Installation Guide. COMMANDER 1900 Series Circular Chart Recorders. All Versions !50.8 degf OP

Transcription

1 COMMANDER 900 Series Circular Chart Recorders Installation Guide All Versions COMMANDER OP. 00.!0.8 degf

2 ABB AUTOMATION The Company ABB Automation is an established world force in the design and manufacture of instrumentation for industrial process control, flow measurement, gas and liquid analysis and environmental applications. As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support worldwide. We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support. The quality, accuracy and performance of the Company s products result from over 00 years experience, combined with a continuous program of innovative design and development to incorporate the latest technology. BS EN ISO 900 RE GISTERED St Neots, U.K. Cert. No. Q907 Stonehouse, U.K. Cert. No. FM 0 EN 900 (ISO 900) Lenno, Italy Cert. No. 9/90A The NAMAS Calibration Laboratory No. 0 is just one of the ten flow calibration plants operated by the Company, and is indicative of ABB Automation s dedication to quality and accuracy. 0 Stonehouse, U.K. Use of Instructions Warning. An instruction that draws attention to the risk of injury or death. Note. Clarification of an instruction or additional information. Caution. An instruction that draws attention to the risk of damage to the product, process or surroundings. Information. Further reference for more detailed information or technical details. Although Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property damage, it must be understood that operation of damaged equipment could, under certain operational conditions, result in degraded process system performance leading to personal injury or death. Therefore, comply fully with all Warning and Caution notices. Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of Marketing Communications Department, ABB Automation. Health and Safety To ensure that our products are safe and without risk to health, the following points must be noted:. The relevant sections of these instructions must be read carefully before proceeding.. Warning labels on containers and packages must be observed.. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the information given.. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and/or temperature.. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling procedures must be used.. When disposing of chemicals ensure that no two chemicals are mixed. Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) may be obtained from the Company address on the back cover, together with servicing and spares information.

3 CONTENTS INTRODUCTION INTRODUCTION... PREPARATION.... Accessories.... Checking the Code Number..... Non-upgradeable Version... MECHANICAL INSTALLATION.... Siting.... Mounting..... Wall-/Pipe-Mounting..... Panel Mounting... ELECTRICAL INSTALLATION.... Identifying the Input/ Modules.... Channel Connections..... Selecting the Input Type(s) Voltage and Current wire Transmitter Input Thermocouple Resistance Thermometer (RTD) Logic Inputs Motorized Valve Module Connections Standard I/O or + (Module Types, and 7) Four Module (Module Type ) Eight Digital Inputs or s (Module Types and ) Power Supply Selection and A.C. Connections... 0 INSTALLATION RECORD... The series of COMMANDER 900 instruction manuals is shown in Fig... The Standard Manuals, including the specification sheet, are supplied with all instruments. The Supplementary Manuals supplied depend on the specification of the instrument. This manual includes an Installation Record which should be completed as a log of the electrical installation. The record is useful when carrying out initial instrument programming and can be retained for future reference. INSTALLATION Product Identification Siting Mounting Electrical Connections Installation Record Part No. IM/C900 INS OPERATION Setting Up Displays & Controls Operating Level Simple Fault Finding Recorders and Controllers Part No. IM/C900 OGR Recorders Only SPECIFICATION SHT. Full Specification Part No. SS C900 PROGRAMMING Basic Config. Level Advanced Config. Level Part No. IM/C900 PGR OPERATION Setting Up Displays & Controls Operating Level Simple Fault Finding PROGRAMMING Basic Config. Level Advanced Config. Level Control Config. Level Part No. IM/C900 OGC Part No. IM/C900 PGC Controllers Only A Standard Manuals ADVANCED SOFTWARE OPTIONS Flow Totalisation Ramp/Soak Profile Maths Functions Timer Functions Part No. IM/C900 ADV MODBUS (RTU) Serial Adaptors Serial Connections Programming Pages ASCII Tables Part No. IM/C900 MOD B Supplementary Manuals Fig.. COMMANDER 900 Documentation

