ipf610 SERVICE MANUAL DU OCTOBER 2007 REV. 0 fineline6 CANON imageprograf 610 REV. 0 PRINTED IN U.S.A.

Transcription

1 ipf60 SERVICE MANUAL DU OCTOBER 2007 REV. 0 COPYRIGHT 2007 CANON INC. CANON imageprograf 60 REV. 0 PRINTED IN U.S.A.

2 Conten Contents Chapter PRODUCT DESCRIPTION. Product Overview..... Product Overview....2 Features Features Printhead Ink Tank Cutter Roll Feed Unit Stand IEEE394 (FireWire) Board Consumables Product Specifications Product Specifications Detailed Specifications Print Speed and Direction Interface Specifications Names and Functions of Components Front Rear Top Cover (Inside) Manual Loading Area Roll Feed Unit Cover (Inside) Carriage Inside Basic Operation Operation Panel Main Menu Safety and Precautions Safety Precautions Moving Parts Adhesion of Ink Electric Parts Other Precautions Printhead Ink Tank... -6

3 ontents Handling the Printer Precautions When Servicing Printer Notes on the Data Stored in the Printer Confirming the Firmware Version Precautions against Static Electricity Precautions for Disassembly/Reassembly Self-diagnostic Feature Disposing of the Lithium Battery pter 2 TECHNICAL REFERENCE Basic Operation Outline Printer Diagram Print Signal Sequence Print Driving Firmware Operation Sequence at Power-on Operation Sequence at Power-off Print Control Print Position Adjustment Function Head Management Printhead Overheating Protection Control Pause between Pages White Raster Skip Sleep Mode Printer Mechanical System Outline Outline Ink Passage Ink Passage Ink Tank Unit Carriage Unit Printhead Purge Unit Maintenance Cartridge Air Flow Paper Path Outline Paper Path Cutter Unit Printer Electrical System Outline Overview Main Controller

4 Conten Main controller components Carriage Relay PCB Carriage PCB components Motor Driver Roll feed unit PCB components Maintenance Cartridge Relay PCB Maintenance cartridge relay PCB components Power Supply Power supply block diagram Detection Functions with Sensors Sensors for covers Ink passage system Carriage system Paper path system Others Chapter 3 INSTALLATION 3. Installation Making Pre-Checks Making Pre-Checks Unpacking and Installation Unpacking and Installation Installing the Stand Chapter 4 DISASSEMBLY/REASSEMBLY 4. Service Parts Service Parts Disassembly/Reassembly Disassembly/Reassembly Points to Note on Disassembly and Reassembly Note on locations prohibited from disassembly Moving the carriage manually Units requiring draining of ink External Covers Driving Unit Cutter Carriage Unit Pick-Up/Feeder Unit Roll Feed Unit Purge Unit

5 Contents 4.3. Waste Ink Collection Unit Ink Tank Unit Head Management Sensor Multi Sensor PCBs Opening the Cap/Moving the Wiper Unit Opening/Closing the Ink Supply Valve Draining the Ink Applying the Grease Applying the Grease Adjustment and Setup Items Adjustment Item List Procedure after Replacing the Carriage Unit or Multi Sensor Procedure after Replacing the Head Management Sensor Chapter 5 MAINTENANCE 5. Periodic Replacement Parts Periodic Replacement Parts Consumable Parts Consumable Parts Periodic Maintenance Periodic Maintenance Chapter 6 TROUBLESHOOTING 6. Troubleshooting Outline Outline of Troubleshooting Location of Connectors and Pin Arrangement Main controller PCB Carriage PCB Power supply Roll feed unit PCB Version Up Firmware Update Tool Service Tools Tool List Chapter 7 SERVICE MODE 7. Service Mode... 7-

6 ntents 7.. Service Mode Operation Map of the Service Mode Details of Service Mode Sample Printout Special Mode Special Modes for Servicing Chapter 8 ERROR CODE 8. Outline Outline Warning Table Warnings Error Table Error Code List Sevice Call Table Service call errors

7 Chapter 4 DISASSEMBLY/REASSEMBLY

8 Conten Contents 4. Service Parts Service Parts Disassembly/Reassembly Disassembly/Reassembly Points to Note on Disassembly and Reassembly Note on locations prohibited from disassembly Moving the carriage manually Units requiring draining of ink External Covers Driving Unit Cutter Carriage Unit Pick-Up/Feeder Unit Roll Feed Unit Purge Unit Waste Ink Collection Unit Ink Tank Unit Head Management Sensor Multi Sensor PCBs Opening the Cap/Moving the Wiper Unit Opening/Closing the Ink Supply Valve Draining the Ink Applying the Grease Applying the Grease Adjustment and Setup Items Adjustment Item List Procedure after Replacing the Carriage Unit or Multi Sensor Procedure after Replacing the Head Management Sensor

9 Chapter 4. Service Parts.. Service Parts he service parts indicated below require careful handling. Keep all packages with the warning not to turn over. ay careful attention to all individually packaged service part (carriage unit, purge unit, ink tank unit, and other arts) boxes marked "This side up" and handle appropriately..2 Disassembly/Reassembly 4.2. Disassembly/Reassembly F-4- For the procedure for disassembly/reassembly of the components excluding the major components,refer to the paets catalog. Illustrations in the parts catalog are assigned illustration nombers according to the order in which parts are disassembled.

