Kompakt 36 Page 59 NEW NEW. KombiSIGN 71 Page 32. KombiSIGN 50 Page 49 KombiSIGN 70 Page 38

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1 Kompakt 36 Page 59 KombiSIGN 71 Page 32 KombiSIGN 50 Page 49 KombiSIGN 70 Page 38

2 Summary Signal Towers Kompakt 71 Page 62 KombiSIGN KombiSIGN 71 KombiSIGN 70 KombiSIGN 50 Permanent light Page 32 Page 38 Page 49 Blinking light Page 32 Page 38 Flashing light Page 32 Page 38 LED Page 32 Page 38 Page 49 Buzzer Page 32 Page 38 Page 49 Siren Page 32 Page 38 GSM Transmitter Element Page 43 Page 43 Siren element with self- 645 adjusting sound output Page 44 Interface Box 960 Page 45 Terminal Element with USB Interface Page 46 Page 46 Vocal Element 844 Page 47 AS-Interface Element Page 42 Page 42 Page 53 Accessories Page 34 Page 40 Page 51 Accessories, Overview Page 54 KombiSIGN Highlights Page 42 KOMPAKT Kompakt 36 Kompakt 71 2 tier Page 59 Page 62 3 tier Page 59 Page 62 KOMPAKT 697 with USB Interface Page 62 design design 42 2 tier 694 Page 57 3 tier 694 Page 57 Play The sounds of the audible KombiSIGNelements can be played from our website under the heading Signal Towers. Sound 21

3 KombiSIGN Signal Towers The perfect combination to meet every need Signal elements in every common voltage Modular system allows combination as required Two different sizes Wide range of audible elements Widely used in the mechanical engineering industry Diverse and flexible solutions Fault Refill Overheating Station 2 Machine in operation The right size and protection rating for every application High protection rating IP 54 and IP 65 High IP protection even with audible elements Suitable for every application 22

4 a WERMA key competency Simple operation thanks to bayonet mechanism WERMA was the first signal beacon manufacturer to offer a bayonet mechanism allowing elements to be machanically and electrically connected within seconds. Simple mounting and removal of the elements New combinations at the twist of a hand Tool-free bulb change Safe and efficient handling thanks to CAGE CLAMP technology Housing with CAGE CLAMP connection Quick and easy wiring 1 Insert screwdriver at a slight angle into opening as far as possible. Firm hold of the wire 2 Open spring-loaded clamp with the help of the screwdriver and insert wire as far as possible. 3 Remove screwdriver the wire is firmly clamped. CAGE CLAMP is a registered trademark of WAGO Kontakttechnik GmbH. 23

5 KombiSIGN Signal Towers A fitting solution for every mounting requirement The comprehensive range of accessories for KombiSIGN signal towers offers solutions for the most diverse mounting needs and exceeds the industry standards in this respect. Besides the wide choice of brackets, bases and tubes WERMA also offers unique special solutions. The tube with clamp, for example, offers the possibility of varying the height of the mounted KombiSIGN signal tower. In addition, it allows the signal tower to be removed whilst remaining connected. This feature is particularly beneficial when the machinery including the signal tower has to be transported. AS-Interface Element for KombiSIGN The new AS Interface Element is available with either Standard Slave or the new A/B technology. The Standard Slave models are, as specified by AS Interface specification 2.11, able to address up to 31 modules and trigger four tiers. The new A/B technology makes it possible to address unto 62 modules and trigger three tiers. The new AS Interface element is available for the signal tower series KombiSIGN 70 and 71 and is virtually resistant to wear and tear as it is constructed with semiconductor switches. An LED display provides a diagnosis facility for the communications and external auxiliary voltage. There is an addressing socket, protected from external influences, available in the element for the parameterization. A user-friendly sliding switch inside the module can be used to provide the power supply required for the signal towers from an external 24 V auxiliary voltage or via the integrated bus bypass. In case of an external supply, a 5 W incandescent bulb can be operated per signal tower tier; in case of an internal auxiliary voltage from the bus, a maximum of 200 ma can be provided for the signal elements. 24

6 a WERMA key competency Terminal Element with USB Interface for KombiSIGN and Kompakt 71 Many applications require the signalisation of the current operating status even when a PLC or control system is not available. The new terminal element with USB interface is easy to activate as it is triggered directly via a PC. Neither a separate power supply nor additional hardware are necessary because the terminal element with USB interface is based on standardised interfaces. The element is available for both the KombiSIGN 70 and 71 ranges. A fully assembled signal tower with integrated USB terminal element is also available for the LED tower Kompakt 71. USB interfaces are often used in call centres, on automated check-out systems or for the monitoring of data at testing and measuring stations.... I can speak! Vocal Element The vocal element can record and play back up to 15 different texts or melodies. This provides the machine operator with clear instructions should a problem arise. 25

7 KombiSIGN Signal Towers Siren Element with self-adjusting sound output World first Sound output is automatically adjusted to the background noise level Continual measuring of the ambient sound level Warning tone can be heard without being irritatingly loud No excessive noise exposure Perception of warning signal is maintained Interface Box for convenient status signalisation of integrated systems Many applications in the area of automatic control engineering require the signalisation of the current operating status. The commonly used control systems are often based around a PLC or PC. Many of these sytems are nowadays equipped with one or more series interfaces. These are often not all in use. These interfaces can, with minimal effort, be used to signal various operating states. The WERMA interface box is the perfect solution for such applications. The interface box also provides the possibility of an additional signalisation in integrated systems where the main computer is in a different location to the actors. This can be acheived without the need to reorganise the existing hardware. 26