4 PREPARATION. Accessories Fig... Checking the Code Number Fig.... Non-upgradeable Version to (depending on no. of channels) Information. The 90J is a basic, non-upgradeable single pen recorder. This version is not fitted with an analog output, relay, transmitter power supply unit or digital inputs and no additional modules can be fitted. The full identification code is shown below. 90J A STD Door Lock Versions Only A Standard Accessories (kit contains sets of items shown) COMMANDER 900 single pen recorder Electrical code standard Option module none Options none Door lock not fitted Power supply V a.c. Modules fitted in module positions to none Special Settings company standard Push to release handle B Wall-/Pipe-mounting Accessories (part no. C900/07) Pull handle to release door... C DIN Rail (part no. C900/07) Check code number against Table. Loosen captive screw Swing chart plate forward D Optional Case-to-Panel Gasket (part no. C900/09) Fig.. Accessories...and open door Fig.. Checking the Code Number

5 PREPARATION. Checking the Code Number 900 Recorder/Controller 9 XX X X X X X X X X X X X XXX Recorders Recorder/ Controllers Chart Type Electrical Code Option Module Options Door Lock Power Supply One Pen (Red) Two Pens (Red & Green) Three Pens (Red, Green, Blue) Four Pens (Red, Green, Blue, Black) One Control Unit One Pen (Red) One Control Unit, Two Pens (Red & Green) One Control Unit, Three Pens (Red, Green, Blue) One Control Unit, Four Pens (Red, Green, Blue, Black) Two Control Units, Two Pens (Red & Green) Two Control Units, Three Pens (Red, Green, Blue) Two Control Units, Four Pens (Red, Green, Blue, Black) Recorder Standard (ER/C Type Chart) Recorder KPC (PX0 and PXR0 Type Charts) Recorder Special (Special Charts) Controller Standard (ER/C Type Chart) Controller KPC (PX0 and PXR0 Type Charts) Controller Special (Special Charts) Standard CSA None Additional Modules None Totalizer Ramp/Soak Profile (Recorder/Controller versions only) Maths & Timer Totalizer, Maths & Timer Totalizer, Ramp/Soak, Profile, Maths & Timer (Recorder/Controller versions only) Not Fitted Fitted V A.C. 0V A.C. V A.C. V A.C. with On/Off Switch 0V A.C. with On/Off Switch V A.C. with On/Off Switch J K C R S D A B 0 A 0 A B C Module Position 0 Module Position 0 Module Position 0 Module Position 0 Module Position 0 8 Special Settings Company Standard Customer Setting Special Table. Code Number Interpretation STD CUS SXX Key to Module Types 0 No module fitted Standard Input/ Input + Four s Eight Digital Inputs Eight Digital s True Time Event Pen (Violet) 8 MODBUS RS8 Communications Refer to Fig.. on page for module positions and identification. On, and pen instruments standard I/O module is always fitted in this position for the Channel input. On and pen instruments standard I/O module is always fitted in this position for the Channel input. On pen instruments standard I/O module is always fitted in this position for the Channel input.

6 MECHANICAL INSTALLATION. Siting Figs. and.. Mounting Figs.. to. Minimum Sensor Dimensions in inches (mm).0 (8) A Close to Sensor. (8.8) B At Eye-level Location C Avoid Vibration Fig.. General Requirements.0 ().0 ().8 (.). (.) 0 C Min. C Max. A Within Temperature Limits 7. (8.) Typical Space Between Adjacent Knockout Centers 0.9 (.) 0 to 9% RH. (0.8) 0. (8.) 0 to 80% RH B Within Humidity Limits +. ( 0.8) Caution. Select a location away from strong electrical and magnetic fields. If these cannot be avoided, particularly in applications where 'walkie-talkies' are used, connect using screened cables within grounded metal conduit. C Use Screened Cables Fig.. Environmental Requirements.8 (0.) Fig.. Overall Dimensions. (.8).8 (0.)

