The cable tray system KP EBO Systems (manufactured by pultrusion) provides maximum fl exibility and effi ciency and a support distance of up to 4 m.

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1 CALE TRAY SYSTEM GFK KP KSystem KP Cable tray systems available in height Cable trays Dividers Covers Accessoires Fittings 54

The cable tray system KP EO Systems (manufactured

without screws included automatically an

2 The cable tray system KP EO Systems (manufactured by pultrusion) provides maximum fl exibility and effi ciency and a support distance of up to 4 m. Its quickly assembly with clip in jointing pieces without screws included automatically an expansion joint, greatly facilitates its installation. 55

CALE TRAY SYSTEM KP Available siderail heights 40 50 80 SYSTEM ACCESSORIES NEW GRP-Cable tray, pultruded, perfored KPL 40 58 50 58 80 62 GRP-Cable tray, pultruded, no-perfored KP 40 58 50 58 80 62

.. 40 50 59 80 63 GRP-T, pultruded, small radius KPSS 40 50 59 80 GRP-T, pultruded, big radius KPST 40 50 80 63 GRP-Elbow 45,, horizontal KPC 40 50 60 80 63 GRP-Elbow 90,, big radius KP 40 50 60 80

3 CALE TRAY SYSTEM KP Available siderail heights SYSTEM ACCESSORIES NEW GRP-Cable tray, pultruded, perfored KPL GRP-Cable tray, pultruded, no-perfored KP GRP-Encap, pultruded KPKE GRP-Splice plate, pultruded, horizontal KPGH STAINLESS STEEL-Splice plate, horizontal KPIH GRP-Divider, pultruded KPT GRP-T, pultruded, small radius KPSS GRP-T, pultruded, big radius KPST GRP-Elbow 45,, horizontal KPC GRP-Elbow 90,, big radius KP GRP-Changing elevation, KPET GRP-Exterior changing elevation, KPI GRP-Interior changing elevation, KPA Cover clip DF Cover fi xing insert DF M 69* Cover clip DFU 69* Rack, KR 70* Separating stud T 70* Dome head bolt FKM 70* Hexagon head bolt SKM 70* Covers for cables ladders UL systems are available from page 66. * suitable for all heights 56

4 KPD... KP... KPT... KPL... KP... KPST... KPA... KPET... KPI... KPKE... 57

5 CALE TRAY SYSTEM KP GRP cable trays pultruded, perforated Material thickness (th) KPL ,0 KPL ,5 KPL ,5 KPL ,5 KPL / ,0 KPL / ,5 KPL / ,5 KPL / , / m 60,0 104,1 130,0 166,0 60,0 104,1 130,0 166,0 Due to the expansion of the material, the following points during installation must be observed : The supporting systems must not be fixed close to the splice plates For fixing the cables trays on brackets, you need to drill a 9 diameter hole for the fixing of the cable tray base with bolts M6x20 V4A When fixing the splice plates KPGH and KPIH..., an expansion distance of about 3 must be considered. The splice plates KPGH 50/ KPIH 50 V4A are not included in the cables trays, please order them separately. Load diagram : q = load evenly distributed cables (according to DIN EN IEC standard) Load q (kn/m) L = fixing distance (m) Warning : the deflection is measured with a junction position between 2 cable trays at a distance L/5 from the support. If this distance is not respected, it is necessary to raise the deflection values by approx. 30%. GRP cable trays pultruded, not perforated Material thickness (th) KP ,0 KP ,5 KP ,5 KP ,5 KP / ,0 KP / ,5 KP / ,5 KP / , / m Due to the expansion of the material, the following points during installation must be observed : The supporting systems must not be fixed close to the splice plates For fixing the cables trays on brackets, you need to drill a 9 diameter hole for the fixing of the cable tray base with bolts M6x20 V4A When fixing the splice plates KPGH and KPIH..., an expansion distance of about 3 must be considered. The splice plates KPGH 50/ KPIH 50 V4A are not included in the cables trays, please order them separately. 58

