Sauer-Danfoss. Connector Overview
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1 Sauer-Danfoss Connector Overview
2 Revisions Revisions Revision Date Page Change Changed By Version 15. June 2009 All Document generated Kent Lorenscheit 1 SAE-EU (Ganlose) 19. June JS-6000 CAN+ Joystick Added Kent Lorenscheit July JS100, JS200 to JS1000 Mating Kent Lorenscheit 3 Connector Adaptor kit 07. August Wrong Connection Diagram for Kent Lorenscheit 4 PVEP 08. September Inverters added Kent Lorenscheit September PVDI Connector Added Kent Lorenscheit Sauer-Danfoss. All rights reserved. Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provides that such alterations can be made without affecting agreed specifications. All trademarks in this material are properties of the respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype and WinGPI logo are trademarks of the Sauer-Danfoss Group.
3 Table of contents Introduction... 4 Joysticks... 5 JS JS100, 200 to JS1000 Electrical Connector Adaptor cable... 5 JS JS JS JS-6000 CAN PROF 1, PVRE, PVRET... 7 PLUS+1 Controllers & I/O modules Pin Pin Pin Pin Pin... 7 S1X-49 Controller... 7 BlueBox ADG... 8 Inverters... 8 Inverter MI06-S-XX/ Inverter MI20-S-80/ Displays... 9 Displays DP DP 600, 610, Sensors...11 Pressure Transducers MBS Pressure Transducers MBS Temperature Sensor (Air & Liquid)...11 Valves PVG 32, PVG 100, PVG AMP-Version ON/OFF...12 AMP-Version Proportional...13 Hirschmann-Version ON/OFF...13 Hirschmann -Version Proportional...14 Deutsch-Version On/Off...14 Deutsch-Version Proportional...15 PVDI Direction Indicator...15 AMP-Version Canbus (PVED-CC)...16 Deutsch-Version for Canbus (PVED-CC)...17 Deutsch-Version for PVEP/PVEP-F...17 Deutsch-Version Float option for PVBZ...17 AMP-Version Float option for PVBZ...18 Float Option for PVEP-F...18 PVHC...18 Motor & Pumps...19 H1 Axial Piston Pumps...19 H1 Filter bypass sensor mating connector...19 Solenoid Connector...19 Speed Sensor...19 H1 Bent Axis Variable Motor...20 Solenoid Connector...20 Speed Sensor...20 Series 90 Axial Piston Pumps...21 Solenoid Connector 3 -Position (FNR) Electric Control...21 Solenoid Connector EDC (KA)...21 Solenoid Connector NFPE...21 Series 90 Axial Piston Motors...22 Two-position electrohydraulic displacement control (NA, NB, NC,ND)...22 Speed Sensor...22 S51 Bent Axis Variable Motor...23 Speed Sensor...23 Connector Pressure Compensated, 2-Possition...23 Connector Proportional displacement...23 L/K Variable Motors...24 Series 40 Pumps...24 Series 40 Variable Motor...25 Speed Sensor...25 Orbital Motors (EM)...25 Sauer-Danfoss, Connector Overview.doc Page 3 of 26
4 Introduction This document is an attempt to collect connector information for the different Sauer-Danfoss products. The documentation in this document is mainly collected from our Technical Documentation. The document has NOT been reviewed, and is under construction, I will never the les release the document, sins errors when finding the right connector, anyway happens. I will for the time being update the document, the latest revision of the document can be found here: Please report errors or wishes back to me (klorenscheit@sauer-danfoss.com)
