Principle of operation of laser scanners. Use of laser scanners. Advantages of the SICK safety laser scanners. Safety services. Safety laser scanners
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- Luke Jacobs
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1 Safety laser scanners rinciple of operation of laser scanners aser scanners are compact systems that scan their surroundings with a beam ( optical radar ). f the emitted light pulses hit an object, the light is reflected and detected in the laser scanner s receiver. The time between the emission of a light pulse and the reception of the reflection represents the distance between the laser scanner and object (light time-of-flight measurement). n internal rotating mirror moves the light pulses in eceiver a circle to produce 2-dimensional scanning. So-called monitored areas can be defined within the field of view (scanning angle) and the device-specific scanning range of a laser scanner. f an object is detected in a monitored area, this situation is indicated by the laser scanner using 2 switching outputs (safe stop signal to the machine). Scanner Sender S rotating mirror S s t bject an-shaped scanning of the surroundings t aser scanner principle of operation Use of laser scanners aser scanners are used for area monitoring (hazardous area protection), hazardous point protection and access protection. dvantages of the S safety laser scanners differentiation is made between: Stationary applications orizontal applications: e.g. pipe bending machines, machining centres, robot cells, press return area, etc. Vertical applications: ntry/xit, hand protection obile applications onitoring the movement of Vs (automated guided vehicles), narrow aisle stackers, etc. dditional functions for plant and machine control Switchable monitored areas in accordance with the current process phase onitoring external switching elements/contactors () saves costs and effort in the machine control igh-current outputs for directly operated switching elements (contactors), making conversion of the switching signals using relay interfaces, etc. unnecessary easured data on the surroundings as well as reflector detection to support vehicle steering (V). nly one sensor for safety and control ntegrated restart interlock (S) minimises the effort in the machine control Safety services With services tailored specifically to your needs, S offers allembracing support for the safety of your machine or system. roduct range very wide range of application requirements can be addressed with a compatible product family, thus minimising stock-keeping and investment costs. xperience roven in use The highest quality standards guarantee stable serial production onsultation and service expertise ddress productivity and cost-effectiveness from the start: rom selection and planning, through commissioning and inspection, to maintenance and modernisation. or information about the services please refer to chapter - 0 and or to the equipment without prior notification, are reserved.
2 Safety laser scanners Safety laser scanners Safety application 1) ield set comprising of protective field and warning field 2) Special features of the S3000 product family on page -2 3) S3000 emote can only be used in conjunction with another S3000 or a U100 series safety controller Scanning range (m) Scanning angle ( ) 4 / 5.5 / Switchable field sets 1) ncremental encoder connections xternal device monitoring () ost/guest operation unctions Safe interface to bus systems eflector mark detection and expanded measured data input easured data output via S-422 interface Static control inputs roduct age S3000 rofessional 2) S3000 dvanced 2) S3000 Standard 2) S3000 emote 2) 3) S3000 rofessional S 2) S300 rofessional S300 dvanced S300 Standard S and or to the equipment without prior notification, are reserved. - 1 aaaaaaaaaaaaaaaaa
3 Safety laser scanners Special features of the safety laser scanners S the modular system odular concept S3000 solutions grow with your needs Security of investment due to configurable variants asy to service argest achievable scanning range is 7 m for safety applications onfiguration memory in the system plug Selectable resolution makes it possible to adapt the devices to a very wide range of application requirements ertified for vertical use for access control or entry/exit applications, as well as hand protection 7-segment display ntegrated external device monitoring () Safe integration in bus systems Up to 8 switchable protective/warning fields (field sets) ormation of host/guest systems with S3000/S300 irect connection of incremental encoders ertified according to / (type 3) and / (S2) easured data output via S-422 interface eflector mark detection odular concept S300/S200 ompact. lexible. ntelligent. xtremely compact S300 is the smallest laser scanner in the world S200 the first laser scanner for cat. 2 applications asy to service 8 m warning field and 2 m protective field Superior 270 scan angle onfiguration memory in the system plug Selectable resolution makes it possible to adapt the devices to a very wide range of application requirements ertified for vertical use for access control or entry/exit applications, as well as hand protection 7-segment display ntegrated external device monitoring () Safe integration in bus systems Up to 4 switchable protective/warning fields (field sets) ormation of host/guest systems with S300/S3000 irect connection of incremental encoders djustable object resolution Stand-by input S-422 data interface - 2 and or to the equipment without prior notification, are reserved.
