GASKET BOLT CLAMP BOLT, FLANGE WASHER, PLATE GH ROD, SHIFT NUT NUT GH SHIFTER ASSY GH KNOB, SHIFT LEVER RIVET KM BOOT, SEALING GH STOPPER,RUBBER KT JOINT BOLT, FLANGE HOSE (L90) 1 1 C14

35 FIG. 20 SHIFT SHAFT PART DESCRIPTION 28 5ND E PLUG, DRAIN 1 1 (YMUS) CLIP 1 1 C15

36 FIG. 21 FRAME PART DESCRIPTION 1 1D9 F FRAME COMP. 1 1 (YMUS) 2 1D9 F111B 00 FRAME SUB COMP. 1 1 (YMUS) 3 5ND F STAY, ENGINE (YMUS) 4 5ND E DAMPER, ENGINE MOUNT (YMUS) P BOLT, FLANGE 2 2 (YMUS) BOLT, FLANGE NUT, U FLANGE ND F DAMPER (YMUS) 9 5ND F STAY, ENGINE (YMUS) 10 5ND E DAMPER, ENGINE MOUNT (YMUS) P BOLT, FLANGE 4 4 (YMUS) BOLT, FLANGE ND F DAMPER (YMUS) BOLT, FLANGE NUT, U FLANGE ND E DAMPER, ENGINE MOUNT (YMUS) 17 5ND F DAMPER 2 2 (YMUS) BOLT, FLANGE NUT, U FLANGE YN BEARING 1 1 (YMUS) OIL SEAL OIL SEAL GU HOLDER, BEARING BOLT, FLANGE NUT, U FLANGE J1 WASHER, PLATE BOLT, FLANGE 2 2 D2

37 FIG. 21 FRAME PART DESCRIPTION 28 5ND F STAY, FENDER (YMUS) NUT, SPRING COLLAR BOLT, FLANGE ND F STAY, MUFFLER (YMUS) 33 5ND F ARM 1 1 (YMUS) BOLT, FLANGE ND F PROTECTOR (YMUS) BOLT, FLANGE ND F BUSH (YMUS) NUT, SELF-LOCKING BOLT, FLANGE D9 E DAMPER, ENGINE MOUNT (YMUS) 41 5ND F DAMPER (YMUS) BOLT, FLANGE J1 WASHER, PLATE NUT, U FLANGE ND F151K 00 LABEL ENGLISH (YMUS) 46 5ND F151K 10 LABEL 7 1 FRENCH (YMUS) 47 5ND F TOOL KIT 1 1 (YMUS) 48 1NV 2811A 01 GAUGE, AIR O-RING D9 F HOOK 1 1 (YMUS) BOLT, FLANGE NUT, U FLANGE ND F147A 01 GUARD, ENGINE (YMUS) F1 BOLT 8 8 D3

38 FIG. 21 FRAME PART DESCRIPTION 55 1D9 F840K 00 GUARD COMP. 1 1 (YMUS) F1 BOLT 3 3 D4

39 FIG. 22 FRONT FENDER PART DESCRIPTION 1 1D9 F FRONT FENDER ASSY 1 1 FOR RTR (YMUS) 1D9 F FRONT FENDER ASSY 1 1 FOR PDG (YMUS) 1D9 F FRONT FENDER ASSY 1 1 FOR DPBSN (YMUS) BOLT, WITH WASHER BOLT, WITH WASHER BOLT, WITH WASHER ND F SEAL (YMUS) 6 5ND F PANEL, FRONT 1 1 (YMUS) RIVET 2 2 (YMUS) 8 1D9 F GRILLE, FRONT 1 (YMUS) 1D9 F GRILLE, FRONT 1 (YMUS) 9 5FU F175B 01 TUNING FORK MARK 1 1 (YMUS) BOLT, WITH WASHER BOLT, WITH WASHER NUT, SPRING UH F CAP 2 2 (YMUS) RIVET 4 4 (YMUS) 15 5ND F837L 01 PANEL, CONSOLE (YMUS) RIVET 4 4 (YMUS) D5

40 FIG. 23 REAR FENDER PART DESCRIPTION 1 5ND F REAR FENDER ASSY. 1 1 FOR RTR (YMUS) 5ND F REAR FENDER ASSY. 1 1 FOR PDG (YMUS) 5ND F1600 B0 REAR FENDER ASSY. 1 1 FOR DPBSN (YMUS) PLUG 1 1 (YMUS) BOLT, WITH WASHER BOLT, WITH WASHER BF 1443E 00 PIPE, DRAIN CLIP ND F163A 00 COVER, REAR FENDER (YMUS) 8 5ND F163E 00 COVER, REAR FENDER (YMUS) 9 5ND F PROTECTOR 1 1 (YMUS) 10 5ND F163F 00 COVER, REAR FENDER (YMUS) D6