8 a WERMA key competency The GSM Transmitter Element THE innovation for our KombiSIGN range Machine downtime and the resulting cost-intensive production losses cost time, money and nerves. Our latest development enables you to reduce machine downtime to a minimum and easily increase the productivity of your plant. US Version now available Unique Signal Tower solution Malfunction signalled by signal tower is transmitted via SMS or Call to a mobile phone Simple tool-free integration into existing signal tower Machine operator is kept informed about the operating status even when on the move Monitoring time can be used more effectively Lengthy production losses can be avoided Increase in productivity through reduction of machine downtime Now also available for US frequencies Our GSM Transmitter Element opens up completely new possibilities. Free yourself from your machinery and use monitoring time more effectively - even within your own plant. As long as your mobile is on, you will always be kept informed of the current operating status of your machinery on the road, at home or at the weekend! 27

9 KombiSIGN 50 KombiSIGN 70 Protection rating IP 54 Slim design modular signal tower system with 50 mm diameter. For use on smaller machines. Terminal element Protection rating IP 54 For use in normal conditions. Series 840 Not compatible with KombiSIGN 71 Terminal element 50 mm Screwable connection Screwable connection Optically different to KombiSIGN 71 due to: Practical bayonet fixing system. Tool free bulb change. Flat seal No phase on dome edge Conical terminal element 28

10 KombiSIGN 71 Protection rating IP 65 For use in extreme conditions. Series mm 70 mm Not compatible with KombiSIGN 70 Terminal elements Either: improved screwable connection see page 23 Or: terminal element with CAGE CLAMP technology Optically different to KombiSIGN 70 due to: O-Ring seal Phase in inside of dome Cylindrical terminal element CAGE CLAMP is a registered trademark of WAGO Kontakttechnik GmbH. 29

11 KombiSIGN 71 combine the diversity! Configurator Terminal elements for base mounting Improved screwable connection Terminal element with CAGE CLAMP technology Contact box for cable exit at side Bracket für base mounting Bracket for 1-sided mounting Bracket for 2-sided mounting

12 Audible element 645 Permanent light 641 LED permanent, Blinking light 642 blinking or Flashing light 643 rotating light 644 (max. 5 signal elements can be combined) Improved screwable connection Terminal element with CAGE CLAMP technology Terminal elements for tube mounting Tube ø 25 mm 100 mm long mm long mm long mm long mm long mm long Tube with clamp Base with integrated tube Base for tube Base for tube Contact box for cable exit at side Contact box with magnetic base and cable exit at side Bracket for base mounting with concealed cable entry Bracket for tube mounting

13 640 Signal Tower KombiSIGN 71 High protection rating IP 65 Signal tower system 70 mm ø with modular construction Improved illumination Flexible combination of optical and audible elements TECHNICAL SPECIFICATIONS: Bracket (accessory) Dimensions (Diameter x Height): Terminal element: 70 mm x 26.5 mm Light element: 70 mm x 65 mm Audible element: 70 mm x 72 mm Housing: Terminal element: PA fibreglass, high-impact Cap: PC Dome: PC, transparent Audible and ASI elements: PC Fixing: Base mounting Tube mounting, for tube ø 25 mm Bracket mounting Socket: Bayounet, B 15 d, for bulbs max. 7 W Connection: CAGE CLAMP technology max. 2,5 mm 2 or screwable connection max. 2,5 mm 2 Contact protection according to VDE Cable entry: Cable diameter max. 14 mm Element seal: Pre-mounted with each module Protection rating: Light elements: IP 65 Audible elements: IP 65 ( = IP 40) Number of modules possible: max. 5 / max. 10 elements with 2-sided bracket Permanent light element V Bulb not included in assembly. Blinking light element 24 V 115 V 230 V Bulb not included in assembly. Starting current: < 0.5 A Flashing light element 24 V = 115 V 230 V Life duration: 4 x 10 6 flashes Current consumption: 125 ma 20 ma 35 ma reduced for AS-Interface: 80 ma Starting current: < 0.5 A at 24 V LED Permanent light element 24 V 115 V 230 V Current consumption: 45 ma 25 ma 25 ma Starting current: < 0.5 A at 24 V LED Blinking light element 24 V 115 V 230 V Current consumption: 25 ma 25 ma 25 ma Starting current: < 0.5 A at 24 V Blink frequency: c. 1 Hz c. 1 Hz c. 1 Hz Base with tube (accessory) LED Rotating light element Current consumption: Starting current: Rotation frequency: 24 V 70 ma < 0.5 A at 24 V c. 120 r.p.m. ACCESSORIES: see page 34 TECHNICAL DIAGRAMS see page 202 IP C -20 C 105 db 2 Ws 32

14 640 Signal Tower KombiSIGN 71 ORDER SPECIFICATIONS TERMINAL ELEMENTS: Terminal element for tube mounting CAGE CLAMP Screw connection including cap Terminal element for bracket or base mounting including cap and seal Terminal element with USB Interface (for tube mounting) Technical specifications and order specifications see page 46. Terminal element with cap ORDER SPECIFICATIONS OPTICAL ELEMENTS: Permanent light V red green yellow clear blue Bulb not included in assembly. Accessories see page 34. Permanent / Blinking / Flashing light element Blinking light 24 V 115 V 230 V red green Compare the prices and advantages of an LED Blinking light yellow clear blue Bulb not included in assembly. Accessories see page 34. Flashing light 24 V = (ASI) 24 V = 115 V 230 V red green yellow clear blue Permanent light, clear with info LED element Life duration up to 100,000 hrs LED Permanent light 24 V 115 V 230 V red green yellow clear blue LED Blinking light 24 V 115 V 230 V red green yellow clear blue LED Rotating light 24 V red green yellow clear blue Further voltages on request. 33