5 Joysticks JS pin with 610 mm [24.02 in] leads JS100, 200 to JS1000 Electrical Connector Adaptor cable JS100, 200 to JS1000 Electrical Connector Adaptor Cable 12.7cm Note the number in PIB JD is Wrong JS-1000 Connectors without cable 6 pin Deutsch connector bag assembly Connectors with cable 6 pin connector with 400 mm [15.75 in] leads JS-2000 Connector with 400 mm [15.75 in] ribbon cable Sauer-Danfoss, Connector Overview.doc Page 5 of 26
6 JS-6000 Connectors without cable 16 pin AMP connector bag assembly pin AMP connector bag assembly pin AMP connector bag assembly and 8 pin AMP connector bag assembly pin Deutsch connector bag assembly Connectors with cable 16 pin AMP connector with 400 mm [15.75 in] leads pin AMP connector with 400 mm [15.75 in] leads pin AMP connector with 400 mm [15.75 in] leads pin Deutsch connector with 400 mm [15.75 in] leads JS-6000 CAN+ Connectors without cable Connectors with cable Sauer-Danfoss mating connector with 400 mm (15.75 in) wire harness
7 PROF 1, 1, PVRE, PVRET Cable 400mm, with Vertical SUB-D, Leads Cable 400mm, Horizontal Sub-D, Leads PVRE Change from Series 1 to Series 2 (Remember adaptor ring) Cable 230mm, Horizontal Sub-D, Tabs 162B B B6017 PLUS+1 Controllers & I/O modules 12 Pin Choose 20-24AWG (0,5-0,8mm 2 ) or 16-20AVG (0,8-1,3mm 2 ), you do only need one connector bag assembly pr. Controller. Deutsch mating connector bag assembly, (20 to 24 AWG) Deutsch mating connector bag assembly, (16 to 20 AWG) Pin Choose 20-24AWG (0,5-0,8mm 2 ) or 16-20AVG (0,8-1,3mm 2 ), you do only need one connector bag assembly pr. Controller. Deutsch mating connector bag assembly, (20 to 24 AWG) Deutsch mating connector bag assembly, (16 to 20 AWG) Pin Deutsch mating connector bag assembly Pin Choose 20-24AWG (0,5-0,8mm 2 ) or 16-20AVG (0,8-1,3mm 2 ), you do only need one connector bag assembly pr. Controller. Deutsch mating connector bag assembly, (20 to 24 AWG) Deutsch mating connector bag assembly, (16 to 20 AWG) Pin Deutsch mating connector bag assembly S1X-49 Controller AMP CONNECTOR,42 POLE Sauer-Danfoss, Connector Overview.doc Page 7 of 26
8 BlueBox ADG 2 pcs. pr controller AMP CONNECTOR,42 POLE Inverters Inverter MI06-S-XX/400 1 pcs. pr controller 35 pin AMPSEAL Mating Connector Bag Assembly Inverter MI20-S-80/650 1 pcs. pr controller 35 pin AMPSEAL Mating Connector Bag Assembly
9 Displays Displays DP 200 Choose 20-24AWG (0,5-0,8mm 2 ) or 16-20AVG (0,8-1,3mm 2 ), you do only need one connector bag assembly pr. Display Deutsch mating connector bag assembly, (20 to 24 AWG) Deutsch mating connector bag assembly, (16 to 20 AWG) Sauer-Danfoss, Connector Overview.doc Page 9 of 26
10 DP 600, 610,, 620 Connector C1 You always need Connector C1 (Power, Can) Choose 20-24AWG (0,5-0,8mm 2 ) or 16-20AVG (0,8-1,3mm 2 ), you do only need one connector bag assembly pr. Display Deutsch mating connector bag assembly, (20 to 24 AWG) Deutsch mating connector bag assembly, (16 to 20 AWG) Connector C2 Optional (RedCan, Redundant PS) 6 pin Deutsch connector bag assembly Connector C3 (Binder 7-pin) Optional (USB, RS-232) 7-pin male Binder connector (includes 2 meter cable) Connector C4 (Binder 5-pin) Optional (Video) 5-pin male Binder connector (includes 2 meter cable) Complete connector kit containing connectors for C1, C2, C3, C4 (the above) DP600 Connection Kit Contents: pin male Binder connector pin male Binder connector pin Deutsch connection kit pin Deutsch connection kit Seal Kit s In Order to obtain IP 67 rating, unused Connectors should be plugged with the following Seal kits, Deutsch IP67 Seal kit Binder IP67 Seal kit (contains two plugs) USB Cable to PC (Use the DP600 as Gateway, no CG 150 is needed) USB cable