41 FIG. 24 SIDE COVER PART DESCRIPTION 1 5ND F TANK, RECOVERY 1 1 (YMUS) 2 1AA CAP AA GASKET HOSE (L1020) 1 1 (YMUS) HOSE (L730) 1 1 (YMUS) BOLT, WITH WASHER CLIP ND F171A 00 COVER, TOP 1 1 FOR RTR (YMUS) 5ND F171A 10 COVER, TOP 1 1 FOR PDG (YMUS) 5ND F171A 50 COVER, TOP 1 1 FOR DPBSN (YMUS) 9 5ND F174M 00 CLOTH, PROTECTOR 1 1 (YMUS) BOLT, HEXAGON SOCKET HEAD GROMMET NUT, SPRING BOLT, WITH WASHER ND F COVER, SIDE (YMUS) 15 5ND F174A 00 INSULATOR, SIDE COVER 1 1 (YMUS) 16 5ND F COVER, SIDE (YMUS) 17 5ND F174T 00 INSULATOR, SIDE COVER (YMUS) D7

42 FIG. 25 REAR ARM PART DESCRIPTION 1 1D9 F ARM, REAR (YMUS) 2 5KM BUSH BOLT, FLANGE KM WASHER D9 F ARM, REAR (YMUS) 6 5KM BUSH BOLT, FLANGE KM WASHER D9 F217M 00 ARM (YMUS) 10 5KM BUSH BOLT, FLANGE D9 F217N 00 ARM (YMUS) 13 5KM BUSH BOLT, FLANGE NUT, SELF-LOCKING 8 8 (YMUS) D8

43 FIG. 26 DRIVE SHAFT PART DESCRIPTION 1 1D CROSS JOINT COMP BEARING CIRCLIP GT SPIDER BEARING CIRCLIP D9 G REAR AXLE GEAR CASE ASSY 1 1 (YMUS) 8 1D9 G HOUSING, DRIVE SHAFT 1 1 (YMUS) Y9.BEARING 1 1 (YMUS) 10 1D9 461A0 00.RING GEAR SET Y0.BEARING 1 1 (YMUS) 12 1D NUT OIL SEAL A7.O-RING D YOKE, JOINT WASHER, PLATE NUT, SELF-LOCKING PLUG, STRAIGHT SCREW GASKET UG BREATHER PLUG, STRAIGHT SCREW D9 G HOUSING, BEARING 1 1 (YMUS) Y0.BEARING 1 1 (YMUS) O-RING OIL SEAL HR STOPPER, RING GEAR WASHER, PLATE 1 1 D9

44 FIG. 26 DRIVE SHAFT PART DESCRIPTION NUT, FLANGE P BOLT, WITH WASHER 4 4 (YMUS) BOLT, FLANGE OIL SEAL D9 G SHIM, THRUST(T=0.15MM) 1 1 UR (YMUS) 1D9 G SHIM, THRUST(T=0.30MM) 1 1 UR (YMUS) 1D9 G SHIM, THRUST(T=0.40MM) 1 1 UR (YMUS) 1D9 G SHIM, THRUST(T=0.45MM) 1 1 UR (YMUS) 1D9 G SHIM, THRUST(T=0.50MM) 1 1 UR (YMUS) 33 4XE G SHIM, THRUST(T=1.0MM) 1 1 UR (YMUS) 4XE G SHIM, THRUST(T=1.1MM) 1 1 UR (YMUS) 4XE G SHIM, THRUST(T=1.2MM) 1 1 UR (YMUS) 4XE G SHIM, THRUST(T=1.3MM) 1 1 UR (YMUS) 4XE G SHIM, THRUST(T=1.4MM) 1 1 UR (YMUS) 4XE G SHIM, THRUST(T=1.5MM) 1 1 UR (YMUS) 4XE G SHIM, THRUST(T=1.6MM) 1 1 UR (YMUS) 4XE G SHIM, THRUST(T=1.7MM) 1 1 UR (YMUS) 4XE G SHIM, THRUST(T=1.8MM) 1 1 UR (YMUS) 4XE G SHIM, THRUST(T=1.9MM) 1 1 UR (YMUS) 4XE G SHIM, THRUST(T=2.0MM) 1 1 UR (YMUS) 4XE G SHIM, THRUST(T=2.1MM) 1 1 UR (YMUS) 34 4XE G SHIM, RING GEAR(T=0.25MM) 1 1 UR (YMUS) 4XE G SHIM, RING GEAR(T=0.30MM) 1 1 UR (YMUS) 4XE G SHIM, RING GEAR(T=0.35MM) 1 1 UR (YMUS) 4XE G SHIM, RING GEAR(T=0.40MM) 1 1 UR (YMUS) 4XE G SHIM, RING GEAR(T=0.45MM) 1 1 UR (YMUS) 4XE G SHIM, RING GEAR(T=0.50MM) 1 1 UR (YMUS) D10

