2 2.2mm Pitch, Wire-to-Wire Connectors for Small Spaces

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2 2.2mm Pitch, Wire-to-Wire Connectors for Small Spaces DF62 Series / DF62W Series Features 1.

The contacts are arranged in a grid pattern which shortens the diagonal distances and the body was slimmed down by creating smooth outer surfaces.

There is no visible or exposed metal which would eliminate the possibility of electrical arcing between the connector and the inside of a metal conduit. (Please refer to Fig.

The socket lock can be visually checked through the plug window after mating. These indicators function together to prevent incomplete mating. (Please refer to Fig. ).

Robust contact structure The unique structure provides protection to the contacts and lance areas, it prevents any bending or deformity that might occur during mating, the

Multiple variations available There are several different wire counts available, giving the designer the variety needed to complete the application.

pplicator sharing The applicators for the DF11 and DF59 series (existing products) can be adapted to accommodate the DF62 series applicators. *Some modifications are required.

1 2 2.2mm Pitch, Wire-to-Wire Connectors for Small Spaces DF62 Series / DF62W Series Features 1. The slim, sleek design and smooth contour combine to complete connections in tight spaces. These connectors were designed to take full advantage of small/narrow spaces. The contacts are arranged in a grid pattern which shortens the diagonal distances and the body was slimmed down by creating smooth outer surfaces. This design helps to save precious space and makes these connectors virtually tangle free. There is no visible or exposed metal which would eliminate the possibility of electrical arcing between the connector and the inside of a metal conduit. (Please refer to Fig. 1 and 2) 2. Secure lock mechanism The locking structure emits a clear tactile click upon lock completion. fter completion, a second indicator can be utilized. The socket lock can be visually checked through the plug window after mating. These indicators function together to prevent incomplete mating. (Please refer to Fig. ). Reliable contact structure The structure utilizes two contact points to provide a reliable contact that resists damage from vibration and rough operation. 4. Robust contact structure The unique structure provides protection to the contacts and lance areas, it prevents any bending or deformity that might occur during mating, the assembly procedure or while in transportation. (Please refer to Fig. 4) 5. Multiple variations available There are several different wire counts available, giving the designer the variety needed to complete the application. Protected lock type, panel mount type and pin header type are also available. 6. pplicator sharing The applicators for the DF11 and DF59 series (existing products) can be adapted to accommodate the DF62 series applicators. *Some modifications are required. Please contact Hirose for additional details. 7. Water-resistant type (DF62W) IP67 water-resistance occurs only in the mated condition. (Please refer to Fig. 5) Compact shape due to grid layout of pins *oth are 7 contacts with current rating Existing products DF62 Grid rrangement 2. Locking is confirmed by an audible click. Image of the outward appearance of the contact For non-water-proof type Non-water-resistant type (DF62) contacts Smooth external shape No exposed metal 1.Visual check area Water-resistant type (DF62W) Robust box-shaped contact structure Designed for easy contact insertion. Housing seal Wire seal Wire seal Fig.1 Fig.2 Fig. Fig.4 Fig