6 End cap for cable tray pultruded KPKE KPKE KPKE KPKE ,5 6,0 9,0 10,0 for the cable tray ends Used for: Cable tray H50, H80, KP, KPL and cable truncking LFG Mounting accessories required : 2 bolts M6x16 V4A ( to be ordered separately ) Clipsable splice plate, horizontal, fixing with bolts KPGH ,5 1 set for the connection of cable trays and fittings H40, with splice plates H40 During the assembly, an expansion gap of 3 for dilatation must be considered. Mounting accessories required : 2 bolts M6x20 V4A ( to be ordered separately ) Clipsable splice plate pultruded, horizontal KPGH set for the connection of cable trays and fittings H50, with splice plates H50 During the assembly, an expansion gap of 3 is automatically taken in consideration. 6 Splice plate horizontal, stainless steel E5 KPIH 40 E ,3 1 set During the assembly, an expansion gap of 3 for dilatation must be considered. Mounting accessories required : 2 bolts M6x20 V4A ( to be ordered separately ) Separator pultruded KPT KPT 50/M m to separate cables with different functions and / or to separate voltages The divider KPT50 is delivered not mounted, it can be fixed in the cable tray with a bolt M 6x16V4A each meter. The divider KPT50/M could be delivered pre-installed (riveted), the position inside the cable tray should be defined with the order. GRP tee junction, small radius KPSS /P KPSS /P KPSS /P During the assembly, every fitting must be supported at each end, and also in the center. To ensure a correct installation, the couplers must be fixed laterally by 4 bolts M6x16 V4A on each

7 CALE TRAY SYSTEM KP GRP elbow 45, small radius Radius R KPC /P KPC /P KPC /P During the assembly, every fitting must be supported at each end, and also in the center. To ensure a correct installation, the couplers must be fixed laterally by 4 bolts M6x16 V4A on each GRP elbow 90, large radius KP /P KP /P KP /P C Radius R During the assembly, every fitting must be supported at each end, and also in the center. To ensure a correct installation, the couplers must be fixed laterally by 4 bolts M6x16 V4A on each GRP changing elevation, in 2 pieces, with interlocking coupler H1 H2 H3 KPET /P KPET /P KPET /P / m Composed with different pieces, the changing elevation can be mounted in different heights During the assembly, every fitting must be supported at each end, and also in the center. To ensure a correct installation, the couplers must be fixed laterally by 4 bolts M6x16 V4A on each The part height depends on the height and the configuration used H1 = 160 =>L1 = 785 ( a cut is necessary ) H2 = 480 =>L2 = 1100 H3 = 800 =>L3 = 970 GRP vertical inside elbow KPI /P KPI /P KPI /P During the assembly, every fitting must be supported at each end, and also in the center. To ensure a correct installation, the couplers must be fixed laterally by 2 bolts M6x16 V4A on each

8 GRP vertical outside elbow KPA /P KPA /P KPA /P During the assembly, every fitting must be supported at each end, and also in the center. To ensure a correct installation, the couplers must be fixed laterally by 4 bolts M6x16 V4A on each

CALE TRAY SYSTEM KP GRP cable trays pultruded, perforated Material thickness (th) KPL 80.100 7032 80 100 2,5 KPL 80.150 7032 80 150 2,5 KPL 80.200 7032 80 200 2,5 KPL 80.300 7032 80 300 3,2 KPL 80.