45 FIG. 26 DRIVE SHAFT PART DESCRIPTION 35 1D CROSS JOINT COMP BEARING CIRCLIP GT SPIDER BEARING CIRCLIP GT SEAL C4 HOSE (L900) 1 1 (YMUS) CLIP BOLT, FLANGE WASHER, PLATE NUT, U FLANGE 2 2 D11

46 FIG. 27 FRONT DIFFERENTIAL PART DESCRIPTION 1 5KM FRONT AXLE GEAR CASE COMP KM HOUSING, SHAFT DRIVE KM HOUSING, BEARING KM YOKE, JOINT WASHER, PLATE KM PINION, DRIVE WV NUT O-RING OIL SEAL OIL SEAL WV SHIM, THRUST (0.1T) 1 1 UR 4WV SHIM, THRUST (0.2T) 1 1 UR 4WV SHIM, THRUST (0.3T) 1 1 UR 4WV SHIM, THRUST (0.4T) 1 1 UR 4WV SHIM, THRUST (0.5T) 1 1 UR 4WV SHIM, THRUST (1.0T) 1 1 UR 12 5KM BOLT KM LIMITED SLIP DIFF. ASSY BOLT BOLT, SET WV BOLT WV RING,HOLE SNAP KM SHAFT KM 4616A 02.SERVO MOTOR COMP KM CLUTCH,DRIVEN KM SHAFT KM FORK, SHIFT D12

47 FIG. 27 FRONT DIFFERENTIAL PART DESCRIPTION O-RING O-RING BEARING BEARING (B6912) BEARING WV BEARING PLUG, STRAIGHT SCREW GASKET KM ADAPTER KM SHIM, THRUST (0.1T) 1 1 UR 5KM SHIM, THRUST (0.2T) 1 1 UR 5KM SHIM, THRUST (0.3T) 1 1 UR 5KM SHIM, THRUST (0.4T) 1 1 UR 5KM SHIM, THRUST (0.5T) 1 1 UR 5KM SHIM, THRUST (1.0T) 1 1 UR 5KM SHIM, THRUST (1.5T) 1 1 UR 33 5KM CROSS JOINT COMP BEARING CIRCLIP GT SPIDER BEARING CIRCLIP PLUG, STRAIGHT SCREW GASKET HOSE (L750) 1 1 (YMUS) CLIP KM CROSS JOINT COMP D13

48 FIG. 27 FRONT DIFFERENTIAL PART DESCRIPTION BEARING CIRCLIP GT SPIDER BEARING CIRCLIP ND G SHAFT, DRIVE (YMUS) CIRCLIP WASHER, PLATE (T=1.0) L9 SPRING, COMPRESSION GT SEAL GT SEAL D14

49 FIG. 28 REAR SUSPENSION PART DESCRIPTION 1 1D9 F SHOCK ABSORBER ASSY, REAR 2 2 (YMUS) B1 BOLT, FLANGE 2 2 (YMUS) NUT, SELF-LOCKING 4 4 (YMUS) BOLT, FLANGE D9 G BAR, STABILIZER 1 1 (YMUS) 6 5KM 2385L 00 JOINT, STABILIZER KM 2385M 00 JOINT, STABILIZER NUT, U FLANGE D9 F386G 00 BUSH, STABILIZER FRONT 2 2 (YMUS) 10 1D9 F386H 00 COVER, STABILIZER FRONT 2 2 (YMUS) BOLT, FLANGE 4 4 D15

50 FIG. 29 FRONT SUSPENSION & WHEEL PART DESCRIPTION 1 5ND F FRONT UPPER ARM COMP. (LEFT) 1 1 (YMUS) 2 5FU F BALL JOINT (YMUS) CIRCLIP ND F FRONT UPPER ARM COMP. (RIGHT) 1 1 (YMUS) 5 5FU F BALL JOINT (YMUS) CIRCLIP NUT, CASTLE 4 4 (YMUS) PIN, COTTER D9 F357A 00 ARM,FR. LWR. LH. 1 1 (YMUS) 10 1D9 F358A 00 ARM,FR. LWR. RH. 1 1 (YMUS) 11 2HR BUSH BOLT, FLANGE 8 8 (YMUS) 13 5KM WASHER NUT, SELF-LOCKING 8 8 (YMUS) 15 1D9 F SHOCK ABSORBER ASSY 2 2 (YMUS) NUT, SELF-LOCKING 4 4 (YMUS) B1 BOLT, FLANGE 4 4 (YMUS) 18 5ND F COVER, LOWER (YMUS) NUT, SPRING BOLT, FLANGE 2 2 E2