15 640 Signal Tower KombiSIGN 71 ORDER SPECIFICATIONS AUDIBLE ELEMENTS: Audible element Buzzer element 24 V 115 V 230 V 85 db, 25 ma, IP 65, Continuous or pulse tone Siren element 24 V = 105 db, 100 ma, IP Continuous tone alternating no UL approval Multi-functional Siren 24 V / 80 ma 115 V / 40 ma 230 V / 40 ma 100 db, IP 65, 8 different tones, adjustable sound output Multi-functional Siren, 24 V = with external control db, 80 ma, IP 65, 7 diff. tones can be triggered externally, adjustable sound output Siren element with 12 V = self-adjusting sound output Technical specifications see page 44. Siren element with self-adjusting sound output GSM Transmitter Element ORDER SPECIFICATIONS KOMBISIGN HIGHLIGHTS: GSM transmitter element 24 V DC For US frequencies, 24 V DC for KombiSIGN Technical specifications see page 43. AS-Interface Standard Slave A/B-Slave element for 24 V DC 24 V DC KombiSIGN Technical specifications see page 42. Accessories for Signal Tower KombiSIGN 71 ORDER SPECIFICATIONS: Bulb BA 15d, Total length max. 42 mm 12 V, 5 Watt V, 5 Watt V, 5 Watt V, 5 Watt V, 5 Watt Fault Refill Overheating Station 2 Machine in operation LED bulb BA 15d, total length max. 42 mm Voltage 24 V 115 V 230 V Current consumption < 45 ma < 15 ma < 15 ma red green yellow white blue for permanent for permanent for permanent light 641and light 641 light 641 blinking light 642 Indication board Technical specifications and order specifications see pages 52 and 54. Info transparencies (to place inside optical elements) Technical specifications and order specifications see page

16 Accessories for Signal Tower KombiSIGN 71 ORDER SPECIFICATIONS: Contact box for cable exit at side, with mounting material Contact box with magnetic base and cable exit at side Bracket for tube mounting with cable gland Bracket for surface mounting with cable gland Bracket for base mounting with concealed cable entry, incl. rubber seals Bracket for 1-sided mounting, incl. rubber seals Bracket for 2-sided mounting, incl. rubber seals Tube with clamp, ø 25 mm mm long, with cable gland Tube ø 25 mm, all anodized aluminium 100 mm long mm long mm long mm long mm long mm long Base for tube mounting ø 25 mm, plastic, incl. rubber seal Base for tube mounting ø 25 mm, metal, incl. rubber seal Base with integrated tube, ø 25 mm, 110 mm long, plastic, incl. rubber seal Adapter for tube mounting ø 25 mm / 1/2 thread Cable gland for surface mounting M 16 x 1.5 TECHNICAL DIAGRAMS see page

17 KombiSIGN 70 combine the diversity! Configurator Terminal element for base mounting Contact box for cable exit at side Bracket für base mounting Bracket for 1-sided mounting Bracket for 2-sided mounting

18 Audible element 844 Permanent light 840 LED permanent, Blinking light 841 blinking or Flashing light 842 rotating light 843 (max. 5 signal elements can be combined) Terminal element for tube mounting Tube ø 25 mm 100 mm long mm long mm long mm long mm long mm long Tube with clamp Base with integrated tube Base for tube Base for tube Contact box for cable exit at side Contact box with magnetic base and cable exit at side Bracket for base mounting with concealed cable entry Bracket for tube mounting

19 840 Signal Tower KombiSIGN 70 Signal tower system 70 mm ø with modular construction 360 visibility Wide range of optical and audible elements Elements can be assembled as required TECHNICAL SPECIFICATIONS: Base with tube (accessory) Dimensions (Diameter x Height): Terminal element: 70 mm x 30 mm Light element: 70 mm x 65 mm Audible element: 70 mm x 72 mm Housing: Terminal element: PA fibreglass, high-impact Cap: PC/ABS-Blend Dome: PC, transparent Audible and ASI elements: PC/ABS-Blend Fixing: Base mounting Tube mounting, for tube ø 25 mm Bracket mounting Socket: Bayonet, B 15 d, for bulb max. 7 W Connection: Screwable connection max. 2.5 mm 2 Contact protection according to VDE Cable entry: Cable diameter max. 14 mm Element seal: Pre-mounted with each module Protection rating: Light elements: IP 54 Audible elements: IP 54 ( = IP 40) Number of modules possible: max. 5 / with 2-sided bracket max. 10 elements Permanent light element V Bulb not included in assembly Blinking light element 24 V 115 V 230 V Bulb not included in assembly Starting current: < 0.5 A Bracket (accessory) Flashing light element 24 V = 115 V 230 V Flash frequency: 1 Hz 1 Hz 1 Hz Flash energy: 2 Ws 2 Ws 2 Ws Life duration: 4 x 10 6 flashes Current consumption: 125 ma 20 ma 35 ma reduced for AS-Interface: 80 ma Strarting current: < 0.5 A at 24 V LED Permanent light element 24 V 115 V 230 V Current consumption: 45 ma 25 ma 25 ma Starting current: < 0.5 A at 24 V LED Blinking light element 24 V 115 V 230 V Current consumption: 25 ma 25 ma 25 ma Starting current: < 0.5 A at 24 V Blink frequency: c. 1 Hz c. 1 Hz c. 1 Hz LED Rotating light element Current consumption: Starting current: Rotation frequency: 24 V 70 ma < 0.5 A at 24 V c. 120 r.p.m. ACCESSORIES: see page 40 TECHNICAL DIAGRAMS see page 218 Tube mounting with Alu-tube IP C -20 C 105 db 2 Ws 38

