MACHINE-GUARD & PERIMETER-GUARD Systems

Transcription

1 MACHINE-GUAD and PEIMETE-GUAD Systems MACHINE-GUAD & PEIMETE-GUAD Systems System Overview Selection of Components Emitters & eceivers Controller Selection Metal Box Controllers Cables Accessories eplacement Parts Optical Safety Systems Banner Engineering Corp. Minneapolis, U.S.A. Tel:

2 MACHINE-GUAD and PEIMETE-GUAD Systems System Overview MACHINE-GUAD & PEIMETE-GUAD Systems SYSTEM FEATUES Exceptional durability and reliability, even in extremely demanding machine guarding environments MACHINE-GUAD has a trip output for point-of-operation guarding PEIMETE-GUAD has a latch output for guarding an entrance where it is possible to walk through the light screen and into the area of dangerous machine motion Each system includes an emitter, a receiver, a controller, and interconnecting cables 12 light screen heights from 152 mm to 1.8 m (6" to 6') -beam floating blanking is selectable on all controllers Programmable exact blanking is available on some controller models All components are FMEA tested to ensure control reliability System design meets applicable requirements of CE, UL, and CSA ADDITIONAL EMITTE/ECEIVE FEATUES 58.1 mm (2.29") diameter heavy-duty extruded aluminum housing; rated IP65 (NEMA 4) Epoxy-encapsulated circuitry for unmatched durability and vibration tolerance 14 m (45') sensing range, at which point there remains 3x excess gain Swivel brackets and vibration mounts included All emitters and receivers use convenient quick-disconnect cables EMITTE/ECEIVE OPTIONS AND ACCESSOIES Lens shields (p. 128) Corner mirrors (p. 129) ADDITIONAL CONTOLLE FEATUES Welded steel enclosure with tough, polyester powder paint finish; rated IP64 (NEMA 13) Diverse-redundant microprocessors and system diagnostics Field-replaceable safety relays Models for 115V ac or 230V ac operation System status and diagnostic indicators 122 Banner Engineering Corp. Minneapolis, U.S.A. Tel:

3 MACHINE-GUAD and PEIMETE-GUAD Systems Emitters and eceivers MACHINE-GUAD and PEIMETE-GUAD System Component Selection A MACHINE-GUAD or PEIMETE-GUAD System is comprised of the following components: An emitter/receiver pair, A controller, Two cables for connecting the emitter and the receiver to the controller. MACHINE-GUAD and PEIMETE-GUAD Emitters and eceivers Emitters and receivers are available: In 12 defined area heights from 152 mm (6") to 1829 mm (72") With heavy duty black anodized aluminum housing With minimum object detection size of 38.1 mm (1.50") and maximum emitter/receiver separation of 14 m (45') See page 126 for model numbers Mounting Brackets (supplied with sensor) Integral Cable or Quick- Disconnect Cables (2) Controller Emitter Defined Area MACHINE-GUAD and PEIMETE-GUAD Controllers Controllers are housed in a metal box. Features to select include: Supply Voltage: 115 or 230V ac Output Type: - MACHINE-GUAD has trip output - PEIMETE-GUAD has latch output Blanking: Exact and/or 1-beam floating Single light screen using controllers on p. 126 Dual light screen using MULTI-SCEEN controller (see p. 104) MACHINE-GUAD and PEIMETE-GUAD Cables Cables are available in four lengths: 8 m (25'), 15 m (50'), 30 m (100') and 45 m (150'). Two cables are required per system. See page 128 for models. MACHINE-GUAD and PEIMETE-GUAD Accessories Lens shields Corner mirrors and stands emote status displays eceiver Optical Safety Systems Banner Engineering Corp. Minneapolis, U.S.A. Tel:

4 MACHINE-GUAD and PEIMETE-GUAD Systems Emitters and eceivers MACHINE-GUAD & PEIMETE-GUAD Emitters & eceivers ange to 14 m (45') 38 mm (1.5") minimum object sensitivity MACHINE-GUAD & PEIMETE-GUAD Sensor Models Defined Area 152 mm (6") 305 mm (12") 457 mm (18") 610 mm (24") 762 mm (30") 914 mm (36") 1067 mm (42") 1219 mm (48") 1372 mm (54") 1524 mm (60") 1676 mm (66") 1829 mm (72") Models* MGE616A MG616A MGE1216A MG1216A MGE1816A MG1816A MGE2416A MG2416A MGE3016A MG3016A MGE3616A MG3616A MGE4216A MG4216A MGE4816A MG4816A MGE5416A MG5416A MGE6016A MG6016A MGE6616A MG6616A MGE7216A MG7216A Number of Beams *For example: MGE616A, where E is emitter, MG616A, where is receiver Light screens available in 12 heights: from 152 mm (6") to 1829 mm (72") Epoxy-encapsulated circuitry for unmatched durability and vibration tolerance; meets UL vibration specifications range is 14 m (45'), at which point there remains 3x excess gain Each sensor includes swivel brackets for ease of alignment, plus antivibration mounts (see page 125) All sensors use convenient quick-disconnect cables; lengths up to 45 m (150') are available (see page 128) Corner mirrors, and replaceable protective lens shields are available (see pages 128 and 129) MACHINE-GUAD & PEIMETE-GUAD Emitter & eceiver Specifications Emitter/eceiver Separation Minimum Object Sensitivity esponse Time Ambient Light Immunity Emitter and eceiver Enclosure Operating Conditions Application tes 152 mm (6') to 14 m (45') with 3x excess gain remaining 38 mm (1.5") with no floating blanking in use 58 mm (2.3") with one blanked channel 76 mm (3.0") with 2 blanked channels 96 mm (3.8") with 3 blanked channels 114 mm (4.5") with 4 blanked channels 134 mm (5.3") with 5 blanked channels 152 mm (6.0") with 6 blanked channels 172 mm (6.8") with 7 blanked channels 190 mm (7.5") with 8 blanked channels 210 mm (8.3") with 9 blanked channels 228 mm (9.0") with 10 blanked channels 248 mm (9.8") with 11 blanked channels 266 mm (10.5") with 12 blanked channels 287 mm (11.3") with 13 blanked channels 304 mm (12.0") with 14 blanked channels 325 mm (12.8") with 15 blanked channels 342 mm (13.5") with 16 blanked channels Less than 40 ms using emitter/receiver 1.2 m (48") long Less than 55 ms using emitter/receiver 1.4 to 1.8 m (54" to 72") long >10,000 lux at 5 angle of incidence Size: see dimensions on next page. Material: Aluminum, with black anodized finish; acrylic lens cover. ating: NEMA 4, 13, IEC IP65 Temperature: 0 to +50 C (+32 to 122 F) elative humidity: 95% maximum (non-condensing) Use only Banner cables, which use a twisted pair for noise immunity on S 485 data communication lines. Use of other cables can result in nuisance lockouts. See page Banner Engineering Corp. Minneapolis, U.S.A. Tel:

5 MACHINE-GUAD and PEIMETE-GUAD Systems Emitters and eceivers Models MGE616A MG616A MGE1216A MG1216A MGE1816A MG1816A MGE2416A MG2416A MGE3016A MG3016A MGE3616A MG3616A MGE4216A MG4216A MGE4816A MG4816A MGE5416A MG5416A MGE6016A MG6016A MGE6616A MG6616A MGE7216A MG7216A MACHINE-GUAD & PEIMETE-GUAD Emitter & eceiver Dimensions Housing Length Distance Between Bracket Holes Defined Area L1 L2 L3 Y X 239 mm (9.4") 298 mm (11.7") 391 mm (15.4") 451 mm (17.7") 338 mm (13.3") 305 mm (12") 43 mm (1.7") 544 mm (21.4") 603 mm (23.7") 490 mm (19.3") 457 mm (18") 43 mm (1.7") 696 mm (27.4") 755 mm (29.7") 643 mm (25.3") 610 mm (24") 43 mm (1.7") 848 mm (33.4") 908 mm (35.7") 795 mm (31.3") 762 mm (30") 43 mm (1.7") 1003 mm (39.5") 1063 mm (41.8") Mounting Hardware (supplied with each emitter and receiver) 185 mm (7.3") 950 mm (37.4") 152 mm (6") 43 mm (1.7") 914 mm (36") 44 mm (1.8") 1156 mm (45.5") 1215 mm (47.8") 1102 mm (43.4") 1067 mm (42") 44 mm (1.8") 1308 mm (51.5") 1368 mm (53.8") 1255 mm (49.4") 1219 mm (48") 44 mm (1.8") 1461 mm (57.5") 1520 mm (59.8") 1407 mm (55.4") 1372 mm (54") 44 mm (1.8") 1613 mm (63.5") 1672 mm (65.8") 1560 mm (61.4") 1524 mm (60") 44 mm (1.8") 1765 mm (69.5") 1825 mm (71.8") 1712 mm (67.4") 1676 mm (66") 44 mm (1.8") 1918 mm (75.5") 1977 mm (77.8") 1864 mm (73.4") 1829 mm (72") 44 mm (1.8") Brackets (two supplied with each emitter and receiver) With Mounting Brackets Flanges Out With Mounting Brackets Flanges In Optical Safety Systems Banner Engineering Corp. Minneapolis, U.S.A. Tel:

6 MACHINE-GUAD and PEIMETE-GUAD Systems Metal Box Controllers MACHINE-GUAD & PEIMETE-GUAD Controllers Choose MACHINE-GUAD for general point-of-operation guarding applications; controller output resets automatically when the defined area is clear Choose PEIMETE-GUAD for guarding access to work cells where it is possible to walk through the light screen into the hazardous area; controller output latches and requires a key reset when the defined area is clear Each control box contains the system power supply, a plug-in microprocessor controller module, and replaceable output relay modules Highly visible operating status indicators on control box door; diagnostic indicators located on the controller module identify trouble causes All models offer selectable one-beam floating blanking which allows objects to move through the defined area without tripping or latching the final switching devices Some models (see chart below) have exact blanking which allows the presence of fixed objects such as brackets or fixtures in the defined area during operation of the guarded machine Welded steel enclosure with tough polyester powder paint finish; rated NEMA 13, IEC IP64 MACHINE-GUAD & PEIMETE-GUAD Controller Selection MACHINE-GUAD PEIMETE-GUAD MULTI-SCEEN Models MGCA-4A MGCB-4A MGCA-5A MGCB-5A PGCA-1A PGCB-1A PGCA-2A PGCB-2A MACHINE-GUAD & PEIMETE-GUAD Controller Selection Chart Supply Voltage 115V ac 230V ac 115V ac 230V ac 115V ac 230V ac 115V ac 230V ac Output Type Trip Trip Trip Trip Latch Latch Latch Latch Floating Blanking 1-beam 1-beam 1-beam 1-beam Exact Blanking Yes Yes Yes Yes Muting Input E-Stop Input Light Screens per Controller Certifications Specifications 115/230V ac MUSC-1 Trip 1- or 2-beam Two p. 104 or 24V dc IEC & 2, TYPE 4 p. 127 p. 127 p. 127 p Banner Engineering Corp. Minneapolis, U.S.A. Tel:

7 MACHINE-GUAD and PEIMETE-GUAD Systems Metal Box Controllers 210 mm (8.3" ) Dimensions System Power equirements Fuse ating Status Indicators (on control module) Diagnostic Indicators Certifications BANNE ENGINEEING COPOATION Status Indicators (2) mm (4.00") (2) mm (6.00") 210 mm (8.3" ) MACHINE-GUAD & PEIMETE-GUAD Metal Box Controller Specifications 7.9 mm (.31") (8) mm (8.75") MGCA-4A, MGCA-5A, PGCA-1A and PGCA-2A: 115V ac (50/60 Hz), 50 VA MGCB-4A, MGCB-5A, PGCB-1A and PGCB-2A: 230V ac (50/60 Hz), 50 VA MGCA-4A, MGCA-5A, PGCA-1A and PGCA-2A: 1 /2 amp, 250V ac (3 AG slow blow) MGCB-4A, MGCB-5A, PGCB-1A and PGCB-2A: 1 /4 amp, 250V ac (3 AG slow blow) ed = BLOCKED Flashing red = LOCKOUT Green = CLEA Flashing green = BLANKING ON Yellow = ESET Double-flashing yellow = waiting for power-up key reset 241 mm (9.5") Four LEDs indicate cause of lockout conditions Controls and Adjustments For all MG and PG Control Boxes: Keyed eset of system lockout conditions Array Length selection switches Floating Blanking selection switches MGC..-4A and PGC..-1A Only: Auto Power Up on-off switches Exact Blanking program switches Auxiliary Monitor elay Output Configuration: (FSD1, FSD2, and SSD) Enclosure Connections Operating Conditions eed relay; 125V ac or dc max., 500 ma max. (10VA maximum, resistive load) Forced-guided contact relays, 250V ac max., 4 amps max., (resistive load) Mechanical life: 10,000,000 operations (minimum) Electrical life: 100,000 operations 1.0 K Va switching power) Arc suppression is recommended when switching inductive loads. See Warning on page 279. Size: see dimensions below. Material: welded steel box with black polyester powder paint finish. ating: NEMA 13, IEC IP64 See page 280 for general hookup information. Temperature: 0 to +50 C (32 to +122 F) elative humidity: 95% maximum (non-condensing) 122 mm (4.8") Models MGC..-5A PGC..-2A only Internal Features te: TB3 Emitter/eceiver Color Codes Brown = +12V dc Blue = COM White = T/ Black = T/ Uninsulated = Drain Optical Safety Systems Banner Engineering Corp. Minneapolis, U.S.A. Tel:

8 MACHINE- and PEIMETE-GUAD Systems Cables & Accessories MACHINE-GUAD & PEIMETE-GUAD Cables Model QDC-525 QDC-550 QDC-5100 QDC-5150 Model MGS.. lens kits are replaceable protective covers for the lenses of MACHINE-GUAD and PEIMETE-GUAD sensors. The shields are constructed of clear LEXAN polycarbonate, and are supplied with corrosion-protected steel retaining clips. Shields may be installed or removed without disturbing sensor alignment. MACHINE-GUAD and PEIMETE-GUAD sensors may also use MINI- SCEEN lens shield kits. See page 116 for model numbers. te: Use of shields results in somewhat reduced sensing range. Contact factory for more information. Models Protective-Shield. of Clips MGS6A 152 mm (6") 2 MGS12A 305 mm (12") MGS18A 457 mm (18") MGS72A Length 8 m (25') 15 m (50') 30 m (100') 45 m (150') Wire 16 ga MACHINE-GUAD and PEIMETE-GUAD Lens Shield Kits MGS24A 610 mm (24") MGS30A 762 mm (30") MGS36A 914 mm (36") MGS42A 1067 mm (42") MGS48A 1219 mm (48") MGS54A 1372 mm (54") MGS60A 1524 mm (60") MGS66A 1676 mm (66") 1829 mm (72") LEXAN is a registered trademark of General Electric Co. A twisted pair is incorporated for noise immunity on S485 data communication lines; coupling nut is chrome-plated brass All cables are PVC-jacketed and have a straight quick-disconnect (QD) connector molded onto the sensor end NOTE: Total cable length (emitter cable length plus receiver cable length) must be less than 53 m (175') MACHINE-GUAD & PEIMETE-GUAD Emitter and eceiver Cables Termination 5-pin Mini-style Female connector on one end Dimensions MACHINE- & PEIMETE-GUAD Accessories 13 mm (0.5") mm (2.3") 7/8-16UNF 26 mm (1.0") White Brown Pinout Black Drain Blue 128 Banner Engineering Corp. Minneapolis, U.S.A. Tel:

9 MACHINE-GUAD and PEIMETE-GUAD Systems Accessories MSM Series Corner Mirrors ear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with one emitter/receiver pair. Small and lightweight; two mounting brackets and hardware included. Once mounted, a unique mirror end cap design allows 360 rotation of the mirror. eflective Area Mounting Models Y L1 MSM4A 165 mm (6.5") 221 mm (8.7") MSM8A 267 mm (10.5") 323 mm (12.7") MSM12A 356 mm (14") 411 mm (16.2") MSM16A 457 mm (18") 513 mm (20.2") MSM20A 559 mm (22") 615 mm (24.2") MSM24A 660 mm (26") 716 mm (28.2") MSM28A 762 mm (30") 818 mm (32.2") MSM32A 864 mm (34") 919 mm (36.2") MSM36A 965 mm (38") 1021 mm (40.2") MSM40A 1067 mm (42") 1123 mm (44.2") MSM44A 1168 mm (46") 1224 mm (48.2") MSM48A 1168 mm (46") 1326 mm (52.2") Model MGA-L-1 MGA-LKS-1 emote LED Status Display emote LED Status Display with Key eset Switch Height L2 191 mm (7.5") 292 mm (11.5") 381 mm (15") 483 mm (19") 584 mm (23") 686 mm (27") 787 mm (31") 889 mm (35") 991 mm (39") 1092 mm (43") 1194 mm (47") 1295 mm (51") ear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with one emitter/receiver pair. obust construction, two mounting brackets and hardware included. Mirror Model SSM-100 SSM-150 SSM-250 SSM-375 SSM-475 SSM-550 SSM-675 SSM-825 SSM-975 SSM-1175 SSM-1275 SSM-1475 SSM-1675 SSM-1900 eflective Area Y 100 mm (3.9") 211 mm (8.3") 178 mm (7.0") 150 mm (5.9") 261 mm (10.3") 228 mm (9.0") 250 mm (9.8") 361 mm (14.2") 328 mm (12.9") 375 mm (14.8") 486 mm (19.1") 453 mm (17.8") 475 mm (18.7") 586 mm (23.1") 553 mm (21.8") 550 mm (21.7") 661 mm (26.0") 628 mm (24.7") 675 mm (26.6") 786 mm (31.0") 753 mm (29.6") 825 mm (32.5") 936 mm (36.9") 903 mm (35.6") 975 mm (38.4") mm (42.8") 1053 mm (41.5") 1175 mm (46.3") mm (50.6") 1253 mm (49.3") 1275 mm (50.2") mm (54.6") 1353 mm (53.3") 1475 mm (58.1") mm (62.5") 1553 mm (61.1") 1675 mm (65.9") mm (70.3") 1753 mm (69.0") 1900 mm (74.8") SSM Series Corner Mirrors Mounting L mm (76.7 ) MACHINE-GUAD & PEIMETE-GUAD emote Displays Description Height L mm (77.9") L1 M6 x 19 mm screw (4 supplied) M5 x 10 mm screw (4 supplied) L mm (2.12") L2 L mm (2.87") mm (3.98") 100 mm (3.94") 115 mm (4.53") Model MGA-L-1 shown M4 x 12 mm Screw (8 supplied) Y 50.8 mm (2.00") te: Brackets may be inverted from the positions shown above, decreasing dimension L1 by 56.9 mm (2.24") and maximum rotation to ±45. te: Brackets may be inverted from the positions shown above, decreasing dimension L1 by 58 mm (2.3") Y Optical Safety Systems Banner Engineering Corp. Minneapolis, U.S.A. Tel:

10 MACHINE-GUAD and PEIMETE-GUAD Systems eplacement Parts MACHINE- & PEIMETE-GUAD eplacement Parts NOTE: eplacement parts apply to controllers only. Emitters and receivers contain no field-replaceable components. If repair is necessary, return the unit to the factory. Do not attempt to repair an emitter or receiver yourself. Model Part Name Controller MACHINE-GUAD Manual MGCA-4A, MGCB-4A MACHINE-GUAD Manual MGCA-5A, MGCB-5A PEIMETE-GUAD Manual PGCA-1A, PGCB-1A PEIMETE-GUAD Manual PGCA-2A, PGCB-2A BAMB Mounting Hardware Kit for one Emitter or one eceiver Any MGA-6-CA 152 mm (6") eplacement Lens Shield Any MGA-12-CA 304 mm (12") eplacement Lens Shield Any MGA-18-CA 456 mm (18") eplacement Lens Shield Any MGA-24-CA MGA-30-CA MGA-36-CA 912 mm (36") eplacement Lens Shield Any MGA-48-CA MGA-KS mm (24") eplacement Lens Shield 760 mm (30") eplacement Lens Shield Any MGA-42-CA 1064 mm (42") eplacement Lens Shield Any 1216 mm (48") eplacement Lens Shield MGA-54-CA 1368 mm (54") eplacement Lens Shield Any MGA-60-CA 1520 mm (60") eplacement Lens Shield Any MGA-66-CA 1372 mm (66") eplacement Lens Shield Any MGA-72-CA 1824 mm (72") eplacement Lens Shield Any MGA-GS-1 Ground Strap for Control Box Door Any MGA-GST-1 Ground Strap for Transformer Any MGA-K-1 eplacement Key for MGA-KS-1 Switch Any Key Switch, Pre-wired (includes key) MGA-KSO-1 Key Switch, only (includes key) Any MGA-LP-1 LED Display, Control Box Door Any MGA-MH-1 Control Box Mounting Hardware Any MGA-C-1 ibbon Cable Any MGA-MFSD FSD elay Module Any MGA-MSSD SSD elay Module Any MGA-STP-1 Specified Test Piece (1.5 in) Any MGA-TBA4-1 Terminal Board MGC..-4A Series MGA-TBA5-1 Terminal Board MGC..-5A Series MGA-VM-1 Vibration Mounts PGA-TBA1-1 Terminal Board PGC..-1A Series PGA-TBA2-1 Terminal Board PGC..-2A Series MGAB-4 Control Module MGC..-4A Series MGAB-5 Control Module MGC..-5A Series PGAB-1 Control Module PGC..-1A Series PGAB-2 Control Module PGC..-2A Series PGA-PSA-1 Power Supply 115V ac Models PGA-PSB-1 Power Supply 230V ac Models MGA-VM-1 Vibration Mounts for one Emitter or eceiver Any NOTE: Instruction manuals are available at no charge for system evaluation. Visit Banner s website at or contact your local Banner sales office. Any Any Any 130 Banner Engineering Corp. Minneapolis, U.S.A. Tel: