SPYDER UNITARY CONTROLLER: LONMARK

Transcription

1 SPYDER UNITARY CONTROLLER: LONMARK Spyder PUL1012S, 4024S, 38S, and 38SR controllers round out the Phoenix Controls portfolio of Lon controllers, providing unitary HVAC control over a Lon network. Features built into these devices provide many options and advanced system features that allow state-of-the-art commercial building control. Each controller is programmable and configurable using the Phoenix Controls Workbench software. These devices are Free Topology Transceiver (FTT) LonMark - compliant and designed to control HVAC equipment. The user chooses which function blocks to use and how to connect them; each function block s behavior is user-defined. A host microcontroller runs the main HVAC application and a second microcontroller runs LonWorks network communications. Inputs/ Outputs on the controller provide flexible, universal inputs for external sensors, digital inputs, and a combination of analog outputs and digital outputs. FEATURES Uses the Echelon LonWorks network protocol. Capable of stand-alone operation or interfacing with Celeris / Traccel room-level networks. 1, 4, or 6 Universal Inputs; 3 to 11 Analog/Digital Outputs. Field configurable and programmable for control, input, and output functions. User-defined network variables. Function Block engine allows the application designer to program the controller for a wide variety of HVAC applications. Significant Event Notification, Periodic Update capability, and Failure Detect (FD) when network inputs fail to be detected within their configurable time frame. All wiring connections are made to removable terminal blocks to simplify controller installation and replacement. DIN rail or panel mounting. SPECIFICATIONS Enclosure Plastic base plate and factory-snap-on cover; UL plenum rated. PUL1012S, PUL4024S: 6.25 x 4.81 x 2.26 in. (15.92 x x 5.74 cm); 0.56 lbs (0.255 kg) PUL38S, PUL38SR: 5.45 x 6.85 x 2.26 in. (13.84 x x 5.74 cm); 0.81 lbs (0.367 kg) Electrical Rated Voltage: Vac; 50/60 Hz, must be powered by Class 2 power source Power Consumption Controller Only: 20 VA Maximum Load (Controller and All Devices it powers): 100 VA Communications* LonWorks Network Protocol; FTT-10A, 78 KB *LonWorks, Lon, LonMark, and LonTalk are registered trademarks of the Echelon Corp. PULnnnnx Environmental Operating Temperature Range: Minimum -40 F (-40 C); Maximum 150 F (65.5 C) Storage Range: Minimum -40 F (-40 C); Maximum 150 F (65.5 C) Operating Humidity Range: 5% to 95% non-condensing CPU Specifications Specification Real Time Clock Operating Range: 24 hour, 365 day, multi-year calendar including day of week and configuration for automatic daylight savings time adjustment to occur at 2:00 a.m. local time on configured start and stop dates Power Failure Backup: 24 hours at 32 F to 100 F (0 C to 38 C), 22 hours at 100 F to 122 F (38 C to 50 C) Accuracy: ±1 minute per month at 77 F (25 C) Regulatory Compliance RoHS EU Contact Address: Honeywell GmbH Boeblinger Str Schoenaich Germany PUL 1012S PUL 4024S PUL 38S TI MSP bit 16-bit 16-bit 16-bit PUL 38SR Flash Memory 116 KB 116 KB 116 KB 116 KB RAM 8 KB 8 KB 8KB 8 KB TABLE OF CONTENTS Ordering Guide...2 Applications...3 Network Variable...5 Installation...5 Network Connections...6 Troubleshooting...s10 75 Discovery Way Acton, MA Tel (978) Fax (978) Phoenix Controls. Specifications subject to change without notice. Rev. 05/17 MKT-0416 MPC-2296

2 ORDERING GUIDE PU L 38SR PRODUCT FAMILY PU = Phoenix Unitary Spyder Controller MUNICATION L = LonWorks SERIES 1012S = 1 UI, 0 DI, 1 AO, 2 DO, 200 function blocks 4024S = 4 UI, 0 DI, 2 AO, 4 DO, 200 function blocks 38S = 6 UI, 4 DI, 3 AO, 8 DO, 200 function blocks 38SR = 6 UI, 4 DI, 3 AO, 8 Relays, 200 function blocks INPUTS/OUTPUTS Each controller has a combination of Universal Inputs (UI), Digital Inputs (DI), Analog Outputs (AO), and Digital Outputs (DO). Use the following table for reference. Controller Configurations Controller Model Programmable Type Universal Inputs (UI) Digital Inputs (DI) Analog Outputs (AO) PUL1012S Unitary 1 * PUL4024S Unitary 4 * Digital Outputs (DO) PUL38S Unitary PUL38SR Unitary Relays *One Universal Input (UI-1*) is user selectable as a fast digital pulse meter. 2 OF 10 SPYDER LONMARK CONTROLLER MKT-0416 MPC Phoenix Controls. Specifications subject to change without notice. Rev. 05/17

3 Universal Input (UI) Circuits Input Type Sensor Type Operating Range Room/Zone Discharge Air Outdoor Air Temperature 20K Ohm NTC -40 F to 199 F (-40 C to 93 C) Resistive Input Generic 100 Ohms to 100K Ohms Voltage Input Transducer, Controller 0 10 Vdc Discrete Input Dry Contact closure Open Circuit 3000 Ohms Closed Circuit <3000 Ohms Pulse Input a Counter/Meter Max. frequency: 15 Hz Min. pulse width: 20 ms aone Universal Input (UI-1*) on the PUL1012S and PUL4024S is user selectable as a fast digital pulse meter Digital Input (DI) Circuits Voltage Rating: 0 to 30 Vdc open circuit Input Type: Dry contact to detect open and closed circuit Operating Range: Open circuit = False; Closed circuit = True Resistance: Open circuit > 3,000 Ohms; Closed circuit < 500 Ohms Digital Triac Output (DO) Circuits Voltage Rating: 20 to Hz Current Rating: 25 ma to 500 ma continuous, 800 ma (AC rms) for 60 milliseconds Digital Relay Output (DO) Circuits (PUL38SR Only) Voltage Rating: 20 to Hz Current Rating: 0 ma to 1 A continuous, 3.5 A inrush (AC rms) for 100 milliseconds Analog Output (AO) Circuits Analog outputs can be individually configured for current or voltage. Analog Current Outputs Current Output Range: 4.0 to 20.0 ma Output Load Resistance: 550 Ohms maximum Analog Voltage Outputs Voltage Output Range: 0 to 10.0 Vdc Maximum Output Current: 10.0 ma Analog Outputs may be configured as digital outputs and operate as follows: False (0%) produces 0 Vdc, (0 ma) True (100%) produces the maximum 11 Vdc, (22 ma) APPLICATIONS The Spyder is programmable and may be used as: A standalone controller Physical sensors and switches may be connected to the Spyder, which then performs the desired control by using built-in functions (see section below) to switch or modulate Spyder outputs. An input/output (I/O) expansion module Physical sensors, switches and actuators may be connected to the Spyder and values passed across the room-level network to a Celeris, Theris, or Traccel valve-mounted Lon controller for use in its control sequence. Data from the Spyder may also be passed across the building-level network to the BMS for monitoring purposes. A controller integrated into the Celeris, Theris, or Traccel system Data may be passed between the valve mounted controllers and Spyder on the room-level network to supplement the control functions of either device. An example might be interlocking door locks between an anteroom and a space under control so that doors may not be opened until the pressure stabilizes or a certain number of air changes have occurred.the Spyder may also be used to implement virtually any room-level control sequence that relies on inputs from physical sensors, switches or network based variables to develop the desired control output, function or interlock. Typical control applications include: Lighting Temperature (spaces adjacent to controlled spaces) Access 2017 Phoenix Controls. Specifications subject to change without notice. Rev. 05/17 MKT-0416 MPC-2296 SPYDER LONMARK CONTROLLER 3 OF 10

4 Built-In Functions Built-in functions refer to any room-level control sequence relying on inputs from physical sensors, switches, or network-based variables that can be defined using the Spyder s programming toolbox of function blocks, built-in features, and utilities. Toolbox Analog Function Blocks Logic Function Blocks Math Function Blocks Control Function Blocks Data Function Blocks Zone Arbitration Built-in Features Utilities Description Latch, Average, Compare, Encode, Hysteretic Relay, Maximum, Minimum, Priority Select, Select, and Switch AND, One Shot, OR, and XOR Add, Digital Filter, Divide, Enthalpy, Exponential, Flow Velocity, Limit, Logarithm, Multiply, Ratio, Reset, Square Root, and Subtract AIA, Cycler, Flow Control, PID Rate Limit, Stager, and Stage Driver Alarm, Counter, Override, Run Time Accumulate, Priority Override General Set Point Calculator, Occupancy Arbitrator, Set Temperature Mode, and Temperature Set Point Calculator Schedule, Conventional Wall Module, and SBUS Wall Module PassThru, Macro, Application, and Text Block NETWORK VARIABLES The Spyder controller s built-in functions provide for the selection of variables, which are available from/to the network. Each network variable is named and configured using the Phoenix Controls Workbench software. Each Spyder controller model supports a range of network variables, depending on the byte count (storage requirements) of each variable. In most typical installations, a maximum of variables are configured. The maximum number of variables that a controller supports is 62, and the maximum byte count per variable is 31. The controller is capable of supporting up to 1,922 separate data values. 4 OF 10 SPYDER LONMARK CONTROLLER MKT-0416 MPC Phoenix Controls. Specifications subject to change without notice. Rev. 05/17

5 Network Object Variables List Input Output Input Output Mandatory Manufacturer Defined Configuration nvinoderequest * nvonodestatus * nciapplvernew * nropgmver * Optional ncidevicename * nvitimeset * nvofilestatus * ncisendhrtbt * nvifilerequest ncircvhrtbt * nvifilepos * nciuicaloffset * Examples of User-Defined Variables ** Manufacturer Defined I/Os nvispacetemp nvospacetemp nvidebugindx * nvotime * nvisetpoint nvoeffectsetpt nviinuse * nvoconfigerror * nvimanoverride nvounitstatus nvimanval * nvodebug1 * nviemergcmd nvoterminalload nvodebug2 * nvienergyholdoff nvoenergyholdoff nvoalarmh * nvifanspeed nvoboxflow nvoalarmstatus * nvoerror * nvoio1 * nvoio2 * nvoio3 * *Network variables marked with an asterisk (*) are fixed. All network variables, other than those that are user-defined, are fixed and not configurable. **User-defined network variables are created using the Phoenix Controls Workbench software. The variables listed in the table are a few examples. A wide range of variables are user-definable. INSTALLATION The controller must be mounted in a position that allows clearance for wiring, servicing, removal, connection of the LonWorks bus jack and access to the Neuron service pin. The controller enclosure is constructed of a plastic base plate and a plastic factory-snap-on cover. The cover does not need to be removed from the base plate for either mounting or wiring. Removable terminal blocks are used for all wiring connections, which allow the controller to be wired before or after mounting. Attach all wiring to the appropriate terminal block. The controller can be mounted in any orientation. Ventilation openings are designed into the cover to allow proper heat dissipation, regardless of the mounting orientation. The Spyder controller can be mounted to either a panel or DIN rail (standard EN50022; 7.5 mm x 35 mm). See MKT-0421 Spyder(Lon ) Installation Guide for detailed instructions Phoenix Controls. Specifications subject to change without notice. Rev. 05/17 MKT-0416 MPC-2296 SPYDER LONMARK CONTROLLER 5 OF 10

6 NETWORK CONNECTIONS Connect the Spyder to the room-level (FTT-10) control network. Maintain a bus wiring topology. Network connections are on the right side of the control module. The recommended wire type for communications is Level IV, 22 AWG, unshielded cable, with six twists per foot. For more detailed information, refer to the <Italic>Phoenix Controls Recommended Cables or the Junction Box and Wiring Guidelines technical bulletin published by the Echelon Corporation. NOTE: Units for dimensions are in inches (mm) (57) DEEP (122) (105) TERMINALS (57) DEEP (122) (105) TERMINALS DO-1 DO-2 AO-1 UI DO-1 DO-2 AO-1 AO-2 UI-1 UI-2 UI-3 UI (149) (149) (159) PUL1012S (159) PUL4024S 24VAC 1 24V 2 EGND 3 20VDC SBUS 1 SBUS 2 NET-1 NET VAC 1 24V 2 EGND 3 20VDC SBUS 1 SBUS 2 NET-1 NET-2 DO-3 DO TERMINALS (57) TERMINALS (57) (57) DEEP (174) 6 29 (1) TERMINALS AO-1 AO-2 AO-3 DI-1 DI-2 DI-3 DI-4 20VDC UI-1 UI-2 UI-3 UI-4 UI-5 UI (128) 5 29 (139) PUL38S 24VAC 1 24V 2 EGND 3 SHLD S-BUS S-BUS NET-1 NET DO-1 DO-2 DO-3 DO-4 DO-5 DO-6 DO-7 DO TERMINALS 1-8 TERMINALS (57) (57) DEEP (174) 6 29 (1) TERMINALS AO-1 AO-2 AO-3 DI-1 DI-2 DI-3 DI-4 20VDC UI-1 UI-2 UI-3 UI-4 UI-5 UI (128) 5 29 (139) PUL38SR 24VAC 1 24V 2 EGND 3 SHLD S-BUS S-BUS NET-1 NET V OUT 9 A 1 0 B C DO-C1 DO-A1 DO-A2 DO-A3 DO-B1 DO-B2 DO-B3 DO-B TERMINALS 1-8 TERMINALS (57) 6 OF 10 SPYDER LONMARK CONTROLLER MKT-0416 MPC Phoenix Controls. Specifications subject to change without notice. Rev. 05/17

7 Spyder Relay - PUL6834SR Only The digital outputs of the Spyder with relay are designed differently and therefore are wired differently than the other Spyder products. The relay outputs are internally designed to provide up to 3 isolated banks of contacts. The factory installs removable jumpers between 24Vac and common of relay banks A (three outputs) and B (four outputs). The last relay remains isolated but could be jumped in the field if desired. The following diagram represents the internal schematic of the digital output circuitry. Relay Internal Circuitry 2017 Phoenix Controls. Specifications subject to change without notice. Rev. 05/17 MKT-0416 MPC-2296 SPYDER LONMARK CONTROLLER 7 OF 10

8 Phoenix Controls Wiring Recommendations Recommended Cable Specifications All circuits must conform to the requirements of an NEC Power Minimum cable section 18 AWG Class 2 (dry) circuit. Use cable sizes recommended by Phoenix Controls (see Inputs Minimum cable section 20 AWG (twisted pair) table). Digital Outputs Minimum cable section 18 AWG Use stranded wire for ease of installation. Follow good wiring practices: Analog Outputs Minimum cable section 20 AWG (twisted pair) Locate cables away from sources of electrical interference Maximum wire gauge is 14 AWG (2.0 sq mm) (EMI/RFI). Do not run signal or communication cable in the same conduit or wire way as power cables. If signal cable must cross power cables place these at a 90-degree angle. Shield or drain wires, if required, should be wrapped with insulating tape to prevent contact with exposed conductors or contacts. Maintain a consistent color code or polarity all the way through the wiring system. Power supply and signal isolation on I/O devices vary from manufacturer to manufacturer. Verify the wiring device manufacturer s recommendations for isolating power and signal common connections and maintain polarity. Local and national electrical codes take precedence. Strip 0.25" (6.4 mm) of insulation from each conductor, twist the strands, insert the conductor fully into the terminal block, and tighten the terminal. Test the wire connection by pulling on each conductor. See <Italic>Phoenix Controls Recommended Cables for approved cable manufacturers and wire types. Power Connections The PUL1012S, 4024S, 38S, and 38SR may be powered by 24 Vac only. When locating the device, consider the location of the transformers/power supplies, cable runs, and connected load to ensure proper operating voltage. Each Spyder controller requires 24 Vac from a Class 2 transformer (i.e., no larger than 100 VA). A single transformer can power more than one Spyder controller. To calculate the required transformer power: - Sum together the power requirements of the controller(s) and all peripheral devices powered by it. - For peripheral devices the in-rush power ratings (i.e., worst case values) should be used. NOTE: See the Spyder (LonMark ) Installation Guide for more installation details. Input and Output Connections The Spyder supports a wide variety of universal inputs and analog and digital outputs. Signal input types are defined and scaled using the Phoenix Controls Workbench software. Two terminations are provided for each input. Power for inputs must be externally supplied. The Spyder will provide a ma power source for external sensor power. See the following section for wiring configuration. Note: Multiple power sources may be present. Ensure that all power is removed before handling bare conductors. 8 OF 10 SPYDER LONMARK CONTROLLER MKT-0416 MPC Phoenix Controls. Specifications subject to change without notice. Rev. 05/17

9 PHOENIX CONTROLS REMENDED CABLES Cable Type 2C Round 3C Round 2C Round 3C Round Plenum Rated No Function 24 Vac power (110 max) Wire Gauge Primary Vendor/Part # Alternate Vendor/Part# Color Code 18 Belden : Red 2: Black 14 1 Belden 9411 No ± 15 Vdc power 22 Belden : Red 2: Black 3: Green Yes 24 Vac power (110 max) 18 Belden Windy City NP Windy City NP : Red 2: Black Yes ± 15 Vdc power 22 Belden Windy City : Red 2: Black 3: Green 4: White (N/A) TP No FTT-10 (4500 ) TP1250 (425 ) TP Yes FTT-10 (4500 ) TP1250 (425 ) 22 Windy City BICC Gen C81 Eastman Wire LEV4221 FTT-10 (8800 ) 16 Windy City BICC Gen C8661 Eastman Wire Windy City BICC Gen Eastman Wire LEV4221P725 FTT-10 (8800 ) 16 Windy City BICC Gen. C8621 Eastman Wire : White/Blue stripe 2: Blue/White stripe 1: White/Blue stripe 2: Blue/White stripe Notes Must be stranded Must be stranded Must be stranded Must be stranded For more alternatives visit: echelon.com For more alternatives visit: echelon.com TSP No I/O signal wiring 22 Belden : Black&Red Twisted Shielded Pair 2 TSP No I/O signal wiring 22 Belden : Black&Red 2: Black&White 3 TSP No I/O signal wiring 22 Belden : Black&Red 2: Black&White 3: Black&Green 8C Shield 8C Shield No Yes I/O fume hood controls, Thermostats I/O fume hood controls, Thermostats 22 Belden : White (N/A) 2: Orange 3: Black (N/A) 4: Red 5: Green 6: Yellow 7: Blue 8: Brown 22 Windy City : White (N/A) 2: Orange 3: Black (N/A) 4: Red 5: Green 6: Yellow 7: Blue 8: Brown 1 Required for high-speed electric actuation. Must be wired as a home run or star configuration, not daisy-chained. Two Twisted Pair, Shielded Three Twisted Pair Shielded 8 Conductor, Shielded 8 Conductor, Shielded 2017 Phoenix Controls. Specifications subject to change without notice. Rev. 05/17 MKT-0416 MPC-2296 SPYDER LONMARK CONTROLLER 9 OF 10

10 TROUBLESHOOTING Status Information The LED on the front of the controller provides a visual indication of the status of the device. When the controller receives power, the LED appears in one of the following allowable states described in the following table. LED State Blink Rate Status or Condition OFF not applicable No power to processor, LED damaged, low voltage to board, or controller damaged. ON ON steady Processor and/or controller is not operating. (not blinking) Very slow blink (continuous) 1 second ON, 1 second OFF Controller is operating normally. Slow blink (continuous) Medium blink (continuous) Fast blink (continuous) 0.5 second ON, 0.5 second OFF 0.25 second ON, 0.25 second OFF 0.10 second ON, 0.10 second OFF Controller alarm is active, controller in process of download, or controller lost its configuration. Controller firmware is loading. Controller is in manual mode under control of the PCbased software tool. 10 OF 10 SPYDER LONMARK CONTROLLER MKT-0416 MPC Phoenix Controls. Specifications subject to change without notice. Rev. 05/17