Catalogue supplement. XI/ON The modular I/O System. Industrial Automation. Building Automation. Valid from April Bildgrösse 210 x 118,5 mm

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1 tra Combinations Building Automation Industrial Automation Systems Catalogue supplement XI/ON The modular I/O System Valid from April 2001 Bildgrösse 210 x 118,5 mm 222 Logo 17 x 17 mm Think future. Switch to green.

2 2 XI/ON - The modular I/O system

3 3 The XI/ON concept 4 XI/ON and fieldbus protocols 8 XI/ON and PROFIBUS-DP 8 XI/ON and CANopen 10 XI/ON and DeviceNet 12 XI/ON system extension and system supply 14 General technical information Formula symbols, ID colors 16 Module identification legend 17 Dimensions 18 General technical data of XI/ON modules 20 XI/ON - The modular I/O system Technical data 21 Gateways 21 Power distribution modules 24 Digital input modules 28 Analog input modules 36 Digital output modules 42 Analog output modules 46 Relay modules 48 Counter module 52 XI/ON module guide 56 XStart - industrial motor starters 58 The XStart concept 58 Technical data 60 Ordering data 61 Software 62 I/Oassistant 62 DIAmon 63 Accessories guide 64 XI/ON and XStart product range 68 Index 70 Type reference list 71 Contacts 77

4 4 The XI/ON concept The concept The modular concept of XI/ON: gateway, block and slice design, is a combination of many benefits which, as one, represent a completely new approach to quality in the I/O field. The XI/ON gateway means that I/O modules are no longer dependent on the type of fieldbus. Its function is to provide communication between the fieldbus and the I/O modules. The DIN-rail mountable base modules, available in block or slice design, represent the connection level for the field devices. The electronics modules, also available as block or slice, are pluggable, and contain the channel functions. The power distribution module (24 V DC or 120/230 V AC) supplies the interconnected I/O with the required voltage. Bus-independence, precise project planning (you only purchase the required number of channels), the high-level of compactness, the list is endless. In short: openness and flexibility are XI/ON's strengths. Electronics module in block design Electronics module in slice design Gateway Interface between XI/ON periphery modules and the fieldbus Supports the fieldbus protocols PROFIBUS-DP, CANopen, or INTERBUS Coordinates the entire process data exchange Generates diagnostic information for the higher-level controller Fieldbus connection via direct wiring or fieldbus-specific plugs Offers integrated interfaces for the software I/Oassistant Gateway Enables the setting of fieldbus addresses

5 5 End plate End plate Together with the integrated end bracket, it is the mechanical termination of each XI/ON station Together with an end bracket mounted next to the gateway it guarantees the vibration resistance of the station. The concept Base module in slice design Electronics modules Contain a large number of I/O functions Communicate with the gateway via an internal module bus Are independent of the higher-level fieldbus Are pluggable and independent of the field wiring Are available in slice design with 1, 2 or 4 channels or in block design with 16 or 32 channels Offer type-specific color identification Base module in block design Base modules Are the connection for the field wiring Are based on terminal block technology Are available in slice and block designs with tension clamp or screw connections Are available in 2-/3-, 4- and 4x2-/3-wire connection technology XStart The XI/ON motor starters up to 5.5 kw / 400 V DOL starters and reversing starters Type 1 coordination to IEC/EN Further information is available on pages 58 to 61

6 6 XI/ON Ð detailed concept The concept Openess The gateway product palette serves the proven fieldbus systems: PROFIBUS-DP, CANopen, DeviceNet, INTERBUS The I/O modules do not rely on a particular bus system Software I/Oassistant (optional) Windows based Project planning Configuration Parameterization Monitoring Bus Refreshing module

7 7 Mechanical coding Enables group assignment between electronics and base modules Prevents replacement with wrong modules The concept Relay modules Direct power supply when used in combination with certain base modules (e.g., XN-S4T-SBCS) Bridging of relay roots and reduction of wiring costs with jumpers (QVR) Power Feeding module Power Feeding modules Field power supply of 24 V DC or 120/230 V AC to XI/ON modules Creation of potential groups Bus Refreshing modules System power supply to the XI/ON modules and the gateway via the internal module bus. Field power supply of 24 V DC to the modules Creation of potential groups Diagnostic functions: monitoring of the field voltage, module bus supply and module bus overload Diagnostic function: monitoring of the field voltage

8 8 XI/ON and PROFIBUS-DP XI/ON and fieldbus protocols Decentralized periphery Optimized for high speed, this PROFIBUS version is designed especially for communication between automation control systems and decentralized periphery devices. PROFIBUS-DP can be used to replace cost-intensive, parallel signal transmission from digital and analogue sensors and actuators. PROFIBUS-DP is based on DIN Part 1 and Part 4. During the course of the European fieldbus standardization, PROFIBUS-DP has been included in the European fieldbus standard EN Topology PROFIBUS-DP communicates via a shielded twisted pair cable according to the RS 485 standard. The network topology represents a linear structure with active bus termination on both ends. Maximum system extension without repeaters A PROFIBUS-DP bus line consists of at least a master and a slave. Without a repeater, a PROFIBUS-DP bus line can consist of up to 31 slaves. The maximum number of 32 bus stations must not be exceeded without the use of a repeater! Maximum system extension with repeaters A maximum of 3 repeaters can be used within a PROFIBUS-DP structure. This increases the number of possible slaves to 122. The maximum number of 125 bus stations, including all slaves and repeaters, must not be exceeded! The PROFIBUS-DP addresses 000, 126 and 127 are reserved and must not be used for XI/ON! Maximum bus length The maximum bus length for PROFIBUS-DP depends on the transmission rate: Baud rate (kbit/s) Max. distance between two stations / cable type A (DIN Part 3) max. length of a bus line without repeater (m) max. bus length with 3 repeaters (m) Cable type Parameter Characteristic impedance Distributed capacitance Loop resistance Wire diameter Wire cross-section Terminating resistor Cable type A DIN Part to 165 O (3 to 20 MHz) < 30 nf/km < 110 O/km > 0.64 mm > 0.34 mm O

9 PROFIBUS-DP system extension Ð XI/ON station 9 Maximum system extension XI/ON station A XI/ON station can consist of a gateway for PROFIBUS-DP and a maximum of 74 slice modules (approximately 1 m length of rail including end bracket and end plate). With the use of block modules, the maximum number of modules is correspondingly reduced (1 block module corresponds to approximately 8 slice modules). XI/ON and fieldbus protocols Maximum station extension, process data dependent Module type Digital inputs, 4 DI Digital outputs, 2 DO Analog inputs, 1 AI-I Analog inputs, 1 AI-U Analog inputs, 2 AI-PT/Ni Analog inputs, 2 AI-THERMO Analog outputs, 1 AO-I Analog outputs, 2 AO-U Counter module, 1 CNT Channels Max. number/ station / 7 Modules Max. number/ station 72 * 1) 72 * 1) 57 * 1) 57 * 1) 23 ** 1) 38 * 1) 33 * 2) 19 ** 2) 7 ** 1) Ensure that a sufficient number of Power Feeding or Bus Refreshing modules are used if the system is extended to its maximum. If the system limits are exceeded, the software I/Oassistant generates an error message when the user activates the command <Station - Verify>. Maximum station extension, diagnostic data dependent Module type Digital inputs, 4 DI Digital outputs, 2 DO Analog inputs, 1 AI-I Analog inputs, 1 AI-U Analog inputs, 2 AI-PT/Ni Analog inputs, 2 AI-THERMO Analog outputs, 1 AO-I Analog outputs, 2 AO-U Counter module, 1 CNT Channels Max. number/ station / 7 Modules Max. number/ station 72 * 1) 61 * 1) 57 * 1) 57 * 1) 23 ** 1) 29 * 1) 33 * 2) 19 ** 2) 7 ** 1) *... plus 2 Bus Refreshing modules **...plus 1 Bus Refreshing module 1)... Standard GSD file; not compressed module description 2)... Extended GSD file; not compressed module description

10 10 XI/ON and CANopen XI/ON and fieldbus protocols Bus system CANopen CANopen is a network that is based on the serial, two-wire transfer of Controller Area Networks (CAN). CANopen uses the international CAN standard ISO as the basis for communications with an open network. This standard covers layers 1 and 2 (physical and data link layer) of the ISO/OSI communication model. Building on this, the CANopen family of profiles were developed by the international user and manufacture organization CiA (CAN in Automation). This family of profiles comprises, on the one hand, the communication profile CiA DS 301, which represents ISO/OSI layer 7 (Application Layer) and which specifies the communication mechanisms. And on the other hand, a number of device (CiA DS 40x) profiles which specify the device functionality. Topology CANopen is based on a linear topology utilizing shielded, twisted-pair cabling with bus terminators at both ends of the bus line in accordance with ISO-DIS Parameters Impedance Resistivety Conduction delay Terminating resistance ISO-DIS to 132 Ω 70 mω/m 5 ns/m 120 Ω Mixed operation with other devices Within a CANopen structure, XI/ON can be used in conjunction with CANopen conform field bus devices from various manufacturers. Maximum bus length The maximum bus length for CANopen is dependent on the rate of transmission: Baud rate (kbit/s) Max. wire length (m) Maximum system extension A CANopen bus line consists of at least two stations. These could be a PC or PLC, and a XI/ON gateway, for example. A bus line can consist of a maximum of 110 stations (for example, XI/ON gateways). The use of repeaters can become necessary with bus lengths of more than m. The CANopen Address 000 is reserved for telegrams to all stations and must not be used as a station address!