7 MECHANICAL INSTALLATION.. Wall-/Pipe-Mounting Fig.... Panel Mounting Fig.. Fix in 8 UNF studs into case Secure mounting brackets to case Dimensions in inches (mm) Mark four mounting holes.00 (.) holes 0.8 dia. or tap for in thread.7 (.08) Repeat for lower bracket.9 (0.).70 (.).7 (.). (8.8) A Fitting the Mounting Brackets 0.8in Dia. 0in Mark fixing centers on wall () and drill suitable holes 0. (.) Drill four suitable holes Cut hole in panel Hang 'key hole' slots over screw shanks Mark lower holes Remove instrument from wall 0.8in Dia. Drill suitable holes for lower bracket Re-hang instrument and fix lower bracket to wall B Wall Mounting Secure using two nuts and washers / 8 in. (0mm) OD vertical pipe Locate instrument in cut-out Secure in panel using four bolts and washers Optional gasket Fig.. Panel Mounting Fit 'U' bolts into brackets C Pipe Mounting Fig.. Wall-/Pipe Mounting

8 ELECTRICAL INSTALLATION Warning. Before making any connections, ensure that the power supply, any high voltage-operated control circuits and high common mode voltages are switched off. Note. To comply with Underwriter Laboritories (UL) certification, use flexible conduit for cable routing (signal and power). Always route signal leads and power cables separately, preferably in earthed metal conduit. Screened cable must be used for signal inputs and relay connections. Connect the screen to the ground stud. The terminal blocks can be removed from the main p.c.b. when making connections. Before removing any module note its position see Fig.... Identifying the Input/ Modules Fig.. To gain access to the modules, open the door and chassis see Fig... There are six module positions as shown in Fig.... Channel Connections Channel connections are made directly to the terminal block mounted on the motherboard. Other Channel connections are made to standard I/O modules, fitted in positions, or see Fig... Caution. The maximum channel to channel voltage (between any channels) must not exceed 00V d.c. Information. Use cable appropriate for the load currents. The terminals accept cables up AWG for power supply connections and AWG for all other connections. Module Positions Unplug Module Release Clip Channel (Red Pen) Channel (Green Pen) Channel (Blue Pen) Channel (Black Pen, Violet Event Pen or Additional Functions) Not available on non-upgradeable version Remove Terminal Block Assembly Additional Functions Additional Functions Note. Module positions can also be used for additional I/O modules (module types and ) for use with maths functions. Information. The module type is marked on the component side of the p.c.b. Refer to Table. for the module types and module position options. Fig.. Removing Terminal Block Assembly Fig.. Module Positions and Functions

9 ELECTRICAL INSTALLATION.. Selecting the Input Type(s) Figs.. and. Plug-in links are used to select the input type: Channel PL & PL8 on the main p.c.b. (Fig..) Channels to PL & PL on the module (Fig..) C8 R C8 C87 R0 R7 R8 R8 R PL PL R PL C8 R0 8 8 R0 8 R9 TR0 mv THC ma V RTD & Resistance IC R PL8 IC Position PL8 PL8 Position Position Position Position Position -wire Transmitter All Other Input Types Fig.. Selecting the Input Type (Main Board) R C R R9 R0 PL PL PL R0 D IC8 C 0VI D R C9 C8 C7 -wire Transmitter All Other Input Types C R7 R R R PL PL 8 PL 8 mv THC ma V RTD & Resistance Fig.. Selecting the Input Type (I/O Modules) Compensating Cable Type of Thermocouple BS8 ANSI MC 9. DIN 7 BS97 Part No.0 + Case + Case + Case + Case Ni-Cr/Ni-Al (K) Brown Red Blue Yellow Red Yellow Red Green Green Green White Green Ni-Cr/Cu-Ni (E) Violet White Violet Nicrisil/Nisil ( N) Orange Blue Blue Orange Red Orange Pink White Pink Pt/Pt-Rh (R and S) White Blue Blue Black Red Green Red White White Orange White Orange Pt-Rh/Pt-Rh (B) Grey White Grey Cu/Cu-Ni (T) White Blue Blue Blue Red Blue Red Brown Brown Brown White Brown Fe/Con (J) Yellow Blue Blue White Red Black Red Blue Blue Black White Black Case Blue for intrinsically safe circuits Fe/Con (DIN 70) DIN 70 Blue/Red Blue Blue Table. Thermocouple Compensating Cable 7