9 CALE TRAY SYSTEM KP GRP cable trays pultruded, perforated Material thickness (th) KPL ,5 KPL ,5 KPL ,5 KPL ,2 KPL / ,5 KPL / ,5 KPL / ,5 KPL / , m Due to the expansion of the material, the following points during installation must be observed : The supporting systems must not be fixed close to the splice plates For fixing the cables trays on brackets, you need to drill a 9 diameter hole for the fixing of the cable tray base with bolts M6x20 V4A When fixing the splice plates KPGH, an expansion distance of about 3 must be considered. The splice plates KPGH / KPIH V4A are not included in the cables trays, please order them separately. Load diagram : q = load evenly distributed cables (according to DIN EN IEC standard) Load q (kn/m) L = fixing distance (m) Warning : the deflection is measured with a junction position between 2 cable trays at a distance L/5 from the support. If this distance is not respected, it is necessary to raise the deflection values by approx. 30%. GRP cable trays pultruded, not perforated Material thickness (th) KP ,5 KP ,5 KP ,5 KP ,2 KP / ,5 KP / ,5 KP / ,5 KP / , m Due to the expansion of the material, the following points during installation must be observed : The supporting systems must not be fixed close to the splice plates For fixing the cables trays on brackets, you need to drill a 9 diameter hole for the fixing of the cable tray base with bolts M6x20 V4A When fixing the splice plates KPGH, an expansion distance of about 3 must be considered. The splice plates KPGH / KPIH V4A are not included in the cables trays, please order them separately. 62

10 End cap for cable tray pultruded KPKE KPKE KPKE KPKE for the cable tray ends Used for: Cable tray H50, H80, KP, KPL and cable truncking LFG Mounting accessories required : 2 bolts M6x16 V4A ( to be ordered separately ) Clipsable splice plate pultruded, horizontal KPGH ,5 1 set for the connection of cable trays and the fittings H80, with splice plates H80 should be clipped on both cable trays sides. Need: 2 pieces for each cut During the assembly, an expansion gap of 3 for dilatation must be considered. Separator pultruded KPT KPT 80/M m to separate cables with different functions and / or to separate voltages The divider KPT80 is delivered not mounted, it can be fixed in the cable tray with a bolt M 6x16 V4A each meter. The divider KPT80/M can be delivered pre-mounted (riveted ), the position inside the cable tray must be defined in the purchase order. GRP tee junction for cable tray, large radius KPST /P KPST /P KPST /P KPST /P ,0 78,0 90,0 108,5 During the assembly, every fitting must be supported at each end, at the cable entry. To ensure a correct installation, the couplers must be fixed laterally by 4 bolts M6x16 V4A on each GRP elbow 45, small radius Radius R KPC /P KPC /P KPC /P KPC /P The piece is provided with a sleeve riveted on one side only. During the assembly, every fitting must be supported at each end, at the cable entry. To ensure a correct installation, the couplers must be fixed laterally by 2 bolts M6x16 V4A on each

11 CALE TRAY SYSTEM KP GRP elbow 90, large radius KP /P KP /P KP /P KP /P C Radius R / 41,5 65,0 90,0 170,0 During the assembly, every fitting must be supported at each end, and also in the center. To ensure a correct installation, the couplers must be fixed laterally by 2 bolts M6x16 V4A on each GRP changing elevation, in 2 pieces, with interlocking coupler H1 H2 H3 KPET /P KPET /P KPET /P KPET /P / Composed with different pieces, the changing elevation can be mounted in different heights During the assembly, every fitting must be supported at each end, at the cable entry. To ensure a correct installation, the couplers must be fixed laterally by 2 bolts M6x16 V4A on each The part height depends on the height and the configuration used H1 = 160 =>L1 = 785 ( a cut is necessary ) H2 = 480 =>L2 = 1100 H3 = 800 =>L3 = 970 GRP vertical inside elbow KPI /P KPI /P KPI /P KPI /P During the assembly, every fitting must be supported at each end, and also in the center. To ensure a correct installation, the couplers must be fixed laterally by 4 bolts M6x16 V4A on each GRP vertical outside elbow KPA /P KPA /P KPA /P KPA /P During the assembly, every fitting must be supported at each end, at the cable entry. To ensure a correct installation, the couplers must be fixed laterally by 2 bolts M6x16 V4A on each