11 CANopen system extension Ð XI/ON station 11 Maximum system extension XI/ON station A XI/ON station can consist of a gateway for CANopen and a maximum of 74 slice modules (approximately 1 m length of rail including end bracket and end plate). With the use of block modules, the maximum number of modules is correspondingly reduced (1 block module corresponds to approximately 8 slice modules). XI/ON and fieldbus protocols Module type Digital inputs, 4 DI Digital outputs, 2 DO Analog inputs, 1 AI-I Analog inputs, 1 AI-U Analog inputs, 2 AI-PT/Ni or 2 AI-THERMO Analog outputs, 1 AO-I Analog outputs, 2 AO-U Counter module, 1 CNT Channels Max. number/ station / 71 Modules Max. number/ station 72 * 72 * 71 ** 71 ** 71 ** 71 ** 71 ** 71 ** Ensure that a sufficient number of Power Feeding or Bus Refreshing modules are used if the system is extended to its maximum. If the system limits are exceeded, the software I/Oassistant generates an error message when the user activates the command <Station - Verify>. *... plus 2 Bus Refreshing modules **... plus 3 Bus Refreshing modules

12 12 XI/ON and DeviceNet XI/ON and fieldbus protocols Bus system DeviceNet The open, low-end network, DeviceNet, is based on CAN technology. The communication profile used by XI/ON contains: UCMM Offline Connection Set Polled I/O COS/Cyclic Bitstrobe Device Heartbeat Message Device Shut Sown Message Topology DeviceNet uses a full trunk / branch line topology with up to 64 nodes. The user can select a master/slave, multi master or a combined configuration, depending on application requirements. Maximum bus length The DeviceNet specifications permit the use of two types of cable: thick and thin. Depending on the type of cable used, the following maximum bus lengths for the three possible transfer rates are possible: Baud rate (kbit/s) Max. distance between 2 stations 100 % thick Cable 100 % thin Cable m (1640 ft) 250 m (820 ft) 100 m (328 ft) 100 m (328 ft) Maximum system extension The branches can be up to 6 m (20 ft) long, but the total extent of all branches depends on the baud rate. A DeviceNet bus line consists of a scanner and at least another bus station. The maximum number of 64 bus stations (including the scanner) must not be exceeded. Mixed operation with other devices Within a DeviceNet structure, XI/ON can be used in conjunction with standardized DeviceNet fieldbus devices from various manufacturers.

13 DeviceNet system extension - XI/ON station 13 Maximum system extension XI/ON station A XI/ON station can consist of a gateway for DeviceNet and a maximum of 74 slice modules (approximately 1 m length of rail including end bracket and end plate). With the use of block modules, the maximum number of modules is correspondingly reduced (1 block module corresponds to approximately 8 slice modules). XI/ON and fieldbus protocols Module type Digital inputs, 4 DI Digital outputs, 2 DO Analog inputs, 1 AI-I Analog inputs, 1 AI-U Analog inputs, 2 AI-PT/Ni or 2 AI-THERMO Analog outputs, 1 AO-I Analog outputs, 2 AO-U Counter module, 1 CNT Channels Max. number/ station /31 Modules Max. number/ station 72 ** 72 ** 71 *** 71 *** 63 *** 71 *** 63 *** 31* Ensure that a sufficient number of Power Feeding or Bus Refreshing modules are used if the system is extended to its maximum. If the system limits are exceeded, the software I/Oassistant generates an error message when the user activates the command <Station - Verify>. *... plus 1 Bus Refreshing modules **...plus 2 Bus Refreshing modules ***...plus 3 Bus Refreshing modules

14 14 XI/ON system extension System extension and system supply General system supply The power supply to a XI/ON station is fed via Power Feeding or Bus Refreshing modules, the latter also being responsible for the power supply to the internal module bus. Bus Refreshing modules are used within a XI/ON station (without gateway supply) if the system supply to the XI/ON modules (nominal current I MB 1.5 A) is no longer sufficiently guaranteed. These Bus Refreshing modules are to be combined with the base modules XN-P3T-SBB-B or XN-P4T-SBBC-B (tension clamp connections) or with the base modules XN-P3S-SBB-B or XN-P4S-SBBC-B (screw connections). Power Feeding modules are used if the system supply to the XI/ON modules (nominal current I EL 10 A) is no longer sufficiently guaranteed. System supply XI/ON gateway The first module on a XI/ON station after the XI/ON gateway must always be a Bus Refreshing module as well as the corresponding base module XN-P3x-SBB or XN-P4x-SBBC with tension clamp or screw connection to supply the gateway. System supply via module bus The number of XI/ON modules that can be supplied by a Bus Refreshing module via the internal module bus depends on the respective nominal current I MB of the individual modules on the module bus. The sum total of the nominal current inputs of the connected XI/ON modules must not exceed 1.5 A. The power requirements of the XI/ON gateway supplied via the first Bus Refreshing module in the station is to be is to be taken into consideration when calculating the required number of Bus Refreshing modules. If the software I/Oassistant is used, an error message is generated automatically via the <Station - Verify> as soon as the system supply via the module bus in no longer sufficiently guaranteed. Nominal current consumption The following table offers an overview of the nominal current consumption of the different XI/ON modules on the module bus: All Bus Refreshing modules used in a XI/ON station are to be connected via the same frame potential. The power supply to the module bus is fed via the connections 11 (plus) and 21 (ground) of the respective base module for the Bus Refreshing module. Module Power supply I MB Nominal current I MB Gateway PROFIBUS-DP Gateway CANopen Gateway DeviceNet XN-BR-24VDC-D XN-PF-24VDC-D XN-PF-120/230VAC-D XN-2DI-24VDC-P XN-2DI-24VDC-N XN-2DI-120/230VAC-P XN-4DI-24VDC-P XN-4DI-24VDC-N XN-1AI-I(0/4..20MA) XN-1AI-U(-10/0..+10VDC) XN-2DO-24VDC-0.5A-P XN-2DO-24VDC-0.5A-N XN-2DO-24VDC-2A-P XN-1AO-I(0/4..20MA) XN-2A0-U(-10/0..+10VDC) XN-2DO-R-NC XN-2DO-R-NO XN-2DO-R-CO XN-1CNT 1500 ma 430 ma 350 ma 250 ma 28 ma 25 ma 28 ma 28 ma 28 ma 29 ma 28 ma 41 ma 41 ma 32 ma 32 ma 33 ma 39 ma 43 ma 28 ma 28 ma 28 ma < 40 ma Creating potential groups Both Bus Refreshing modules as well as Power Feeding modules can be used to create a potential group. The potential isolation of the potential group on the left-hand side of the respective power distribution module is created by the base module. It is not permitted for modules with 24 V DC and with 120/230 V AC field supply to be used in a joint potential group. Therefore, it must be observed that when using digital input modules for 120/230 V AC the Power Feeding module XN-PF-120/230VAC-D is to be used to create a special potential group.

15 XI/ON system supply 15 C-rail (cross connection) The C-rails run through all I/O base modules. The C-rail of the base modules for power distribution modules is mechanically separated; thus potentially isolating the adjoining supply groups. Acces to the C-rail Access to the C-rail is be made via base modules with a C in their designation (for example, XN-S4T-SBCS). The corresponding connection level is indicated on these modules by a thick black line, which is continuous on all base modules for XI/ON I/O modules. With base modules for power distribution modules, the black line is above the connection 24 only. This makes clear that the C-rail is separated from the adjoining potential group to its left. It is permitted to load the C-rail with a maximum of 24 V! Never with 120/230 V AC. The C-rail can be used as required in the application, for example, as a protective earth (PE). In this case, the PE connection of each power distribution module must be connected to the mounting rail via an additional PE terminal, which is available as an accessory. Using the C-rail with relay modules The C-rail can be used to supply a common voltage when relay modules are to be used. To accomplish this, the load voltage (24 V DC) is connected to a power distribution module with the base module XN-P4x-SBBC with either tension clamp or screw connection. All the following relay modules are supplied with 24 V DC via the C-rail a. The cross-connection of the individual relay modules is achieved using the cross-connector QVR b. If the C-rail is to be used for the joint supply of voltage to relay modules, then there must subsequently be a further power distribution module used for the potential isolation of the following XI/ON modules. The C-rail can again be put on other uses (for example, as a PE) once the potential isolation has been made. System extension and system supply Using the C-rail as a protective earth The C-rail can be used as required in the application, for example, as a protective earth (PE). In this case, the PE connection of each power distribution module must be connected to the mounting rail via an additional PE terminal, which is available as an accessory. Gateway BR 2 DO 2 DI 2 DO 2 DI PF 2 DO 2 DI 2 DO 2 DI PE terminal SHLD DGND VP A B TS SHLD DGND VP A XI/ON B C-rail (PE) C-rail (PE) 24 SBBC SBC SBBC SBC SBB SBBC SBC SBBC SBC SBB

