CMX 50 U CMX 70 U. UNIVERSAL MILLING MACHINES CMX U Series DMGMORI.COM

Transcription

1 CMX 50 U CMX 70 U UNIVERSAL MILLING MACHINES CMX U Series DMGMORI.COM

2 Machine highlights Modularity Technology and applications Customization and solutions Control technology Technical data Your powerful and flexible 5-sided machining solution for more efficiency and productivity! HIGHLIGHTS + Increase your efficiency and productivity with the CMX U series + Rapid traverse 30 m/min 98 ft/min in all linear axes to reduce non cutting time + 30-pocket tool magazine in standard with quick tool change within 2.4 sec pocket tool magazine as an A modern CNC milling machine must be productive, flexible and easy to operate. The models of the CMX U series demonstrate this with their C-frame design. Explore the entire range of leading technological performance of DMG MORI with CMX U machines. This applies to the modularity and possibility to build up your own machine with wide range of options, variety of 3D-controls and technological solutions. 02 option with quick tool change within 2.7 sec. + Inline spindle of 12,000 rpm with power 13 kw 17.4 hp (40 % DC) and torque 83 Nm 61.2 ft lbs (40 % DC) in standard 19 DMG MORI SLIMline multi-touch control panel and SIEMENS

3 : Technology: Variety of applications (p. 4 7 ) 2: Automation solutions (p. 8 11) 3: Customization: Broad range of options (p ) 4: Controls technology (p ) 4 19 DMG MORI SLIMline multi-touch control panel and HEIDENHAIN 03 PERFECT 3D MULTI-TOUCHCONTROL TECHNOLOGY + 19 DMG MORI SLIMline multi-touch control panel and SIEMENS + 19 DMG MORI SLIMline multi-touch control panel and HEIDENHAIN

4 Machine highlights Modularity Technology and applications Customization and solutions Control technology Technical data Increase your efficiency and productivity with the CMX U series The CMX U is the unrivaled winner in its segment the modern C-frame design with integrated NC-controlled B- and C-axis table and inherently stable, mineral cast composit bed delivers maximum stability. Combined with the recirculating roller guideways, it delivers the highest precision and the best surface finishes. HIGHLIGHTS Stability and reliability without any compromise! + FEM-optimized design + Thermal compensation ensures stable and highest quality production process + Roller guideways for highest rigidity and stable machining process 04 More efficiency and productivity with dynamic axis drives; shorter idle-times up to 20 % and 30 m/min 98 ft/min rapid traverse in all axes

5 05 Hydraulic table clamping and maximum table load up to 350 kg 772 lbs (CMX 70 U) CMX 50 U CMX 70 U NC swivelling rotary table degrees 5 / / +95 Traverse (X / Y / Z) mm in 500 / 450 / / / / 600 / / / Spindle speed rpm 12,000 12,000 Torque (40 / 100 % DC) Nm ft lbs 83 / / / / 42 Drive power (40 / 100 % DC) kw hp 13 / / / / 12.1 Number of tool stations 30 (60*) 30 (60*) Rapid traverse (X / Y / Z) m/min ft/min 30 / 30 / / 98 / / 30 / / 98 / 98 Max. table load kg lbs *Option

6 Machine highlights Modularity Technology and applications Customization and solutions Control technology Technical data Highly-dynamic Inline spindle The machines in the CMX U series are equipped as standard with a 12,000 rpm spindle. The stable spindle features precision bearings and is permanently lubricated. The balanced construction, special bearings and stable design guarantee high continuous reliability. Temperature compensation: an electronic temperature sensor (including evaluation unit) detects and compensates for geometric changes caused by heating of the milling spindle. The machine control system carries out constant monitoring and regulation. The solid and ingenious construction of the machine elements minimises heat build-up and ensures good levels of heat dissipation. PRECISION IN EVERY DETAIL OF THE SPINDLE 1 Inline spindle 12,000 rpm 83 Nm 61.2 ft lbs 13 kw 17.4 hp and 40 % DC 2 Coupled motor with hollow shaft 06 3 Optional internal coolant supply 4 Hydraulic tool unclamping 5 Ceramic hybrid bearing for higher speeds Power torque diagram Inline spindle 12,000 rpm Torque (Nm) Power (kw) Nm 40% DC 61.2 ft lbs 13 kw 40% DC 17.4 hp 11 kw 60% DC 14.8 hp 9 kw 100% DC 12.1 hp kw 9.4 hp Nm 60% DC 51.6 ft lbs 57 Nm 100% DC 42 ft lbs kw 4.7 hp 34 Nm 25.1 ft lbs Nm 8.1 ft lbs Nm 17.7 ft lbs 1 5 1,500 Speed (rpm) , ,000 4,500 6, ,500 5,000 8,000 12,000