20 840 Signal Tower KombiSIGN 70 ORDER SPECIFICATIONS TERMINAL ELEMENTS: Terminal element for tube mounting CAGE CLAMP including cap Terminal element for bracket or base mounting including cap and rubber seal Terminal element with USB Interface (for tube mounting) Technical specifications and order specifications see page 46. Terminal element with cap ORDER SPECIFICATIONS OPTICAL ELEMENTS: Permanent light V Flashing (ASI) 24 V = red green yellow clear blue Bulb not included in assembly. Accessories see page 40. Permanent / Blinking / Flashing light element Permanent light, clear with info Life duration up to 100,000 hrs LED element Blinking light 24 V 115 V 230 V red green yellow clear blue Compare the prices and advantages of an LED Blinking light Bulb not included in assembly. Accessories see page 40. Flashing light 24 V = 115 V 230 V red green yellow clear blue LED Permanent light 24 V 115 V 230 V red green yellow clear blue LED Blinking light 24 V 115 V 230 V red green yellow clear blue LED Rotating light 24 V red green yellow clear blue Further voltages on request. 39

21 840 Signal Tower KombiSIGN 70 ORDER SPECIFICATIONS AUDIBLE ELEMENTS: Audible element Buzzer element 24 V 115 V 230 V 85 db, 25 ma, IP 54, Continuous or pulse tone Siren element 24 V = 105 db, 100 ma, IP Continuous tone alternating no UL / CSA approval Multi-functional Siren 24 V / 80 ma 115 V / 40 ma 230 V / 40 ma 100 db, IP 54, different tones, adjustable sound output Multi-functional Siren, 24 V = with external control db, 80 ma, IP 54, 7 different tones can be triggered externally, adjustable sound output Vocal element 24 V = IP 53, no UL / CSA approval ORDER SPECIFICATIONS KOMBISIGN HIGHLIGHTS: GSM Transmitter Element GSM transmitter element 24 V DC For US frequencies, 24 V DC for KombiSIGN Technical specifications see page 43. AS-Interface Standard Slave A/B-Slave element for 24 V DC 24 V DC KombiSIGN Technical specifications see page Accessories for Signal Tower KombiSIGN 70 ORDER SPECIFICATIONS: Bulb BA 15d, Total length max. 42 mm 12 V, 5 Watt V, 5 Watt V, 5 Watt V, 5 Watt V, 5 Watt Fault Refill Overheating Station 2 Machine in operation LED bulb BA 15d, total length max. 42 mm Voltage 24 V 115 V 230 V Current consumption < 45 ma < 15 ma < 15 ma red green yellow white blue for permanent for permanent for permanent light 840 and light 840 light 840 blinking light 841 Indication board Tecchnical specifications and order specifications see pages 52 and 54. Info transparencies (to place inside optical elements) Tecchnical specifications and order specifications see page

22 840 Accessories for Signal Tower KombiSIGN 70 ORDER SPECIFICATIONS: Contact box for cable exit at side, with mounting material Contact box with magnetic base and cable exit at side Bracket for tube mounting with cable gland Bracket for surface mounting with cable gland Bracket for base mounting with concealed cable entry, incl. rubber seals Bracket for 1-sided mounting, incl. rubber seals Bracket for 2-sided mounting, incl. rubber seals Tube with clamp, ø 25 mm mm long, with cable gland Tube ø 25 mm, all anodized aluminium 100 mm long mm long mm long mm long mm long mm long Base for tube mounting ø 25 mm, plastic, incl. rubber seal Base for tube mounting ø 25 mm, metal, incl. rubber seal Base with integrated tube, ø 25 mm, 110 mm long, plastic, incl. rubber seal Adapter for tube mounting ø 25 mm / 1/2 thread Cable gland for surface mounting M 16 x 1.5 TECHNICAL DIAGRAMS see page

23 646/840 AS-Interface Element for KombiSIGN A light diode indicates current status 31 or 62 addresses Available with standard or new A/B technology Voltage supply switchable from internal bus supply to additional external voltage supply With addressing socket NTERFACE The KombiSIGN Signal Towers 70 and 71 with AS- Interface Element are capable of total communication: Through simple integration of an AS-Interface Element the actuators are connected to the networking system Actuator-Sensor-Interface this considerably reduces complex wiring. The necessary power supply source (supply via bus or external) can be selected with a switch. This element is mounted directly on top of the terminal element of the individual signal tower. (Further Information see pages 24 and 243) TECHNICAL SPECIFICATIONS: Standard Slave A/B-Slave Number of addresses max. 31 max. 62 Number of signal elements max. 4 max. 3 Type of signal elements Permanent light elements Permanent light elements Flashing light elements Flashing light elements LED elements LED elements Buzzer elements Buzzer elements Siren elements Siren elements IO-Code 8 8 ID-Code F A ID2-Code E Outputs 4 semiconductor relays 3 semiconductor relays Power supply AS-Interface Element Operating voltage Reverse battery protection Watchdog Additional external voltage via bus conduction 18.5 V 31.6 V according to the AS Interface specification intergrated integrated 24 V +/- 10% DC With internal add. voltage With external add. voltage Current carrying cap. Σ Imax 200 ma 200 ma per signal element Current consumption max 250 ma 75 ma Voltage at signal element 18V - 31V 24V +/- 10% Short circuit/overload protection integrated pre-fuse M 1.6 A An LED displays the current status ORDER SPECIFICATIONS AS-INTERFACE ELEMENTS KOMBISIGN : AS-Interface Element KombiSIGN 70 KombiSIGN 71 Standard Slave A/B Slave TECHNICAL DIAGRAMS see pages C -20 C IP54 IP65 42