51 FIG. 30 STEERING PART DESCRIPTION 1 5ND F COLUMN, STEERING (YMUS) 2 5ND F ARM, PITMAN 1 1 (YMUS) 3 8K HOLDER, HANDLE P BOLT, FLANGE 4 4 (YMUS) PLUG, TAPER UY PLANE BEARING, STEERING OIL SEAL ND F BRACKET, STEERING LOWER 1 1 (YMUS) P BOLT 2 2 (YMUS) 10 4XE F WASHER, LOCK (YMUS) R0 COLLAR WASHER, PLATE NUT, SELF-LOCKING PIN, COTTER ND F ROD, TIE 2 2 (YMUS) 16 1D9 F JOINT, UNIVERSAL (YMUS) 17 1D9 F JOINT, UNIVERSAL (YMUS) 18 4XE F NUT (YMUS) 19 4XE F NUT (YMUS) NUT, CASTLE 4 4 (YMUS) PIN, COTTER 4 4 E3

52 FIG. 31 FUEL TANK PART DESCRIPTION 1 5ND F FUEL TANK COMP. 1 1 (YMUS) 2 5GH FUEL METER ASSY SH HOUSING, FUEL METER KM CAP ASSY GH FUEL COCK ASSY AJ SEAL, COCK SCREW, PAN HEAD X O-RING AC VALVE PACKING GH LEVER, COCK SCREW, FLAT HEAD WASHER, PLATE SCREW GROMMET J1 COLLAR BOLT, WITH WASHER 2 2 (YMUS) GROMMET L5 WASHER, PLATE COLLAR BOLT, WITH WASHER 2 2 (YMUS) 21 5ND F PIPE, FUEL (YMUS) CLIP C5 HOSE (L400) 1 1 (YMUS) 24 5ND F414H 10 DAMPER, PLATE (YMUS) E4

53 FIG. 32 SEAT PART DESCRIPTION 1 1D9 F SINGLE SEAT ASSY 1 1 (YMUS) 2 5ND F470F 02.SEAT COVER COMP. 1 1 (YMUS) 3 4XE F DAMPER, SEAT 6 6 (YMUS) 4 4XE F478V 00.SPRING, TORSION 1 1 (YMUS) 5 5ND F LEVER, SEAT 1 1 (YMUS) E5

54 FIG. 33 FRONT WHEEL PART DESCRIPTION 1 1D9 F WHEEL COMP. 1 1 (YMUS) TIRE (AT25X8-12 M911Y) 1 1 CHENG SHIN VALVE, RIM (TR413) 1 1 CHENG SHIN NUT GT 2512A 00 CAP, WHEEL ND F510F 00 BALL JOINT SET 1 1 (YMUS) 7 5KM 2510G 00 BOOT SET (BALL JOINT) KM 2510H 00 BOOT SET (DOUBLE OFFSET JOINT) KM 2510J 00 DOUBLE OFF SET JOINT 1 1 LH 10 3HN 2511G 01 BOOT BAND (BALL JOINT) KB 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT) HN 2512G 01 BOOT BAND (SMALL) HR 2512J 00 SNAP RING KB 2512H 00 CIRCLIP KM CLIP, DRIVE SHAFT D9 F STEERING KNUCKLE ASSY (LEFT) 1 1 (YMUS) Y2.BEARING 2 2 (YMUS) OIL SEAL OIL SEAL SPACER FU F BALL JOINT (YMUS) CIRCLIP ND F HUB, FRONT 1 1 (YMUS) BOLT, SERRATION O-RING R1 WASHER, PLATE 1 1 (YMUS) NUT, CASTLE 1 1 E6

55 FIG. 33 FRONT WHEEL PART DESCRIPTION PIN, COTTER D9 F WHEEL COMP. 1 1 (YMUS) TIRE (AT25X8-12 M911Y) 1 1 CHENG SHIN VALVE, RIM (TR413) 1 1 CHENG SHIN NUT GT 2512A 00 CAP, WHEEL ND F510F 00 BALL JOINT SET 1 1 (YMUS) 35 5KM 2510G 00 BOOT SET (BALL JOINT) KM 2510H 00 BOOT SET (DOUBLE OFFSET JOINT) KM 2510J 10 DOUBLE OFF SET JOINT 1 1 RH 38 3HN 2511G 01 BOOT BAND (BALL JOINT) KB 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT) HN 2512G 01 BOOT BAND (SMALL) HR 2512J 00 SNAP RING KB 2512H 00 CIRCLIP CIRCLIP D9 F STEERING KNUCKLE ASSY (RIGHT) 1 1 (YMUS) Y2.BEARING 2 2 (YMUS) OIL SEAL OIL SEAL SPACER FU F BALL JOINT (YMUS) CIRCLIP ND F HUB, FRONT 1 1 (YMUS) BOLT, SERRATION O-RING R1 WASHER, PLATE 1 1 (YMUS) E7