16 16 Formula symbols / ID colors for XI/ON electronics modules General technical information Abbreviation GND I A I El I H I I I L I MB L- L+ PE R LI R LK R LL R LO S Sh U A U H U I U h U L U L U PF U sys Designation Ground Active level current (with negative switching electronics modules) Electrical operating supply (field voltage) High-level current Inactive level current (with negative switching electronics modules) Low-level current Current via the module bus Neutral conductor Positive conductor Protective earth conductor Load impedance, inductive Load impedance, capacitive Lamp load Resistive load Signal cable Shielding Active level voltage (with negative switching electronics modules) High-level voltage Inactive level voltage (with negative switching electronics modules) Auxiliary voltage for analog valuator sensor Field supply with LEDs Low-level voltage Voltage that is presently being supplied via the power distribution module System supply Electronics module Gateway ID color dusty grey Bus Refreshing modules 24 V DC Power Feeding modules 24 V DC Power Feeding modules 120/230 V AC Digital input modules Analog input modules Digital output modules Analog output modules Relay modules Technology modules (counter module) dusty grey dusty grey orange brown light grey pigeon blue strawberry red pale green pastel orange zinc yellow

17 Module identification legend 17 ID ABPL AI AO B B B BR C CJ CNT CO D DI DO GW KLBU KO MB N NC NI NO P P PBDP PF PI PT QV R S S S S T x Designation End plate for right-sided termination of a XI/ON station Analog input module Analog output module Designation for base module in block design Bridge connector: bridged connections on the same connection level in a base module, for applying potentials Added to designation of base modules for those Bus Refreshing modules used within a XI/ON station but do not supply the gateway with power. Bus Refreshing module Designation of a connection level with cross-connection to a C-rail and can, among other things, be used as a PE (only possible with certain base modules). Base module for XN-2AI-THERMO-PI with integrated PT100 for cold junction compensation Counter Changeover Diagnostics Digital input module Digital output module Gateway Terminal clip, shield connection for analog input modules Coding element for coding electronics and base modules MBaud (MBit/s); transmission rate for data transfer Negative switching Normally closed for connecting resistance thermometers with sensors Ni100 and Ni1000 in 2- or 3-wire measurement type Normally open Positive switching Designation of the base module for Power Feeding and Bus Refreshing modules XI/ON-Gateway for PROFIBUS-DP Power Feeding modules Analog input module for connecting thermoelements with cold junction compensation Analog input module for connecting resistance thermometers with sensors PT100, PT500 and PT1000 in 2- or 3-wire measurement type Jumper for relay modules Relay module Designation for base module in slice design Designation for base modules with screw connection Designation for gateway with screw connection Single connector: non-bridged connections on the same connection level in a base module, used for connecting the signal Designation for base modules with tension clamp connection Partly for S or T in the designations of base modules with screw or tension clamp connections Examples XN-ABPL XN-1AI-U(-10/ VDC) XN-1AO-I(0/4...20MA) XN-B3S-SBB XN-S3T-SBB XN-P4T-SBBC-B XN-BR-24VDC-D XN-S4T-SBBC XN-S4T-SBBS-CJ XN-1CNT-24VDC XN-2DO-R-CO XN-BR-24VDC-D XN-2DI-24VDC-P XN-2DO-24VDC-2A-P XN-GW-PBDP-1.5MB XN-KLBU/T XN-KO/2 XN-GW-PBDP-1.5MB XN-2DI-24VDC-N XN-2DO-R-NC XN-2AI-PT/NI-2/3 XN-2DO-R-NO XN-2DI-24VDC-P XN-P3T-SBB XN-GW-PBDP-1.5MB XN-PF-24VDC-D XN-2AI-THERMO-PI XN-2AI-PT/NI-2/3 XN-QV/1 XN-2DO-R-NC XN-S3T-SBB XN-S3S-SBB XN-GW-PBDP-1.5MB-S XN-S3T-SBB XN-S3T-SBB XN-S3x-SBB

18 18 Dimensions General technical information Electronics modules in slice design in block design Base modules in slice design 2-/3-wire connection technology 4-wire connection technology 4 x 2-/3-wire connection technology in block design 2-/3-wire connection technology 4-wire connection technology 4 x 2-/3-wire connection technology Dimensions in mm (W x L x H) 12.6 x 74.1 x x 74.1 x x x x x x x x x x x x x 49.9 Complete XI/ON module (slice design; base module with tension clamp connection Electronics module in slice design Electronics module in block design

19 19 Base module with tension clamp connection (side view) General technical information Base module with screw connection (side view) Base module in slice design (top view) Base module in block design (top view)

20 20 General technical data XI/ON General technical information General technical data XI/ON allgemein Potential isolation Ambient temperature Operating temperature Storage temperature Relative humidity Noxious gas SO 2 H 2 S Resistant to vibration Operating conditions Resistant to shock Resistant to repetitive shock Topple and fall Protection class Electromagnetic compatibility (EMC) Tests via optocoupler 32 F to +131 F (0 to +55 C) -13 F to +185 F (-25 to +85 C) 5 to 95 % (indoor), Level RH-2, without condensation (storage at 45 C) 10 ppm (rel. humidity < 75 %, without condensation) 1.0 ppm (rel. humidity < 75 %, without condensation) according to EN according to EN according to IEC according to IEC according to IEC and free fall according to IEC IP 20 according to EN (Industry) according to EN Base modules Measurement data Connection technology in TOP construction Insulation stripping length Crimpable wire Nominal diameter "e" solid core H 07V-U "f" flexible core H 07V-K "f" with ferrules according to DIN /1 (ferrules crimped gas-tight) Plug gauge according to IEC 947-1/1988 Protection class Approvals according to VDE 0611 Teil 1/8.92 / IEC /1989 tension clamp or screw connection 8 mm 1.5 mm to 2.5 mm to 1.5 mm to 1.5 mm 2 A1 IP 20 CE UL CSA

21 Technical data Ð Gateways Gateway PROFIBUS DP 21 Gateway overview: The gateway is the interface between the XI/ON periphery modules and PROFIBUS-DP It is responsible for the data exchange between the XI/ON station and the PROFIBUS-DP master The connection to the PROFIBUS-DP is made via 9-pole SUB-D socket or by direct wiring Hexadecimal rotary switches for setting the PROFIBUS-DP station address ( ) LEDs for indicating supply voltage, group or bus errors Technical data XI/ON Gateway PROFIBUS Supply voltage Permissible range Residual ripple Nominal current consumption from module bus I MB Service interface Connection technology fieldbus Connection technology for direct wiring Designation for gateway with tension clamp Designation for gateway with screw connection Transmission speed Fieldbus addressing Fieldbus termination Passive LWL adapters can be connected Number of parameter bytes Number of diagnostic bytes Address range for PROFIBUS-DP Included in range of supply XN-GW-PBDP-1.5MB (tension clamp) XN-GW-PBDP-1.5MB-S (screw connection) 5 V DC (from Bus Refreshing module) 4.7 to 5.3 V DC according to EN ma PS/2 socket 2x SUB-D sockets, 9-pole 2x direct wiring, 5-pole Screw connection or tension clamp XN-GW-PBDP-1.5MB XN-GW-PBDP-1.5MB-S 9.6 kbit/s to 1.5 MBit/s 2 hexadecimal rotary switches via SUB-D connector Current consumption max. 100 ma 5 Bytes 3 Bytes 001 to 125 dec x x 74.4 mm 2x end bracket XN-WEW-35/2-SW 1x end plate XN-ABPL5 XN-GW-PBDP-12MB 5 V DC (from Bus Refreshing module) 4.7 to 5.3 V DC according to EN ma PS/2 socket 1 SUB-D socket, 9-pole 9.6 kbit/s to 12 MBit/s 2 hexadecimal rotary switches via SUB-D connector Current consumption max. 100 ma 5 Bytes 3 Bytes 001 to 125 dec x x 74.4 mm 2x end bracket XN-WEW-35/2-SW 1x end plate XN-ABPL Ordering information Type XN-GW-PBDP-1.5MB XN-GW-PBDP-1.5MB-S XN-GW-PBDP-12MB Catalog number

22 22 Technical data Ð Gateways Gateway CANopen Gateway overview The gateway is the interface between the XI/ON periphery modules and the CAN bus It is responsible for the data exchange between the XI/ON station and further CANopen stations Technical data The connection to the CAN bus is made via 9-pole SUB-D connection or by direct wiring LEDs for indicating supply voltage, group diagnostics and bus errors XI/ON Gateway CANopen Supply voltage Permissible range Residual ripple Nominal current consumption from module bus I MB Service interface Connection technology fieldbus Connection technology for direct wiring Addressing fieldbus Address range for CANopen Transmission rates Setting the transmission rate Fieldbus termination Included in range of supply XN-GW-CANOPEN 5 V DC (from Bus Refreshing module) 4.7 to 5.3 V DC according to EN < 350 ma PS/2 socket 1x SUB-D socket, 9-pole 1x SUB-D plug, 9-pole 2x direct wiring Tension clamp 2 hexadecimal rotary switches 001 to 127 (dec) kbit/s 800 kbit/s 500 kbit/s 250 kbit/s 125 kbit/s 50 kbit/s 20 kbit/s via DIP switch via SUB-D plug 50.6 x x 7.4 mm 2x end bracket XN-WEW-35/2-SW 1x end plate XN-ABPL. Ordering information Type XN-GW-CANOPEN Catalog number