4 Safety laser scanner S3000 rofessional verview of technical specifications rotective field range (depending on type) Warning field range umber of field sets 8 Scan angle 190 esolution esponse time 4 m / 5.5 m / 7 m 49 m (20 m at 20 % reflectivity) 30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable 60 ms, 120 ms Type Type 3 (/ ) Safety integrity level S2 (/ 61508) roduct description The S3000 rofessional can be used for a wide range of applications for the protection of machines and systems. The field sets can be conveniently defined using a or laptop. or complex applications with up to 8 protective fields/warning fields n-system added value Supports integration with multiple safety control solutions Static and dynamic protective field switching ncremental encoder connections ossibility of connecting two S3000 units to form a single system ew uniform "onfiguration & iagnostic Software" S or safety system combinations, see appendix "Sensor systems and safe control solutions from S" pplications You can find more applications using the application finder at reely moving transport vehicles roduction lines achining centres Velocity-dependent vehicle monitoring WS/W 12-2 ntry/xit stations (gates) obot cells arrow corridor vehicles Vertical access protection (entry/exit) with "contour as reference" odular concept Scanning range 4 m, 5.5 m or 7 m onfiguration memory Selectable resolution ertified for vertical use 7-segment display ntegrated external device monitoring () and or to the equipment without prior notification, are reserved ompliant urther information age rdering information -4 Technical specifications -4 imensional drawings -6 onnection diagrams -7 ccessories -8 Services -2
5 S3000 rofessional Safety laser scanner rdering information elivery S3000 systems: Sensor head with / module mounted perating instructions and S (onfiguration & iganostic Software) on - dhesive label "mportant information" The system plug has to be ordered separately! rdering information for system plug and accessories, see page -8 System part rotective field range Type art number Sensor head with / module Sensor head m S m S m S m Sensor head short range m Sensor head medium range m Sensor head long range / module / module rofessional etailed technical specifications dditional technical information is described in operating instructions, which are available to download at eneral data aser protection class 1 ( and , 60825:2001) nclosure rating 65 ( 60529) rotection class 2 ( V 0160, 50178) Type Type 3 (/ ) Safety integrity level S2 (/ 61508) mbient operating temperature from... to Type of light Wave length ulsed laser diode 905 nm ousing colour 1021 ousing material ront screen material ront screen surface finish System plug imensions (W x x ) Weight luminium die-cast olycarbonate and or to the equipment without prior notification, are reserved. utside with scratch-resistant coating With S protected configuration memory 155 mm x 185 mm x 160 mm 3.3 kg
6 Safety laser scanner S3000 rofessional unctional data Scan angle 190 rotective field range (depending on type) 4 m / 5.5 m / 7 m eflectivity eflectors 1.8 %... >1000 % esponse time 60 ms, 120 ms 1) esolution ngular resolution rotective field supplement Warning field range istance measuring range umber of mulitple samplings eset time 30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable 0.5 /0.25 (depending on range and resolution) 100 mm 49 m (20 m at 20 % reflectivity) 49 m , configurable via S 2 s s, configurable 1) epending on basic response time, resolution, maximum protective field range, multiple sampling and type of outputs lectrical data onnection type onnector technology Supply voltage V s ower consumption ower consumption 2.3 1) umber of inputs estart/eset Static switching signals ynamic encoder signals (incremental encoder) umber of safety capable outputs Safety outputs (SS) utput for warning field iagnostic output estart/reset required onfiguration and diagnostics interface Transmission rate ata interface safe S device communication Transmission rate able length onnection conductor cross-section 1) ncluding maximum output load lug-in connection housing with screw Screw-type terminals 24 V (16.8 V V ) 0.8 (24 V ) 1 1 2, x 500 m 1 x 100 m 1 x 100 m 1 x 100 m S kaud, 19.2 kaud, 38.4 kaud S-422 ( 500 kaud) 500 kaud 50 m 0.34 mm² and or to the equipment without prior notification, are reserved. - 5
7 S3000 rofessional Safety laser scanner imensional drawings rea to be kept clear during installation of the scanner 8x x eference points for mounting onnector range approx xis of rotation of motor eam diameter eceiver = eam diameter Sender = imensions in mm - 6 and or to the equipment without prior notification, are reserved.
8 Safety laser scanner S3000 rofessional onnection diagrams You can find connection diagrams at rotective field switching with four static inputs S3000 rofessional in conjunction with relays/contactors perating mode: with restart interlock and external device monitoring () rotective field switching with static and dynamic inputs S3000 rofessional in conjunction with relays/contactors perating mode: without restart interlock with external device monitoring () Static protective field switching by means of the control inputs,, and ynamic protective field switching using 1 and 2 as well as static protective field switching using the control inputs and and or to the equipment without prior notification, are reserved. - 7
