Osterwalder Powder Technology. CA-SP Electric

Transcription

1 Osterwalder Powder Technology CA-SP Electric

2 The Next Generation of Presses Osterwalder Direct Drive Technology DDT Osterwalder Direct Drive Technology DDT connects the output shaft of the motor directly to the spindle. This eliminates: Belt drives Reduction gears Additional bearings This improves: Reliability/safety Movement accuracy Drive rigidity The low inertia leads to an unmatched dynamic motion control. This drive concept maximizes component lifetime and minimizes maintenance requirements. Design and guiding system The design of the CA-SP Electric is based on a massive and rigid cast iron plate construction. Four generously dimensioned columns take up the pressing force. Due to the special arrangement of the measuring systems, the press elongation is automatically compensated for. The advantages of the CA-SP Electric Low energy consumption Minimum noise generation Repetition accuracy mm No cooling required No oil in the pressing area Low heat development Minimum space required Reduced maintenance costs Compatibility CA-SP and CA-NC II with CA-SP Electric Compatible are: Active tooling elements Adaptation parts (i.e. 3R/EROWA/ProGrit) Press programs Process- and programming know-how

3 Tool Room Cross pressing Cross hole pressing Fast-Clamping System The precise guidance and the open tool clamping concept enable the use of all common fast-clamping systems such as Short set-up times due to generously dimensioned tool room existing systems of the customers 3R, EROWA and ProGrit conventional clamping systems special-purpose devices combinations of fast-clamping systems

4 Easy Programming and Operation The three programming levels PRP, CAP and FRP ensure fast programming. The parameters entered into the PRP and CAP levels are used to calculate a complete press sequence, which is displayed in the FRP. The press sequence can be optimized on all three levels. PRP (Part Related Programming) The part dimensions are entered directly into the PRP. CAP (Computer Assisted Programming) Process parameters are defined on the CAP level. Integrated optimization programs assist the operator in bringing the part to size and density after a few strokes. FRP (Free Programming) In free programming almost any movement can be programmed providing maximum flexibility. Production and Quality Monitoring Dynamic force measurement Tool protection Force monitoring Oscilloscope SPC (Statistic Process Control) Automatic filling height correction Internal or external data storage

5 Automation Linear handling Optimized high-performance linear robot Optimum synchronization and rapid data exchange between press and automation system Effective and responsive gripping technology The pattern wizard palletizes the compacts in a multitude of patterns All types of sinter trays can be processed up to a max. size of 460 x 500 mm A variety of optional functions including: deburring, weighing and punch cleaning Small footprint: 1300 x 1060 mm User-friendly design Grippers Parallel grippers Double and multiple grippers All grippers available with additional functions such as rotating, turning or tilting

6 Technical Data Press series CA-SP Electric Forces Pressing force top ram kn Withdrawal force die kn Counterforce die kn Strokes Stroke top ram mm Stroke die mm Filling height mm Stroke filling shoe mm Positioning accuracies Minimum programmable increment mm Repetition accuracy mm ± ± General information Stroke rate max./min Further dimensions on request/dimensions, technical data and design are subject to change Environmental management system ISO 14001/quality management system ISO 9001 OSTERWALDER AG Industriering 4 Postfach 176 CH-3250 Lyss/Switzerland Phone Fax info@osterwalder.com Osterwalder (Shanghai) Technology Co., Ltd. Room 801, Jingheng Plaza 2008 Huqingping Road Shanghai /PRC Phone Fax info@osterwalder.cn OSTERWALDER Inc State Route 903, Suite #4 Jim Thorpe, PA 18229/USA Phone Fax info@osterwalder.us