12 NOTES 65

13 CALE TRAY SYSTEM COVERS KP GRP cover for cable tray pultruded Width Material thickness (th) KPD ,0 KPD ,5 KPD ,5 KPD ,5 KPD , / m 29,1 52,0 75,0 100,0 145,0 for cable trays Used for: GRP cable trays H40, H50 and H80 KP and KPL (perforated) To ensure a correct and strong installation of the cable trays and covers, a minimum distance of 3 for dilatation must be considered for both parts. Fast fix clip of covers. In extreme windy conditions (strong winds, storms for example), we recoend to add cover clips DF V4A. GRP cover for horizontal elbow 45, small radius Width KKCD KKCD KKCD KKCD KKCD KKCD KKCD KKCD Used for: Elbow 45 H50, H80 and H110, KKC and KPC /P Covers are attached by using stainless steel cover clips DF V4A, DF M and DFU In extreme Cover for horizontal elbow 90, large radius Width KKD KKD KKD KKD KKD KKD KKD KKD ,5 43,0 68,0 97,0 115,0 241,0 334,0 403,0 Used for: Horizontal elbow 90, large radius, H50, H80 and H110, KK and KP /P Covers are attached by using stainless steel cover clips DF V4A, DF M and DFU In extreme GRP cover for vertical inside elbow KKID KKID KKID KKID KKID Used for: Vertical inside elbow 50 high, KKI and KPI /P Covers are attached by using stainless steel cover clips DF V4A, DF M and DFU In extreme

14 GRP cover for vertical inside elbow KKID KKID KKID KKID KKID KKID KKID KKID ,0 24,5 33,0 40,0 45,5 61,0 73,0 95,0 Used for: Vertical inside elbow 80 high, KKI and KPI /P Covers are attached by using stainless steel cover clips DF V4A, DF M and DFU In extreme GRP cover for vertical outside elbow KKAD KKAD KKAD KKAD KKAD ,8 10,0 42,0 51,0 65,0 Used for: Vertical outside elbow H50, KKA and KPA /P Covers are attached by using stainless steel cover clips DF V4A, DF M and DFU In extreme GRP cover for vertical outside elbow KKAD KKAD KKAD KKAD KKAD KKAD KKAD KKAD ,5 39,0 51,0 61,0 72,0 90,0 120,0 136,0 Used for: Vertical outside elbow H80, KKA and KPA /P Covers are attached by using stainless steel cover clips DF V4A, DF M and DFU In extreme GRP cover for changing elevation KKETD KKETD KKETD KKETD KKETD is composed of : - 1 GRP cover for inside elbow - 1 GRP cover for outside elbow Used for: Changing elevation H50 KKET and KPET /P Covers are attached by using stainless steel cover clips DF V4A, DF M and DFU In extreme

15 CALE TRAY SYSTEM COVERS KP GRP cover for changing elevation KKETD KKETD KKETD KKETD KKETD KKETD KKETD KKETD ,5 31,7 40,5 44,0 47,0 61,0 98,0 120,0 1 KKETD is composed of : - 1 GRP cover for inside elbow - 1 GRP cover for outside elbow Used for: Changing elevation H50 KKET and KPET /P Covers are attached by using stainless steel cover clips DF V4A, DF M and DFU In extreme GRP cover for tee junction, large radius Width KKSTD KKSTD KKSTD KKSTD KKSTD KKSTD KKSTD KKSTD Used for: Cover for tee junction for H50, H80 and H110, KKST and KPST /P Covers are attached by using stainless steel cover clips DF V4A, DF M and DFU In extreme Tee junction cover, small radius Width KKSSD KKSSD KKSSD KKSSD KKSSD KKSSD ,0 8,0 9,5 13,0 14,5 15,5 Used for: Tee junction for H50 and H80, KKSS and KPSS /P Covers are attached by using stainless steel cover clips DF V4A, DF M and DFU In extreme GRP cover for right hand reduction Width KKRRD KKRRD KKRRD KKRRD KKRRD ,5 79,0 119,0 131,0 160,0 Used for: Right hand reduction H50, H80 and H110, KKRR Covers are attached by using stainless steel cover clips DF V4A, DF M and DFU In extreme 68