24 646/840 GSM Transmitter Element for KombiSIGN Unique Signal Tower solution GSM transmitter element can be simply integrated into an existing signal tower Activation without the need for programming Malfunction signalled by signal tower is transmitted via SMS to a mobile phone No additional power supply needed Now also available for US frequencies TECHNICAL SPECIFICATIONS: Dimensions (Diameter x Height): Housing: Current consumption: Max. current draw (momentary): Operating voltage: GSM frequency: US GSM frequency: Plug-in slot for SIM card: Antenna connection: 70 mm x 65 mm PC 50 ma 450 ma 24 V DC 900 or 1800MHz (covers all common European mobile telephone networks) 850 or 1900 MHz integrated (SIM card is not included in assembly) FME plug connector (bracket stub antenna included) ORDER SPECIFICATIONS: Now also available for US frequencies GSM Transmitter Element GSM Transmitter Element for KombiSIGN for US frequencies 24V DC 24V DC 24V DC 24V DC for KombiSIGN 70 for KombiSIGN 71 KombiSIGN 70 KombiSIGN TECHNICAL DIAGRAMS see pages g IP54 IP C -20 C 43

25 645 Siren Element with self-adjusting sound output for KombiSIGN 71 World first Automatic sound output adjustment between 80 and 100 db depending on background noise level Modular construction Ideal for applications with changing ambient sound levels High protection rating IP 65 TECHNICAL SPECIFICATIONS: Dimensions (Diameter x Height): Housing: Current consumption: Starting current: Tone type: Tone frequency: Operating voltage: Sound output: 71.5 mm x 110 mm PC < 150 ma < 500 ma Pulse tone 2.5 KHz 24 V DC 80 db - max. 100 db ORDER SPECIFICATIONS: 24V = TECHNICAL DIAGRAMS see page 205 Loud enough yet not disturbing! The siren element adjusts its sound output through continual measurement of the ambient noise level. The emitted tone is c. 5 db louder than the background sound level. The warning signal can always be heard without being irritatingly loud for people in the sounder s facility. +50 C 125 g IP65-20 C max100 db 44

26 Interface Box for KombiSIGN 71 Direct triggering from PC via RS 232 or RS 485 interfaces Programming of various drives via serial interface Triggering of up to 4 independent elements of a KombiSIGN signal tower Up to 127 signal towers can be adressed (RS 485) Monitoring of each element possible Versions for Bus systems available on request TECHNICAL SPECIFICATIONS: Dimensions of interface box (L x W x H): 80 x 80 x 66 mm Material: ABS Drive: 24 V DC Interfaces: RS 232, RS 485 Assembly: Interface box Interface box Assembly: Interface Box and terminal element for signal tower KombiSIGN 71 Terminal element 2 cable glands M16 Terminal element 1 cable gland M16 Network appliance with cable Connection cable RS 232 and RS 485, 2 m cable with Sub-D 9-pin and socket for power supply CD with demonstration programme Programming handbook ORDER SPECIFICATIONS: Interface box Interface box incl. accessories TECHNICAL DIAGRAMS see pages Assembly without laptop and signal tower elements 160 g +50 C -20 C IP65 45

27 640/840 Terminal Element with USB Interface for KombiSIGN Direct triggering of signal tower elements via USB Interface Easy activation Can be combined with up to 4 signal elements Assembly includes installation software and USB connection cable No additional power supply necessary No additional hardware needed TECHNICAL SPECIFICATIONS: Dimensions (Diameter x Height): 68.5 mm x 41 mm Material: PA-GF, shock resistant Fixing: Tube mounting Connection: USB-Bus Assembly includes installation software and USB connection cable, 2 m long Maximum permitted length of USB cable: 7 m ORDER SPECIFICATIONS: KombiSIGN 70 KombiSIGN ACCESSORIES: Tube mounting with base for tube and tube ø 25 mm 100 mm long mm long mm long mm long mm long mm long TECHNICAL DIAGRAMS see pages Assembly includes USB connecting cable In many applications, it is necessary to indicate operating states or faults by means of an optical signal. A PLC or machine controller is not available in all areas; PCs are often also connected to control the machines. The optimal solution for this is the new terminal element with USB interface for KombiSIGN 70 and 71 and Kompakt 71. This innovation in the field of signal towers is controlled directly from the PC and can therefore be put into operation easily and in an uncomplicated manner. Neither a separate power supply, nor additional hardware is required for this purpose, because the terminal element with USB interface is based on standard USB interface. Base for tube and tube ø 25 mm (accessories) A USB interface is often used in call centres, automated cash register systems or even when monitoring measurement data at testing stations. The new terminal element is available for the signal tower series KombiSIGN 70 and 71. The LED signal tower Kompakt 71 offers the possibility to purchase a pre-assembled tower with integrated USB terminal element under just one single catalogue number C 97 g IP54 IP65-20 C 46 SIGNALTECHNIK

28 Vocal Element for KombiSIGN 70 Machine operator can be instructed directly Complex processes can be clearly defined Adjustable sound output Good sound quality (3,4 khz frequency range) 120 sec. Recording time TECHNICAL SPECIFICATIONS: Number of sequences recordable: up to 15 1 tier Signal Tower 15 sequences S1 2 tier Signal Tower 7 sequences S2 S1 3 tier Signal Tower 3 sequences... I can speak! S3 S2 S1 Total recording time: 120 sec. 4 tier Signal Tower 1 sequences ORDER SPECIFICATIONS: 24 V Vocal element, IP Recording station for vocal element, with microphone, 115 V Recording station, 230 V (also available on loan on request) Every audible signal, as well as melodies or tones, can be directly recorded from a PC or HIFI system. Further information see page 25. TECHNICAL DIAGRAMS see page 219 Recording station 47