9 S3000 rofessional Safety laser scanner Safe control solutions ccessories ounting systems escription Type art number ounting bracket for direct mounting at the rear on wall or machine. o adjustment facility racket only in conjunction with mounting kit 1. ounting at the rear on wall or machine. ongitudinal and crosswise adjustment possible racket only in conjunction with mounting kit 1 and 2. ounting at the rear or below on wall, floor or machine. ongitudinal and cross-wise adjustment possible ounting bracket, rugged design, with protective cover. loor mounting. eight adjustment possible System plugs - 8 roduct group Safety relays Safety controllers Safety fieldbus solutions 1 2 pplications and or to the equipment without prior notification, are reserved. Safety relays allow simple integration of safety components into machinery or plant. Safety controllers are utilized when the safety function (e.g. switching off a dangerous movement) is to be accomplished in a flexible way by logical combination of safety relevant signals. peration of machinery becomes more flexible and generation of machine variants becomes easier. Safety fieldbus solutions are utilized in plants and machinery of larger scale. This saves cabling and enables modular design of the safety automation. otential errors or faults can be easily identified via the comprehensive diagnostics functions. That significantly reduces machine down times. S offers solutions for the open automation standards: S-i Safety at Work, eviceet Safety and safe. 3 urther information age -0 age -0 ounting kit ounting kit ounting kit ounting bracket irection of cable outlet Usage onnection type umber of cores able length Type art number Without cable SX Upward ot for use with incremental encoders or use with incremental encoders 5 m SX re-assembled m SX m SX Without cable SX re-assembled 13 5 m SX m SX
10 Safety laser scanner S3000 rofessional onnection cables Type umber of cores able length art number onnection cable m m connection cable 50 m able gland Usage Size of the cable gland art number or connections onfiguration connection cables ote onnection type able length art number or connecting the configuration connection to the S connection cables 8 x 4, SU- 9-pol 2 m m ote irection of cable outlet onnection type umber of cores able length art number 2.5 m or the connection of safety nterconnectron plug 5 m Straight 12 bus modules to S x m m onfiguration software Type escription art number S S (onfiguration & iagnostic Software) on - including online documentation and operating instructions in all available languages ower supply units nput voltage utput voltage aximum output current art number V, 240 V V V, 230 V iscellaneous Type escription art number ront screen Spare parts set for front screen with replacement seal and screws lastic cleaner lastic cleaner and care product, anti-static ens cloth loth for cleaning the front screen and or to the equipment without prior notification, are reserved. - 9
11 S3000 dvanced Safety laser scanner odular concept Scanning range 4 m, 5.5 m or 7 m onfiguration memory Selectable resolution ertified for vertical use 7-segment display ntegrated external device monitoring () ompliant urther information - 10 age imensional drawings -13 onnection diagrams -14 ccessories -15 Services -2 verview of technical specifications rotective field range (depending on type) Warning field range umber of field sets 4 Scan angle 190 esolution esponse time 4 m / 5.5 m / 7 m and or to the equipment without prior notification, are reserved. 49 m (20 m at 20 % reflectivity) 30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable 60 ms, 120 ms Type Type 3 (/ ) Safety integrity level S2 (/ 61508) roduct description S3000 dvanced safety laser scanners are used for the horizontal and vertical protection of hazardous areas, hazardous points and accesses. or complex applications with up to 4 protective fields/warning fields n-system added value Supports integration with multiple safety control solutions Static protective field switching ossibility of connecting two S3000 units to form a single system ew uniform "onfiguration & iagnostic Software" S or safety system combinations, see appendix "Sensor systems and safe control solutions from S" pplications WS/W 12-2 You can find more applications using the application finder at reely moving transport vehicles roduction lines achining centres ccess protection on a robot cell with several working areas with "contour as reference" ntry/xit stations (gates) obot cells arrow corridor vehicles rotection of two separate working areas with one S3000 and a S safety controller
12 Safety laser scanner S3000 dvanced rdering information elivery S3000 systems: Sensor head with / module mounted perating instructions and S (onfiguration & iganostic Software) on - dhesive label "mportant information" The system plug has to be ordered separately! rdering information for system plug and accessories, see page -15 System part rotective field range Type art number Sensor head with / module Sensor head 4 m S m S m S m Sensor head short range m Sensor head medium range m Sensor head long range / module / module dvanced etailed technical specifications dditional technical information is described in operating instructions, which are available to download at eneral data aser protection class 1 ( and , 60825:2001) nclosure rating 65 ( 60529) rotection class 2 ( V 0160, 50178) Type Type 3 (/ ) Safety integrity level S2 (/ 61508) mbient operating temperature from... to Type of light Wave length ulsed laser diode 905 nm ousing colour 1021 ousing material ront screen material ront screen surface finish System plug imensions (W x x ) Weight luminium die-cast olycarbonate utside with scratch-resistant coating With S protected configuration memory 155 mm x 185 mm x 160 mm 3.3 kg ontinued on next page and or to the equipment without prior notification, are reserved. - 11
13 S3000 dvanced Safety laser scanner unctional data Scan angle 190 rotective field range (depending on type) m / 5.5 m / 7 m eflectivity eflectors 1.8 %... >1000 % esponse time 60 ms, 120 ms 1) esolution ngular resolution rotective field supplement Warning field range istance measuring range umber of mulitple samplings eset time and or to the equipment without prior notification, are reserved. 30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable 0.5 /0.25 (depending on range and resolution) 100 mm 49 m (20 m at 20 % reflectivity) 49 m , configurable via S 2 s s, configurable 1) epending on basic response time, resolution, maximum protective field range, multiple sampling and type of outputs lectrical data onnection type onnector technology Supply voltage V s ower consumption ower consumption 2.3 1) umber of inputs estart/eset Static switching signals umber of safety capable outputs Safety outputs (SS) utput for warning field iagnostic output estart/reset required onfiguration and diagnostics interface Transmission rate ata interface safe S device communication Transmission rate able length onnection conductor cross-section 1) ncluding maximum output load lug-in connection housing with screw Screw-type terminals 24 V (16.8 V V ) 0.8 (24 V ) x 500 m 1 x 100 m 1 x 100 m 1 x 100 m S kaud, 19.2 kaud, 38.4 kaud S-422 ( 500 kaud) 500 kaud 50 m 0.34 mm²