16 GRP cover for left hand reduction Width KKRLD KKRLD KKRLD KKRLD KKRLD Used for: Reduction H50, 80 and 110, KKRL Covers are attached by using stainless steel cover clips DF V4A, DF M and DFU In extreme Cover fixing clip stainless steel E4 E4 DF 50 E4 55 DF 80 E ,7 2,1 50 p. 50 p. for fixing the cables tray covers and fittings Used for: Cable tray cover KKD and KPD Cover for fittings KKCD..., KKD..., KKWD..., KKAD..., KKID..., KKETD..., KKSTD..., KKSSD..., KKRLD... and KKRRD... Under normal conditions, it is recoended to mount 1 clip each meter alternatively every eters. Under extreme weather conditions, such as strong winds or storms, the quantity of clips must be increased. Cover fixing. K01 DF M ,2 50 p. Used for: Cover for cable tray KKD and KPD Cover for fittings KKCD..., KKD..., KKWD..., KKAD..., KKID..., KKETD..., KKSTD..., KKSSD..., KKRLD... und KKRRD For fixing the cover, it is necessary to drill a 8,2 diameter hole for the diameter. In extreme weather conditions such as strong winds, for example, the quantity of clips must be increased. Cover fixing N E4 DFU 5.5X19 E ,64 50 p. Used for: Cover for cable tray KKD and KPD Cover for fittings KKCD..., KKD..., KKWD..., KKAD..., KKID..., KKETD..., KKSTD..., KKSSD..., KKRLD... und KKRRD For fixing the cover, it is necessary to drill a 8,2 diameter hole for the diameter. In extreme weather conditions such as strong winds, for example, the quantity of clips must be increased. 69

17 CALE TRAY SYSTEM ACCESSOIRES KP Rack for cables, standard Width KR KR KR KR KR KR KR KR KR 100/M KR 150/M KR 200/M KR 250/M KR 300/M KR 400/M KR 500/M KR 600/M ,4 3,1 4,0 6,0 6,7 11,0 16,0 20,0 2,4 3,1 4,0 6,0 6,7 11,0 16,0 20,0 for fixing the cables with cable ties in the vertical rack The rack for cables KR is delivered not mounted and must be screwed on the cable tray base with 2 bolts M V4A at each meter. The rack for cables KR /M can be delivered pre-mounted (riveted), the position must be defined in the purchase order. Used for: Cable tray H50, H80 and H110, KK, KKL, KP, KPL For a wall or ceiling mounting, the cable tray supports must be adjusted properly in order to obtain all cable trays on a straight line. The mounting straps must be ordered separately Separating stud pultruded m K01 T for an easy mounting of cables and connections Not suitable when the cable tray is mounted vertically (not horizontally) When mounting the separating stud, it is necesary to drill a 10 hole diameter in the base. Dome head bolt Included nut and washer E4 E4 Thread M Length L FKM 6X16 E FKM 6X20 E ,2 1,4 100 p. 100 p. Also named M6x16V4A for FKM 6x16 E4, M6x20V4A for FKM 6x20 E4, M8x20PA6 for FKM 8x20 K01, M10x30V4A for SKM 10x30 E4 Dome head bolt Included nut and washer Thread M Length L K01 FKM 8X20 K ,4 100 p. Also named M6x16V4A for FKM 6x16 E4, M6x20V4A for FKM 6x20 E4, M8x20PA6 for FKM 8x20 K01, M10x30V4A for SKM 10x30 E4 Hexagon head bolt Included nut and washer E4 E4 Thread M Length L SKM 10X30 E SKM 10X40 E ,5 5,1 100 p. 100 p. Also named M6x16V4A for FKM 6x16 E4, M6x20V4A for FKM 6x20 E4, M8x20PA6 for FKM 8x20 K01, M10x30V4A for SKM 10x30 E4 70

18 NOTES 71

GRP LADDER AND TRAY SYSTEMS

GRP LADDER AND TRAY SYSTEMS GRP ladder and tray support systems provide robust yet lightweight cable management for industrial and commercial applications. 2 Introduction GRP ladder and tray systems GLASS