23 Technical data Ð Gateways Gateway DeviceNet 23 Gateway overview The gateway is the interface between the XI/ON periphery modules and the DeviceNet It is responsible for the data exchange between the XI/ON station and further DeviceNet stations The connection to the DeviceNet is made via Open Style Connector LEDs for indicating supply voltage, group diagnostics and bus errors Technical data XI/ON Gateway DeviceNet Supply voltage Permissible range Residual ripple Nominal current from module bus I MB Service interface Connection technology fieldbus Transmission speed Fieldbus addressing Fieldbus termination Address range Included in range of supply XN-GW-DNET 5 V DC (from Bus Refreshing module) 4.7 to 5.3 V DC according to EN ma PS/2 socket Open Style Connector 125/250/500 kbits/s 2 decimal rotary coding switches via DIP switches 0 to x x 74.4 mm 2x end bracket XN-WEW-35/2-SW 1x end plate XN-ABPL. Ordering information Type XN-GW-DNET Catalog number

24 24 Technical data Ð power distribution modules Bus Refreshing module Module overview Supply XI/ON modules and gateway with a system nominal voltage of 5 V DC via the internal module bus Technical data Supply XI/ON modules with nominal voltage of 24 V DC Can be used to create potential groups Base modules are available with or without connections to C-rails LEDs for indicating system and field supply as well as diagnostics Bus Refreshing module with diagnostics Electronics module Nominal voltage System supply U SYS Permissible range for U SYS = 24 V DC Permissible range for U SYS = 5 V DC Field suppy U L Permissible range Ripple Residual ripple Maximum operating current I El Maximum system current supply I MB Number of diagnostic bits Base modules with gateway supply Base module without C Connection technology Designation for tension clamp Designation for screw connection Base module with C Connection technology Designation for tension clamp Designation for screw connection Base modules without gateway supply Base module without C Connection technology Designation for tension clamp Designation for screw connection Base module with C Connection technology Designation for tension clamp Designation for screw connection XN-BR-24VDC-D 24 V DC 24 V DC / 5 V DC 18 to 30 V DC 4.7 to 5.3 V DC 24 V DC according to EN (18 to 30 V DC) < 5 % according to EN A 1.5 A 4 Bit 12.6 x 74.1 x 55.4 mm Connection for module bus light grey 2-/3-wire 12.6 x x 49.9 mm XN-P3T-SBB XN-P3S-SBB 4-wire 12.6 x x 49.9 mm XN-P4T-SBBC XN-P4S-SBBC Connection for module bus yellow 2-/3-wire 12.6 x x 49.9 mm XN-P3T-SBB-B XN-P3S-SBB-B 4-wire 12.6 x x 49.9 mm XN-P4T-SBBC-B XN-P4S-SBBC-B Only the modules XN-P3x-SBB or XN-P4x-SBBC (first module after the gateway) can be used to supply the gateway. Assignment of base modules: a Base module with gateway suply: light grey connection b Base module without gateway supply: yellow connection

25 Technical data Ð power distribution modules Bus Refreshing module Wiring diagram XN-P4x-SBBC with gateway supply XN-P4x-SBBC-B without gateway supply 24 V DC Module bus supply + Wiring diagram XN-P3x-SBB with gateway supply XN-P3x-SBB-B without gateway supply 24 V DC Module bus supply V DC Field supply V DC Field supply Technical data PE Ordering information Type Electronics module XN-BR-24VDC-D Base modules XN-P3T-SBB XN-P3S-SBB XN-P4T-SBBC XN-P4S-SBBC XN-P3T-SBB-B XN-P3S-SBB-B XN-P4T-SBBC-B XN-P4S-SBBC-B Catalog number

26 26 Technical data Ð power distribution modules Power Feeding modules with diagnostics Module overview Supply the XI/ON I/O modules with a nominal voltage of 24 V DC or 120/230 V AC Can be used to create potential groups Technical data Base modules are available with or without connections to C-rails LEDs for indicating system and field supply as well as diagnostics Wiring diagram printed on the module lid Power Feeding module with diagnostics Electronics module Nominal voltage Permissible range Field suppy U L Permissible range Nominal current from module bus I MB Ripple Residual ripple Maximum operating current I El Voltage anomalies Number of diagnostic bits Base modules Base module without C Connection technology Designation for tension clamp Designation for screw connection Base module with C Connection technology Designation for tension clamp Designation for screw connection XN-PF-24VDC-D 24 V DC 18 to 30 V DC 24 V DC according to EN (18 to 30 V DC) 28 ma < 5 % according to EN A according to EN and EN Bit 12.6 x 74.1 x 55.4 mm 2-/3-wire 12.6 x x 49.9 mm XN-P3T-SBB XN-P3S-SBB 4-wire 12.6 x x 49.9 mm XN-P4T-SBBC XN-P4S-SBBC XN-PF-120/230VAC-D 120/230 V AC according to EN /230 V AC according to EN ma < 5 % according to EN A according to EN and EN Bit 12.6 x 74.1 x 55.4 mm 2-/3-wire 12.6 x x 49.9 mm XN-P3T-SBB XN-P3S-SBB 4-wire 12.6 x x 49.9 mm XN-P4T-SBBC XN-P4S-SBBC Ordering information Type Electronics modules XN-PF-24VDC-D XN-PF-120/230VAC-D Base modules XN-P3T-SBB XN-P3S-SBB XN-P4T-SBBC XN-P4S-SBBC Catalog number

27 Technical data Ð power distribution modules Wiring diagrams: Power Feeding module Wiring diagram XN-P3x-SBB for XN-PF-24VDC-D Wiring diagram XN-P4x-SBBC for XN-PF-24VDC-D V DC Technical data PE Wiring diagram XN-P3x-SBB for XN-PF-120/230VCD-D Wiring diagram XN-P4x-SBBC for XN-PF-120/230VCD-D

28 28 Technical data Ð digital input modules 2DI, 24 V DC Module overview Detection of digital input signals 24 V DC 2 channels, positive or negative switching Technical data Electronics galvanically isolated from the field level via optocoupler Base modules are available with or without connections to C-rails LEDs for indicating status and diagnostics Wiring diagram printed on the module lid Digital input module Electronics module Number of channels Nominal voltage through supply terminal Nominal current from supply terminal I El Nominal current from module bus I MB Power loss of the module, typical Input voltage, nominal value at 24 V DC Low level U L High level U H Active level U A Inactive level U I Input current Low level I L High level I H Active level I A Inactive level I I Input delay t rise t fall 2-wire initiators (Bero ) can be connected Base modules Base module without C Connection technology Designation for tension clamp Designation for screw connection Base module with C Connection technology Designation for tension clamp Designation for screw connection XN-2DI-24VDC-P 2 24 V DC 20 ma 28 ma 0.7 W -30 V to +5 V 11 V to 30 V 0 ma to 1.5 ma 2 ma to 10 ma < 200 µs < 200 µs with a permissible closed-circuit current of 1.5 ma 12.6 x 74.1 x 55.4 mm 2-/3-wire 12.6 x x 49.9 mm XN-S3T-SBB XN-S3S-SBB 4-wire 12.6 x x 49.9 mm XN-S4T-SBBC XN-S4S-SBBC XN-2DI-24VDC-N 2 24 V DC 20 ma 28 ma 0.7 W 0 V to +5 V > (U PF - 11 V) 1.8 ma to 10 ma 0 ma to 1.7 ma < 200 µs < 200 µs with a permissible closed-circuit current of 1.5 ma 12.6 x 74.1 x 55.4 mm 2-/3-wire 12.6 x x 49.9 mm XN-S3T-SBB XN-S3S-SBB 4-wire 12.6 x x 49.9 mm XN-S4T-SBBC XN-S4S-SBBC Ordering information Type Electronics module XN-2DI-24VDC-P Base modules XN-2DI-24VDC-N XN-S3T-SBB XN-S3S-SBB XN-S4T-SBBC XN-S4S-SBBC Catalog number

29 Technical data Ð digital input modules Wiring diagrams Wiring diagram XN-S3x-SBB for XN-2DI-24VDC-P Wiring diagram XN-S4x-SBBC for XN-2DI-24VDC-P 29 Technical data Wiring diagram XN-S3x-SBB for XN-2DI-24VDC-N Wiring diagram XN-S4x-SBBC for XN-2DI-24VDC-N