14 Safety laser scanner S3000 dvanced imensional drawings 6x8 eference points for mounting onnector range approx xis of rotation of motor rea to be kept clear during installation of the scanner eam diameter eceiver = 44 8x eam diameter Sender = and or to the equipment without prior notification, are reserved imensions in mm
15 S3000 dvanced Safety laser scanner onnection diagrams You can find connection diagrams at rotective field switching with two static inputs S3000 dvanced in conjunction with relays/contactors perating mode: with restart interlock and external device monitoring () rotective field switching between two S3000 with static inputs V +24V S3000 dvanced with S3000 dvanced in conjunction with relays/contactors perating mode: without restart interlock with external device monitoring () and or to the equipment without prior notification, are reserved. k1 k2 2 rotective field switching by means of control inputs and 3 k3 k ) x1 y1 k1 k2 k3 k4 x1 y1 x2 y2 z1 k1 x2 z2 k3 k4 k2 z1 z2 rotective field switching by means of control input and control input on separate SS pairs (simultaneous monitoring) y2
16 Safety laser scanner S3000 dvanced Safe control solutions ccessories ounting systems roduct group Safety relays Safety controllers Safety fieldbus solutions pplications Safety relays allow simple integration of safety components into machinery or plant. Safety controllers are utilized when the safety function (e.g. switching off a dangerous movement) is to be accomplished in a flexible way by logical combination of safety relevant signals. peration of machinery becomes more flexible and generation of machine variants become easier. Safety fieldbus solutions are utilized in plants and machinery of larger scale. This saves cabling and enables modular design of the safety automation. otential errors or faults can be easily identified via the comprehensive diagnostics functions. That significantly reduces machine down times. S offers solutions for the open automation standards: S-i Safety at Work, eviceet Safety and safe. urther information age -0 age -0 escription Type art number ounting bracket for direct mounting at the rear on wall or machine. o 3 ounting kit adjustment facility racket only in conjunction with mounting kit 1. ounting at the rear on wall or machine. ongitudinal and crosswise ounting kit adjustment possible 2 racket only in conjunction with mounting kit 1 and 2. ounting at the rear or below on wall, floor or machine. ongitudinal and cross-wise adjustment possible ounting bracket, rugged design, with protective cover. loor mounting. eight adjustment possible System plugs 1 ounting kit ounting bracket irection of cable outlet Usage onnection type umber of cores able length Type art number Without cable SX Upward ot for use with incremental encoders re-assembled 13 5 m SX m SX m SX and or to the equipment without prior notification, are reserved. - 15
17 S3000 dvanced Safety laser scanner onnection cables Type umber of cores able length art number onnection cable m connection cable 50 m able gland Usage Size of the cable gland art number or connections onfiguration connection cables ote onnection type able length art number or connecting the configuration connection to the S connection cables x 4, SU- 9-pol and or to the equipment without prior notification, are reserved. 2 m m ote irection of cable outlet onnection type umber of cores able length art number 2.5 m or the connection of safety nterconnectron plug 5 m Straight 12 bus modules to S x m m onfiguration software Type escription art number S S (onfiguration & iagnostic Software) on - including online documentation and operating instructions in all available languages ower supply units nput voltage utput voltage aximum output current art number V, 240 V V V, 230 V iscellaneous Type escription art number ront screen Spare parts set for front screen with replacement seal and screws lastic cleaner lastic cleaner and care product, anti-static ens cloth loth for cleaning the front screen
18 Safety laser scanner S3000 Standard verview of technical specifications rotective field range (depending on type) Warning field range umber of field sets 1 Scan angle 190 esolution esponse time 4 m / 5.5 m / 7 m 49 m (20 m at 20 % reflectivity) 30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable 60 ms, 120 ms Type Type 3 (/ ) Safety integrity level S2 (/ 61508) roduct description S3000 Standard safety laser scanners are used for the horizontal and vertical protection of hazardous areas, hazardous points and accesses as well as to protect automated guided vehicles. n-system added value Supports integration with multiple safety control solutions 1 protective and warning field ossibility of connecting two S3000 units to form a single system ew uniform "onfiguration & iagnostic Software" S or safety system combinations, see appendix "Sensor systems and safe control solutions from S" pplications reely moving transport vehicles roduction lines achining centres azardous area protection on an V with one direction of travel WS/W 12-2 You can find more applications using the application finder at ntry/xit stations (gates) obot cells arrow corridor vehicles azardous area protection on a robot cell odular concept Scanning range 4 m, 5.5 m or 7 m onfiguration memory Selectable resolution ertified for vertical use 7-segment display ntegrated external device monitoring () and or to the equipment without prior notification, are reserved ompliant urther information age rdering information -18 Technical specifications -18 imensional drawings -20 onnection diagrams -21 ccessories -22 Services -2