56 FIG. 33 FRONT WHEEL PART DESCRIPTION NUT, CASTLE PIN, COTTER D9 F514A 00 RING, WHEEL 1 (LEFT) 2 2 (YMUS) P BOLT, FLANGE 4 4 (YMUS) E8

57 FIG. 34 FRONT BRAKE CALIPER PART DESCRIPTION 1 5ND F582T 00 DISC, BRAKE (LEFT) 1 1 (YMUS) SCREW ND F582T 00 DISC, BRAKE (LEFT) 1 1 (YMUS) SCREW GD 2580T 00 CALIPER ASSY (LEFT) GD W PISTON ASSY, CALIPER GD W CALIPER SEAL KIT UY W BLEED SCREW KIT GD W BRAKE PAD KIT GD SHIM, CALIPER GD PIN, PAD GD 2580U 00 CALIPER ASSY (RIGHT) GD W PISTON ASSY, CALIPER GD W CALIPER SEAL KIT UY W BLEED SCREW KIT GD W BRAKE PAD KIT GD SHIM, CALIPER GD PIN, PAD BOLT, FLANGE 4 4 E9

58 FIG. 35 REAR WHEEL PART DESCRIPTION 1 1D9 F REAR WHEEL COMP. 1 1 (YMUS) TIRE (AT25X10-12 M912Y) 1 1 CHENG SHIN VALVE, RIM (TR413) 1 1 CHENG SHIN 4 1D9 F REAR WHEEL COMP. 1 1 (YMUS) TIRE (AT25X10-12 M912Y) 1 1 CHENG SHIN VALVE, RIM (TR413) 1 1 CHENG SHIN 7 1D9 F HUB ASSY 1 1 (YMUS) BOLT, SERRATION NUT D9 F532E 00 HUB SUB-ASSY 1 1 (YMUS) BOLT, SERRATION NUT D9 F510F 00 BALL JOINT SET 2 2 (YMUS) 14 1D9 F510J 00 DOUBLE OFF SET JOINT 2 2 (YMUS) 15 5KM 2530X 11 BOOT SET (BALL JOINT) KM 2530Y 10 BOOT SET (DOUBLE OFFSET JOINT) KB 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT) HN 2511G 01 BOOT BAND (BALL JOINT) HN 2512G 01 BOOT BAND (SMALL) HR 2512J 00 SNAP RING KB 2512H 00 CIRCLIP D9 F536E 00 CLIP, SPRING 2 2 (YMUS) 23 1D9 F530F 00 REAR KNUCKLE ASSY 1 1 (YMUS) BEARING CIRCLIP NIPPLE, GREASE BUSH, SOLID 4 4 E10

59 FIG. 35 REAR WHEEL PART DESCRIPTION 28 1D9 F PROTECTOR, DISK BRAKE 1 1 (YMUS) BOLT, BUTTON HEAD WASHER, PLATE 3 3 (YMUS) 31 1D9 F532F 00 REAR KNUCKLE ASSY.,2 1 1 (YMUS) BEARING CIRCLIP NIPPLE, GREASE BUSH, SOLID NUT GT 2512A 00 CAP, WHEEL KM SPACER NL COVER, THRUST BOLT, FLANGE NUT, SELF-LOCKING 2 2 (YMUS) 42 5KM SPACER NL COVER, THRUST BOLT, FLANGE NUT, SELF-LOCKING 2 2 (YMUS) E11

60 FIG. 36 REAR BRAKE CALIPER PART DESCRIPTION 1 1D9 F DISC, BRAKE (RIGHT) 1 1 (YMUS) SCREW D9 2580V 01 CALIPER ASSY, REAR TB W PISTON ASSY, CALIPER GD W CALIPER SEAL KIT GY SUPPORT, PAD UY W BLEED SCREW KIT D9 W BRAKE PAD KIT GH PIN, PAD UG SHIM, CALIPER GH SHIM, CALIPER B2 BOLT, FLANGE 2 2 (YMUS) E12