2 Product Specifications Ratings DF62 DF62W Current Rating (Note 1) Current Rating (Note 1) 22 WG : 4/pin (2 pos.) /pin ( - 1 pos.) 2.5/pin (24 pos.) 24 WG : 2/pin 26-0 WG : 1/pin 20 WG : 5 (2 pos.),.5/pin ( to 9 pos) 22 WG : 4 (2 pos.), /pin ( to 9 pos) 24 WG :.5 (2 pos.), 2/pin ( to 9 pos) 26 WG : (2 pos.), 1/pin ( to 9 pos) Operating Temperature Range -5 to 105ç (Note 2) UL/C-UL -5 to 75 Note 2, 5 Operating Humidity Range 20 80% (Note ) Operating Temperature Range Operating Humidity Range -40 to 105 Note 2 UL/C-UL -40 to 75 Note 2, 5 20 to 80 Note Common Voltage Rating Specifications C/DC 250V UL File name Storage Temperature Range -10 to 60ç (Note 4) UL E5265 UL/C-UL (Note 5) C/DC 29.9V C-UL : E5265 Storage Humidity Range 40 to 70% (Note 4) Items Specifi cations Conditions 1. Insulation Resistance Minimum of 1,000Mø Measured with DC 500V 2. Withstanding Voltage No fl ashover or breakdown pply C 650V for 1 minute. Contact Resistance Maximum of 0mø Measured at a maximum of 20mV and 100m (DC or 1000Hz) 4. Vibration Resistance 5. Shock Resistance 6. Humidity Resistance 7. Temperature Cycles No electrical discontinuity of 1µs or longer No electrical discontinuity of 1µs or longer Contact Resistance Maximum of 0mø Insulation Resistance : Minimum of 1,000Mø Contact Resistance : Maximum of 0mø Insulation Resistance : Minimum of 1,000Mø 10 cycles in each of three directions at frequency 10-55Hz, half amplitude 0.75mm cceleration : 490m/s 2, 11 ms, Semi-sinusoidal axle direction times each. Left at temperature 40 ±2ç, humidity 90 to 95%, 96 hours -55ç : 0 minutes 5 to 5ç : 2 to minutes 85ç : 0 minutes 5 to 5ç : 2 to minutes, 5 cycles 8. Durability Contact Resistance : Maximum of 0mø Mating/unmating : 0 mating cycles Note 1 : This is the maximum current rating while all pins are powered or used as all power lines. When isolating power lines into multiple circuits, current ratings may go above the stated current ratings. Please consult Hirose for specific details before doing this. Note 2 : Includes the temperature rise of power lines Note : The connector should be completely dry (no condensation present) Note 4 : The term storage refers to the long-term storage condition of unused products before PC mounting. The operating temperature and humidity ranges are applied while in a non-energized state, while in transport or after PC mounting. Note 5 : Header type are UL/C-UL pending. Materials / Finish Item Component Material Finish UL Flammability rating Socket crimping contact Contact Phosphorous bronze Gold plating or tin plating Plug crimping contact Contact Phosphorous bronze Gold plating or tin plating Crimping socket Insulator PT White UL94V-0 Crimping plug Insulator PT lack UL94V-0 Crimping socket Crimping plug Seal Silicone rubber engala Straight pin header : Polyamide DF62 Insulator Right angle pin header : PT lack UL94V-0 Header DF62W PT Contact Copper alloy Gold plating or tin plating Metal fitting rass Tin plating Seal Silicone rubber engala Waterproof type (DF62W) only 2

3 Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. Note : The water-proof type and a non-water-proof type are not intermateable. Connector DF 62 - * S C (00) Series No. : 62 (regular type) 62C (Protected lock type ) 62P (Panel mount type ) Contacts : 2,, 4, 5, 6, 7, 1, 24 Connector type S : Socket, EP : Extension plug Contact pitch : 2.2mm Contact DF 62 - EP 2428 PCF Series No. : 62 Terminal type EP : Extension plug pplicable wire size WG to 28 WG 0 0 WG Connector DF 62 - * P DS (00) Series No. : 62 Contacts : 1, 24 Connector type P : Header Contact pitch : 2.2mm Connection part shape C : Crimping housing Color Socket 00 : White Extension plug 00 : lack 11 : lack 10 : White 18 : Red 18 : Red Contact type /packaging type SCF : Socket crimping contact, reel SC : Socket crimping contact, pieces PCF : Plug crimping contact, reel PC : Plug crimping contact, pieces Plating type : Gold plating None : Tin plating Connection part shape DS : Straight pin header DS : Right angle pin header Plating type (00) : Tin plating

4 Connector DF 62W - * S C Series No. : 62W Contacts : 2,, 4, 6, 9 Connector type S : Socket, EP : Extension plug Contact DF 62W - EP 2226 PCF Series No. : 62W Terminal type EP : Extension plug pplicable wire size to 22 WG to 26 WG Water-proof pin DF 62W - WP Series No. : 62W Connector DF 62W - * P DS (00) Series No. : 62W Contacts : 9 Connector type P : Header Contact pitch : 2.2mm Connection part shape C : Crimping housing Contact type /packaging type SCF : Socket crimping contact, reel SC : Socket crimping contact, pieces PCF : Plug crimping contact, reel PC : Plug crimping contact, pieces Plating type : Gold plating None : Tin plating For each use type WP : IP67 Water-resistant type Contact pitch : 2.2mm Connection part shape DS : Straight pin header Plating type (01) : Gold plating 4

Socket (standard type) 9.55 * 7 pos. shown as an example. (00) : White (11) : lack Contact No. marking (18) : Red HRS No. Contacts HRS No. Contacts DF62-2S-2.2C(**) 544-0551-0 ** 2 5.08 DF62-6S-2.