19 S3000 Standard Safety laser scanner rdering information elivery S3000 systems: Sensor head with / module mounted perating instructions and S (onfiguration & iganostic Software) on - dhesive label "mportant information" The system plug has to be ordered separately! rdering information for system plug and accessories, see page -22 System part rotective field range Type art number Sensor head with / module Sensor head m S m S m S m Sensor head short range m Sensor head medium range m Sensor head long range / module / module Standard etailed technical specifications dditional technical information is described in operating instructions, which are available to download at eneral data aser protection class 1 ( and , 60825:2001) nclosure rating 65 ( 60529) rotection class 2 ( V 0160, 50178) Type Type 3 (/ ) Safety integrity level S2 (/ 61508) mbient operating temperature from... to Type of light Wave length ulsed laser diode 905 nm ousing colour 1021 ousing material ront screen material ront screen surface finish System plug imensions (W x x ) Weight luminium die-cast olycarbonate and or to the equipment without prior notification, are reserved. utside with scratch-resistant coating With S protected configuration memory 155 mm x 185 mm x 160 mm 3.3 kg
20 Safety laser scanner S3000 Standard unctional data Scan angle 190 rotective field range (depending on type) 4 m / 5.5 m / 7 m eflectivity eflectors 1.8 %... >1000 % esponse time 60 ms, 120 ms 1) esolution ngular resolution rotective field supplement Warning field range istance measuring range umber of mulitple samplings eset time 30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable 0.5 /0.25 (depending on range and resolution) 100 mm 49 m (20 m at 20 % reflectivity) 49 m , configurable via S 2 s s, configurable 1) epending on basic response time, resolution, maximum protective field range, multiple sampling and type of outputs lectrical data onnection type onnector technology Supply voltage V s ower consumption ower consumption 2.3 1) umber of inputs estart/eset umber of safety capable outputs Safety outputs (SS) utput for warning field iagnostic output estart/reset required onfiguration and diagnostics interface Transmission rate ata interface safe S device communication Transmission rate able length onnection conductor cross-section 1) ncluding maximum output load lug-in connection housing with screw Screw-type terminals 24 V (16.8 V V ) 0.8 (24 V ) x 500 m 1 x 100 m 1 x 100 m 1 x 100 m S kaud, 19.2 kaud, 38.4 kaud S-422 ( 500 kaud) 500 kaud 50 m 0.34 mm² and or to the equipment without prior notification, are reserved. - 19
21 S3000 Standard Safety laser scanner imensional drawings rea to be kept clear during installation of the scanner 8x x8 eference points for mounting onnector range approx xis of rotation of motor eam diameter eceiver = eam diameter Sender = imensions in mm - 20 and or to the equipment without prior notification, are reserved.
22 Safety laser scanner S3000 Standard onnection diagrams You can find connection diagrams at With restart interlock and external device monitoring S3000 Standard in conjunction with relays/contactors perating mode: with restart interlock and external device monitoring () estart interlock and external device monitoring () with safety relay U10-3S S3000 Standard in conjunction with U10-3S perating mode: with restart interlock and external device monitoring () and or to the equipment without prior notification, are reserved. - 21
23 S3000 Standard Safety laser scanner Safe control solutions ccessories ounting systems - 22 roduct group Safety relays Safety controllers Safety fieldbus solutions pplications and or to the equipment without prior notification, are reserved. Safety relays allow simple integration of safety components into machinery or plant. Safety controllers are utilized when the safety function (e.g. switching off a dangerous movement) is to be accomplished in a flexible way by logical combination of safety relevant signals. peration of machinery becomes more flexible and generation of machine variants becomes easier. Safety fieldbus solutions are utilized in plants and machinery of larger scale. This saves cabling and enables modular design of the safety automation. otential errors or faults can be easily identified via the comprehensive diagnostics functions. That significantly reduces machine down times. S offers solutions for the open automation standards: S-i Safety at Work, eviceet Safety and safe. urther information age -0 age -0 escription Type art number ounting bracket for direct mounting at the rear on wall or machine. o 3 ounting kit adjustment facility racket only in conjunction with mounting kit 1. ounting at the rear on wall or machine. ongitudinal and crosswise ounting kit adjustment possible 2 racket only in conjunction with mounting kit 1 and 2. ounting at the rear or below on wall, floor or machine. ongitudinal and cross-wise adjustment possible ounting bracket, rugged design, with protective cover. loor mounting. eight adjustment possible System plugs 1 ounting kit ounting bracket irection of cable outlet Usage onnection type umber of cores able length Type art number Without cable SX Upward ot for use with incremental encoders re-assembled 9 5 m SX m SX m SX
24 Safety laser scanner S3000 Standard onnection cables Type umber of cores able length art number onnection cable m connection cable 50 m able gland Usage Size of the cable gland art number or connections onfiguration connection cables ote onnection type able length art number or connecting the configuration connection to the S connection cables 8 x 4, SU- 9-pol 2 m m ote irection of cable outlet onnection type umber of cores able length art number 2.5 m or the connection of safety nterconnectron plug 5 m Straight 12 bus modules to S x m m onfiguration software Type escription art number S S (onfiguration & iagnostic Software) on - including online documentation and operating instructions in all available languages ower supply units nput voltage utput voltage aximum output current art number V, 240 V V V, 230 V iscellaneous Type escription art number ront screen Spare parts set for front screen with replacement seal and screws lastic cleaner lastic cleaner and care product, anti-static ens cloth loth for cleaning the front screen and or to the equipment without prior notification, are reserved. - 23