29 KombiSIGN 50 combine the diversity! Configurator Audible element 849 Permanent light 846 LED permanent, or blinking light 848 (max. 4 signal elements can be combined) Terminal element for surface, tube, single hole and bracket mounting Tube ø 25 mm, all anodized aluminium Bracket for wall mounting Base for surface mounting, incl. rubber seal Adapter for single hole mounting mm long mm lang mm lang mm lang mm lang mm lang Base for tube mounting ø 25 mm, plastic, incl. rubber seal Base for tube mounting ø 25 mm, metal, incl. rubber seal Contact box for cable exit at side Contact box with magnetic base and cable exit at side Bracket for base mounting with concealed cable entry Bracket for tube mounting

30 845 Signal Tower KombiSIGN 50 Signal tower system 50 mm ø with modular construction 360 visibility Choice of optical and audible elements Order of optical elements interchangeable as required Tool-free change of elements and bulbs TECHNICAL SPECIFICATIONS: Base with tube (accessory) Dimensions (Diameter x Height): Terminal element: 52 mm x 16 mm Light element: 52 mm x 65 mm Audible element: 52 mm x 72 mm Housing: Terminal element: PA fibreglass, high-impact Cap: PC Dome: PC, transparent Audible and ASI: PC/ABS-Blend Fixing: Base mounting Tube mounting, for tube ø 25 mm Single hole mounting Bracket mounting Socket: Bayonet, B 15 d, for bulb max. 5 W Connection: Screwable connection max. 2.5 mm 2 Contact protection according to VDE Cable entry: Cable diameter max mm Protection rating: Light elements: IP 54 Audible elements: IP 54 Number of modules possible: max. 4 Permanent light element V Bulb not included in assembly Bracket (accessory) LED Permanent light element 24 V 115 V 230 V Current consumption: 45 ma 25 ma 25 ma Starting current: < 0.5 A at 24 V LED Blinking light element 24 V 115 V 230 V Current consumption: 25 ma 25 ma 25 ma Starting current: < 0.5 A at 24 V Blink frequency: c. 1 Hz c. 1 Hz c. 1 Hz ACCESSORIES: see page 51 TECHNICAL DIAGRAMS see page C Base mounting (accessory) IP54-20 C 80 db 49

31 845 Signal Tower KombiSIGN 50 ORDER SPECIFICATIONS OPTICAL ELEMENTS: Permanent light V red green yellow clear blue Permanent light element Life duration up to 100,000 hrs LED Permanent light 24 V 115 V 230 V red green yellow clear blue LED Blinking light 24 V 115 V 230 V red green yellow clear blue LED element ORDER SPECIFICATIONS AUDIBLE ELEMENT: Buzzer element 24 V 115 V 230 V 80 db, max. 25 ma, IP 54, continuous or pulse tone, adjustable ORDER SPECIFICATIONS TERMINAL ELEMENT: Buzzer element Terminal element for base mounting, tube mounting, single hole and bracket mounting, including cap TECHNICAL DIAGRAMS see page 222 Terminal element with cap 50

32 845 Accessories for Signal Tower KombiSIGN 50 ORDER SPECIFICATIONS: Contact box for cable exit at side, with mounting material Contact box with magnetic base and cable exit at side Bracket for tube mounting incl. cable gland Bracket for base mounting with concealed cable entry, incl. rubber seals Bracket for wall mounting Tube ø 25 mm, all anodized aluminium 100 mm long mm long mm long mm long mm long mm long Base for tube mounting ø 25 mm, plastic, incl. rubber seal Base for tube mounting ø 25 mm, metal, incl. rubber seal Base for surface mounting, incl. rubber seal Adapter for single hole mounting TECHNICAL DIAGRAMS see page

33 845 Accessories for Signal Tower KombiSIGN 50 ORDER SPECIFICATIONS: Fault Overheating Station 2 Machine in operation Indication Board Indication Board for one to five modules Simple mounting onto signal tower tube Ample space for written information Simply break off unwanted segments Dimensions of indication board (W x H): 153 x 345 mm Surface area per section (W x H): c. 140 x 50 mm Material: PMMA Assembly: Indication board (5 sections) incl. mounting material Mounting: Fixing only possible on 25 mm diameter tube Indication board LED bulb BA 15d, Total length max. 42 mm Voltage 24 V 115 V 230 V Current consumpt. < 45 ma < 15 ma < 15 ma red green yellow white blue Bulb BA 15d, Total length max. 42 mm 12 V, 5 Watt V, 5 Watt V, 5 Watt V, 5 Watt V, 5 Watt TECHNICAL DIAGRAMS see page

34 845 AS-Interface Element for KombiSIGN 50 NTERFACE The KombiSIGN 50 Signal Tower with AS-Interface Element is capable of total communication: Through simple integration of an AS-Interface Element the actuators are connected to the networking system Actuator-Sensor- Interface this considerably reduces complex wiring. This element is mounted directly on top of the terminal element of the individual signal tower. (Further Information see page 243) TECHNICAL SPECIFICATIONS: AS-Interface Element with additional external voltage Number of signal elements max. 4 Type of signal elements Permanent light elements LED elements Buzzer elements IO-Code 8 ID-Code F Power supply via bus conduction Operating voltage 18.5 V 31.6 V Current consumption Imax 50 ma Polarity reversal protection integrated Watchdog integrated Outputs 4, relays On-load voltage additional external voltage: 10 V 30 V = 10 V 230 V ~ Current carrying cap. Σ Imax 1.5 A Short circuit/overload pro. fuse M 1.6 A ORDER SPECIFICATIONS AS-INTERFACE ELEMENT KOMBISIGN 50: AS-Interface Element with add. external voltage TECHNICAL DIAGRAMS see page C -20 C IP54 53