61 FIG. 37 STEERING HANDLE & CABLE PART DESCRIPTION 1 5FU F HANDLEBAR 1 1 (YMUS) 2 5FU F GRIP 2 2 (YMUS) 3 5ND F PROTECTOR, HANDLEBAR 1 1 (YMUS) 4 5KM THROTTLE LEVER ASSY KB 2628F 10.CAP, GEAR NV 2625G 01.LEVER, THROTTLE SCREW SCREW, PAN HEAD NUT, U NUT OIL SEAL NV SPRING KB 2628G 00.GASKET NV WASHER NV WASHER NV 2625K 00.COLLAR KM SWITCH, HANDLE SCREW, PAN HEAD WASHER V HOLDER, LEVER LOWER SCREW, PAN HEAD WASHER, PLATE GH CABLE, THROTTLE VH F CABLE, STARTER (YMUS) E13

62 FIG. 38 FRONT MASTER CYLINDER PART DESCRIPTION 1 5KM 2583T 01 MASTER CYLINDER ASSY CR W CYLINDER KIT, MASTER L DIAPHRAGM, RESERVOIR JX CAP, RESERVOIR SCREW, FLAT HEAD GH BRACKET, MASTER CYLINDER EB BOLT KM LEVER NUT, U LP FRONT STOP SWITCH ASSY FK 2589F 00.BOLT, LEVER ND F HOSE, BRAKE (YMUS) 13 2GU CIRCLIP D9 F HOSE, BRAKE (YMUS) 15 5ND F PIPE, BRAKE 1 1 (YMUS) 16 1D9 F HOLDER, BRAKE HOSE (YMUS) BOLT, FLANGE ND F BAND 2 2 (YMUS) BOLT, FLANGE BOLT, UNION WASHER, PLATE BOLT, FLANGE 1 1 E14

63 FIG. 39 STAND & FOOTREST PART DESCRIPTION 1 5ND F BAR, FOOTREST (YMUS) P BOLT, FLANGE 4 4 (YMUS) 3 5ND F BRACKET, FOOTREST (YMUS) P BOLT, FLANGE 2 2 (YMUS) 5 5ND F PEDAL, BRAKE 1 1 (YMUS) 6 5ND F HOOK 1 1 (YMUS) 7 5ND F LEVER, BRAKE PEDAL 1 1 (YMUS) CIRCLIP J2 WASHER, PLATE SPRING, TENSION ND F COVER (YMUS) 12 5ND F COVER (YMUS) 13 5ND F PLATE (YMUS) 14 5UH F741A 00 ARM (YMUS) U9 RIVET, BLIND BOLT SCREW WASHER, PLATE NUT, FLANGE E15

64 FIG. 40 REAR MASTER CYLINDER PART DESCRIPTION 1 5KM 2583V 00 RR. MASTER CYLINDER ASSY KM W CYLINDER KIT, MASTER A 2582A 50.JOINT O-RING GM 2589H 00.SCREW SS NUT YK JOINT ND F637G 00 HOLDER, WIRE 1 1 (YMUS) BOLT, FLANGE PIN, CLEVIS WASHER, PLATE PIN, COTTER VN TANK, RESERVOIR PX CAP, RESERVOIR VN DIAPHRAGM, RESERVOIR VN BUSH,DIAPHRAGM BOLT, FLANGE D9 F584B 00 HOSE, BRAKE 1 1 (YMUS) 19 1D9 F581J 00 HOSE, BRAKE (YMUS) BOLT BOLT, UNION WASHER, PLATE GH WASHER, LOCK ND F HOSE, RESERVOIR 1 1 (YMUS) CLIP CLIP GH CABLE, BRAKE 1 1 F2

65 FIG. 40 REAR MASTER CYLINDER PART DESCRIPTION PIN, CLEVIS WASHER, PLATE PIN, COTTER GH 2637F 00 CABLE, CONTROL ND F PROTECTOR 1 1 (YMUS) P BOLT, FLANGE 1 1 (YMUS) F3

66 FIG. 41 GUARD PART DESCRIPTION 1 1D9 F845N 00 BAR, CARRY FRONT 1 1 (YMUS) 2 5KM 2482H 00 CAP P BOLT, FLANGE 4 4 (YMUS) 4 1D9 F DAMPER (YMUS) SCREW, TAPPING D9 F DAMPER (YMUS) SCREW, TAPPING ND F CARRIER, FRONT 1 1 (YMUS) P BOLT, FLANGE 4 4 (YMUS) 10 5ND F CARRIER, REAR 1 (YMUS) 5ND F CARRIER, REAR 1 (YMUS) P BOLT, FLANGE 4 4 (YMUS) F4

67 FIG. 42 GENERATOR PART DESCRIPTION 1 5ND STATOR ASSY GH ROTOR ASSY SCREW, PAN HEAD WASHER, PLATE BOLT 2 2 F5

68 FIG. 43 STARTING MOTOR PART DESCRIPTION 1 5KM MOTOR ASSY FK O-RING H GASKET AJ BOLT AJ BRUSH SET XV 8182A 00.NUT ND CORD, STARTER MOTOR XV 8182A 00 NUT BOLT, FLANGE 2 2 F6