7 Patented swivel-rotary table with perfect accessibility Your guaranteed benefit for complex manufacturing The integrated patented NC swivelling rotary table has a maximum workpiece mounting surface 200 kg 441 lbs and 350 kg 772 lbs for the CMX 50 U and CMX 70 U accordingly. Thanks to 5-sided machining in just one clamping, the precision of the finished parts is substantially increased and the set-up time is reduced, making the CMX U the high-efficiency solution for almost all workpieces. HIGHLIGHTS + Swiveling range of B axis from 5 to 110 (CMX 50 U) and from 10 to 95 (CMX 70 U) + Complete machining of complexed parts thanks to 5-axis technology + Huge tables ø mm ø in (CMX 50 U) and ø mm ø in (CMX 70 U) for machining of parts up to 200 kg 441 lbs (CMX 50 U) and 350 kg 772 lbs (CMX 70 U) 07 PATENTED NC SWIVELLING ROTARY TABLE 1 Drive in C-axis (worm gear) 2 2 Precision roller bearing in B / C-axes 3 Drive in B-axis (ball screw) 4 Rotary encoders in B / C-axes

8 Machine highlights Modularity Technology and applications Customization and solutions Control technology Technical data PALLET AUTOMATION Automation solution PH 150 Automated process now offers the highest potential for an increase of productivity with universal milling machines. At the same time, consistent production quality is achieved. This leads to economic success and the growing pressure of rising costs is countered efficiently. DMG MORI automates numerous universal machines and machining centres from its wide portfolio with the PH 150 pallet handling system. This enables customers attractively priced entry into the virtually unmanned manufacturing of milled parts. Optimum manual pallet placement is guaranteed by the large loading door or by crane. All orders can be controlled and prioritised using the dedicated user-friendly interface, which is operated via the machine control panel. 08

9 HIGHLIGHTS PH Fast changeover thanks to linear loading + Maximum pallet weight of 150 kg lbs (optional 250 kg lbs) + 10-positions pallet magazine in standard for pallet mm in (other configurations of magazine available as an option) + Ergonomic loading via crane portal + Automation system is operated from machine control panel + Jobmanager Control Comfort Plus available as an option AUTOMATION PACKAGE CMX U Prepare your CMX U for any kind of automation! + Automatic Lift Door on the right cabin side + Robot interface (DMG MORI standard) + Hydraulic / pneumatic preparation with 4 channels on the machine table (to expand the fixing system and the medium supply) + Signal lamp with 4 colours + 10 free M-Codes + Bed and ATC arm flushing via M-Function + New DMG MORI VERTICO design + Available for SIEMENS and HEIDENHAIN controls Technical parameters PH 150 Magazine table drive X-axis drive servo servo NOW AVAILABLE: EROWA CLAMPING SYSTEM Z-axis drive Max. workpiece weight (with pallet) Pallet size pneumatics 150 kg lbs (optional 250 kg lbs) mm in (optional up to mm in) Number of pallet tables Clamping system Control System Interface SCHUNK / EROWA OMRON Standard DMG MORI

10 Machine highlights Modularity Technology and applications Customization and solutions Control technology Technical data WORKPIECE HANDLING SYSTEM WH CELL Modular automation system for workpieces up to 15 kg 33 lbs Everything from a single source: the WH Cell offers a reliable turnkey solution from engineering to fixtures, tooling, NC programs and on through to integrated automation. The WH CELL offers a perfect integration of CMX U series and automation thanks to end-to-end process concept and digital twin. Furthermore, it offers a wide spectrum of individual options to customize the solution to specific requirements and workpieces. 10 Availability CMX 50 U CMX 70 U WH 6 CELL WH 8 CELL WH 15 CELL Available Not available

