ipf5100 SERVICE MANUAL DU AUGUST 2007 REV. 0 fineline6
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1 ipf5100 SERVICE MANUAL DU AUGUST 2007 REV. 0 COPYRIGHT 2006 CANON INC. CANON imageprograf ipf5100 REV. 0 PRINTED IN U.S.A.
2 Conten Chapter 1 PRODUCT DESCRIPTION 1.1 Product Overview Product Overview Features Features Printhead Ink Tank Cutter Roll Feed Unit Stand/Desktop Basket IEEE1394 (FireWire) Board Consumables Product Specifications Product Specifications Detailed Specifications Print Speed and Direction Interface Specifications Names and Functions of Components Front Rear Top Cover (Inside) Manual Loading Area Roll Feed Unit Cover (Inside) Carriage Inside Basic Operation Operation Panel Main Menu Safety and Precautions Safety Precautions Moving Parts Adhesion of Ink Electric Parts Other Precautions Printhead Ink Tank
3 fine Handling the Printer Precautions When Servicing Printer Notes on the Data Stored in the Printer Confirming the Firmware Version Precautions against Static Electricity Precautions for Disassembly/Reassembly Self-diagnostic Feature Disposing of the Lithium Battery pter 2 TECHNICAL REFERENCE Basic Operation Outline Printer Diagram Print Signal Sequence Print Driving Firmware Operation Sequence at Power-on Operation Sequence at Power-off Print Control Print Position Adjustment Function Head Management Printhead Overheating Protection Control Pause between Pages White Raster Skip Sleep Mode Printer Mechanical System Outline Outline Ink Passage Ink Passage Ink Tank Unit Carriage Unit Printhead Purge Unit Maintenance Cartridge Air Flow Paper Path Outline Paper Path Cutter Unit Printer Electrical System Outline Overview Main Controller
4 Main controller components Carriage Relay PCB Carriage PCB components Motor Driver Roll feed unit PCB components Maintenance Cartridge Relay PCB Maintenance cartridge relay PCB components Power Supply Power supply block diagram Detection Functions with Sensors Sensors for covers Ink passage system Carriage system Paper path system Others Chapter 3 INSTALLATION 3.1 Installation Making Pre-Checks Making Pre-Checks Unpacking and Installation Unpacking and Installation Installing the Stand Installing the Desktop Basket Checking the Images/Operations Checking the Images /Operations Transporting the Printer Transporting the Printer Transporting the Printer Reinstalling the Printer Reinstalling the Printer Chapter 4 DISASSEMBLY/REASSEMBLY 4.1 Service Parts Service Parts Disassembly/Reassembly Disassembly/Reassembly Points to Note on Disassembly and Reassembly Note on locations prohibited from disassembly Moving the carriage manually
5 4.3.3 Units requiring draining of ink External Covers Driving Unit Cutter Carriage Unit Pick-Up/Feeder Unit Roll Feed Unit Purge Unit Waste Ink Collection Unit Ink Tank Unit Head Management Sensor Multi Sensor PCBs Opening the Cap/Moving the Wiper Unit Opening/Closing the Ink Supply Valve Draining the Ink Applying the Grease Applying the Grease Adjustment and Setup Items Adjustment Item List Procedure after Replacing the Carriage Unit or Multi Sensor Procedure after Replacing the Head Management Sensor Chapter 5 MAINTENANCE 5.1 Periodic Replacement Parts Periodic Replacement Parts Consumable Parts Consumable Parts Periodic Maintenance Periodic Maintenance Chapter 6 TROUBLESHOOTING 6.1 Troubleshooting Outline Outline of Troubleshooting Location of Connectors and Pin Arrangement Main controller PCB Carriage PCB Power supply Roll feed unit PCB
6 6.3 Version Up Firmware Update Tool Service Tools Tool List hapter 7 SERVICE MODE.1 Service Mode Service Mode Operation Map of the Service Mode Details of Service Mode Sample Printout Special Mode Special Modes for Servicing hapter 8 ERROR CODE.1 Outline Outline Warning Table Warnings Error Table Error Code List Sevice Call Table Service Call Errors
7 Chapter 1 PRODUCT DESCRIPTION
8 1.1 Product Overview Product Overview Features Features Printhead Ink Tank Cutter Roll Feed Unit Stand/Desktop Basket IEEE1394 (FireWire) Board Consumables Product Specifications Product Specifications Detailed Specifications Print Speed and Direction Interface Specifications Names and Functions of Components Front Rear Top Cover (Inside) Manual Loading Area Roll Feed Unit Cover (Inside) Carriage Inside Basic Operation Operation Panel Main Menu Safety and Precautions Safety Precautions Moving Parts Adhesion of Ink Electric Parts Other Precautions Printhead Ink Tank Handling the Printer Precautions When Servicing Printer
9 fineline Notes on the Data Stored in the Printer Confirming the Firmware Version Precautions against Static Electricity Precautions for Disassembly/Reassembly Self-diagnostic Feature Disposing of the Lithium Battery
10 ipf5100/5000/ 510/500 PARTS CATALOG DU AUGUST 2007 REV. 0 COPYRIGHT 2006 CANON INC. CANON imageprograf ipf5100 REV. 0 PRINTED IN U.S.A.
11 PREFACE This Parts Catalog contains listings of parts used Diagrams are provided with the listings to aid the service technician in identifying clearly, the item to be orderd. Whenever ordering parts, consult this Parts Catalog for all of the information pertaining to each item. Be sure to include, in the Parts Request, the full item description, the item part number, and the quantity. COPYRIGHT (C) 1999 CANON INC. Use of this manual should be strictly supervised to avoid disclosure of confidential information.
12 NUMERICAL INDEX ipf5100/5000/510/500(numerical Index) ipf5100/5000/510/500(parts Catalog) 01 PRINTER & ACCESSORIES COVERS (1) COVERS (2) ELECTRICAL PART PURGE UNIT CUTTER UNIT INK SUPPLY UNIT LINEAR SCALE & LIFT DRIVE UNIT CARRIAGE UNIT CARRIAGE & FEED MOTOR UNIT PICK-UP & FEED UNIT (1) PICK-UP & FEED UNIT (2) PINCH ROLLER UNIT AIR FLOW FAN UNIT PLATEN & SPUR UNIT CASSETTE TOOL R1 ROLL UNIT R2 STAND & BASKET UNIT
13
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