25 S3000 emote Safety laser scanner odular concept Scanning range 4 m, 5.5 m or 7 m onfiguration memory Selectable resolution ertified for vertical use 7-segment display ntegrated external device monitoring () ompliant urther information - 24 age imensional drawings -27 onnection diagrams -28 ccessories -29 Services -2 verview of technical specifications ote: S3000 emote can only be used in conjunction with another S3000 or a U100 series safety controller rotective field range (depending on type) Warning field range Supports integration with multiple safety control solutions 4 m / 5.5 m / 7 m or safety system combinations, see appendix "Sensor systems and safe control solutions from S" and or to the equipment without prior notification, are reserved. 49 m (20 m at 20 % reflectivity) umber of field sets 8, the number of field sets is dependent on the S3000 variant to which the S3000 emote is connected Scan angle 190 esolution 30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable esponse time 60 ms, 120 ms Type Type 3 (/ ) Safety integrity level S2 (/ 61508) roduct description utonomous vehicle systems can be protected cost-effectively to suit the specific case using S3000 emote. Up to 8 protective/warning fields or complex applications with host/guest combinations n-system added value pplications WS/W 12-2 reely moving transport vehicles roduction lines achining centres or 2 directions of travel ew uniform "onfiguration & iagnostic Software" S You can find more applications using the application finder at ntry/xit stations (gates) obot cells arrow corridor vehicles S3000 rofessional and S3000 emote: complex application with bidirectional travel (velocitydependent protective field/warning field switching using incremental encoders)
26 Safety laser scanner S3000 emote rdering information elivery S3000 systems: Sensor head with / module mounted perating instructions and S (onfiguration & iganostic Software) on - dhesive label "mportant information" The system plug has to be ordered separately! rdering information for system plug and accessories, see page -29 System part rotective field range Type art number Sensor head with / module Sensor head 4 m S m S m S m Sensor head short range m Sensor head medium range m Sensor head long range / module / module emote etailed technical specifications dditional technical information is described in operating instructions, which are available to download at eneral data aser protection class 1 ( and , 60825:2001) nclosure rating 65 ( 60529) rotection class 2 ( V 0160, 50178) Type Type 3 (/ ) Safety integrity level S2 (/ 61508) mbient operating temperature from... to Type of light Wave length ulsed laser diode 905 nm ousing colour 1021 ousing material ront screen material ront screen surface finish System plug imensions (W x x ) Weight luminium die-cast olycarbonate utside with scratch-resistant coating With S protected configuration memory 155 mm x 185 mm x 160 mm 3.3 kg ontinued on next page and or to the equipment without prior notification, are reserved. - 25
27 S3000 emote Safety laser scanner unctional data Scan angle 190 rotective field range (depending on type) m / 5.5 m / 7 m eflectivity eflectors 1.8 %... >1000 % esponse time 60 ms, 120 ms 1) esolution ngular resolution rotective field supplement Warning field range istance measuring range umber of mulitple samplings eset time and or to the equipment without prior notification, are reserved. 30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable 0.5 /0.25 (depending on range and resolution) 100 mm 49 m (20 m at 20 % reflectivity) 49 m , configurable via S 2 s s, configurable 1) epending on basic response time, resolution, maximum protective field range, multiple sampling and type of outputs lectrical data onnection type onnector technology Supply voltage V s ower consumption ower consumption 2.3 1) umber of inputs estart/eset umber of safety capable outputs Safety outputs (SS) utput for warning field iagnostic output estart/reset required onfiguration and diagnostics interface Transmission rate ata interface safe S device communication Transmission rate able length onnection conductor cross-section 1) ncluding maximum output load lug-in connection housing with screw Screw-type terminals 24 V (16.8 V V ) 0.8 (24 V ) x 500 m 1 x 100 m 1 x 100 m 1 x 100 m S kaud, 19.2 kaud, 38.4 kaud S-422 ( 500 kaud) 500 kaud 50 m 0.34 mm²
28 Safety laser scanner S3000 emote imensional drawings 6x8 eference points for mounting onnector range approx xis of rotation of motor rea to be kept clear during installation of the scanner eam diameter eceiver = 44 8x eam diameter Sender = imensions in mm and or to the equipment without prior notification, are reserved
29 S3000 emote Safety laser scanner onnection diagrams You can find connection diagrams at rotective field switching between two S3000 with static and dynamic inputs S3000 rofessional (left) and emote (right) in conjunction with relays/contactors perating mode: without restart interlock with external device monitoring () Safe control solutions - 28 roduct group Safety relays Safety controllers Safety fieldbus solutions pplications and or to the equipment without prior notification, are reserved. irection of travel-dependent dynamic protective field switching by means of 1 and 2 as well as static protective field switching by means of the control inputs and with sensor communication via Safety relays allow simple integration of safety components into machinery or plant. Safety controllers are utilized when the safety function (e.g. switching off a dangerous movement) is to be accomplished in a flexible way by logical combination of safety relevant signals. peration of machinery becomes more flexible and generation of machine variants becomes easier. Safety fieldbus solutions are utilized in plants and machinery of larger scale. This saves cabling and enables modular design of the safety automation. otential errors or faults can be easily identified via the comprehensive diagnostics functions. That significantly reduces machine down times. S offers solutions for the open automation standards: S-i Safety at Work, eviceet Safety and safe. urther information age -0 age -0