30 30 Technical data Ð digital input modules 2 DI, 120/230 V AC, positive switching Module overview Detection of digital input signals 120/230 V DC 2 channels, positive switching Technical data Electronics galvanically isolated from the field level via optocoupler Base modules are available with or without connections to C-rails LEDs for indicating status and diagnostics Wiring diagram printed on the module lid Digital input module Electronics module Number of channels Nominal voltage through supply terminal Nominal current from supply terminal I El Nominal current from module bus I MB Power loss of the module, typical Input voltage, nominal value at 120/230 V AC Low level U L High level U H Frequency range Input current Low level I L High level I H Input delay t rise t fall Maximum permissible wire capacity Base modules Base module without C Connection technology Designation for tension clamp Designation for screw connection Base module with C Connection technology Designation for tension clamp Designation for screw connection XN-2DI-120/230VAC-P 2 120/230 V AC 20 ma 28 ma < 1 W 0 to 20 V AC 79 V AC to 265 V AC 47.5 Hz to 63 Hz 0 ma to 1 ma 3 ma to 8 ma < 20 ms < 20 ms 141 nf at 79 V AC / 50 Hz 23 nf at 265 V AC / 50 Hz 12.6 x 74.1 x 55.4 mm 2-/3-wire 12.6 x x 49.9 mm XN-S3T-SBB XN-S3S-SBB 4-wire 12.6 x x 49.9 mm XN-S4T-SBBC XN-S4S-SBBC Ordering information Type Electronics module XN-2DI-120/230VAC-P Base modules XN-S3T-SBB XN-S3S-SBB XN-S4T-SBBC XN-S4S-SBBC Catalog number

31 Technical data Ð digital input modules Wiring diagrams Wiring diagram XN-S3x-SBB Wiring diagram XN-S4x-SBBC 31 Technical data

32 32 Technical data Ð digital input modules 4 DI, 24 V DC Module overview Detection of digital input signals 24 V DC 4 channels, positive and negative switching Technical data Electronics galvanically isolated from the field level via optocoupler Base modules are available with or without connections to C-rails LEDs for indicating status and diagnostics Wiring diagram printed on the module lid Digital input module Electronics module Number of channels Nominal voltage through supply terminal Nominal current from supply terminal I El Nominal current from module bus I MB Power loss of the module, typical Input voltage, nominal value at 24 V DC Low Level U L High Level U H Active level U A Inactive level U I Input current Low Level I L High Level I H Active level I A Inactive level I I Input delay t rise t fall Base modules Base module without C Connection technology Designation for tension clamp Designation for screw connection XN-4DI-24VDC-P 4 24 V DC 40 ma 29 ma < 1 W -30 V to +5 V 15 V to 30 V 0 ma to 1.5 ma 2 ma to 10 ma < 200 µs < 200 µs 12.6 x 74.1 x 55.4 mm 4x 2-/3-wire 12.6 x x 49.9 mm XN-S6T-SBBSBB XN-S6S-SBBSBB XN-4DI-24VDC-N 4 24 V DC 40 ma 28 ma < 1 W 0 V to +5 V > (U PF - 11 V) 1.3 ma to 6 ma 0 ma to 1.2 ma < 200 µs < 200 µs 12.6 x 74.1 x 55.4 mm 4x 2-/3-wire 12.6 x x 49.9 mm XN-S6T-SBBSBB XN-S6S-SBBSBB Ordering information Type Electronics modules XN-4DI-24VDC-P XN-4DI-24VDC-N Base modules XN-S6T-SBBSBB XN-S6S-SBBSBB Catalog number

33 Technical data Ð digital input modules Wiring diagrams Wiring diagram XN-S6x-SBBSBB for XN-4DI-24VDC-P Wiring diagram XN-S6x-SBBSBB for XN-4DI-24VDC-N 33 Technical data

34 34 Technical data Ð digital input modules 16 DI, 24 V DC, positive switching Module overview Detection of digital input signals 24 V DC 16 channels, positive switching Technical data Electronics galvanically isolated from the field level via optocoupler Base modules are available with or without connections to C-rails LEDs for indicating status and diagnostics Wiring diagram printed on the module lid Digital input module Electronics module Number of channels Nominal voltage through supply terminal Nominal current from supply terminal I El Nominal current from module bus I MB Power loss of the module, typical Input voltage, nominal value at 24 V DC Low Level U L High Level U H Input current Low Level I L High Level I H Input delay t rise t fall Base modules Base module without C Connection technology Designation for tension clamp Designation for screw connection Base module with C Connection technology Designation for tension clamp Designation for screw connection XN-16DI-24VDC-P V DC 40 ma 45 ma < 2.5 W -30 V to +5 V 15 V to 30 V 0 ma to 1.5 ma 2 ma to 10 ma < 200 µs < 200 µs x 74.1 x 55.4 mm 2-/3-wire x x 49.9 mm XN-B3T-SBB XN-B3S-SBB 4-wire x x 49.9 mm XN-B4T-SBBC XN-B4S-SBBC Ordering information Type Electronics module XN-16DI-24VDC-P Base modules XN-B3T-SBB XN-B3S-SBB XN-B4T-SBBC XN-B4S-SBBC Catalog number

35 Technical data Ð digital input modules Wiring diagrams Wiring diagram XN-B3x-SBB Wiring diagram XN-B4x-SBBC 35 Technical data

36 36 Technical data Ð analog input modules 1AI-I, 1 AI-U Module overview Detection of standard analog input signals: current or voltage Electronics galvanically isolated from the field level via optocoupler Technical data Deployment of shielded cables Base modules available with or without sensor supply Potential-free or potential-linked connection of sensor supply LEDs for indicating diagnostics Wiring diagram printed on the module lid Analog input module Electronics module Number of channels Nominal voltage through supply terminal Nominal current from supply terminal I El Nominal current from module bus I MB Power loss of the module, typical Input current Max. input current Input voltage Max. input voltage Input resistance (burden) Cutoff frequency (-3 db) Offset error Linearity Basic error at 23 C Repeat accuracy Temperature coefficient Resolution of A/D converter Measuring principle Measurement value representation Sensor supply Number of diagnostic bits Number of parameter bits Base modules Base module without C Connection technology Designation for tension clamp Designation for screw connection Base module without C, intended for sensor supply Connection technology Designation for tension clamp Designation for screw connection XN-1AI-I(0/4...20MA) 1 24 V DC 50 ma 41 ma < 1 W 0/4 to 20 ma 50 ma < 125 Ω 200 Hz 0.1 % 0.03 % < 0.2 % 0.09 % 300 ppm/ C from end value 14 Bit signed integer gradual approximation 16 Bit signed integer / 12 Bit full-range left-justified Bridged with L+ and L- from the power supply; not short-circuit proof 2 Bit 3 Bit 12.6 x 74.1 x 55.4 mm 2-/3-wire 12.6 x x 49.9 mm XN-S3T-SBB XN-S3S-SBB 4-wire 12.6 x x 49.9 mm XN-S4T-SBBS XN-S4S-SBBS XN-1AI-U(Ð10/ VDC) 1 24 V DC 50 ma 41 ma < 1 W -10/0 to +10 V DC 35 V continuous 98.5 kω 200 Hz 0.1 % 0.03 % < 0.2 % 0.05 % 300 ppm/ C from end value 14 Bit signed integer gradual approximation 16 Bit signed integer / 12 Bit signed integer left-justified / 12 Bit full-range left-justified Bridged with L+ and L- from the power supply; not short-circuit proof 1 Bit 3 Bit 12.6 x 74.1 x 55.4 mm 2-/3-wire 12.6 x x 49.9 mm XN-S3T-SBB XN-S3S-SBB 4-wire 12.6 x x 49.9 mm XN-S4T-SBBS XN-S4S-SBBS

37 Technical data Ð analog input modules Wiring diagrams Wiring diagram XN-S3x-SBB for XN-1AI-I(0/4...20MA), analog sensor without sensor supply Wiring diagram XN-S4x-SBBS, for XN-1AI-I(0/4...20MA), analog sensor with potential-free sensor supply 37 Technical data Wiring diagram XN-S3x-SBB for XN-1AI-U(-10/ V), analog sensor without sensor supply Wiring diagram XN-S4x-SBBS for XN-1AI-U(-10/ V), analog sensor with potential-free sensor supply Ordering information Type Electronics modules XN-1AI-I(0/4...20MA) XN-1AI-U( 10/ VDC) Base modules XN-S3T-SBB XN-S3S-SBB XN-S4T-SBBS XN-S4S-SBBS Catalog number

38 38 Technical data Ð analog input modules 2 AI-PT/Ni Module overview Detection of standard analog input signals for measurement of temperatures Connection of platinum sensors PT100, PT500 and PT1000 as well as nickel sensors Ni100 and Ni1000 Technical data Connection of sensors in 2- or 3-wire technology Electronics galvanically isolated from the field level via optocoupler Base modules available with or without sensor supply LEDs for indicating diagnostics Wiring diagram printed on the module lid Analog input module Electronics module Number of channels Nominal voltage through supply terminal Nominal current from supply terminal I El Nominal current from module bus I MB Power loss of the module, typical Measurement current Destruction limit Platinum sensors Nickel sensors Measurement value representation Offset error Linearity Basic error at 23 C Repeat accuracy Temperature coefficient Cycle time Connectable sensors Platinum sensors Nickel sensors Number of parameter bytes Number of diagnostic bytes Base modules Base module without C Connection technology Designation for tension clamp Designation for screw connection Connection technology Designation for tension clamp Designation for screw connection XN-2AI-PT/NI-2/ V DC < 30 ma 45 ma < 1 W < 1 ma > 30 V DC according to DIN IEC 751 according to DIN Bit signed integer / 12 Bit full-range left-justified 0.1 % < 0.1 % < 0.2 % 0.05 % 300 ppm/ C from end value 130 ms per channel PT100, PT500, PT1000 Ni100, Ni Byte (2 Byte per channel) 2 Byte (1 Byte per channel) 12.6 x 74.1 x 55.4 mm 2-/3-wire 12.6 x x 49.9 mm XN-S3T-SBB XN-S3S-SBB 4-wire 12.6 x x 49.9 mm XN-S4T-SBBS XN-S4S-SBBS Ordering information Type Electronics module XN-2AI-PT/NI-2/3 Base modules XN-S3T-SBB XN-S3S-SBB XN-S4T-SBBS XN-S4S-SBBS Catalog number