35 Overview of KombiSIGN Accessories KombiSIGN 50 KombiSIGN 50, 70, Base for surface mounting, incl. rubber seal Contact box for cable exit at side, with mounting material and seal, cable gland M 16 x 1, Contact box with magnetic base and cable exit at side cable gland M 16 x 1, Bracket for wall mounting Bracket for tube mounting, incl. cable gland M 16 x Bracket for base mounting, with concealed cable entry, incl. rubber seals Adapter for single hole mounting LED bulb BA 15d Total length max. 42 mm Voltage 24 V 115 V 230 V Current consumption < 45 ma < 15 ma < 15 ma red green yellow white blue Bulb BA 15d, Total length max. 42 mm V, 5 Watt V, 5 Watt V, 5 Watt V, 5 Watt V, 5 Watt Indication board Fault Refill Overheating Station 2 Machine in operation TECHNICAL DIAGRAMS see pages

36 Overview of KombiSIGN Accessories KombiSIGN 70, Base for tube mounting, ø 25 mm, plastic, incl. rubber seal Bracket for 1-sided mounting, incl. rubber seals Bracket for 2-sided mounting, incl. rubber seals Base for tube ø 25 mm, metal, incl. rubber seal Base with integrated tube, ø 25 mm, 110 mm long, plastic, incl. rubber seal Adapter for tube mounting ø 25 mm / 1 /2 screw Tube ø 25 mm, all anodized aluminium mm long mm long mm long mm long mm long mm long Bracket for surface mounting incl. cable gland M16 x Cable gland for surface mounting, M 16 x1.5 Tube with clamp, ø 25 mm, 250 mm long, incl. cable gland Info transparencies: neutral number number number number number number number number number number 9 TECHNICAL DIAGRAMS see pages number arrow 55

37 design 42 design 42 wins Red Dot Design Award The red dot award for superlative design quality expressed in form, function and innovation was presented to WERMA for the design 42 in the category Trade and Industry The red dot design award is one of the most prestigious international design competitions. A jury of experts has conferred awards for outstanding contributions to industrial design, each setting new standards in its respective field, since The red dot is prized as one of the most desirable international trophies. LED Signal Tower in award-winning metal design Winner of the red dot design award for superlative design quality Clear domes ensure signalling effect even in direct sunlight LED Permanent light elements have a life duration of up to 50,000 hrs Three colour combinations Can be operated with a PLC control system 56

38 694 design 42 High-quality stainless steel housing Award-winning design LED Permanent light with a life duration of up to hrs Clear domes ensure signalling effect even in direct sunlight Can be operated with PLC control system Three colour combinations TECHNICAL SPECIFICATIONS: Dimensions (Diameter x Height): 2 tier: 42.4 x 220 mm 3 tier: 42.4 x 254 mm Housing: Stainless steel, brushed Fixing: Installation mounting for ø 22.5 mm (M 22 x 1.5 mm) Connection: cable, 2 m long, included in assembly Operating voltage: 24 V DC Current consumption: 40 ma per tier Starting current: < 500 ma can be triggered via PLC ORDER SPECIFICATIONS: Connection 2 tier red/green cable red/yellow cable 3 tier red/yellow/green cable ACCESSORIES: Surface housing single TECHNICAL DIAGRAMS see page tier 3 tier Awards +50 C -20 C 600 g 650 g IP65 PLC 57

39 KOMPAKT The Complete Signal Tower Solution LED technology as a light source for signal towers has proven itself for WERMA a million times over. The advantages such as durability and reduced maintenance are well-known. Given a life duration of up to 70,000 hours it is no longer necessary to change elements or bulbs. On the basis of these clear, proven advantages WERMA presents the new competitively priced, pre-assembled LED signal tower KOMPAKT. The Kompakt 36 is also available in a ready-to-use version with the widely used M12 plug. This feature allows the tower to be removed during transportation and easily remounted onto the machine with a simple hand movement. It is available in the most common signal combinations and is an especially cost-effective LED solution from the WERMA signal tower programme. Two sizes offer the fitting design for every application: The Kompakt 36 with 36 mm diameter is specially intended for small pieces of equipment and machinery. The Kompakt 71 covers the wide range of applications in the industrial sector thanks to its well-established 70 mm diameter. Simplified ordering As the KOMPAKT LED Signal Towers are already assembled the order process could not be more straightforward the complete tower can be ordered with just one number. ORDER SPECIFICATIONS: High protection rating IP 65 The high-quality housing with high protection rating IP65 ensures that the KOMPAKT also withstands applications under rough conditions. 2 tier red/green red/yellow red/green red/yellow tier red/yellow/green red/yellow/green

40 693 LED Signal Tower Kompakt 36 Life duration up to 50,000 hrs Completely pre-assembled Three colour combinations LED Permanent light 36 mm diameter Life duration up to 50,000 hrs TECHNICAL SPECIFICATIONS: 24 V DC Can be operated with PLC control system Available with user-friendly plug connection Dimensions (Diameter x Height): 2 tier: 36 x 113 mm 3 tier: 36 x 147 mm Housing: Housing parts PC Fixing: Surface mounting Tube mounting Bracket mounting Connection: cable, 2 m long, M 12 plug, each with adapter M 25 / M 20 for fixing incl. rubber seal Operating voltage: 24 V DC Current consumption: 40 ma per tier Starting current: < 500 ma can be triggered via PLC ORDER SPECIFICATIONS: Connection 2 tier red/green cable red/yellow cable red/green plug red/yellow plug 3 tier red/yellow/green cable red/yellow/green plug ACCESSORIES: Fixing bracket To maintain IP 65 the cable gland must be fitted to the cable version. Base with tube (accessory) Cable gland M 20 x 1.5 mm Base with integrated tube M 25 x 1.5 mm incl. rubber seals M 12 counter-plug with 5 m cable TECHNICAL DIAGRAMS see page tier 3 tier Bracket (accessory) +50 C -20 C 109 g 125 g IP65 PLC 59

