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2 Advanced features to meet your application needs:. Increased memory capacity Total of 6,000 steps and 3,000 positions. Because you can multi-task up to 6 programs, the X-SEL is ideal for complete machine control axis synchronized control is possible 2-axis synchronized control allows higher payload and/or a longer Y-axis in a Gantry System. 2. Absolute encoder option Uses a 7 bit serial encoder which maintains multi-rotation positional data. Incremental encoders are also available. * Data uses 4 bits. 3. Easy to service Controller boards are easily changed from the front panel and plug into a back plane, reducing down time. Software includes greatly improved debugging tools. 5. Many new commands Many new commands have been added to the popular SEL Language, that make complicated control simple. New commands includes: Pelletizing Control Command Arch Motion Command Spline Command Many more... A Executes pelletizing motion by simply teaching the 3 points (A, B, C). C B P.

3 New generation controller strives for convenience, serviceability, networking capability and absolute positioning. 6. Ladder logic You can program ladder logic similar to a PLC. Black AND or OR statements allow for enhanced logic capacilities. Expansion Requirement N Input Requirement Command Operation Operation 2 Output Area 8. Infinite stroke mode function Using the JOG function, you can move infinitely in one direction. Similar to a conveyor, X-SEL allows continuous motion maintaining a set velocity (incremental encoder only). LD 700 CHPR TPCD Rotational axis OUTR34 D L 8 A N 9 TAG May be rotated infinitely O N TIMR SEC D L N A 2 LD 3 A N 4 OB AB OUTR 34 A 5 TIM R Increased PATH speed and accuracy The X-SEL s fast CPU allows faster motion through a tight PATH and allows better pattern following. This affords increased capabilities in dispensing applications. LD 700 TSLP 3 LD 700 GOTO 7. Push movement and zone signal are included The push movement and zone signal, functions that are popular with the Robo Cylinder, have been added. It is easy to press-fit, clamp, and turn ON an output at an assigned location. Work Push or maintain Signal outputs when entered into zone 0. More variables and symbol definition Twice as many number of variable (from 00 to 200) can be used in a program. You can now name variables, inputs, outputs, flag, points, etc., marking it easier to program, trouble shoot and understand. P.2

4 Part Names and Functions. FG Connection Terminal This is the connection end to connect to the FG. The PE and Box are connected within the controller. 2. Fuse Holder This is the single-cut fuse holder for overcurrent protection of AC input. 3. AC Input Connector This is the connector for AC00/200V single phase input (plug is included on the cable side). 4. External Regenerative This is the connector to connect the regenerative Unit Connection Connector resistance unit that connects in case capacity is lacked in internal generative resistance in high speed/high load. 5. Motor Connector This is the connector for motor driver within the actuator. 6. Sensor Connector This is the connector for the sensor connection for LS, CREEP and OT. 7. Battery for Absolute Data This is the battery unit for encoder backup for absolute encoder application. 8. Brake Switch This is the alternator switch with lock used to release the (only for brake specifications) axis brake. During usage, pull it towards you to operate. The upper position will release (RLS side) brake, and the lower position will allow controller to control. 9. Driver Status LED This is the LED used for monitoring movement status of the driver CPU that controls the motor. Code ALM SVON BATT ALM Color Content when turned ON O range Indicates error detection in the driver area. G reen Indicates executing driver to motor during servo ON status. O range Indicates battery voltage drop of battery for absolute. 0. Encoder Connector This is the 5 pin D-sub connector used to connect the actuator encoder.. System I/O Connector This is the connector to execute I/O for two inputs that control the actuator movement and output the device status (plug is included on the cable side). Code EMG ENB RDY Name Emergency Stop Inpu t Safety Gate Inpu t System Ready Relay Output Movement possible Movement possible V Power This is the connector that supplies I/O power of insulation area externally in case DI, DO are mounted to the I/O of 7 & 8 (plug is included on the cable side). 3. Panel Window Displays four character of 7 segment LED and five LED lamps, which indicate device status. 4. Mode Switch This is the alternator switch with lock used to instruct the movement mode of the controller. During operation, you will need to pull it towards you before operating. MANU Mode (manual) is on the top and AUTO mode (automatic) is on the bottom. Teaching operation is allowed only in MANU mode and automatic operation with external I/O is not possible in MANU mode. 5. Connector for Teaching* This is the D-sub 25 pin connector used to connect the teaching pendant or PC to input the program. 6. PC Connection Connector* This is the D-sub 25 pin connector used to execute serial communication (RS232C) and host device in auto mode (DTE Terminal is interchangeable to PC-AT). 7. Standard I/O Connector This is composed of 50 pin flat connector, and has DIO of 32 input/6 output. 8. Expansion I/O Connector Connects to I/O board for expansion (option). *5 & 6 can not be used simultaneously. Content when turned ON Outputs status of main controller. Cascade connection is possible. Ready in short, not ready in open. d uring ON, emergency stop during OFF. d uring ON, S ervo OFF during OFF. J Type (Small) K Type (General) Feature J Type ( Small) K Type (General) Compact size, reasonable price with high performanc e Superior in expansion capability * AC 00V: Total up to 800W Model JI JA KI KA Encoder Type Incrementa l Absolute Incrementa l Absolute Maximum number of Axes Total number of wattage 2 axes 4 axes 400W 600W* I/O expansion X O Network compliance X Available soon P.3 Electric disconnect during emergency stop Semi-conducto r Relay

5 X-SEL Controller Model Type X-SEL-KA-3-200*-00*-60*- * Series name Option: B: Brake C: Creep Sensor L: Limit Switch Controller Type JI: Small Type Incremental JA: Small Type Absolute KI: General Incremental KA: General Absolute Number of axes : axis 3: 3 axes 2: 2 axes 4: 4 axes number of mottor wattage 30: 30W 60: 60W 00: 00W 50: 50W 200: 200W 400: 400W 2 number of mottor wattage 30: 30W 60: 60W 00: 00W 50: 50W 200: 200W 400: 400W 3 number of mottor wattage 30: 30W 60: 60W 00: 00W 50: 50W 200: 200W 400: 400W Power voltage : 00V 2: 200V ** KI, KA: Up to 4 axes JI, JA: Up to 2 axes System Component Diagram External Device Parts feeder Solenoid valve Touch panel PLC Teaching Pendant PC Software Possible connecting actuators Standard Type IS Series Dust Resistant Type ISD Series Clean specifications ISD-CR Series Anti-static compliance ISD-CR ESD Specifications Compact Type SS Series High Rigidity belt Type IF Series Slim Belt Type FS Series Rotating axis RS Series Motor cable Standard 3m Encoder cable Standard 3m (attached to the actuator) *Length (max: 0m) specified in option and robot cable is available. I/O Flat cable 2m (Attached to the controller) 2m RS232 Cable 2m (Attached to PC Software) AC Power Single phase AC00V Single phase AC200V I/O Power DC 24V System I/O Emergency stop Enable System ready Product Name M odel K Type (General) Teaching Pendant (Available soon) PC Interface Software (NEC 98 Series compliance) PC Interface Software (DOS/V Complaince) IA-0-X-C W IA-0-X-M W IA-T- X LCD display 20 characters X 4 rows/main dimensions W20mm x H265mm x T28mm Soft (FD), Connection cable (PC side D-sub 25 pin), Emergency stop box Soft (FD), Connection Cable (PC side D-sub 9 pin), Emergency stop box Expansion I/O Card (32IN/6 Out) IA-03-X-3 2 Expansion I/O Card (6 IN/32 Out) IA-03-X- 6 Expansion possible up to 3 cards Battery for absolute data maintenance IA-XAB-B T Case Integrated type Network Board (Available soon) A vailable soon Device net, CC-LINK, Profibus and uniwire compliance (available soon). P.4

6 External Dimensions Small Type Encoder I : Incremental A: Absolute Power voltage : 00V 2:200V Number of wattage for axis (30~400) *In case of with brake, please specify B after the number Small Type 2 Axes Power voltage :00V 2:200V Number of voltage for / 2 * In case with no brake, please specify B after the axis number Battery Box (during ABS specifications) (24) Encoder I: Incremental A: Absolute Battery Box (during ABS specifications) (24) P.5

7 User Type ~2 Axes Encoder I: Incremental A: Absolute Number of axes : axes specifications 2:2 axes specifications Power voltage :00V 2:200V 2 Number of wattage (30~400) Number of wattage (30~400) * In case with brake, please specify B after the needed number of axis Battery Box (during ABS specifications) General Type 3~4 Axes Encoder I: Incremental A: Absolute Number of axes 3:3 axes specifications 4:4 axes specifications Power voltage :00V 2:200V 4 Number of wattage (30~400) 3 Number of wattage (30~400) 2 Number of wattage (30~400) Number of wattage (30~400) φ Battery Box (During ABS specifications) P.6

8 Specifications Model Type J Type (Small) K Type (General) JI/JA KI/KA * AC 00V: Total up to 800W Control number of axes Connecting axis output Max 400W Max 400W x 400W x 2 400W x 3* 400W x 4* P ower voltage Single phase AC00~5/ (setting done at the time of factory shipment ) M ovement power voltage range ±0% Power frequncy Insulation resistance Voltage resistance 50Hz/60Hz Over 00MΩ (Between case and sum of external terminal, and between power terminal and I/O terminal, using DC500 mega) AC 500V per minut e Power capacity Max 830 VA Max 830 VA Max 570VA Max 230VA Max 3050VA Ambient temperature range 0 C~40 C A mbient humidity range 30%~85% Protective temperature range control method Position detection method Battery for absolute Speed setting -0 C~65 C AC full digital servo 7 bit incremental encoder (minimized cable type) (Control resolution 4 bit for both types) 7 bit multiple rotational data backup absolue encoder (minimized cable type) ER3V Toshiba Battery m/sec~2000mm/se c A cc./dec. setting 0.0G~G (depends on axis structure ) Program language Super SEL Language P rogram step 6000 steps (total) N umber of positions 3000 positions (total) Number of programs Multi-task Memory capacity Data input method 64 programs 6 programs FLASH ROM+SRAM battery backup Teaching Pendant or PC Software S tandard input 32 points (Exclusive input + user input total) S tandard output 6 points (Exclusive output + use out put total) E xpansion I/O System I/O (Emergency stop input, Enable input, System ready output ) Other I/O Protective function N one unit 48 points (Maximum allowable expansion: 3 units ) Motor excessive current, Excessive load, Motor driver temperature check, Excessive load check, Encoder breakage detection, Excessive soft limit, System abnormality, Battery abnormality Regenerative resistance Accessory Internal (KΩ20W) Exeternal expansion possible Internal (220Ω80W) Exeternal expansion possible I/O Flat cable I/O Interface List Option Teaching Pendant, PC Software, Battery unit for absolute and expansion I/O Card Pin S ection Port Port Content Pin S ection Port Port Content Pin S ection Port Port Content ---- NC (small type is 24V connection ) Alarm output Program start Input 007 Program assign (PRG ) Program assign (PRG 2) 009 Program assign (PRG 4) 2 00 Program assign (PRG 8) 3 0 Program assign (PRG 0) 4 02 Program assign (PRG 20) 5 03 Program assign (PRG 40) User Inpu t Input Ready output Emergency stop output Input NC (Small type is OV connection ) U.S. Sales Offices IAI America, Inc. (U.S. Headquarters) 2690 West 237th Street, Torrance, CA (800) (30) FAX IAI America, Inc. (Illinois Regional Office) 26 Hamilton Parkway, Itasca, IL 6043 (800) (630) FAX X-SEL Brochure (st edition) Catalog IAI America, Inc. (New Jersey Regional Office) 7 South Main Street Suite-F, Marlboro, NJ (732) (732) FAX

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