69 FIG. 44 METER PART DESCRIPTION 1 5ND SPEEDOMETER ASSY 1 MILE/H 5ND SPEEDOMETER ASSY 1 KM/H NUT, FLANGE ND H BRACKET, METER 1 1 (YMUS) RIVET 2 2 (YMUS) F7

70 FIG. 45 HEADLIGHT PART DESCRIPTION 1 5FU H BULB, HEADLIGHT (12V-30/30W) 2 2 (YMUS) 2 5FU H LENS ASSY 2 2 (YMUS) 3 5FU H SOCKET CORD ASSY (YMUS) SCREW, PAN HEAD GU SPRING, SCREW GU NUT, ADJUSTING NUT, SPRING SCREW, ROUND HEAD 4 4 (YMUS) F8

71 FIG. 46 TAILLIGHT PART DESCRIPTION 1 5KM TAILLIGHT UNIT ASSY 1 2 1A BULB (12V-21/5W) 1 3 5KM 8472C 10.LENS, TAILLIGHT WASHER, PLATE NUT, FLANGE 2 F9

72 FIG. 47 TAILLIGHT 2 PART DESCRIPTION 1 5KM TAILLIGHT UNIT ASSY 1 2 1A BULB (12V-21/5W) 1 3 5KM 8472C 10.LENS, TAILLIGHT 1 4 5GH BRACKET, LICENSE WASHER, PLATE NUT, FLANGE 2 F10

73 FIG. 48 HANDLE SWITCH & LEVER PART DESCRIPTION 1 1YW HOLDER, LEVER XJ HOLDER, LEVER LOWER HT LEVER BOLT NUT, U SCREW,WITH WASHER KM SWITCH BOLT NUT KM SWITCH, HANDLE KM LEVER, STARTER UY WASHER, SPECIAL L WASHER, STARTER SCREW, PAN HEAD WASHER, SPRING SCREW, PAN HEAD 2 2 F11

74 FIG. 49 ELECTRICAL 1 PART DESCRIPTION 1 5ND C.D.I. UNIT ASSY SCREW, TAPPING CLAMP PLUG GB NEUTRAL SWITCH ASSY GASKET KJ IGNITION COIL ASSY BOLT BOLT WASHER, PLATE UY PLUG CAP ASSY KM THERMO SWITCH ASSY ND THERMO SWITCH ASSY ND SENSOR, SPEED BOLT, HEXAGON SOCKET HEAD GT RECTIFIER & REGULATOR ASSY BOLT, FLANGE FU H BATTERY ASSY (YUASA YTX20L-BS) 1 1 (YMUS) 19 5ND H BRACKET, BATTERY 1 1 (YMUS) PAD, BATTERY ND H COVER, LEAD WIRE 1 1 (YMUS) BOLT, FLANGE SCREW, TAPPING ND H WIRE, PLUS LEAD 1 1 (YMUS) 25 5ND H WIRE, MINUS LEAD 1 1 (YMUS) 26 5ND WIRE, LEAD SV STARTER RELAY ASSY 1 1 F12

75 FIG. 49 ELECTRICAL 1 PART DESCRIPTION 28 1AE FUSE (30A-BL) P BOLT, FLANGE 2 2 (YMUS) 30 5ND MAIN SWITCH ASSY HN CAP, KEY HN NUT, MAIN SWITCH KB STOP SWITCH ASSY D WIRE HARNESS ASSY JJ FUSE (15A-BL) JJ FUSE (10A-BL) JJ FUSE (3A-BL) ND CIRCUIT BREAKER ASSY ND THERMO SWITCH ASSY U RELAY ASSY DM RELAY ASSY ND WIRE, SUB LEAD KM WIRE, SUB LEAD CLAMP 1 1 (YMUS) CLAMP 1 1 (YMUS) CLAMP 1 1 (YMUS) CLAMP 4 4 (YMUS) CLAMP 4 4 (YMUS) CLAMP 1 1 (YMUS) CLAMP 2 2 (YMUS) CLAMP 1 1 (YMUS) CLAMP 1 1 (YMUS) CLAMP 2 2 (YMUS) CLAMP 1 1 (YMUS) F13