11 Sensors Pressure Transducers MBS2250 AMP with cable (EU Version) CABLE TO PRESSURE TRANSMITTER (50cm) 162U9990 Metri-Pack (US Version) 3 pin Metri-Pack 150 Series Plug bag assembly Pressure Transducers MBS pin Deutsch Plug DT E003 Series bag assembly Temperature Sensor (Air & Liquid) Delphi Metri-Pack 150 series Mating Connector Bag Assembly K23436 Sauer-Danfoss, Connector Overview.doc Page 11 of 26
12 Valves PVG 32, PVG 100, PVG 120 AMP-Version ON/OFF Connectors without cable AMP CONNECTING KIT (GREY) AMP CONNECTING KIT (BLACK) - DI Connectors with cable (400mm) Cable with connector Grey Cable with connector Black 157B B B B4995
13 AMP-Version Proportional Connectors without cable AMP CONNECTING KIT (GREY) AMP CONNECTING KIT (BLACK) - DI Connectors with cable (400mm) Cable with connector Grey Cable with connector Black 157B B B B4995 Hirschmann hmann-version ON/OFF PVE s is delivered with the Hirshmann Connector, the numbers are therefore just for spare parts. EL-PLUG, ON-OFF black, PG 9 The grey (Prop) plug is no longer available. 984l3156 Sauer-Danfoss, Connector Overview.doc Page 13 of 26
14 Hirschmann -Version Proportional PVE s is delivered with the Hirshmann Connector, the numbers are therefore just for spare parts. EL-PLUG, ON-OFF black, PG 9 The grey (Prop) plug is no longer available. 984l3156 Deutsch ch-version On/Off Connectors without cable DEUTSCH, DT SERIES, CONNECTOR BAG ASSY K23511 Connector With 4m Cable Deutsch, 4-pole connector w. 4 m. cable
15 Deutsch ch-version Proportional Connectors without cable DEUTSCH, DT SERIES, CONNECTOR BAG ASSY K23511 Connector With 4m Cable Deutsch, 4-pole connector w. 4 m. cable PVDI Direction Indicator Connector Connector Hirschmann type G4W1F ( ) 157B0109 Sauer-Danfoss, Connector Overview.doc Page 15 of 26
16 AMP-Version Canbus (PVED-CC) Connectors without cable AMP CONNECTING KIT (GREY) AMP CONNECTING KIT (BLACK) - DI Connectors with cable (400mm) Cable with connector Grey Cable with connector Black 157B B B B4995 Can related components (remember one Terminator and daisy chain cables between each PVED-CC) Terminator 157B4988 Daisy chain cable 157B4987
17 Deutsch ch-version for Canbus (PVED-CC) Connector DEUTSCH, DT SERIES, CONNECTOR BAG ASSY K23511 Connector With 4m Cable Deutsch, 4-pole connector w. 4 m. cable Deutsch ch-version for PVEP/PVEP PVEP-F Connector CONNECT KIT DEUTCH 6 P Connector with 4m cable Deutsch, 6-pole connector w. 4 m. cable Deutsch-Version Float option for PVBZ Connector CONNECT KIT DEUTCH 6 P Connector with 4m cable Deutsch, 6-pole connector w. 4 m. cable Sauer-Danfoss, Connector Overview.doc Page 17 of 26
18 AMP-Version Float option for PVBZ Connector with 4m cable PVE CABLE WITH 6 POLE AMP CONN 157B4974 Float Option for PVEP-F Connector CONNECT KIT DEUTCH 6 P Connector with 4m cable Deutsch, 6-pole connector w. 4 m. cable PVHC Version with Deutsch Connector MATING CONNECTOR BAG ASSY, DEUTSCH DT-2 K29657
19 Motor & Pumps H1 Axial Piston Pumps H1 Filter bypass sensor mating connector Solenoid Connector It s the same connector for all frame sizes and regulation options You would normally want two Deutsch connectors per pump K29657 Speed Sensor BAG ASSY,DEUTSCH DTM06 6-SKT PLUG BLK Sauer-Danfoss, Connector Overview.doc Page 19 of 26