30 Safety laser scanner S3000 emote ccessories ounting systems escription Type art number ounting bracket for direct mounting at the rear on wall or machine. o adjustment facility racket only in conjunction with mounting kit 1. ounting at the rear on wall or machine. ongitudinal and crosswise adjustment possible racket only in conjunction with mounting kit 1 and 2. ounting at the rear or below on wall, floor or machine. ongitudinal and cross-wise adjustment possible ounting bracket, rugged design, with protective cover. loor mounting. eight adjustment possible System plugs ounting kit ounting kit ounting kit ounting bracket irection of cable outlet Usage onnection type umber of cores able length Type art number Without cable SX Upward onnection cable ot for use with incremental encoders re-assembled 9 5 m SX m SX m SX Type able length art number connection cable 50 m able gland Usage Size of the cable gland art number or connections onfiguration connection cables ote onnection type able length art number 2 m or connecting the configuration connection to the 8 x 4, SU- 9-pol 8 m and or to the equipment without prior notification, are reserved. - 29
31 S3000 emote Safety laser scanner S connection cables ote irection of cable outlet onnection type umber of cores able length art number 2.5 m or the connection of safety nterconnectron plug 5 m Straight 12 bus modules to S x m m onfiguration software Type escription art number S S (onfiguration & iagnostic Software) on - including online documentation and operating instructions in all available languages ower supply units nput voltage utput voltage aximum output current art number V, 240 V V V, 230 V iscellaneous Type escription art number ront screen Spare parts set for front screen with replacement seal and screws lastic cleaner lastic cleaner and care product, anti-static ens cloth loth for cleaning the front screen and or to the equipment without prior notification, are reserved.
32 Safety laser scanner S3000 rofessional S verview of technical specifications rotective field range (depending on type) Warning field range umber of field sets 8 Scan angle 190 esolution esponse time 4 m / 5.5 m / 7 m 49 m (20 m at 20 % reflectivity) 30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable 60 ms, 120 ms Type Type 3 (/ ) Safety integrity level S2 (/ 61508) roduct description With S3000 rofessional S (ontour easurement and Safety) it is possible for the first time to combine the protection of people and the acquisition of surrounding contours. This system opens up new ways of productively achieving your objectives in the logistics and materials handling sector. ersonnel protection and acquisition of the surrounding contour in one scanner easured data output via S-422 interface in real-time n-system added value Supports integration with multiple safety control solutions Safe integration to bus systems eflector mark detection up to 30 m Velocity transfer for odometry 8 switchable protective/warning fields Static and dynamic protective field switching ncremental encoder connections ossibility of connecting two S3000 units to form a single system ew uniform "onfiguration & iagnostic Software" S or safety system combinations, see appendix "Sensor systems and safe control solutions from S" pplications reely moving transport vehicles ersonnel protection and acquisition of the surrounding contour with integrated reflector detection WS/W 12-2 You can find more applications using the application finder at odular concept Scanning range 4 m, 5.5 m or 7 m onfiguration memory Selectable resolution ertified for vertical use 7-segment display ntegrated external device monitoring () and or to the equipment without prior notification, are reserved ompliant urther information age rdering information -32 Technical specifications -32 imensional drawings -34 onnection diagrams -35 ccessories -36 Services -2
33 S3000 rofessional S Safety laser scanner rdering information elivery S3000 systems: Sensor head with / module mounted perating instructions and S (onfiguration & iganostic Software) on - dhesive label "mportant information" The system plug has to be ordered separately! rdering information for system plug and accessories, see page -36 System part rotective field range Type art number Sensor head with / module Sensor head m S m S m S m Sensor head short range m Sensor head medium range m Sensor head long range / module / module rofessional S etailed technical specifications dditional technical information is described in operating instructions, which are available to download at eneral data aser protection class 1 ( and , 60825:2001) nclosure rating 65 ( 60529) rotection class 2 ( V 0160, 50178) Type Type 3 (/ ) Safety integrity level S2 (/ 61508) mbient operating temperature from... to Type of light Wave length ulsed laser diode 905 nm ousing colour 1021 ousing material ront screen material ront screen surface finish System plug imensions (W x x ) Weight luminium die-cast olycarbonate and or to the equipment without prior notification, are reserved. utside with scratch-resistant coating With S protected configuration memory 155 mm x 185 mm x 160 mm 3.3 kg
34 Safety laser scanner S3000 rofessional S unctional data Scan angle 190 rotective field range (depending on type) 4 m / 5.5 m / 7 m eflectivity eflectors 1.8 %... >1000 % esponse time 60 ms, 120 ms 1) esolution ngular resolution rotective field supplement Warning field range istance measuring range umber of mulitple samplings eset time 30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable 0.5 /0.25 (depending on range and resolution) 100 mm 49 m (20 m at 20 % reflectivity) 49 m , configurable via S 2 s s, configurable 1) epending on basic response time, resolution, maximum protective field range, multiple sampling and type of outputs lectrical data onnection type onnector technology Supply voltage V s ower consumption ower consumption 2.3 1) umber of inputs estart/eset Static switching signals ynamic encoder signals (incremental encoder) umber of safety capable outputs Safety outputs (SS) utput for warning field iagnostic output estart/reset required onfiguration and diagnostics interface Transmission rate ata interface safe S device communication Transmission rate able length onnection conductor cross-section 1) ncluding maximum output load lug-in connection housing with screw Screw-type terminals 24 V (16.8 V V ) 0.8 (24 V ) 1 1 2, x 500 m 1 x 100 m 1 x 100 m 1 x 100 m S kaud, 19.2 kaud, 38.4 kaud S-422 ( 500 kaud) 500 kaud 50 m 0.34 mm² and or to the equipment without prior notification, are reserved. - 33