10 Chapter Points to Note on Disassembly and Reassembly 4.3. Note on locations prohibited from disassembly Assemblies that are prohibited from disassembly and their adjustment outside the factory cannot be conducte are indicated by red screws. Don't never loosen or remove the red screw, because normal operation and print can't be done if it is loosene or removed. F Moving the carriage manually Move the carriage as required during disassembly/reassembly to prevent the carriage form contacting the parts to be removed. The carriage does not move when capped. When uncapping moving the carriage, refer to the procedures in DISASSEMBLY/REASSEMBLY>Points to Note on Disassembly and Reassembly>Opening the Cap/Moving the Wiper Unit. 4-2

11 Chapter 6 TROUBLESHOOTING

12 Conten Contents 6. Troubleshooting Outline Outline of Troubleshooting Location of Connectors and Pin Arrangement Main controller PCB Carriage PCB Power supply Roll feed unit PCB Version Up Firmware Update Tool Service Tools Tool List

13 Chapter 6. Troubleshooting.. Outline... Outline of Troubleshooting Outline roubles subject to troubleshooting are classified into those shown on the display (warning, error, and ser all) and those not shown on the display. 2. Precautions for Troubleshooting ) Check the environmental conditions and the media used for printing. 2) Before performing troubleshooting, make sure that all connectors and cables are connected properly 3) When servicing the printer with the external cover removed and the AC power supplied, be extrem careful to avoid electric shock and shorting electrical devices. 4) In the following sections, the troubleshooting steps are described such that the component related to most probable cause of the problem will be repaired or replaced first, being followed by components less problem probability. If multiple components have the same problem probability, the steps are descr begging with the easiest one. After performing each step, check to see if the problem has been resolved by making test prints. I problem persists, proceed to the next step. 5) After completion of the troubleshooting, check that all connectors and cables have been reconnected screws have been tightened firmly. 6) Whenever you have performed replacement or repair services, make test prints to check whethe problem has been resolved. 6-

14 Chapter Location of Connectors and Pin Arrangement 6.2. Main controller PCB J260 J3402 J34 J30 J370 J380 J0 J80 J3202 J00 J2703 J20 J252 J280 J32 J39 J272 J30 J25 F-6- T-6- J00 Pin Number Signal name IN/OUT Function VBUS IN USB VBUS (+5V) 2 D- IN/OUT USB data (-) 3 D+ IN/OUT USB data (+) 4 GND - USB GND 5 GND - GND (Connector shell) 6 GND - GND (Connector shell) T-6-2 J00 Pin Number Signal name IN/OUT Function GND - GND 6-2

15 ipf60/600 PARTS CATALOG DU OCTOBER 2007 REV. COPYRIGHT 2007 CANON INC. CANON imageprograf 60 REV. PRINTED IN U.S.A.

16 PREFACE This Parts Catalog contains listings of parts used Diagrams are provided with the listings to aid the service technician in identifying clearly, the item to be orderd. Whenever ordering parts, consult this Parts Catalog for all of the information pertaining to each item. Be sure to include, in the Parts Request, the full item description, the item part number, and the quantity. COPYRIGHT (C) 999 CANON INC. Use of this manual should be strictly supervised to avoid disclosure of confidential information.

17 Contents NUMERICAL INDEX ipf60/600(numerical Index)... - ipf60/600(parts Catalog) 0 PRINTER & ACCESSORIES ROLL UNIT COVERS () COVERS (2) ELECTRICAL PART PURGE UNIT CUTTER UNIT INK SUPPLY UNIT LINEAR SCALE & LIFT DRIVE UNIT CARRIAGE UNIT CARRIAGE & FEED MOTOR UNIT PICK-UP & FEED UNIT () PICK-UP & FEED UNIT (2) PINCH ROLLER UNIT AIR FLOW FAN UNIT PLATEN & SPUR UNIT CASSETTE TOOL R STAND UNIT

18 CANON imageprograf ipf60 service manual CANON imageprograf ipf60 service manual CANON imageprograf ipf60 service manual CANON imageprograf ipf60 service manual CANON imageprograf ipf60 service manual CANON imageprograf ipf60 service manual CANON imageprograf ipf60 service manual CANON imageprograf ipf60 service manual CANON imageprograf ipf60 service manual