39 Technical data Ð analog input modules Wiring diagrams Wiring diagram XN-S3x-SBB, 2-wire connection Wiring diagram XN-S4x-SBBS, 3-wire connection 39 Technical data

40 40 Technical data Ð analog input modules 2 AI-Thermo Module overview Detection of standard analog input signals for measurement of temperatures Connection of thermoelements of the types B,E, J, K, N, R, S and T Technical data Electronics galvanically isolated from the field level via optocoupler Base modules with internal cold junction compensation LEDs for indicating diagnostics Wiring diagram printed on the module lid Analog input module Electronics module Number of channels Nominal voltage through supply terminal Nominal current from supply terminal I El Nominal current from module bus I MB Power loss of the module, typical Destruction limit Sensors Temperature ranges Type B Type E Type J Type K Type N Type R Type S Type T Voltage measurements (resolution) ± 50 mv ± 100 mv ± 500 mv ± 1 V Measurement value representation Offset error Linearity Basic error at 23 C Repeat accuracy Temperature coefficient Cycle time Number of parameter bytes Number of diagnostic bytes Base modules - Base module without C Connection technology Designation for tension clamp Designation for screw connection XN-2AI-THERMO-PI 2 24 V DC < 30 ma 45 ma < 1 W > 30 V DC according to DIN IEC 584, Class 1, 2, to C -270 to C -210 to C -270 to C -270 to C -50 to C -50 to C -270 to C < 2 µv < 4 µv < 20 µv < 50 µv 16 Bit signed integer / 12 Bit full-range left-justified 0.1 % < 0.1 % < 0.2 % 0.05 % 300 ppm/ C from end value 60 ms per channel ms 2 Byte (1 Byte per channel) 2 Byte (1 Byte per channel) 12.6 x 74.1 x 55.4 mm 4-wire with integrated cold junction compensation 12.6 x x 49.9 mm XN-S4T-SBBS-CJ XN-S4S-SBBS-CJ

41 Technical data Ð analog input modules Wiring diagrams Wiring diagram XN-S4x-SBBS-CJ 41 i PT1000 a Technical data PT i a Cold junction compensation in base module Ordering information Type Electronics module XN-2AI-THERMO-PI Base modules XN-S4T-SBBS-CJ XN-S4S-SBBS-CJ Catalog number

42 42 Technical data Ð digital output modules 2 DO, 24 V DC Module overview Output of digital output signals 24 V DC 2 channels, positive and negative switching, with 0.5 A max. output current Technical data 2 channels, positive switching, with 2 A max. output current Electronics galvanically isolated from the field level via optocoupler LEDs for indicating status and diagnostics Wiring diagram printed on the module lid Digital output module XN-2DO-24VDC-0.5A-P XN-2DO-24VDC-0.5A-N XN-2DO-24VDC-2A-P Electronics module Number of channels Nominal voltage through supply terminal Nominal current from supply terminal I El Nominal current from module bus I MB Power loss of the module, typical Output voltage (loaded) Active level U A High level U H Output current Active level I A (nominal value) Active level I A (permissible range) High level I H (nominal value) High level I H (permissible range) Delay at signal change and resistive load (R LO < 1 kω) from inactive to active level from active to inactive level from low to high level from high to low level Load impedance range Synchronization factor Connectable are Load impedance, resistive R LO Load impedance, inductive R LI Lamp load R LL Switching frequency Resistive load Inductive load Lamp load Number of diagnostic bits 2 24 V DC 20 ma (when load current = 0) 32 ma 1 W min. L+ (-1 V) 0.5 A < 0.6 A < 100 µs < 100 µs 48 Ω to 1 kω 100 % resistive and inductive loads as well as lamp loads min. 48 Ω max. 1.2 H max. 3 W 5 khz (R LO < 1 kω) 10 Hz 2 Bit 12.6 x 74.1 x 55.4 mm 2 24 V DC 20 ma (when load current = 0) 32 ma 1 W max. GND (+1 V) 0.5 A < 0.6 A < 100 µs < 100 µs 100 % resistive and inductive loads as well as lamp loads min. 48 Ω max. 1.2 H max. 12 W 100 Hz (R LO < 1 kω) 2 Hz 10 Hz 2 Bit 12.6 x 74.1 x 55.4 mm 2 24 V DC < 50 ma (when load current = 0) 33 ma 1 W min. L+ (-1 V) 2 A < 2.4 A < 100 µs < 100 µs 12 Ω to 1 kω 100 % resistive and inductive loads as well as lamp loads min. 12 Ω max. 1.2 H max. 6 W 5 khz (R LO < 1 kω) 10 Hz 2 Bit 12.6 x 74.1 x 55.4 mm Base modules Base module without C Connection technology Designation for tension clamp Designation for screw connection Base module with C Connection technology Designation for tension clamp Designation for screw connection 2-/3-wire 12.6 x x 49.9 mm XN-S3T-SBC XN-S3S-SBC 4-wire 12.6 x x 49.9 mm XN-S4T-SBCS XN-S4S-SBCS 2-/3-wire 12.6 x x 49.9 mm XN-S3T-SBC XN-S3S-SBC 4-wire 12.6 x x 49.9 mm XN-S4T-SBCS XN-S4S-SBCS 2-/3-wire 12.6 x x 49.9 mm XN-S3T-SBC XN-S3S-SBC 4-wire 12.6 x x 49.9 mm XN-S4T-SBCS XN-S4S-SBCS

43 Technical data Ð digital output modules Wiring diagrams Wiring diagram XN-P3x-SBC for XN-2DO-24VDC-0.5A-P Wiring diagram XN-P4x-SBCS for XN-2DO-24VDC-0.5A-P 43 Technical data Wiring diagram XN-P3x-SBC for XN-2DO-24VDC-0.5A-N Wiring diagram XN-P4x-SBCS for XN-2DO-24VDC-0.5A-N Wiring diagram XN-P3x-SBC for XN-2DO-24VDC-2A-P Wiring diagram XN-P4x-SBCS for XN-2DO-24VDC-2A-P Ordering information Type Electronics modules XN-2DO-24VDC-0.5A-P XN-2DO-24VDC-0.5A-N XN-2DO-24VDC-2A-P Base modules XN-S3T-SBC XN-S3S-SBC XN-S4T-SBCS XN-S4S-SBCS Catalog number

44 44 Technical data Ð digital output modules 16 DO, 24 V DC Module overview Output of digital output signals 24 V DC 16 channels, positive switching, with 0.5 A max. output current Technical data Electronics galvanically isolated from the field level via optocoupler LEDs for indicating status and diagnostics Wiring diagram printed on the module lid Digital output module Electronics module Number of channels Nominal voltage through supply terminal Nominal current from supply terminal I El Nominal current from module bus I MB Power loss of the module, typical Output voltage, High level (loaded) Output current High level I H (nominal value) High level I H (permissible range) Delay by signal change and resistive load from low to high level from high to low level Connectable are Load impedance, resistive R LO Load impedance, inductive R LI Lamp load R LL Switching frequency (resistive load) Number of diagnostic bits Base modules Base module without C Connection technology Designation for tension clamp Designation for screw connection XN-16DO-24VDC-0.5A-P V DC 30 ma 45 ma < 4 W min. L+ (-1V) 0.5 A < 0.6 A R LO < 1 kω typ. 100 µs typ. 100 µs resistive and inductive loads as well as lamp loads > 48 kω Category DC 13 according to EN max. 3 W 100 Hz (R LO < 1 kω) x 74.1 x 55.4 mm 2-/3-wire x x 49.9 mm XN-B3T-SBC XN-B3S-SBC Ordering information Type Electronics module XN-16DO-24VDC-0.5A-P Base modules XN-B3T-SBC XN-B3S-SBC Catalog number

45 Technical data Ð digital output modules Wiring diagrams Wiring diagram XN-B3x-SBC 45 Technical data

46 46 Technical data Ð analog output modules 1 AO-I, 2 AO-U Module overview Detection of standard analog output signals 1 channel current and 2 channels voltage Technical data Electronics galvanically isolated from the field level via optocoupler Deployment of shielded cables LEDs for indicating diagnostics Wiring diagram printed on the module lid Analog output module Electronics module Number of channels Nominal voltage through supply terminal Nominal current from supply terminal I El Nominal current from module bus I MB Power loss of the module, typical Output voltage Output current Burden resistance Resistive load R LO Inductive load R LI Capacitive load R LK Short-circuit current Transmission frequency Offset error Linearity Basic error at 23 C Repeat accuracy Output ripple Temperature coefficient Settling time (maximal) Resistive load Inductive load Capacitive load Interference voltage suppression Common mode Normal mode Interference between channels Measurement value representation Number of parameter bytes Base modules Base module without C Connection technology Designation for tension clamp Designation for screw connection XN-1AO-I(0/4...20MA) 1 24 V DC 50 ma 39 ma < 1 W 0/4 to 20 ma < 450 Ω < 1 mh < 200 Hz 0.1 % 0.02 % 0.2 % 0.05 % 0.02 % 300 ppm/ C from end value 0.1 ms 0.5 ms 0.5 ms 16 Bit signed integer / 12 Bit full-range left-justified Negative values are put out as 0 ma or as 4 ma, depending on the parameterized measurement range. 3 Byte 12.6 x 74.1 x 55.4 mm 2-/3-wire 12.6 x x 49.9 mm XN-S3T-SBB XN-S3S-SBB XN-2AO-U(Ð10/ VDC) 2 24 V DC 50 ma 43 ma < 1 W -10/0 to +10 V DC > 1 kω > 1 µf 40 ma < 100 Hz 0.1 % 0.1 % < 0.2 % 0.05 % 0.02 % 300 ppm/ C from end value 0.1 ms 0.5 ms 0.5 ms > 90 db > 70 db > -50 db 16 Bit signed integer / 12 Bit signed integer left-justified / 12 Bit full-range left-justified Negative values are automatically put out as 0 when the measurement range is parameterized between 0 to +10 V DC. 6 Bytes (3 Bytes per channel) 12.6 x 74.1 x 55.4 mm 2-/3-wire 12.6 x x 49.9 mm XN-S3T-SBB XN-S3S-SBB

47 Technical data Ð analog output modules Wiring diagrams Wiring diagram XN-S3x-SBB for XN-1AO-I(0/4...20MA) 47 Technical data Wiring diagram XN-S3x-SBB for XN-2AO-U(-10/ V) Ordering information Type Electronics modules XN-1AO-I(0/4...20MA) XN-2AO-U( 10/ VDC) Base modules XN-S3T-SBB XN-S3S-SBB Catalog number

48 48 Technical data Ð relay modules 2 DO-R, 24 V DC Module overview Output of digital output signals Suitable for solenoid valves, D.C. contactors and signaling lamps nominal load voltage range 24 V DC/V AC to 230 V AC Technical data 2 channels as NC, NO or changeover contacts Electronics to the supply galvanically isolated LEDs for indicating status and diagnostics Wiring diagram printed on the module lid Relay module XN-2DO-R-NC XN-2DO-R-NO XN-2DO-R-CO Electronics module Number of channels Nominal voltage through supply terminal Nominal current from supply terminal I El Nominal current from module bus I MB Power loss of the module, typical Connectable are Nominal load voltage Output current with AC voltage 230 V AC Max. continuous current (resistive) Min. load current (recommended) Output current bei DC voltage (resistive) Synchronization factor Min. number of switching cycles (230 V AC, resistive load) 5 A 0.5 A 2, normally-closed contact 24 V DC 20 ma 28 ma 1 W resistive and inductive loads as well as lamp loads 230 V AC / 30 V DC 2 A (5 A, depending on load) 10 ma at 12 V DC see load limit curve 100 % 1 x x x 74.1 x 55.4 mm 2, normally-open contact 24 V DC 20 ma 28 ma 1 W resistive and inductive loads as well as lamp loads 230 V AC / 30 V DC 2 A (5 A, depending on load) 10 ma at 12 V DC see load limit curve 100 % 1x x x 74.1 x 55.4 mm 2, changeover, galvanically isolated 24 V DC 20 ma 28 ma 1 W resistive and inductive loads as well as lamp loads 230 V AC / 30 V DC 2 A (5 A, depending on load) 10 ma at 12 V DC see load limit curve 100 % 1x x x 74.1 x 55.4 mm Base modules Base module without C Connection technology Designation for tension clamp Designation for screw connection Base module with C Connection technology Designation for tension clamp Designation for screw connection 4-wire 12.6 x x 49.9 mm XN-S4T-SBBS XN-S4S-SBBS 4-wire 12.6 x x 49.9 mm XN-S4T-SBCS XN-S4S-SBCS 4-wire 12.6 x x 49.9 mm XN-S4T-SBBS XN-S4S-SBBS 4-wire 12.6 x x 49.9 mm XN-S4T-SBCS XN-S4S-SBCS 4-wire 12.6 x x 49.9 mm XN-S4T-SBBS XN-S4S-SBBS Ordering information Type Electronics modules XN-2DO-R-NC XN-2DO-R-NO XN-2DO-R-CO Base modules XN-S4T-SBBS XN-S4S-SBBS XN-S4T-SBCS XN-S4S-SBCS Catalog number

49 Technical data Ð relay modules Load limit curve, wiring diagram, module circuit diagram Load limit curve 49 Definition: At 1000 switching cycles, no sustained arcs with a burning life of > 10 ms may occur. Technical data Wiring diagram XN-S4x-SBBS with externally connected supply and cross-connected root for XN-2DO-R-NC Module circuit diagram XN-S4x-SBBS for XN-2DO-R-NC a Bridged in the electronics b Cross-connection via jumper in the base module Wiring diagram XN-S4x-SBCS with supply via C-rail and cross-connected root for XN-2DO-R-NC Module circuit diagram XN-S4x-SBCS for XN-2DO-R-NC a C-rail b Cross-connection via jumper in the base module a Supply via C-rail b max. 8 relay modules

50 50 Technical data Ð relay modules Wiring diagram XN-S4x-SBBS with externally connected supply and cross-connected root Wurzel for XN-2DO-R-NO Module circuit diagram XN-S4x-SBBS for XN-2DO-R-NO R2 R1 Technical data a NO 0 RT NO 1 Electronics module RT 1 b a Bridged in the electronics b Cross-connection via jumper in the base module Wiring diagram XN-S4x-SBCS with supply via C-rail and cross-connected root for XN-2DO-R-NO Module circuit diagram XN-S4x-SBCS for XN-2DO-R-NO a C-rail b Cross-connection via jumper in the base module a Supply via C-rail b max. 8 relay modules

51 Technical data Ð relay modules Wiring diagrams, module circuit diagrams Wiring diagram XN-S4x-SBBS for XN-2DO-R-CO Module circuit diagram XN-S4x-SBBS for XN-2DO-R-CO 51 Technical data

52 52 Technical data Ð counter module 1 CNT, 24 V DC Module overview Detection of standard counter signals 1 channel digital input 24 V DC 1 channel digital output 24 V DC, 2 A Technical data Counter mode, continuous count, síngle-action count or period duration measurement Measurement mode: frequency measurement, revolutions measurement, perid duration measurement Electronics galvanically isolated from the field level via optocoupler LEDs for indicating diagnostics Wiring diagram printed on the module lid Counter module Electronics module Number of channels Nominal voltage through supply terminal Nominal current from supply terminal I El Nominal current from module bus I MB Power loss of the module, typical Sensor supply Output voltage Output current Count signals and digital input Input voltage at nominal value 24 V DC Low level U L High level U H Input current Low level I L High level I H Input delay Min. pulse width (max. count frequency) Filter on Filter off Digital output Output voltage at nominal value 24 V DC Low level U L High level U H Output current High level I H (permissible range) High level I H (nominal value) Switching frequency with resistive load with inductive load with lamp load Lamp load R LL Output delay (resistive load) Short-circuit proof Response threshold Inductive reset Measurement ranges Frequency measurement Revolutions measurement Period duration measurement XN-1CNT-24VDC 1 24 V DC < 50 ma (when load current = 0) < 40 ma 1.3 W L+ (-0.8 V) 0.5 A, short-circuit proof -30 V DC to 5 V DC 11 V DC to 30 V DC -8 ma to 1.5 ma 2 ma to 10 ma 200 µs > 25 ms (20 khz) < 2.5 ms (200 khz) 3 V DC L+ (-1 V) 5 ma to 2 A to 0.5 A (55 C) 100 Hz 2 Hz 10 Hz 10 W 100 µs Yes 2.6 A to 4 A L+ (-50 to -60 V) 0.1 Hz to 200 khz 1 rev/min to rev/min 5 ms to 120 s

53 Technical data Ð counter module 1 CNT, 24 V DC 53 Technical data Counter module Counter modes Signal evaluation A, B Counter mode Hysteresis Pulse duration Synchronization Count limits Upper count limit Lower count limit Measurement modes Signal evaluation A, B Number of diagnostic bytes Number of parameter bytes Base modules Base module without C Connection technology Designation for tension clamp Designation for screw connection XN-1CNT-24VDC Pulse and direction / Sensor single / double / fourfold Continuous / single-action / periodical 0 to to 255 Single-action / periodical 0 to 7FFF FFFF to FFFF FFFF Pulse and direction / sensor single 1 Byte 15 Byte 12.6 x 74.1 x 55.4 mm 4-wire 12.6 x 74.1 x 55.4 mm XN-S4T-SBBS XN-S4S-SBBS Ordering information Type Electronics module XN-1CNT-24VDC Base module XN-S4T-SBBS XN-S4S-SBBS Catalog number

54 54 Technical data Ð counter module Wiring diagram Wiring diagram XN-S4x-SBBS Technical data