41 693 LED Signal Tower Kompakt 36 in metal design Coloured Domes Plastic housing with aesthetic metal coating LED Permanent light elements with a life duration of up to 50,000 hrs 36 mm diameter Simplified ordering through pre-assembled tower Can be operated with PLC control system Available with user-friendly plug connection TECHNICAL SPECIFICATIONS: Dimensions (Diameter x Height): 2 tier: 36 x 113 mm 3 tier: 36 x 147 mm Housing: Housing parts PC Fixing: Surface mounting Tube mounting Bracket mounting Connection: Cable, 2 m long, M 12 plug, each with adapter M 25 / M 20 for fixing incl. rubber seal Operating voltage: 24 V DC Current consumption: 40 ma per tier Starting current: < 500 ma can be triggered via PLC ORDER SECIFICATIONS: Connection 2 tier red/green cable red/yellow cable red/green plug red/yellow plug 3 tier red/yellow/green cable red/yellow/green plug ACCESSORIES: Base with tube (accessory) Fixing bracket, black To maintain IP 65 the cable gland must be fitted to the cable version. Cable gland M 20 x 1.5 mm Base with integrated tube M 25 x 1.5 mm incl. rubber seals, silver M 12 counter-plug with 5 m cable TECHNICAL DIAGRAMS see page tier 3 tier +50 C -20 C 109 g 125 g IP65 PLC 60 SIGNALTECHNIK

42 693 LED-Signal Tower Kompakt 36 in metal design Clear domes ensure signal effect even in direct sunlight Plastic housing with aesthetic metal coating LED Permanent light elements with a life duration of up to 50,000 hrs 36 mm diameter Simplified ordering through pre-assembled tower Can be operated with PLC control system Available with user-friendly plug connection TECHNICAL SPECIFICATIONS: Dimensions (Diameter x Height): 2 tier: 36 x 113 mm 3 tier: 36 x 147 mm Housing: Housing parts PC Fixing: Surface mounting Tube mounting Bracket mounting Connection: Cable, 2 m long, M 12 plug, each with adapter M 25 / M 20 for fixing incl. rubber seal Operating voltage: 24 V DC Current consumption: 40 ma per tier Starting current: < 500 ma can be triggered via PLC ORDER SECIFICATIONS: Connection 2 tier red/green cable red/yellow cable red/green plug red/yellow plug 3 tier red/yellow/green cable red/yellow/green plug ACCESSORIES: Base with tube (accessory) Fixing bracket, black To maintain IP 65 the cable gland must be fitted to the cable version. Cable gland M 20 x 1.5 mm Base with integrated tube M 25 x 1.5 mm incl. rubber seals, silver M 12 counter-plug with 5 m cable TECHNICAL DIAGRAMS see page tier 3 tier +50 C -20 C 109 g 125 g IP65 PLC 61 SIGNALTECHNIK

43 697 LED Signal Tower Kompakt 71 Life duration up to 70,000 hrs Completely pre-assembled Three colour combinations LED Permanent light 70 mm diameter Life duration up to 70,000 hrs TECHNICAL SPECIFICATIONS: 24 V DC Can be operated with PLC control system Also available with USB Interface Dimensions (Diameter x Height): 2 tier: 70 x 138 mm 3 tier: 70 x 172 mm Housing: Housing parts PC Terminal element: PA fibreglass, high-impact Fixing: Base / Bracket mounting Tube mounting Connection: Screwable connection max 2.5 mm 2 Contact protection according to VDE Cable entry: Cable diameter max. 14 mm Operating voltage: 24 V DC Current consumption: 40 ma per tier Starting current: < 500 ma can be triggered via PLC ORDER SPECIFICATIONS: Mounting 2 tier red/green base / bracket mounting red/yellow base / bracket mounting red/green tube mounting red/yellow tube mounting 3 tier red/yellow/green base / bracket mounting red/yellow/green tube mounting Base with tube (accessory) Kompakt with USB Interface Completely pre-assembled tower with integrated USB terminal element. No additional voltage supply or hardware is required. red/yellow/green Tube mounting Technical specifications and accessories see page 46. Further information see page 25. TECHNICAL DIAGRAMS see page 208 Kompakt with USB Interface 2 tier 3 tier +50 C -20 C 170 g 200 g IP65 PLC 62

44 697 Accessories for Kompakt 71 ORDER SPECIFICATIONS: Contact box for cable exit at side, with mounting material Contact box with magnetic base and cable exit at side Contact box with magnetic base and cable exit at side Bracket for surface mounting, with cable gland Bracket for base mounting, with concealed cable entry, incl. rubber seals Bracket for 1-sided mounting, incl. rubber seals Bracket for 2-sided mounting, incl. rubber seals Tube with clamp ø 25 mm, 250 mm long, incl. cable gland Tube ø 25 mm, all anodized aluminium 100 mm long mm long mm long mm long mm long mm long Base for tube mounting ø 25 mm, plastic, incl. rubber seal (not for ) Base for tube mounting ø 25 mm, metal, incl. rubber seal Base with integrated tube, ø 25 mm, 110 mm long, plastic, incl. rubber seal (not for ) Adapter for tube mounting ø 25 mm / 1/2 screw Cable gland for surface mounting M 16 x 1.5 TECHNICAL DIAGRAMS see page