2C(**) 544-0554-8 ** 5 7.1 DF62-24S-2.2C(**) 544-059-4 ** 24 12. 1.08 Note 1 : This product is sold per pack (100pcs/pack), please place orders in full pack increments.

5 Socket (standard type) 9.55 * 7 pos. shown as an example. (00) : White (11) : lack Contact No. marking (18) : Red HRS No. Contacts HRS No. Contacts DF62-2S-2.2C(**) ** DF62-6S-2.2C(**) ** DF62-S-2.2C(**) ** 4.9 DF62-7S-2.2C(**) ** DF62-4S-2.2C(**) ** DF62-1S-2.2C(**) ** DF62-5S-2.2C(**) ** DF62-24S-2.2C(**) ** Note 1 : This product is sold per pack (100pcs/pack), please place orders in full pack increments. Socket (Protected lock type) Socket (Water proof type) Contact No. P= P=2 Contact No. marking Cavity No. Cavity No. * 7 pos. shown as an example. (00) : White (11) : lack (18) : Red HRS No. Contacts HRS No. Contacts DF62C-2S-2.2C(**) ** DF62C-6S-2.2C(**) ** DF62C-S-2.2C(**) ** 4.9 DF62C-7S-2.2C(**) ** DF62C-4S-2.2C(**) ** DF62C-1S-2.2C(**) ** DF62C-5S-2.2C(**) ** DF62C-24S-2.2C(**) ** Note 1 : This product is sold per pack (100pcs/pack), please place orders in full pack increments. * 9 pos. shown as an example. HRS No. Contacts HRS No. Contacts DF62W-2S-2.2C DF62W-6S-2.2C DF62W-S-2.2C DF62W-9S-2.2C DF62W-4S-2.2C Note 1 : This product is sold per pack (100pcs/pack), please place orders in full pack increments. Note 2 : The Water-proof type and a non-water-proof type are not intermateable. 2 pos. pos. 4 pos. 6 pos. 9 pos. lank : 100pcs/pack Pin configuration of the contact numbers. (Shown from the mating side.) Ø9.2mm Ø10.4mm Ø10.8mm Note : pplicable jacket outer diameter : Ø1.4 to 1.6mm Ø11.6mm Ø1.mm

DF62 Series / DF62W Series 2 2.2mm Pitch, Wire-to-Wire Connectors for Small Spaces (UL, C-UL Listed) Plug (standard type) * 7 pos. shown as an example. 16.05 P=2 Contact No.