55 Notes 55 Technical data

56 56 XI/ON module guide Base modules with tension clamp Module guide Electronics modules Base modules XN-S3T-SBB XN-S3T-SBC XN-S4T-SBBC XN-S4T-SBBS XN-S4T-SBCS XN-S4T-SBBS-CJ XN-S6T-SBBSBB XN-B3T-SBB XN-B3T-SBC XN-B4T-SBBC XN-P3T-SBB XN-P3T-SBB-B XN-P4T-SBBC XN-P4T-SBBC-B Digital input modules XN-2DI-24VDC-P XN-2DI-24VDC-N XN-2DI-120/230VAC-P XN-4DI-24VDC-P XN-4DI-24VDC-N XN-16DI-24VDC-P Analog input modules XN-1AI-I(0/4...20MA) XN-1AI-U(-10/ VDC) XN-2AI-PT/NI-2/ XN-2AI-THERMO-PI Digital output modules XN-2DO-24VDC-0.5A-P XN-2DO-24VDC-0.5A-N XN-2DO-24VDC-2A-P XN-16DO-24VDC-P Analog output modules XN-1AO-I(0/4...20MA) XN-2AO-U(-10/ VDC) Relay modules XN-2DO-R-NC XN-2DO-R-NO XN-2DO-R-CO Technology modules XN-1CNT-24VDC Power distribution modules XN-BR-24VDC-D XN-PF-24VDC-D XN-PF-120/230VAC-D

57 XI/ON module guide Base modules with screw connection 57 Electronics modules Base modules XN-S3S-SBB XN-S3S-SBC XN-S4S-SBBC XN-S4S-SBBS XN-S4S-SBCS XN-S4S-SBBS-CJ XN-S6S-SBBSBB XN-B3S-SBB XN-B3S-SBC XN-B4S-SBBC XN-P3S-SBB XN-P3S-SBB-B XN-P4S-SBBC XN-P4S-SBBC-B Module guide Digital input modules XN-2DI-24VDC-P XN-2DI-24VDC-N XN-2DI-120/230VAC-P XN-4DI-24VDC-P XN-4DI-24VDC-N XN-16DI-24VDC-P Analog input modules XN-1AI-I(0/4...20MA) XN-1AI-U(-10/ VDC) XN-2AI-PT/NI-2/ XN-2AI-THERMO-PI Digital output modules XN-2DO-24VDC-0.5A-P XN-2DO-24VDC-0.5A-N XN-2DO-24VDC-2A-P XN-16DO-24VDC-P Analog output modules XN-1AO-I(0/4...20MA) XN-2AO-U(-10/ VDC) Relay modules XN-2DO-R-NC XN-2DO-R-NO XN-2DO-R-CO Technology modules XN-1CNT-24VDC Power distribution modules XN-BR-24VDC-D XN-PF-24VDC-D XN-PF-120/230VAC-D Base module for gateway supply ++ Base module for bus refreshing within the station

58 58 Moeller NK D XStart - The Concept XStart - The Concept XStart transfers the benefits of the XI/ON concept to industrial motor starters. XStart The Gateway offers openness and fieldbus independence. The basic modules are installed quickly and error-free. No additional control wiring is required. Plug-in power modules offer user-friendly and straightforward service. The object-oriented features furthermore considerably reduce engineering time and costs. XStart DOL and reversing starters fully comply with the requirements of the industrial switchgear standard IEC/EN Installing the motor starters on the fieldbus Gateway and 24 V DC power supply module are mounted from the left. XStart is simply snapped on and pushed in to make contact. Three-phase commoning links are used for power jumpering up to 63 A. I/O modules can be fitted in front of and behind XStart depending on the application. Fast module exchange

59 Moeller NK D 59 XStart - The Concept XStart industrial motor starters Offer clear switch position indication with the rotary handle Fulfill isolating requirements in 0 position Are type-tested motor-starter combinations with AC-3 to 415 V Can interrupt high short-circuit currents on their own. Persons and installations are not endangered. Meet the requirements of type 1 coordination in accordance with IEC/EN and IEC/EN XStart Reversing starters For drives with two directions of rotation Switch and protect motors from 0.06 to 5.5 kw Only 90 mm wide Reversing starter Consist of a motor-protective circuit-breaker and two contactors. DOL starter DOL starters For drives with one direction of rotation Switch and protect motors from 0.06 to 5.5 kw Only 45 mm wide Consist of a motor-protective circuit-breaker and a contactor.

60 60 Moeller NK D XStart - The Concept Ð In Detail Ð Technical Data Plug-in power module XStart Basic modul Status and diagnostics LED General technical data XStart in general Normen und Bestimmungen Radio interference suppression, limit value class Degree of protection Climatic proofing Ambient temperature Storage min./max. Operation min./max. Mechanical shock resistance (shock duration 20 ms) Main circuit Rated operational voltage Rated switching capacity Rated insulation voltage Overvoltage category / pollution degree Rated operational current of three-phase commoning link Auxiliary circuit Rated operational voltage Overvoltage category Terminal capacities Terminal for commoning link Motor feeder IEC/EN and IEC/EN EN , EN EN , B IP 20 Damp heat, constant to IEC C C 0 C C 8 g 415 V AC see kw graduations 690 V II/2 63 A 24 V DC II/2 2, mm 2 stranded 2, mm 2 flexible with ferrule 1 x (1... 6), 2 x (1... 2,5) mm 2 solid 1 x (1... 4), 2 x (1... 2,5) mm 2 flexible with ferrule

61 Moeller NK D 61 XStart - Ordering Data Name Description Typ e Article No. DOL starter Power modules Basic module KW 0,06 KW 0,09 KW 0,18 KW 0,25 KW 0,55 KW 0,75 KW 1,5 KW 2,2 XS 1-DS0-340-K06 XS 1-DS0-340-K09 XS 1-DS0-340-K18 XS 1-DS0-340-K25 XS 1-DS0-340-K55 XS 1-DS0-340-K75 XS 1-DS K5 XS 1-DS K2 XS 1-XBMS-DS0-A XStart Reversing starter Power module Basic module KW 0,06 KW 0,09 KW 0,18 KW 0,25 KW 0,55 KW 0,75 KW 1,5 KW 2,2 XS 1-RS0-340-K06 XS 1-RS0-340-K09 XS 1-RS0-340-K18 XS 1-RS0-340-K25 XS 1-RS0-340-K55 XS 1-RS0-340-K75 XS 1-RS K5 XS 1-RS K2 XS 1-XBMS-RS0-A

62 62 Software I/Oassistant software for the XI/ON station Overview Diagnostic software for project planning configuration parameterization Software Description The diagnostic and project planning software I/Oassistant supports the complete planning and realization of an I/O system. It is of assistance when planning the station as well as with the configuration and parameterization in both online and offline modes Installations can be commissioned and tests and diagnostics carried out with the help of the software. The full version of the I/Oassistant software can be ordered both separately or as the I/Oassistant package (including connection cable for connecting to the service interface of the gateway). Offline version The offline version can be downloaded free of charge from the Moeller homepage: and offers the following functions: Example projects Projects can be created on the monitor, structured and extended according to needs Selection of the required modules True-to-life display of XI/ON I/O products and XStart products Plausibility tests of the station Offline configuration and parameterization of individual stations Detailed project documentation Online help Full version As well as the functions listed for the offline version, the full version of the I/Oassistant software has the following features: Online configuration and parameterization of individual stations Creation of station-specific GSD files Commissioning of stations Reading and setting of process data Diagnostic and error correction Download of new firmware in to the XI/ON gateway Resetting of a XI/ON station Ordering information Type SW-I/OASSISTANT SW-I/OASSISTANT-PACKAGE XN-PS2-CABLE Catalog number

63 Software DIAmon - monitoring / commisioning software for PROFIBUS-DP, CANopen, DeviceNet 63 Overview Monitoring-/Inbetriebname-Software für PROFIBUS-DP, CANopen, DeviceNet graphic representation of stations Error diagnostics Manufacturer independent Fieldbus communication via various standard interfaces CAN/DeviceNet bus monitor Module test of analog and digital input and output modules via graphic elements Software Description The software tool DIAmon supports both the commissioning of the I/O modules and error diagnostics. Fieldbus stations are displayed graphically. Up-to-date data that is in the process of being transported via the bus can be displayed on the monitor (bus monitor). DIAmon supports the following fieldbus systems: CANopen DeviceNet PROFIBUS-DP Further features: Communications interface - PROFIBUS-DP via the serial interface (RS232) of the PC or laptop - CANopen/DeviceNet via PC card or centronics interface Bus monitor (CANopen/DeviceNet) Parameterization of stations (PROFIBUS-DP) Reading/writing of input/output data in hexadecimal, decimal and binary formats Plaintext display via connected stations Setting of individual outputs and test functions Recording of input data Reading of diagnostic data (additional plaintext display) Alteration of the station address (if this function is supported by the station) Display of non-replying stations (cyclical query function) Storing of current configuration User-friendly graphic interface Interfaces-Server for use with Visual Basic and C++ with example applications Operating system WINDOWS 95/98 and NT WINDOWS Explorer look & feel The software and suitable adapter cable are available both separately or together as a kit. Ordering information Type SW-DIAMON-DP-WIN95-NT-KIT CD-SW-DIAMON/DP-WIN95-NT DP-DIAMON-ADAPTER DONGLE-DIAMON-DNET/CAN DNET/DIAMON-KIT CAN/DIAMON-KIT Catalog number