35 S3000 rofessional S Safety laser scanner imensional drawings 6x8 eference points for mounting onnector range approx xis of rotation of motor rea to be kept clear during installation of the scanner eam diameter eceiver = 44 8x eam diameter Sender = and or to the equipment without prior notification, are reserved imensions in mm
36 Safety laser scanner S3000 rofessional S onnection diagrams You can find connection diagrams at rotective field switching with static and dynamic inputs S3000 rofessional S in conjunction with relays/contactors perating mode: without restart interlock with external device monitoring () Safe control solutions roduct group Safety relays Safety controllers Safety fieldbus solutions pplications ynamic protective field switching using 1 and 2 as well as static protective field switching using the control inputs and Safety relays allow simple integration of safety components into machinery or plant. Safety controllers are utilized when the safety function (e.g. switching off a dangerous movement) is to be accomplished in a flexible way by logical combination of safety relevant signals. peration of machinery becomes more flexible and generation of machine variants becomes easier. Safety fieldbus solutions are utilized in plants and machinery of larger scale. This saves cabling and enables modular design of the safety automation. otential errors or faults can be easily identified via the comprehensive diagnostics functions. That significantly reduces machine down times. S offers solutions for the open automation standards: S-i Safety at Work, eviceet Safety and safe. urther information age -0 age -0 and or to the equipment without prior notification, are reserved. - 35
37 S3000 rofessional S Safety laser scanner ccessories ounting systems escription Type art number ounting bracket for direct mounting at the rear on wall or machine. o adjustment facility racket only in conjunction with mounting kit 1. ounting at the rear on wall or machine. ongitudinal and crosswise adjustment possible racket only in conjunction with mounting kit 1 and 2. ounting at the rear or below on wall, floor or machine. ongitudinal and cross-wise adjustment possible ounting bracket, rugged design, with protective cover. loor mounting. eight adjustment possible System plugs and or to the equipment without prior notification, are reserved. 3 ounting kit ounting kit ounting kit ounting bracket irection of cable outlet Usage onnection type umber of cores able length Type art number Without cable SX Upward onnection cables ot for use with incremental encoders or use with incremental encoders 5 m SX re-assembled m SX m SX Without cable SX re-assembled 13 5 m SX m SX Type umber of cores able length art number m onnection cable m connection cable 50 m able gland Usage Size of the cable gland art number or connections onfiguration connection cables ote onnection type able length art number 2 m or connecting the configuration connection to the 8 x 4, SU- 9-pol 8 m
38 Safety laser scanner S3000 rofessional S S connection cables ote irection of cable outlet onnection type umber of cores able length art number 2.5 m or the connection of safety nterconnectron plug 5 m Straight 12 bus modules to S x m m onfiguration software Type escription art number S S (onfiguration & iagnostic Software) on - including online documentation and operating instructions in all available languages ower supply units nput voltage utput voltage aximum output current art number V, 240 V V V, 230 V iscellaneous Type escription art number ront screen Spare parts set for front screen with replacement seal and screws lastic cleaner lastic cleaner and care product, anti-static ens cloth loth for cleaning the front screen and or to the equipment without prior notification, are reserved. - 37
39 S300 rofessional Safety laser scanner xtremely compact design Scanning angle 270 Selectable resolution ertified for vertical and horizontal use 7-segment display ntegrated external device monitoring () Stand-by input ompliant urther information - 38 age imensional drawings -41 onnection diagrams -43 ccessories -45 Services -2 verview of technical specifications rotective field range Warning field range umber of field sets 4 2 m Scan angle 270 and or to the equipment without prior notification, are reserved. 8 m (at 30 % reflectivity) esolution 30 mm, 40 mm, 50 mm, 70 mm, selectable esponse time 80 ms Type Type 3 (/ ) Safety integrity level S2 (/ 61508) roduct description Small but refined-, the safety laser scanner for mobile use. The S300 provides optimal protection for small, free-moving transport systems and service robots, specifically when protective fields must be easily adjusted to different velocities. 4 switchable protective/warning fields n-system added value Supports integration with multiple safety control solutions djustable object resolution acility for connecting incremental encoder easured data output over S-422 data interface safe S device communication ew multi-system "onfiguration & iagnostic Software" S or safety system combinations, see appendix "Sensor systems and safe control solutions from S" pplications WS/W 12-2 You can find more applications using the application finder at reely moving transport vehicles roduction lines achining centres ll-round protection on an V ntry/xit stations obot cells verhead monorail transport systems azardous area protection on an electrical overhead conveyor
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