0 DF62-7EP-2.2C(**) 544-056-9 ** 7 9. DF62-4EP-2.2C(**) 544-0560-0 ** 4 7. DF62-1EP-2.2C(**) 544-0564-1 ** 1 10.4 11

6 DF62 Series / DF62W Series 2 2.2mm Pitch, Wire-to-Wire Connectors for Small Spaces (UL, C-UL Listed) Plug (standard type) * 7 pos. shown as an example P=2 Contact No. marking (00) : lack (10) : White (18) : Red HRS No. Contacts HRS No. Contacts DF62-2EP-2.2C(**) ** 2 5. DF62-6EP-2.2C(**) ** DF62-EP-2.2C(**) ** 6.0 DF62-7EP-2.2C(**) ** 7 9. DF62-4EP-2.2C(**) ** 4 7. DF62-1EP-2.2C(**) ** DF62-5EP-2.2C(**) ** DF62-24EP-2.2C(**) ** Note 1 : This product is sold per pack (100pcs/pack), please place orders in full pack increments. Plug (Panel mount type ) Plug (Water proof type) P=2 Contact No. marking Cavity No. (00) : lack (10) : White (18) : Red HRS No. Contacts HRS No. Contacts DF62P-2EP-2.2C(**) ** 2 5. DF62P-6EP-2.2C(**) ** DF62P-EP-2.2C(**) ** 11. DF62P-7EP-2.2C(**) ** 7 9. DF62P-4EP-2.2C(**) ** 4 7. DF62P-1EP-2.2C(**) ** DF62P-5EP-2.2C(**) ** DF62P-24EP-2.2C(**) ** Note 1 : This product is sold per pack (100pcs/pack), please place orders in full pack increments. * 9 pos. shown as an example Cavity No. Contact No. HRS No. Contacts HRS No. Contacts DF62W-2EP-2.2C DF62W-6EP-2.2C DF62W-EP-2.2C DF62W-9EP-2.2C DF62W-4EP-2.2C Note 1 : This product is sold per pack (100pcs/pack), please place orders in full pack increments. Note 2 : The Water-proof type and a non-water-proof type are not intermateable. 2 pos. pos. 4 pos. 6 pos. 9 pos. Pin configuration of the contact numbers. (Shown from the mating side.) Ø8.5mm Ø9.7mm Ø10.2mm Ø11.5mm Note : pplicable jacket outer diameter : Ø1.4 to 1.6mm Ø12.8mm

7 Socket contact No. Summary diagram (from the mating section side) 2 pos. pos. 4 pos. 5 pos. 6 pos. 7 pos. 1 pos. 24 pos Plug contact No. Summary diagram (from the mating section side) 2 pos. 2 1 pos pos Contact No. diagram 5 pos pos pos pos pos No.1 No.2 No. No.4 No.5 No.6 No.7 No.8 No.10 No.11 No.12 No.1 No.15 No.16 No.20 No.21 No.22 No.2 No.24 7

8 Socket crimping contact (11.15) HRS No. Packaging type Quantity Finish DF62-22SCF DF SCF Reel contact (Note 1) 15,000 pcs/reel DF62-0SCF DF62-22SC DF SC DF62-0SC DF62-22SCF DF SCF DF62-0SCF DF62-22SC DF SC DF62-0SC Loose piece (Note 2) Reel contact (Note 1) Loose piece (Note 2) 100 pcs/pack 15,000 pcs/reel 100 pcs/pack Note 1 : This product is sold in full reel quantities (15,000pcs/reel), please place orders in full reel increments. Note 2 : This product is sold per pack (100pcs/pack), please place orders in full pack increments. pplicable wire (Tinned nneled Copper Wire) Socket crimp contact (for water-proof version) Selective gold plating Tin plating Conductor size (Core structure) Insulation diameter UL Strip length 22 WG 17/Ø0.16mm Ø1.2 to Ø1.45mm UL WG 11/Ø0.16mm 26 WG 7/Ø0.16mm 28 WG 7/Ø0.127mm 0 WG 7/Ø0.1mm Ø0.9 to Ø1.45mm Ø0.75 to Ø1.2mm UL1007 UL to 2.mm Note : When using wires that are not recommended by Hirose, please contact one of our sales representatives for clarification. HRS No. Packaging type Quantity Finish DF62W-2022SCF Reel contact (Note 1) 15,000 pcs/reel DF62W-2022SC Under planning Loose piece (Note 2) 100 pcs/pack Tin plating DF62W-2022SCF Reel contact (Note 1) 15,000 pcs/reel DF62W-2022SC Under planning Loose piece (Note 2) 100 pcs/pack Gold plating DF62W-2226SCF Reel contact (Note 1) 15,000 pcs/reel DF62W-2226SC Loose piece (Note 2) 100 pcs/pack Tin plating DF62W-2226SCF Reel contact (Note 1) 15,000 pcs/reel DF62W-2226SC Under planning Loose piece (Note 2) 100 pcs/pack Gold plating Note 1 : This product is sold in full reel quantities (15,000pcs/reel), please place orders in full reel increments. Note 2 : This product is sold per pack (100pcs/pack), please place orders in full pack increments. pplicable wire (Tinned nneled Copper Wire) Conductor size (Core structure) Insulation diameter UL Strip length 20 WG 7/Ø0.2mm UL44 22 WG 17/Ø0.16mm UL WG 11/Ø0.16mm Ø1.4 to Ø1.6mm UL1007 UL to 2.mm 26 WG 7/Ø0.16mm UL140 Note 1 : When using wires that are not recommended by Hirose, please contact one of our sales representatives for clarification. Note 2 : The Water-proof type and non-water-proof type are a not intermateable (11.5) 7.8 8

