Content. 1 Heidelberg Systemservice 4. 2 Folders 7. 4 Adhesive Binders Thread-sealing Machines/ 89 Thread-stitching Machines
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1 Content 1 Heidelberg Systemservice 4 2 Folders 7 Mechanical Parts 9 Belts and transport tapes Toothed belts Performance blades Folding rollers Ball bearings Gears Grooved ball bearings O-rings Hickey removers Suckers/suction wheels Marbles Electrical and Electronic Parts 25 EPROM/pulse generators 26 Switches 27 Consumables 29 Lubrication cartridge 30 Banderoles 31 Filter cartridges 32 Options for Retrofitting 33 Knife shaft tools 34 Add-ons 38 3 Saddlestitchers 43 Mechanical Parts 45 Stitching heads 46 Knives 48 Belts 55 Suckers 56 Plugs/covers 57 Drivers 58 Fold pressing unit/chain covers 59 Bearings 60 Cam followers 61 Springs 62 Needles, needle supports, needle bushings 63 Brushes 64 Electrical and Electronic Parts 65 Fuses 66 Lamps 67 Switches, resistors 69 Consumables 69 Stitching wire 70 Lubricants 72 Options for Retrofitting 73 4 Adhesive Binders 83 Mechanical Parts 84 Milling tools 84 Milling discs 85 Suckers 86 Consumables 87 Glues/cleaners 87 5 Thread-sealing Machines/ 89 Thread-stitching Machines Mechanical Parts 90 Needles/razor blades 90 Thread plate chains/thread plates/ sealing threads 91 Other equipment 92 6 Index 93 3
2 Service Parts from Heidelberg. Nothing is as Good as the Original. The right choice Consistent quality, exceptional reliability and the best materials we apply the same stringent quality criteria to Original Heidelberg Service Parts as we do to our machines. They are subjected to tough load and fatigue tests and are continuously improved in line with the latest technical developments. All to ensure smooth production and optimum results. 24-hour delivery Virtually all Original Heidelberg Service Parts can be delivered within 24 hours worldwide. This outstanding service is provided by our logistics network, which is the largest in the industry. Our four logistics centers in Germany, the U.S. and Asia have 130,000 different parts in stock at all times. All to ensure you can get the parts you need quickly. Heidelberg Systemservice Over 4,500 highly trained and motivated technicians at Heidelberg Systemservice deliver our comprehensive service portfolio, which ranges from technical service to consulting. All to ensure your operations are running at optimum efficiency. Hotline and technical clarification Whether over the telephone or on site, our Systemservice team will identify which service parts you need and install these if required. Everything from a single source Whether machinery or workflow processes, pressroom or finishing, older or newer models Systemservice ensures that Heidelberg is always your first port of call. More for your money Compare the market before you buy. You will soon see that Original Heidelberg Service Parts offer the best value for money. Give us a call Find out about the outstanding quality and competitiveness of our Original Heidelberg Service Parts and accompanying services. 4
3 2. Folders/Mechanical Parts Toothed belts Toothed belts Toothed belts transfer forces and torques. All our Original Heidelberg toothed belts are specially adapted to the needs of our Stahlfolders for optimum precision and durability. They are manufactured in cooperation with selected suppliers from high-quality textile, rubber or steel blends. Unfortunately, we can only show a selection of the popular items in our Original Heidelberg toothed belt range here. All other toothed belts can be ordered from us on request. Just give us a call. For combination folding machines in the Stahlfolder KD range For buckle plate folding machines and combination folding machines in the Stahlfolder KI/TI range ZD H 062 ZD Stahlfolder TI.1 55, 100 XL 031 ZD H 062 ZD Stahlfolder TI.1 55, 170 XL 031 ZD KD H 062 ZD Stahlfolder TI.1 55, ZD ZD KD , KD H 062 ZD Stahlfolder 210 XL 025 ZD Stahlfolder XL 025 For buckle plate folding machines in the Stahlfolder TD range ZD Stahlfolder TD XL 025 ZD Stahlfolder TD.1-52 XL 025 ZD XL 031 For feeders FH /03 (image) Register table toothed belt for suction tape module ZD Stahlfolder RD XL 075 ZD ZD XL
4 2. Folders/Mechanical Parts Performance blades Stahlfolder performance blades Original Heidelberg blades are made of very high-grade steels, are extremely durable and are designed by us to handle very high speeds and loads. Replaced regularly, they ensure a high standard of work and efficient, pro blem-free production over the long term. Stahlfolder performance blades Designation Article no. Outside diameter Inside diameter Form Quantity of teeth Thickness Working width Crimping blade ZD mm 55 mm V /142 Perforating blade ZD mm 55 mm V /142 Scoring blade ZD mm 55 mm V /142 Scoring blade ZD mm 55 mm V /142 Trimming blade ZD mm 55 mm V /142 Punching knife ZD mm 55 mm V /142 Crimping blade ZD mm 40 mm V Perforating blade ZD mm 40 mm V Perforating blade ZD mm 40 mm V Scoring blade ZD mm 40 mm V Scoring blade ZD mm 40 mm V Trimming blade ZD mm 40 mm V Trimming blade ZD mm 40 mm V Punching knife ZD mm 40 mm V Perforating blade ZD mm 30 mm V Perforating blade ZD mm 30 mm V Perforating blade ZD mm 30 mm V Scoring blade ZD mm 30 mm V Trimming blade ZD mm 30 mm V Crimping blade ZD mm 26 mm V Perforating blade ZD mm 26 mm V Perforating blade ZD mm 26 mm V Scoring blade ZD mm 26 mm V Scoring blade ZD mm 26 mm V Trimming blade ZD mm 26 mm V Trimming blade ZD mm 26 mm V For a complete overview of all available blades, please consult your Stahlfolder Performance Blades Catalog or just give us a call. 15
5 2. Folders/Mechanical Parts Folding rollers Folding rollers for the Stahlfolder range Original Heidelberg folding rollers are available in Classic and Extra Grip versions. They consist of a hard steel core with a corrugated surface and large journals that ensure smooth running. 15 mm wide polyurethane rings are fitted into the steel core for transporting the folded sheet exactly in the direction of paper travel. The new Extra Grip folding roller for extra folding quality The Extra Grip folding rollers set new standards with their innovative configuration. The steel segments are just 9 mm wide, increasing the number of polyurethane rings by around 30 percent per folding roller. There are no longer any overlaps between the corrugated steel segments. This reliably prevents marks on the folded sheet, for example with concertina folds and letterfolds Benefits of the Extra Grip folding rollers: Perfect grip on the paper Higher traction No marks on sensitive papers Outstanding folding accuracy Fold sheets guided in an exact straight line Less static charge Steel-polyurethane grid of Extra Grip folding rollers. Folding layout. Steel-polyurethane grid of Classic folding rollers. Top Extra Grip folding roller. Bottom Classic folding roller. 16
Content. 1 Heidelberg Systemservice 4. 2 Presses 7. 3 CtP Devices Index 61
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