76 FIG. 49 ELECTRICAL 1 PART DESCRIPTION CLAMP 2 2 (YMUS) 56 5FU H TERMINAL ASSY 1 1 (YMUS) 57 5FU H TERMINAL 1 1 (YMUS) 58 5FU H COVER 1 1 (YMUS) 59 5FU H191B 10.NUT 1 1 (YMUS) 60 5FU H COVER, CONNECTER 1 1 (YMUS) CLAMP 1 1 (YMUS) CLAMP 1 1 (YMUS) CLAMP 1 1 (YMUS) CLAMP 2 2 (YMUS) CLAMP 1 1 (YMUS) CLAMP 1 1 (YMUS) CLAMP 1 1 (YMUS) CLAMP 1 1 (YMUS) CLAMP 2 2 (YMUS) CLAMP 3 3 (YMUS) CLAMP 1 1 (YMUS) CLAMP 1 1 (YMUS) CLAMP 1 1 (YMUS) CLAMP 2 2 (YMUS) CLAMP 2 2 (YMUS) F14

77 FIG. 50 ELECTRICAL 2 PART DESCRIPTION 1 2EK REFLECTOR, FRONT WASHER NUT, SPRING REFLECTOR, REAR WASHER NUT 2 7 3Y REAR REFLECTOR ASSY WASHER NUT 1 F15

78 FIG. 51 EMBLEM & LABEL 1 PART DESCRIPTION 1 4XE F LABEL, WARNING 1 ENGLISH (YMUS) 2 4XE F415A 00 LABEL, CAUTION 1 ENGLISH (YMUS) 3 4XE F RIVET 10 (YMUS) 4 4XE F WASHER, FENDER MOLD 10 (YMUS) 5 5ND F151E 00 LABEL 2 1 ENGLISH (YMUS) 6 5ND F LABEL, CAUTION 1 ENGLISH (YMUS) 7 5ND F LABEL, WARNING 2 1 ENGLISH (YMUS) 8 5FU F EMBLEM 3D 1 (YMUS) 9 5FU F LABEL, CAUTION 1 ENGLISH (YMUS) 10 4XE F RIVET 4 (YMUS) 11 4XE F WASHER, FENDER MOLD 4 (YMUS) 12 5ND F EMBLEM 1 ENGLISH (YMUS) 13 1D9 F163G A0 EMBLEM 1 2 (YMUS) 14 1D9 F EMBLEM 1 1 FOR RTR (YMUS) 1D9 F EMBLEM 1 1 FOR PDG (YMUS) 1D9 F EMBLEM 1 1 FOR DPBSN (YMUS) 15 1D9 F EMBLEM 2 1 FOR RTR (YMUS) 1D9 F EMBLEM 2 1 FOR PDG (YMUS) 1D9 F EMBLEM 2 1 FOR DPBSN (YMUS) 16 4XE F819R 10 TAG, WARNING 1 (YMUS) G2

79 FIG. 52 EMBLEM & LABEL 2 PART DESCRIPTION 1 4XE F LABEL, WARNING 1 ENGLISH (YMUS) 2 4XE F415A 00 LABEL, CAUTION 1 ENGLISH (YMUS) 3 4XE F RIVET 10 (YMUS) 4 4XE F WASHER, FENDER MOLD 10 (YMUS) 5 5ND F151E 00 LABEL 2 1 ENGLISH (YMUS) 6 5ND F151E 10 LABEL 2 1 FRENCH (YMUS) 7 5ND F LABEL, CAUTION 1 ENGLISH (YMUS) 8 5ND F LABEL, CAUTION 1 FRENCH (YMUS) 9 5ND F LABEL, WARNING 2 1 ENGLISH (YMUS) 10 5ND F LABEL, WARNING 2 1 FRENCH (YMUS) 11 4XE F LABEL, WARNING 1 FRENCH (YMUS) 12 4XE F415A 10 LABEL, CAUTION 1 FRENCH (YMUS) 13 5FU F EMBLEM 3D 1 (YMUS) 14 5FU F LABEL, CAUTION 1 ENGLISH (YMUS) 15 4XE F RIVET 4 (YMUS) 16 4XE F WASHER, FENDER MOLD 4 (YMUS) 17 5ND F EMBLEM 1 ENGLISH (YMUS) 18 5ND F EMBLEM 1 FRENCH (YMUS) 19 1D9 F163G A0 EMBLEM 1 2 (YMUS) 20 4XE F151H 10 LABEL 5 1 FRENCH (YMUS) 21 5FU F LABEL, CAUTION 1 FRENCH (YMUS) 22 1D9 F EMBLEM 1 1 FOR RTR (YMUS) 1D9 F EMBLEM 1 1 FOR PDG (YMUS) 1D9 F EMBLEM 1 1 FOR DPBSN (YMUS) 23 1D9 F EMBLEM 2 1 FOR RTR (YMUS) 1D9 F EMBLEM 2 1 FOR PDG (YMUS) 1D9 F EMBLEM 2 1 FOR DPBSN (YMUS) G3