11 HIGHLIGHTS WH CELL 2 + Workpieces up to mm in and max. 15 kg* 33 lbs* + Two workpieces storage systems Drawers up to 220 mm 8.7 in workpiece height Circulating memory up to 100 mm 3.9 in workpiece height + > 1,000 workpieces storage capacity by e. g. 6 drawers, each mm in (for workpieces mm in) + Minimum space requirements for automation < 4.0 m² 43.1 ft² for the WH 6 CELL < 3.7 m² 39.8 ft² for the WH 8 CELL < 5.5 m² 59.2 ft² for the WH 15 CELL + Standardized modules, flexible and cost-effective * when using a single gripper : Referencing station, many options and upgrade levels available 2: Loading / unloading with double gripper TECHNICAL DATA WH 6 CELL WH 8 CELL WH 15 CELL Circulating storage Drawer storage Drawer storage Workpiece weight max. (single gripper) kg lbs Workpiece dimensions max. mm in Workpiece height approx. (restricted carrier) mm in 50 or or or or 8.66 Useable area workpiece carrier mm in Numbers of carrier 8 or 15 2 or 3 2 up to 6 Dimension of workpiece carrier drawer mm in Carrier load max. kg lbs Space requirements (W L) mm in 1,925 2, ,930 1, ,455 2,

12 Machine highlights Modularity Technology and applications Customization and solutions Control technology Technical data MEASURING AND PRECISION The CMX U series stands out in terms of the positioning accuracy of the axes with direct scales in standard (according to ISO ). Single-touch tool and workpiece probing facilitate machine set-up and guarantee your process stability. TOOL MAGAZINE + Tool magazine 60 places with double gripper (chain type, servo drive) + Tool (un-) loading through magazine door during AUTO Mode + Automatic magazine shutter (instead of brushes) + Buttons for magazine rotation 12 Selected options 60-pocket tool magazine Hydraulic aggregate for clamping devices Additional window right side PROtime Machine 3D model MPC 2.0 Double cartridge filter Belt type chip conveyer Bed and ATC arm flushing via M-Function Laser BLUM NT F-140 probe for tools Air blast through the spindle CAT 40, BT 40 tool holders Signal lamp with 4 colours Coolant spray gun for swarf removal Oil- and emulsion mist separator Rotoclear rotating clear-view window Electronic handwheel 10 free M-codes Cabin roof Automatic door DMG MORI Powertools (Service Agent, Messenger) Touch probe-kit PH 150 pallet handling system Rotary joint for hydraulic or pneumatic clamping Tool loading / unloading through magazine door Adaption to main frequency 60 Hz CMX 50 U CMX 70 U

13 COOLANT SUPPLY In the modern production of complex components made of high-quality materials, the internal coolant supply through cooling channels in the spindle and tools is of particular importance. The rapidly increasing cutting speeds and ever-shrinking diameter of deep bores necessitate rapid heat dissipation and safe chip removal. + 12, 20, 40 or 80 bar internal coolant supply in the production packages Useful packages Production package 1 Internal coolant supply 12 bar 174 psi Chip conveyor (scraper type) with tank capacity: 250 l 66 gal (CMX 50 U), 300 l 79 gal (CMX 70 U) (left) Coolant spray gun for swarf removal Electronic handwheel Bed and ATC arm flushing via M-Function Cabin roof Signal lamp with 4 colours Production package 2* Internal coolant supply 20 bar 290 psi Tank capacity: 600 l gal with paper type filter Chip conveyor (scraper type) with tank capacity: 250 l 66 gal (CMX 50 U), 300 l 79 gal (CMX 70 U) (left) Coolant spray gun for swarf removal Electronic handwheel Bed and ATC arm flushing via M-Function Cabin roof Signal lamp with 4 colours Automation package Automatic lift door on right cabin side Robot Interface (DMG MORI Standard) Rotary joint with 4 channels in swivel rotary table (for hydraulic or pneumatic connections) Bed and ATC arm flushing via M-Function Signal lamp with 4 colours 10 free M-Codes Chip removal package Scraper type chip conveyor Coolant spray gun for swarf removal Signal lamp with 4 colours Safety package for power failure Overload limiter X / Y-axis motor with brake Undervoltage monitoring with fast deceleration control Tropical package Active cooling unit for electrical cabinet Additional ventilator for control panel Hydraulic oil temperature sensor CMX 50 U CMX 70 U 13 *Production package 3 and 4 are also available with internal coolant supply 40 bar and 80 bar accordingly

14 Machine highlights Modularity Technology and applications Customization and solutions Control technology Technical data DMG MORI Technology cycles 3D quickset Take the advantage of the quick and easy precision machining with the 3D quickset available on the CMX U machines. A special toolkit for checking and correcting the kinematic prevision of four- and five-axis machine configurations. Available for all head variants and all table axes. 14 MPC 2.0 MACHINE PROTECTION CONTROL + Vibrations sensors at the milling spindle + Stop at critical vibration states + Cutting force monitoring for drilling and thread cutting + Unbalance display when idling ATC 2.0 (APPLICATION TUNING CYCLE) + Process-oriented tuning of feed rate in relation to table loading + Minimised processing time with maximised component quality, also depending on the workpiece weight + Easy operation for adjusting the machine dynamics with DMG MORI drive parameters + Time saving in roughing, high surface finish during finishing