9 Plug crimping contact HRS No. Packaging type Quantity Finish DF62-EP22PCF DF62-EP2428PCF DF62-EP0PCF DF62-EP22PC DF62-EP2428PC DF62-EP0PC DF62-EP22PCF DF62-EP2428PCF DF62-EP0PCF DF62-EP22PC DF62-EP2428PC DF62-EP0PC Reel contact (Note 1) Single contact (Note 2) Reel contact (Note 1) Single contact (Note 2) 15,000 pcs/reel 100 pcs/pack 15,000 pcs/reel 100 pcs/pack Note 1 : This product is sold in full reel quantities (15,000pcs/reel), please place orders in full reel increments. Note 2 : This product is sold per pack (100pcs/pack), please place orders in full pack increments. pplicable wire (Tinned nneled Copper Wire) Selective gold plating Tin plating Conductor size (Core structure) Insulation diameter UL Strip length 22 WG (17/Ø 0.16mm) Ø1.2 to Ø1.45mm UL WG (11/Ø 0.16mm) 26 WG (7/Ø 0.16mm) 28 WG (7/Ø 0.127mm) 0 WG (7/Ø 0.1mm) Ø0.9 to Ø1.45mm Ø0.75 to Ø1.2mm UL1007 UL to 2.mm Note : When using wires that are not recommended by Hirose, please contact one of our sales representatives for clarifi cation. Plug crimping contact (for water-proof version) HRS No. Packaging type Quantity Finish DF62W-EP2022PCF Reel contact (Note 1) 15,000 pcs/reel DF62W-EP2022PC Under planning Single contact (Note 2) 100 pcs/pack Tin plating DF62W-EP2022PCF Reel contact (Note 1) 15,000 pcs/reel DF62W-EP2022PC Under planning Single contact (Note 2) 100 pcs/pack Gold plating DF62W-EP2226PCF Reel contact (Note 1) 15,000 pcs/reel DF62W-EP2226PC Single contact (Note 2) 100 pcs/pack Tin plating DF62W-EP2226PCF Reel contact (Note 1) 15,000 pcs/reel DF62W-EP2226PC Under planning Single contact (Note 2) 100 pcs/pack Gold plating Note 1 : This product is sold in full reel quantities (15,000pcs/reel), please place orders in full reel increments. Note 2 : This product is sold per pack (100pcs/pack), please place orders in full pack increments. pplicable wire (Tinned nneled Copper Wire) (15.) 11.6 Conductor size (Core structure) Insulation diameter UL Strip length 20 WG 7/Ø0.2mm UL44 22 WG 17/Ø0.16mm UL WG 11/Ø0.16mm Ø1.4 to Ø1.6mm UL to 2.mm UL WG 7/Ø0.16mm UL140 Note 1 : When using wires that are not recommended by Hirose, please contact one of our sales representatives for clarification. Note 2 : The Water-proof type and non-water-proof type are a not intermateable