20 H1 Bent Axis Variable Motor Solenoid Connector It s the same connector for all frame sizes K29657 Speed Sensor BAG ASSY,DEUTSCH DTM06 6-SKT PLUG BLK
21 Series 90 Axial Piston Pumps Solenoid Connector 3 -Position (FNR) Electric Control K09129 Solenoid Connector EDC (KA) MS Connector Packard Weather Pack K01588 K03384 Solenoid Connector NFPE You would normally want two connectors per pump K19815 Sauer-Danfoss, Connector Overview.doc Page 21 of 26
22 Series 90 Axial Piston Motors Two-position electrohydraulic displacement control (NA, NB, NC,ND) 12V Packard Weather Pack 24V Packard Weather Pack MS Connector K03383 K03377 N.A Speed Sensor Turck Eurofast Connector Straight Right angle K14956 K14957 Packard Weather Pack K03379
23 S51 Bent Axis Variable Motor Speed Sensor Turck Eurofast Connector Straight Right angle K14956 K14957 Packard Weather Pack K03379 Connector Pressure Compensated, 2-Possition DIN AMP Junior Timer K09129 K19815 Connector Proportional displacement MS Connector Packard Weather Pack K08106 K03384 Sauer-Danfoss, Connector Overview.doc Page 23 of 26
24 L/K Variable Motors K03379 Series 40 Pumps Electrical displacement control (EDC) MS Connector Packard Weather Pack K01588 K03384 Three-position electrical control (FNR) DIN K09129 Packard Weather Pack K03384
25 Series 40 Variable Motor Speed Sensor Packard Weather Pack K03379 Orbital Motors (EM) OMM EM, OMP EM, OMR EM, OMS EM, OMSW EM, OMT EM, OMV EM Cable with Binder, Series 713 Plug Cable length 5 m [16.4 ft] 984F0101 Sauer-Danfoss, Connector Overview.doc Page 25 of 26
26 Our Products Hydrostatic transmissions Hydraulic power steering Electro-hydraulic power steering Electric power steering Closed and open circuit axial piston pumps and motors Gear pumps and motors Bent axis motors Orbital motors Transit mixer drives Planetary compact gears Proportional valves Directional spool valves Cartridge valves Hydraulic integrated circuits Hydrostatic transaxles Integrated systems Fan drive systems Electrohydraulics Microcontrollers and software Electric motors and inverters Joystick and control handles Displays Sensors Sauer-Danfoss Hydraulic Power Systems - Market Leaders Worldwide Sauer-Danfoss is a comprehensive supplier providing complete systems to the global mobile market. Sauer-Danfoss serves markets such as agriculture, construction, road building, material handling, municipal, forestry, turf care, and many others. We offer our customers optimum solutions for their needs and develop new products and systems in close cooperation and partnership with them. Sauer-Danfoss specializes in integrating a full range of system components to provide vehicle designers with the most advanced total system design. Sauer-Danfoss provides comprehensive worldwide service for its products through an extensive network of Authorized Service Centers strategically located in all parts of the worl SAE-EU EU Sauer-Danfoss (US) Company Sauer-Danfoss ApS 3500 Annapolis Lane North DK-6430 Nordborg, Denmark Minneapolis, NM 55447, USA Phone: Phone: Fax: Fax: Sauer-Danfoss GmbH & Co. OHG Sauer-Danfoss-Daikin LTD Postfach 2460, D Neumünster Sannomiya Grad Bldg. 8F Krokamp 35, D Neumünster Isogami-dori, Chuo-ku Phone: Kobe, Hyogo , Japan Fax: Phone: Fax:
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