15 Technology Excellence 1: Main shaft support Industry: Automotive Material: Aluminium Dimensions: mm in Machining time: 18 min 2: Wind Spacer Industry: Machinery (Aerospace) Material: Aluminium Dimensions: mm in Machining time: 45 min 1 4 3: Bracket Industry: Automotive Material: Steel Dimensions: mm in Machining time: 28 min 4: Milling Head Industry: Tool production Material: Aluminuim Dimensions: ø mm ø in Machining time: 37 min : Motor block Industry: Automotive Material: Cast iron Dimensions: mm in Machining time: ca. 35 min 6: Bracket Industry: Machinery Material: AlCuMgPb Dimensions: mm in Machining time: 34 min 3 6

16 Machine highlights Modularity Technology and applications Customization and solutions Control technology Technical data DMG MORI SLIMline multi-touch control panel for highest efficiency and reliability The new DMG MORI SLIMline multi-touch control panel with Operate 4.8 on SIEMENS or with HEIDENHAIN represents the next advanced step for a modern user interface and is compatible with the previous version of Operate. The practical and ergonomically optimised 19 multi-touch display with its maximised resolution and 45 swivel range offers decisive user benefits. Thanks to 3D control technology, you can simulate machining in advance this is what state-of the-art and user friendly workplaces look like nowadays! Additionally, the control system features greatly expanded CNC memory capacity from 5 MB to 4 GB and additional memory 8 GB on DMG MORI SMARTkey. 16 Intuitive use for quick and easy operation TAP WITH ONE FINGER Window / object selection TAP AND HOLD Window / subject opening PINCH Decrease of graphic content, f. e. simulation, mold-view TAP WITH TWO FINGERS Context menu, f. e. copy / paste FLICK Scrolling to the list / file, f. e. programs or tools / NC programs SPREAD Increase of graphic content, f. e. simulation, mold-view

17 19 DMG MORI SLIMline MULTI-TOUCH CONTROL PANEL AND SIEMENS 19 DMG MORI SLIMline MULTI-TOUCH CONTROL PANEL AND HEIDENHAIN 17 MORE EFFECTIVE OPERATIONS MORE COMFORTABLE USE + Fast and convenient zoom features + Quick and convenient access to parameters and user data + Expanded memory capacity to 4 GB + Program selection: expansion on local drive / USB / Network + Multi tasking machining: extension drilling cycle for drilling / piercing; program guide with new deep hole drilling technology + Execution from external storage: display and storage of additional file formats as HTML / PDF / BMP / JPEG / DXF also on the NC + Advanced simulation: workpiece stock definition by clamping; simultaneous recording + DMG MORI SMARTkey: Personalised authorisation and additional 8 GB USB memory + Improved overview with 19-inches screen: maximized resolution and innovative comfort of intuitive use with a unique range of functions + 3D control technology: workpiece and machining simulation with touch operations + Flexible software keyboard: integrated into multi-touch display + Effective and safe machining with content access button on the panel + Optimised ergonomics: with 45 swivel range + Simplified process + Reliable touch control with proven user interface SINUMERIK Operate + Optimization of the elements on the screen + Reliable and scratch-resistant operating surface + 19-inches multi-touch display + 66 % more pixels + 45 swivel range + 4 GB now expanded memory capacity + 3D control technology

18 18 B-axis: CMX 50 U / 5 to 110 CMX 70 U / 10 to 95 C-axis: sided machining with NC swivelling rotary table for the highest dimensional and positional tolerances CMX 50 U + Maximum table load 200 kg 441 lbs + Workpiece mounting surface with T-slots ø mm ø in + Swivel range 5 to +110 (B-axis) CMX 70 U + Maximum table load 350 kg 772 lbs + Workpiece mounting surface with T-slots ø mm ø in + Swivel range 10 to +95 (B-axis)

19 Technical data Working area Traverse (X / Y / Z) Spindle mm in CMX 50 U 500 / 450 / / 17.7 / 15.8 CMX 70 U 750 / 600 / / 23.6 / 20.5 Maximum speed range rpm 12,000 12,000 Power (40 / 100 % DC) kw hp 13 / / / / 12.1 Torque (40 / 100 % DC) Nm ft lbs 83 / / / / 42 Rapid traverse (X / Y / Z) m/min ft/min 30 / 30 / / 98 / / 30 / / 98 / 98 Maximum feed force kn lbf 4.5 1, ,349 Max. cutting feed m/min ft/min Positioning accuracy To ISO for X / Y / Z-axes (indirect / direct distance measurement system) mm in / / / / To ISO for B- and C-axes (direct distance measurement system) arcseconds B / C-axis B-axis swivel range degrees 5 / / +95 Clamp hydraulic hydraulic Rapid traverse degrees/min 2,160 2,160 Tool magazine / changer Number of tools 30 (60*) 30 (60*) Maximum tool weight kg lbs Maximum tool length mm in Maximum tool diameter mm in ø 80 ø 3.15 ø 80 ø 3.15 Maximum tool diameter for vacant adjacent stations mm in ø 130 ø 5.12 ø 130 ø 5.12 Tool change time without ATC shutter seconds Tool change time (chip-to-chip) without ATC shutter seconds 7 7 Table configuration Workpiece mounting surface with T-slots mm in ø ø ø ø Loading height (upper table edge) mm in Table load (total weight) kg lbs Connected values I N max. at 100 % DC A Power consumption at 100 % DC kva Maximum pre-fusing A Controls 19 DMG MORI SLIMline multi-touch control panel and SIEMENS 19 DMG MORI SLIMline multi-touch control panel and HEIDENHAIN available *Option CMX 50 U CMX 70 U Space requirements With coolant tank mm in 4,400 5, ,770 5, With chip conveyor mm in 5,350 5, ,630 5, Machine weight kg lbs 4,700 10,362 7,500 16,535

20 +110 * +95 ** 1, clearance for installation 2, , ,019 (ICS 12 bar) dropping height min , max Table center 2, max. 2, with cable hose 1, , , , , , ca. 5, , clearance of installation 1, , , ,018 (ICS 12 bar) dropping height min , Table center max. 1, , max. 2, with cable hose 1, , , , , ca. 5, Machine highlights Modularity Technology and applications Customization and solutions Control technology Technical data Working area and dimensions With maximum traverses of mm* in* and mm** in**, a table swivel range of 5 / +110 * and 10 / +95 ** and optimal working area accessibility, the CMX 50 U and CMX 70 U are the best machines for more complex workpieces. * CMX 50 U, ** CMX 70 U 5º* 10º** 500*/ 620** 19.7*/ 24.4** ø 630*/ ø 800** ø 24.8*/ ø 31.5** CMX 50 U Front view (mm in) Top view (mm in) 20 3, , , , , , R R R R door opening R option ICS 12 bar chip conveyor CMX 70 U Front view (mm in) Top view (mm in) 1, , , ca. 5, , , , R R R R R option ICS 12 bar chip conveyor , door opening R1, , The technical data stated in the brochure is based on the basic machine configuration and may therefore deviate and be the subject to the technical changes.

21 Cutting data CMX 50 U CMX 70 U Face mill Tool diameter mm in ø 63 ø 2.48 ø 63 ø 2.48 Spindle speed rpm 1,360 1,360 Feed mm/min in/min 1, , Cutting depth mm in Cutting width mm in Material removal rate cm³/min in³/min Material C45 C45 End mill Tool diameter mm in ø 12 ø 0.47 ø 12 ø 0.47 Spindle speed rpm 2,400 2,400 Feed mm/min in/min Cutting depth mm in Cutting width mm in Material removal rate cm³/min in³/min Material C45 C45 Solid drill Tool diameter mm in ø 40 ø 1.57 ø 40 ø 1.57 Spindle speed rpm 1,275 1,275 Feed mm/min in/min Material removal rate cm³/min in³/min Material C45 C45 Tap Tool diameter mm M M Spindle speed rpm Feed mm/min in/min Material C45 C45

22 DMG MORI LifeCycle Services DMGMORI.COM Customer First Our service promise! Available for you around the clock: service-hotline.dmgmori.com We have good news for you: Our service and spare parts prices have been completely revised. With our service commitments, we want to meet your high demands with the highest service quality. Please contact us your sales and service team is at your disposal! Top quality at fair prices. It's a promise! Best Price Guarantee for Original Spare Parts. Should you get a spare part offered by us at least 20 % cheaper elsewhere, we will refund the price difference up to 100 % *. Spindle service at best prices. The highest level of competence from the manufacturer at new and attractive prices DMG MORI spindle service! Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. Up to 50 % lower service costs. New Flat Call-Out Rate without travel expenses or any additional costs! Our protective shield for your productivity. Reduced operating costs, highest machine availability and maximum precision DMG MORI Service Plus! P _0119_EN-US * All information and price advantages for Customer First are available at: customer-first.dmgmori.com