10 pplicable Crimping Tool Type HRS No. pplicable Contact P105-DF DF62-22SCF/SCF DF62-EP22PCF/PCF pplicator P105-DF DF SCF/SCF DF62-EP2428PCF/PCF P105-DF DF62-0SCF/SCF DF62-EP0PCF/PCF Press body CM-105C HT801/DF62-22(10) (Note 2) DF62-22SC/SC DF62-EP22PC/PC Hand tool HT801/DF (10) (Note ) DF SC/SC DF62-EP2428PC/PC HT801/DF62-0(10) (Note 4) DF62-0SC/SC DF62-EP0PC/PC Extraction tool DF62/RE-MD DF62-**SCF/SCF/SC/SC DF62-EP**PCF/PCF/PC/PC Note 1 : Hirose does not warranty problems that arise from the use of unapproved tools on Hirose products. Note 2 : The compatible wire is limited to UL1061 (22 WG). Note : The compatible wire is limited to UL1007 (24 to 28 WG). Note 4 : The compatible wire is limited to UL1061 (0 WG). Type HRS No. pplicable Contact P105-DF62W DF62W-2022SCF() pplicator EHS899800H-UP (Note 2) DF62W-EP2022PCF() P105-DF62W DF62W-2226SCF() EHS888400H-UP (Note 2) DF62W-EP2226PCF() Press body CM-105C Hand tool HT802/DF62W-2022 (Note ) DF62W-2022SC() DF62W-EP2022PC() HT802/DF62W-2226 (Note 4) DF62W-2226SC() DF62W-EP2226PC() Extraction tool DF62W/RE-MD DF62W-2022SC(F)() DF62W-EP2022PC(F)() DF62W-2226SC(F)() DF62W-EP2226PC(F)() Note 1 : Hirose does not warranty problems that arise from the use of unapproved tools on Hirose products. Note 2 : pplicator manufactured by JPN UTOMTIC MCHINE(J..M.). Please access to HP of J..M., if you make inquiries about the applicator or crimp defect. (URL : Note : The compatible wire is limited to UL44 (20 WG) or UL1007 (22 WG). Note 4 : The compatible wire is limited to UL1007 (22 to 24 WG) or UL140 (24 to 26 WG). 10

11 Straight pin Header * 1 pos. shown as an example. 2.6 P=2 C 0.5 Contact No.1 marking HRS No. Contacts C DF62-1P-2.2DS(**) ** DF62-24P-2.2DS(**) ** (00) : Tin plating Note 1 : This product is sold per tray (1pos : 100pcs/tray, 24pos : 80pcs/tray), please place orders by tray unit. Recommended PC layout (Recommended thickness t=1.6mm) 6±0.05 P=2±0.05 Right ngle pin Header [1 ] 4.4± ±0.05 ± Ø Cavity No. * 1 pos. shown as an example. Contact No.1 marking HRS No. Contacts C DF62-1P-2.2DS(**) ** DF62-24P-2.2DS(**) ** Note 1 : This product is sold per tray (100pcs/tray), please place orders by tray unit. 0 ±0.05 8±0.05 P=2±0.05 P=2.6 [24 ] 8.8± ±0.05 t=0.47 Contact No. marking Contact No. marking 2.4 C ± Ø ± Cavity No. 0.5 (00) : Tin plating Recommended PC layout (Recommended thickness t=1.6mm) [1 ] 4.4±0.05 ± ±0.05 [24 ] 8.8± ±0.05 ±0.05 6± ±0.05 P=2± Ø ± ± ±0.05 Ø±0.05 8± ±0.05 P=2± Ø ± ± ±0.05 Ø±

12 Powered by TCPDF ( DF62 Series / DF62W Series 2 2.2mm Pitch, Wire-to-Wire Connectors for Small Spaces (UL, C-UL Listed) Straight pin Header (Water proof type) * 9 pos. shown as an example. No1. HRS No. Contacts DF62W-9P-2.2DS(**) ** Note 1 : This product is sold per tray (200pcs/tray), please place orders by tray unit. Recommended PC layout (Recommended thickness t=1.6mm) Operating Precautions Ø ± Ø ±0.05 [9 ] 5.05±0.05 (01) : Gold plating ±0.05 Do not tilt the crimping contact while it is being inserted into the plug, this can lead to damage of the contacts and will downgrade its performance. For precautions when handling the harness, please refer to the DF62 Series Cable ssembly Procedures or DF62W Series Cable ssembly Procedures. The color of the resin on these connectors may vary depending on the manufacturing lot. This variance will not affect the connector s performance. For precautions relating to insertion and extraction of this connector, please refer to the DF62 Series Inserting/Extracting Procedures or DF62W Series Inserting/Extracting Procedures. ±0.05 ± ,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi ,JPN TEL: Fax: The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 07/2016. Contents are subject to change without notice for the purpose of improvements.

2mm Pitch, Multi functional Connector System. (Floating [Board-to-Board], Swing-Lock [Wire-to-Board], Short Pin)

NEW 2mm Pitch, Multi functional Connector System. (Floating [Board-to-Board], Swing-Lock [Wire-to-Board], Short Pin) DF59 Series Floating Structure in Three xial Directions (Board-to-Board Structure) X