10 ELECTRICAL INSTALLATION.. Voltage and Current Fig.. Information. Input impedances: Low voltage (mv) >0MΩ Voltage >0MΩ Current (ma) 00Ω.. -wire Transmitter Input Fig.. Power for the transmitter is supplied by terminal. Note. The voltage across terminals and is 0V (nominal). This is due to internal voltage drops across a shunt resistor and measurement circuitry... Thermocouple Fig.. Use correct compensating cable between the thermocouple and the terminals see Table. (previous page). Automatic cold junction (ACJC) is incorporated but an independent cold (reference) junction may be used... Resistance Thermometer (RTD) Fig.. If long leads are necessary it is preferable to use a -lead resistance thermometer. If -lead resistance thermometers are used each input must be calibrated to take account of the lead resistance... Logic Inputs Fig.. The two logic inputs accept either volt-free (switch) or TTL (V) input types and can be used for remote switching of many recorder functions, e.g. chart stop/go, alarm acknowledgment, totalizer reset etc. Refer to the Programming Guide, IM/C900 PGR or IM/C900 PGC...7 Fig....8 Fig.. Information. specification: Type single pole changeover Voltage 0V a.c. 0V d.c. Current A a.c.a d.c. Loading (non inductive) 0VA 0W Isolation, contacts to earth kv r.m.s. + Input see B to H + Tx D -wire Transmitter Logic Logic Inputs Information. Not available on non-upgradable version 9 0 Logic Normally Open Normally Closed Note. Not applicable on Type Modules. + + A Summary of Connections E Thermocouple F Low Voltage (mv) + + Red White Red Link White Red B Voltage C Current (non -wire transmitters) G -wire RTD H -wire RTD & Resistance Fig.. Channel Connections 8

11 ELECTRICAL INSTALLATION..9 Motorized Valve Fig.. A motorized valve with or without feedback requires relays (common and normally open terminals) to drive the valve in either direction. Any two relays can be allocated for this function. Fig.. A shows two possible combinations. st Module nd Module Note. For valves with position feedback using low voltage (mv), voltage (V) or current (C), refer to Fig.. B, C and F for connections. 0 0 Four Module Valve Positioner Power Supply 00% 0% (L) L N (N). Module Connections.. Standard I/O or + (Module Types, and 7) Fig.. The connections are the same as Channel connections to the main board. Refer to Section.... Four Module (Module Type ) Fig Normally Closed Normally Open Normally Closed Normally Open Normally Closed Normally Open Normally Closed Normally Open Fig..7 Four Module Connections (Module Type ) Type and/or Type Modules Motorized Valve Drive Motorized Valve Drive st or nd Module Type or Type Module 0% 00% st or nd Module Type or Type Module 0% 00% Link Link A Standard Feedback Slidewire Configuration Note. Type and type modules have one relay output, therefore two modules are required. B Alternative Feedback Slidewire Configuration Information. Link must be connected at valve drive end, not at the controller terminals. Fig. Motorized Valve Connections (using feedback slidewire) 9

12 X ELECTRICAL INSTALLATION.. Eight Digital Inputs or s (Module Types and respectively) Figs..8 and.9 A plug-in link is used to select the board's function; digital inputs or digital outputs see Fig..8. The maximum current drain from each TTL output must not exceed ma.. Power Supply Selection and A.C. Connections Fig..0 Code Label Digit 0 9 x x x x x x x x x x x x x x or PL or or Selector not Fitted on V A.C. A Selecting the Supply Voltage 0 PL PL Position Digital Inputs Digital s Position Position Position Position Position Fig..8 Selecting the Digital Module Function (Module Types and ) Input Input Input Input Input Input Input 7 Input 8 Input Connections or 7 8 Connections Fig..9 Eight Digital Inputs or s Connections (Module Types and ) Power Switch and Fuse (Optional) Line Neutral Ground B Power Supply Connections Remove Plug to make Connection Information. Fuse ratings: V Supply A (0 X mm) Type T 0V Supply A (0 X mm) Type T V Supply A (0 X mm) Type T Warning. Ensure that the Ground lead is longer than the Line and Neutral leads. Fig..0 Power Supply Selection and A.C. Connections 0

13 INSTALLATION RECORD Module Type + 7 C 8 L 9 L 0 NO C NC Module Type (Tick Box) Module Type (Tick Box) + + (Tick Boxes) 7 C 7 C 8 L 8 L 9 L 9 L 0 NO 0 NO C C NC NC Logic Inputs Input Logic Inputs Logic Inputs Input Input Not applicable on Module Type Not applicable on Module Type NC NO C C C Logic I/Ps (Type ) or Logic O/Ps (Type ) Position (Tick Boxes) Position Module Type (Tick Box) C 8 L 9 L 0 NO C NC Position Position Logic Inputs Input (Tick Boxes) Not available on Module Type (Tick Boxes) NC NO C NC NO C NC NO C (Tick Box) Type Type

14 INSTALLATION RECORD C C (Tick Box) Logic I/Ps (Type ) or Logic O/Ps (Type ) Position Module Type (Tick Box) + 7 C 8 L 9 L 0 NO C NC Logic Inputs Input (Tick Boxes) Not available on Module Type NC NO C NC NO C 7 NC 8 NO 9 C 0 NC NO C C C Logic I/Ps (Type ) or Logic O?ps (Type ) Position Module Type (Tick Box) + 7 C 8 L 9 L 0 NO C NC (Tick Box) Type Type Logic Inputs Input (Tick Boxes) Not available on Module Type Type Type

15 PRODUCTS & CUSTOMER SUPPORT Products Automation Systems for the following industries: Chemical & Pharmaceutical Food & Beverage Manufacturing Metals and Minerals Oil, Gas & Petrochemical Pulp and Paper Drives and Motors AC and DC Drives, AC and DC Machines, AC motors to kv Drive systems Force Measurement Servo Drives Controllers & Recorders Single and Multi-loop Controllers Circular Chart, Strip Chart and Paperless Recorders Paperless Recorders Process Indicators Flexible Automation Industrial Robots and Robot Systems Flow Measurement Electromagnetic Magnetic Flowmeters Mass Flow Meters Turbine Flowmeters Wedge Flow Elements Customer Support ABB Automation provides a comprehensive after sales service via a Worldwide Service Organization. Contact one of the following offices for details on your nearest Service and Repair Centre. United Kingdom ABB Automation Ltd Tel: + (0)80-7- Fax: + (0) United States of America ABB Automation Inc. Instrumentation Division Tel: Fax: Client Warranty Prior to installation, the equipment referred to in this manual must be stored in a clean, dry environment, in accordance with the Company's published specification. Periodic checks must be made on the equipment's condition. In the event of a failure under warranty, the following documentation must be provided as substantiation:. A listing evidencing process operation and alarm logs at time of failure.. Copies of operating and maintenance records relating to the alleged faulty unit. Marine Systems & Turbochargers Electrical Systems Marine Equipment Offshore Retrofit and Referbishment Process Analytics Process Gas Analysis Systems Integration Transmitters Pressure Temperature Level Interface Modules Valves, Actuators and Positioners Control Valves Actuators Positioners Water, Gas & Industrial Analytics Instrumentation ph, conductivity, and dissolved oxygen transmitters and sensors ammonia, nitrate, phosphate, silica, sodium, chloride, fluoride, dissolved oxygen and hydrazine analyzers. Zirconia oxygen analyzers, katharometers, hydrogen purity and purge-gas monitors, thermal conductivity.

16 IM/C900 INS Issue The Company s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. ABB 00 Printed in UK (0.0) ABB Automation Ltd Howard Road, St. Neots Cambridgeshire, PE9 8EU UK Tel: + (0)80-7- Fax: + (0) ABB Automation Inc. E. County Line Road Warminster, PA 897 USA Tel: Fax: ABB Automation has Sales & Customer Support expertise in over 00 countries worldwide