User s Guide. EasyCoder PX4i Bar Code Label Printer. (IPL Version)

Transcription

1 User s Guide EasyCoder PX4i Bar Code Label Printer (IPL Version)

2

3 User s Guide EasyCoder PX4i Bar Code Label Printer (IPL Version)

4 Intermec Technologies Corporation Corporate Headquarters th Ave. W. Everett, WA U.S.A. The information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and service Intermecmanufactured equipment and is not to be released, reproduced, or used for any other purpose without written permission of Intermec. Information and specifications contained in this document are subject to change without prior notice and do not represent a commitment on the part of Intermec Technologies Corporation by Intermec Technologies Corporation. All rights reserved. The word Intermec, the Intermec logo, Norand, ArciTech, CrossBar, Data Collection Browser, dcbrowser, Duratherm, EasyCoder, EasyLAN, Enterprise Wireless LAN, EZBuilder, Fingerprint, i-gistics, INCA (under license), InterDriver, Intermec Printer Network Manager, IRL, JANUS, LabelShop, Mobile Framework, MobileLAN, Nor*Ware, Pen*Key, Precision Print, PrintSet, RoutePower, TE 2000, Trakker Antares, UAP, Universal Access Point, and Virtual Wedge are either trademarks or registered trademarks of Intermec Technologies Corporation. Throughout this manual, trademarked names may be used. Rather than put a trademark ( or ) symbol in every occurrence of a trademarked name, we state that we are using the names only in an editorial fashion, and to the benefit of the trademark owner, with no intention of infringement. There are U.S. and foreign patents pending. Kimdura is a registered trademark of Kimberly Clark. Microsoft is a registered trademark of Microsoft Corporation. Valeron is a registered trademark of Valéron Strength Films, an ITW Company. Windows is a trademark of Microsoft Corporation. ii EasyCoder PX4i User s Guide (IPL version)

5 Document Change Record This page records changes to this document. The document was originally released as version -00. Version Date Description of Change -00 May 2004 For preproduction printers (Intermec internal use only) -01 Sept First official release. Supports IPL v2.30. EasyCoder PX4i User s Guide (IPL version) iii

6 iv EasyCoder PX4i User s Guide (IPL version)

7 Contents Contents Before You Begin... ix Safety Summary... ix Safety Icons... x Global Services and Support... xi Warranty Information... xi Web Support... xi Telephone Support... xi Who Should Read This Document... xi Related Documents... xi Introduction Description of EasyCoder PX4i Printer...2 Safety Summary...3 Product Identification...3 Installation Unpacking the Printer...6 Front View...7 Rear View...8 Media Compartment...9 Print Mechanism...10 Connections...11 Power...11 Computer...11 Controls and Indicators...12 Indicator Lamps...12 Display...13 Keyboard...13 Beeper...14 Starting Up Switching On the Printer...16 Media Load Tear-Off (Straight-through)...18 EasyCoder PX4i User s Guide (IPL version) v

8 Contents 5 6 Cut-Off...22 Peel-Off (Self-strip)...27 Internal Batch Takeup (Roll-to-roll)...32 External Supply (Fan-fold)...38 Thermal Transfer Printing Ribbon Load...42 Setting Up the Printer Description Default Setup...49 Setup Parameters...50 Serial Communication...50 Baud Rate...50 Character Length...50 Parity...50 Stop Bits...51 Protocol...51 Test/Service...53 Testprint...53 Data Dump...54 Memory Reset...54 Media...55 Media Type...55 Paper Type...55 Label Length...55 Sensitivity (Media sensitivity number)...55 Darkness...56 Label Rest Point...56 Form Adj Dots X...56 Form Adj Dots Y...56 Ribbon Low...56 Paper Low...56 Configuration...57 Emulation...57 Print Speed...57 Cutter (option)...57 Label Taken Sensor (option)...57 Returning to Factory Default Setup...58 vi EasyCoder PX4i User s Guide (IPL version)

9 7 8 9 Setup Mode Contents Navigating in Setup Mode...60 Setup Mode Overviews...62 Options Introduction...68 Liner/Batch Takeup Unit...69 Paper Cutter...69 Fan-Fold Guides...70 Media Roll Retainer inch Adapter...70 Label Taken Sensor...70 Interface Boards...71 Troubleshooting Intermec Readiness Indicator...74 Troubleshooting List Maintenance Printhead Cleaning...80 External Cleaning...83 Cleaning the Label Stop Sensor...84 Printhead Replacement...85 Media Jams Adjustments Narrow Media...90 Printhead Pressure...91 Label Stop Sensor...92 EasyCoder PX4i User s Guide (IPL version) vii

10 Contents A B C D Technical Specifications Technical Data...96 Media Specifications Media Roll Size Media Non-Adhesive Strip Self-Adhesive Strip Self-Adhesive Labels Tickets with Gap Tickets with Black Mark Interfaces RS-232 Interface USB Interface Optional Interfaces Intermec Supplies Setting the Media Sensitivity Number viii EasyCoder PX4i User s Guide (IPL version)

11 Before You Begin Before You Begin This section provides you with safety information, technical support information, and sources for additional product information. Safety Summary Your safety is extremely important. Read and follow all warnings and cautions in this document before handling and operating Intermec equipment. You can be seriously injured, and equipment and data can be damaged if you do not follow the safety warnings and cautions. Do not repair or adjust alone Do not repair or adjust energized equipment alone under any circumstances. Someone capable of providing first aid must always be present for your safety. First aid Always obtain first aid or medical attention immediately after an injury. Never neglect an injury, no matter how slight it seems. Resuscitation Begin resuscitation immediately if someone is injured and stops breathing. Any delay could result in death. To work on or near high voltage, you should be familiar with approved industrial first aid methods. Energized equipment Never work on energized equipment unless authorized by a responsible authority. Energized electrical equipment is dangerous. Electrical shock from energized equipment can cause death. If you must perform authorized emergency work on energized equipment, be sure that you comply strictly with approved safety regulations. EasyCoder PX4i User s Guide (IPL version) ix

12 Before You Begin Safety Icons This section explains how to identify and understand dangers, warnings, cautions, and notes that are in this document. You may also see icons that tell you when to follow ESD procedures. A warning alerts you of an operating procedure, practice, condition, or statement that must be strictly observed to avoid death or serious injury to the persons working on the equipment. A caution alerts you to an operating procedure, practice, condition, or statement that must be strictly observed to prevent equipment damage or destruction, or corruption or loss of data. This icon appears at the beginning of any procedure in this manual that could cause you to touch components (such as printed circuit boards) that are susceptible to damage from electrostatic discharge (ESD). When you see this icon, you must follow standard ESD guidelines to avoid damaging the equipment you are servicing. Note: Notes either provide extra information about a topic or contain special instructions for handling a particular condition or set of circumstances. x EasyCoder PX4i User s Guide (IPL version)

13 Global Services and Support Before You Begin Warranty Information To understand the warranty for your Intermec product, visit the Intermec web site at and click Service & Support. The Intermec Global Sales & Service page appears. From the Service & Support menu, move your pointer over Support, and then click Warranty. Web Support Visit the Intermec web site at to download our current documents in PDF format. To order printed versions of the Intermec manuals, contact your local Intermec representative or distributor. Visit the Intermec technical knowledge base (Knowledge Central) at to review technical information or to request technical support for your Intermec product. Telephone Support Contact your local Intermec representative. To search for your local representative, from the Intermec web site, click Contact. Who Should Read This Document? This User s Guide provides you with information about the features of the EasyCoder PX4i printer and how to install, configure, operate, maintain, and troubleshoot it. Related Documents The Intermec web site at contains our current documents that you can download in PDF format. To order printed versions of the Intermec manuals, contact your local Intermec representative or distributor. EasyCoder PX4i User s Guide (IPL version) xi

14 Before You Begin xii EasyCoder PX4i User s Guide (IPL version)

15 1 Introduction This chapter introduces the EasyCoder PX4i printer. The chapter covers the following topics: Description of EasyCoder PX4i Safety summary Product identification EasyCoder PX4i User s Guide (IPL version) 1

16 Chapter 1 Introduction Description of EasyCoder PX4i Printer The EasyCoder PX4i is a high-volume thermal transfer printer with a printhead resolution of 8 dots/mm = dots/inch and a maximum print width of 112 mm (4.5 inches). The EasyCoder PX4i offers a large number of useful features, such as: High speed printing up to 300 mm/sec. (12 inches/sec.) Flash memory SIMMs for firmware, fonts, and bar codes Built-in CompactFlash memory card adapter Built-in RS-232 and USB interfaces Provision for one or two extra interface boards including wired or wireless EasyLAN connections and parallel interface Keyboard and display with backlight Support for network monitoring through optional software tools A large number of factory-installed or field-installable options are available, so the printer can be configured for a wide range of applications. See Chapter 8 and Appendix A for more information. The printer is designed to work with the Intermec InterDriver and Intermec LabelShop. The InterDriver allows you to print labels from standard MS Windows applications, for example Microsoft Office. Intermec LabelShop is a series of label-design programs that work under various versions of MS Windows. The EasyCoder PX4i supports the Intermec Programming Language (IPL) v2.30. A version of EasyCoder PX4i, that supports Intermec Fingerprint v8.30, is described in a special User s Guide. 2 EasyCoder PX4i User s Guide (IPL version)

17 Safety Summary Chapter 1 Introduction Intermec assumes no responsibility regarding the CE Directive if the printer is handled, modified, or installed in any way other than that described in Intermec s manuals. Read this manual carefully before connecting the printer. Moving parts are exposed when the side doors are open, so ensure that the doors are closed before you operate the printer. Do not remove the left-hand cover. Dangerous voltage! Do not remove the bottom plate. Dangerous voltage! Do not put your fingers inside the print mechanism when the power is on. Place the printer on an even surface which can support its weight of approximately 13 kg (28.5 pounds) plus supplies. Do not spray the printer with water. If you are using a hose to clean the premises in an industrial environment, remove the printer or protect it carefully from spray and moisture. Carefully read the warning text on the envelope before using a cleaning card. Product Identification The machine label is attached to the printer s rear plate and contains information on type, model, and serial number as well as AC voltage. It also contains various signs of approval. EasyCoder PX4i User s Guide (IPL version) 3

18 Chapter 1 Introduction 4 EasyCoder PX4i User s Guide (IPL version)

19 2 Installation This chapter explains how to unpack and install the EasyCoder PX4i and also describes the printer s various parts in detail. It covers the following topics: Unpacking the printer Parts on the printer s front Parts on the printer s rear plate Parts in the media compartment Parts in the print mechanism Connecting the printer Using the controls and understanding the indicators EasyCoder PX4i User s Guide (IPL version) 5

20 Chapter 2 Installation Unpacking the Printer Before you install the printer, examine the package for possible damage or missing parts: Open the box and lift the printer out. Check that the printer has not been visibly damaged during transportation. Keep the packing materials in case you need to move or reship the printer. Check the label on the printer s rear plate, which gives the voltage, the part number, and the serial number. Check that any options you ordered are included. Check that all the accessories are included. As standard, the box contains: - Intermec EasyCoder PX4i printer - Adapter for 3-inch media roll core - Power cord - Quality check card - Cleaning card - This User s Guide - Compact disk (CD) with supporting software, additional manuals, and product information. Check that the type of power cord is appropriate for the local standard. The printer works within 90 to 265 VAC, 50 to 60 Hz. If the printer has been damaged in any way during transportation, complain to the carrier immediately. If the delivery is incorrect or any parts are missing, report it immediately to the distributor. 6 EasyCoder PX4i User s Guide (IPL version)

21 Front View Chapter 2 Installation At the front of the printer are the display window, the indicator lamps, and the keyboard. These features allow the operator to control and set up the printer manually. The front door is held by a snap-lock. Open the front door to view the various parts on the printer s front. Refer to Chapter 8 Options for information on possible optional devices fitted on the printer s front. Indicator lamps Display window Keyboard Connector for optional cutter Print mechanism Front door Side door EasyCoder PX4i User s Guide (IPL version) 7

22 Chapter 2 Installation Rear View The rear plate contains the On/Off switch, the AC power cord socket, and various interface connectors and slots. Provision for EasyLAN Wireless antenna (option) Provision for EasyLAN Ethernet connection (option) Intake slot for external media supply Memory card slot Provision for IEEE 1284 interface board (option) On/Off Switch (not used) AC Power cord socket RS-232 serial interface USB interface Machine label Intake slot for external media supply 8 EasyCoder PX4i User s Guide (IPL version)

23 Media Compartment Chapter 2 Installation The media compartment is covered by the side door which can be opened 180 downwards to provide full access for media and ribbon load. The door is held in closed position by a magnetic lock. It can be completely removed by pushing it rearwards. The media can be supplied from a rotating hub or from an external supply of fan folds behind the printer. Also see Chapter 8, Options. Side door Ribbon supply hub Ribbon rewind hub Media supply roll hub Slack absorber EasyCoder PX4i User s Guide (IPL version) 9

24 Chapter 2 Installation Print Mechanism The print mechanism features a high-performance thermal printhead with quick-mount fittings to facilitate replacement. Pressure arm locking knob Printhead pressure adjustment knob Pressure arm Thermal printhead Edge guide Tear bar Upper label stop sensor guide (removable) Lower label stop sensor guide (removable) Printhead lift lever Label stop sensor position adjustment screw 10 EasyCoder PX4i User s Guide (IPL version)

25 Chapter 2 Installation Connections Power 1 Place the printer on a level surface, near an AC outlet. You should be able to access the printer to load supplies and to remove the printout. 2 Check that the printer is switched off. 3 Connect the power cord from the socket on the rear plate to an electrical outlet (90 to 265 VAC). Computer The EasyCoder PX4i is fitted with one 9-pin D-style subminiature (DB9) socket for the RS-232 serial interface port and one class B connector for the USB interface port (see Appendix C). RS-232 Serial Interface Before you can use the serial interface, you may need to set up the communication parameters, such as baud rate, parity, etc. as described in Chapter 6, Setting Up the Printer. USB Interface The printer supports USB v1.1. There is no communication setup for USB. For more information, refer to Appendix C. Optional Interface and Network Boards Several types are available (see Chapter 8, Options ). Refer to Chapter 6, Chapter 7, and Appendix C for connection and setup instructions. The printer can be set to scan all communication ports. When it detects incoming data on a port, the printer automatically switches to use that port for both input and output. Press the <i> key to get information on the active communication channels. Switch off both PC and printer before connecting them together. EasyCoder PX4i User s Guide (IPL version) 11

26 Chapter 2 Installation Controls and Indicators The EasyCoder PX4i has several ways of communicating directly with its operator: three colored indicator lamps, a display window, a membraneswitch keyboard with 8 keys and buttons on the printer s front, and a beeper. Indicator Lamps The indicators are colored LEDs (Light Emitting Diodes) and are used for the following purposes: Power (solid green) indicates that the power is on. Status (solid green) indicates that the printer is ready for use. Status (flashing green) indicates that the printer is communicating. Status (solid red) indicates an error condition (see Chapter 9). Intermec Readiness Indicator (blue; on, blink, or off). Represented by a blue light on Intermec handheld computers, access points, and printers, the Intermec Readiness Indicator is part of an exclusive monitoring system from Intermec. The Intermec Readiness Indicator helps users quickly determine the readiness of the Intermec device individually and as part of a solution. The Intermec Readiness Indicator has three different states: On, Blinking, and Off. When the Indicator is off, the device is not ready to operate individually or as part of a solution. When the Indicator is blinking, the device may be initializing, waiting for external resources, or in need of user attention. And when the Indicator is On, the device is ready for use as part of a solution. Also see Chapter EasyCoder PX4i User s Guide (IPL version)

27 Display Chapter 2 Installation The display window contains an LCD (Liquid Crystal Display) with background illumination and two lines of text, each with 16 characters. It shows a message when certain errors occur and guides the operator through upgrading, startup, and setup. The following errors are reported: Error Displayed message Empty/Paused PAUSE Out of media PAPER OUT Out of ribbon RIBBON OUT Printhead lifted PRINT HEAD UP/PRESS FEED Cutter error OPEN&SHUT CUTTER Ribbon fitted RIBBON FITTED Paper fault PAPER FAULT Power supply error PSU ERROR Power supply too hot PSU OVER TEMP Printhead too hot PRINTHEAD HOT Keyboard The keyboard is of the membrane-switch type and has 7 keys. The keyboard is supplemented by a large Feed/Pause button. Some keys have hard-coded functions in the startup and setup modes. Feed/Pause button Feed/Pause a print job. Repeat last printed label. Enter the Setup Mode (see Chapter 7). Display error messages and communication channel information. Scroll between various types of information after pressing the <i> key. Possible error messages and information on active communication channels are shown in a loop. Keyboard Color Code Yellow Operation of the printer (operator level) Green Setup or service (site or service technician level) White Data input to printer (operator or technician level) EasyCoder PX4i User s Guide (IPL version) 13

28 Chapter 2 Installation Beeper The beeper acknowledges that a key has been pressed. Optionally, an audible alarm can be enabled using an IPL command. It will start beeping at paper out and ribbon our and will continue beeping until the start of reload. 14 EasyCoder PX4i User s Guide (IPL version)

29 3 Starting Up This chapter explains how to start up the printer after installation or after having been switched off. EasyCoder PX4i User s Guide (IPL version) 15

30 Chapter 3 Starting Up Switching On the Printer Before switching on the printer, make the necessary connections, and check that the printhead is engaged. Switch on the power using the On/Off switch on the rear plate. The Power control lamp on the front panel lights up when the power is on. Wait for a few moments, while the printer loads the program and runs some self-diagnostic tests: Starting After a short time, the printer is initialized. The progress of the initialization is indicated by an increasing number of colons on the lower line in the display: Initializing ::: When the initialization is completed, a label is fed out. The following message appears, indicating that the printer is ready for operation. IPL 2.30 The message indicates the IPL version number. 16 EasyCoder PX4i User s Guide (IPL version)

31 4 Media Load This chapter explains how to load the printer with media, that is labels, tickets, tags, or strips, for the following modes of operation: Tear-Off (straight-through) Cut-Off (requires optional cutter) Peel-Off (self-strip), requires optional integral selfstrip unit with liner takeup Internal Batch Takeup, requires optional integral self-strip unit with liner takeup and rewind guide External Supply (fan-folds), fan-fold guide available as option EasyCoder PX4i User s Guide (IPL version) 17

32 Chapter 4 Media Load Tear-Off (Straight-through) The EasyCoder PX4i can print on labels, tickets, tags, and continuous stock in various forms. This section describes the case when the media is torn off manually against the printer s tear bar. This method is also known as straight-through printing. Tear-off can be used for: Non-adhesive continuous stock Self-adhesive continuous stock with liner Self-adhesive labels with liner Tickets with gaps, with or without perforations Tickets with black marks, with or without perforations An optional label taken sensor can hold the printing of the next copy in the batch until the present copy has been removed, see Chapter 8, Options. Note: Save the label indicating the sensitivity number attached to the media roll. You will need this number to set the media sensitivity, see Appendix D. 18 EasyCoder PX4i User s Guide (IPL version)

33 Chapter 4 Media Load Tear-Off, cont. 1 2 Open the front and side doors. 3 Turn the printhead lift lever counterclockwise to raise the printhead. 4a Remove any empty core from the media supply hub. Fit a new roll of media on the media supply hub and push the roll inwards as far as it will go. EasyCoder PX4i User s Guide (IPL version) 19

34 Chapter 4 Media Load Tear-Off, cont. 4b 5 In case of a media roll with a 76 mm (3-inch) core, first fit an adapter on the media supply hub. 6 Route the media underneath the slack absorber and forward towards the print mechanism. The slack absorber can be rotated for better access and snaplocked in open positon. 7 Route the media through the print unit and push it inwards as far as it will go. This diagram shows the media path. 20 EasyCoder PX4i User s Guide (IPL version)

35 Chapter 4 Media Load Tear-Off, cont. 8 9 Turn the printhead lift lever to Closed position. Adjust the position of the green edge guides so the media is guided with a minimum of play Close the front and side doors. Press the Feed/Pause key to advance the media and adjust the media feed. Tear off the media by grabbing the outer edge and pull downwards. EasyCoder PX4i User s Guide (IPL version) 21

36 Chapter 4 Media Load Cut-Off The EasyCoder PX4i can print on labels, tickets, tags, and continuous stock in various forms. This section describes the case when the media is to be cut off by an automatic paper cutter (option). Cut-off can be used for: Non-adhesive continuous stock Self-adhesive labels with liner (cut only liner between labels) The cutter is designed to cut through paper-based media with a thickness between 60 and 175 µm, which roughly corresponds to a paper weight of 60 to 175 grams/m 2 (basis weight 40 to 120 lb.). The cutter should not be used to cut through labels, because the adhesive will stick to the shears, which can damage the cutter. The optional label taken sensor cannot be used with the cutter. The rotating cutting blade can be accidently activated while the cutter is open. To avoid any risk of injury to fingers, always switch off the power before loading media and/or ribbon in a cutter-equipped printer. Note: Save the label indicating the sensitivity number attached to the media roll. You will need this number to set the media sensitivity, see Appendix D. 22 EasyCoder PX4i User s Guide (IPL version)

37 Chapter 4 Media Load Cut-Off, cont. 1 2 Switch off the power. Open the cutter and the side door. 3 Turn the printhead lift lever counterclockwise to raise the printhead. 4a Remove any empty core from the media supply hub. Fit a new roll of media on the media supply hub and push the roll inwards as far as it will go. EasyCoder PX4i User s Guide (IPL version) 23

38 Chapter 4 Media Load Cut-Off, cont. 4b 5 In case of a media roll with a 76 mm (3-inch) core, first fit an adapter on the media supply hub. 6 Route the media underneath the slack absorber and forward towards the print mechanism. The slack absorber can be rotated for better access and snaplocked in open positon. 7 Route the media through the print unit and push it inwards as far as it will go. This diagram shows the media path. 24 EasyCoder PX4i User s Guide (IPL version)

39 Chapter 4 Media Load Cut-Off, cont. 8 9 Turn the printhead lift lever to Closed position. 10 Adjust the position of the green edge guides so the media is guided with a minimum of play. 11 Route the media through the cutter between the two guide plates. Close the cutter unit while pulling at the end of the media. Close the side door and switch on the power. EasyCoder PX4i User s Guide (IPL version) 25

40 Chapter 4 Media Load Cut-Off, cont. 12 Press the Feed/Pause key to advance the media and adjust the media feed. 26 EasyCoder PX4i User s Guide (IPL version)

41 Peel-Off (Self-strip) Chapter 4 Media Load The EasyCoder PX4i can print on labels, tickets, tags, and continuous stock in various forms. This section describes the case when self-adhesive labels are separated from the liner immediately after printing, which requires an optional internal liner/batch takeup unit, see Chapter 8, Options. This is also known as Self-strip operation. Peel-off can only be used for: Self-adhesive labels with liner An optional label-taken sensor can hold the printing of the next label in a batch until the present label has been removed, see Chapter 9, Options. Note: Peel-off operation sets high demands on the media in regard of label stiffness, release characteristics of the adhesive and liner, resistance against electrostatic charging etc., so the labels will be dispensed properly. Consult your media supplier or test the media to ascertain that it is suitable for your application. Note: Save the label indicating the sensitivity number attached to the media roll. You will need this number to set the media sensitivity, see Appendix D. EasyCoder PX4i User s Guide (IPL version) 27

42 Chapter 4 Media Load Peel-Off, cont. 1 2 Open the front and side doors. 3 Turn the printhead lift lever counterclockwise to raise the printhead. 4 Pull out the green clip (1) on the liner takeup hub and dispose of any woundup liner (2). Remove any empty core from the media supply hub. 28 EasyCoder PX4i User s Guide (IPL version)

43 Chapter 4 Media Load Peel-Off, cont. 5a 5b Fit a new roll of media on the media supply hub and push the roll inwards as far as it will go. 6 In case of a media roll with a 76 mm (3-inch) core, first fit an adapter on the media supply hub. 7 Route the media underneath the slack absorber and forward towards the print mechanism. The slack absorber can be rotated for better access and snaplocked in open positon. Route the media through the print unit and push it inwards as far as it will go. EasyCoder PX4i User s Guide (IPL version) 29

44 Chapter 4 Media Load Peel-Off, cont. 8 9 Pull out approximately 40 cm (15 in) of labels and remove the labels from the liner. 10 Route the liner around the tear bar and back under the print unit. 11 Secure the liner to the takeup hub with the clip (1) and rotate the hub (2) so the media becomes tight. This diagram shows the media and liner paths. 30 EasyCoder PX4i User s Guide (IPL version)

45 Chapter 4 Media Load Peel-Off, cont Turn the printhead lift lever to Closed position. 14 Adjust the position of the green edge guides so the media is guided with a minimum of play. 15 Close the front and side doors. Press the Feed/Pause key to advance the media and adjust the media feed. EasyCoder PX4i User s Guide (IPL version) 31

46 Chapter 4 Media Load Internal Batch Takeup (Roll-to-roll) The EasyCoder PX4i can print on labels, tickets, tags, and continuous stock in various forms. This chapter describes the case when printed labels fitted on liner (backing paper) or pre-perforated tickets and tags are wound up inside the printer. The roll of printed labels, tickets, or tags can then be removed and be handled manually. This requires an optional internal liner/batch takeup unit. The takeup hub can accommodate 30 to 40% of a full-size media roll. Internal batch takeup can be used for: Self-adhesive labels fitted on liner Pre-perforated tickets with gaps Pre-perforated tickets with marks Note: Save the label indicating the sensitivity number attached to the media roll. You will need this number to set the media sensitivity, see Appendix D. 32 EasyCoder PX4i User s Guide (IPL version)

47 Chapter 4 Media Load Internal Batch Takeup, cont. 1 2 Open the front and side doors. Turn the printhead lift lever counterclockwise to raise the printhead. 3 4 Remove any empty core from the media supply hub. Loosen the single screw that holds the guide plate at the rear of the media compartment. EasyCoder PX4i User s Guide (IPL version) 33

48 Chapter 4 Media Load Internal Batch Takeup, cont. 5 6a Remove the tear bar from the print unit and replace it with the guide plate. Fit a new roll of media on the media supply hub and push the roll inwards as far as it will go. 6b 7 In case of a media roll with a 76 mm (3-inch) core, first fit an adapter on the media supply hub. Route the media underneath the slack absorber and forward towards the print mechanism. The slack absorber can be rotated for better access and snaplocked in open positon. 34 EasyCoder PX4i User s Guide (IPL version)

49 Chapter 4 Media Load Internal Batch Takeup, cont. 8 9 Route the media through the print unit and push it inwards as far as it will go. Pull out approximately 40 cm (15 in) of labels Route the labels around the guide plate and back under the print unit to the takeup hub. Wind up some of the media on the takeup hub (1) and secure it with the clip (2). EasyCoder PX4i User s Guide (IPL version) 35

50 Chapter 4 Media Load Internal Batch Takeup, cont This diagram shows the media path. Turn the printhead lift lever to Closed position Adjust the position of the green edge guides so the media is guided with a minimum of play. Close the side door but keep the front door open. 36 EasyCoder PX4i User s Guide (IPL version)

51 Chapter 4 Media Load Internal Batch Takeup, cont. 16 Press the Feed/Pause key to advance the media and adjust the media feed. EasyCoder PX4i User s Guide (IPL version) 37

52 Chapter 4 Media Load External Supply (Fan-fold) This chapter describes the case when an external media supply is used, for example a stack of fan-fold tickets or an external media roll. It is possible to simply let the media enter the printer through either of the two slots in the rear plate. However, we recommend to fit the optional Intermec Fan-Fold Kit, which provides better guidance of the media using adjustable guides. The kit can be fitted to either the upper or the lower slot in the rear plate. When using an external media supply, take care to protect the media from dust, dirt, and other foreign particles, that can impair the printout quality or cause unnecessary wear to the printhead. Depending on brand and quality, all direct thermal media are more or less sensitive to heat, direct sunlight, moisture, oil, plasticizers, fat, and other substances. Protect it accordingly. External supply can be used for: Tear-off operation Cut-off operation Peel-off operation (upper slot only) Internal batch takeup operation Note: Save the label indicating the sensitivity number attached to the media roll. You will need this number to set the media sensitivity, see Appendix D. 38 EasyCoder PX4i User s Guide (IPL version)

53 Chapter 4 Media Load External Supply (Fan-fold), cont. 1 2 Use the upper slot in the rear plate when the supply is at the same level as the printer and when using peel-off operation. Use the lower slot in the rear plate when the supply is placed lower than the printer. 3 4 As an option, the printer can be fitted with a set of fan-fold guides in either slot. The outer guide is adjustable for various media widths ( min. 40 mm/1.58 in). EasyCoder PX4i User s Guide (IPL version) 39

54 Chapter 4 Media Load External Supply (Fan-fold), cont. 5 6 Fit the fan-fold guide in the upper slot when the supply is at the same level as the printer and when using peel-off operation. Fit the fan-fold guide in the lower slot when the supply is placed lower than the printer. 40 EasyCoder PX4i User s Guide (IPL version)

55 5 Thermal Transfer Printing This chapter explains how to load the printer with ribbon for thermal transfer printing. EasyCoder PX4i User s Guide (IPL version) 41

56 Chapter 5 Thermal Transfer Printing Ribbon Load The EasyCoder PX4i can print on labels, tickets, tags, and continuous stock using either direct thermal printing on special heat-sensitive media or thermal transfer printing using a special ink-coated ribbon. Thermal transfer printing makes it possible to use a wide range of receiving face materials and gives a durable printout less vulnerable to fat, chemicals, heat, sunlight etc. than direct thermal printing. Make sure to select a type of ribbon that matches the type of receiving face material and to set up the printer accordingly. The EasyCoder PX4i can use transfer ribbon rolls wound with the inkcoated side facing either outward or inward. Illustrations in this manual show the ink-coated side facing inward. Even if ribbon usually is loaded in connection with media replenishment, no loaded media are shown in the illustrations in this chapter in order to give a clearer view of the ribbon path. Refer to Chapter 4 for media load instructions. Most transfer ribbons do not smear at room temperature. Note: Save the label indicating the sensitivity number attached to the media roll. You will need this number to set the media sensitivity, see Appendix D. 42 EasyCoder PX4i User s Guide (IPL version)

57 Chapter 5 Thermal Transfer Printing Ribbon Load, cont. 1 2 Open the front and side doors. 3 Turn the printhead lift lever clockwise to raise the printhead. 4 In case of ribbon reload, remove any used ribbon and empty ribbon core. Unpack a roll of original Intermec thermal transfer ribbon. EasyCoder PX4i User s Guide (IPL version) 43

58 Chapter 5 Thermal Transfer Printing Ribbon Load, cont. 5a 5b In case of ribbon 55 to 60 mm (2.16 to 2.3 inches) wide, compress the ribbon supply bobbin and move it so it snaps into the first (innermost) groove. 5c In case of 88 to 90 mm (3.5 inches) ribbon width, compress the ribbon supply bobbin and move it so it snaps into the second groove. 6 In case of 110 mm (4.3 inches) ribbon width, compress the ribbon supply bobbin and move it so it snaps into the third groove. Press the ribbon roll onto the ribbon supply bobbin (1) and route the ribbon through the print unit. Pull out 20 cm (8 inches) of ribbon. 44 EasyCoder PX4i User s Guide (IPL version)

59 Chapter 5 Thermal Transfer Printing Ribbon Load, cont. 7 8 Without releasing the ribbon, turn the printhead lift lever to Closed position to lock the ribbon. 9 Press the cardboard core at the front end of the ribbon onto the rewind hub. During printing, the rewind hub will rotate counterclockwise. 10 Turn the printhead lift lever to Open position. Wind up the ribbon until all of the transparent leader has passed the printhead and the ribbon becomes tight. EasyCoder PX4i User s Guide (IPL version) 45

60 Chapter 5 Thermal Transfer Printing Ribbon Load, cont Turn the printhead lift lever to Closed position. Close the front and side door. 46 EasyCoder PX4i User s Guide (IPL version)

61 6 Setting Up the Printer This chapter describes the various parameters that are used in the Setup Mode (see Chapter 7) or in the various application programs to configure the printer for the user s specific requirements. It covers the following topics: Description Default setup Setup Parameters in regard of communication, test/ service, media, and configuration. When measures are specified as dots, the actual length in millimeters or inches depends on the printhead density. Convert as follows: 8 dots/mm (203.2 dots/inch) printhead: 1 dots = mm = inches (4.9 mils) EasyCoder PX4i User s Guide (IPL version) 47

62 Chapter 6 Setting Up the Printer Description The setup controls the printer in regard of serial communication, test and service operations, and specifies which types of media and ribbon are loaded in the printer. Check the list below to see if the printer s default setup matches your requirements. If not, you will have to change the setup. To enter the Setup Mode, press the <Setup> key on the printer s built-in keyboard and follow the instructions in Chapter 7, Setup Mode. 48 EasyCoder PX4i User s Guide (IPL version)

63 Default Setup Chapter 6 Setting Up the Printer The printer s default setup is listed below (no options included): Ser-Com Baud rate 9600 bps Data bits 8 bits Parity None Stop bits 1 bit Protocol XON/XOFF Test/Service Testprint not applicable Data dump No Memory reset not applicable LSS Test not applicable Media Media type Gap Paper type DT Label length dots 1200 dots Sensitivity 420 Darkness 0% Label rest point 0 dots Form adj dots X 0 dots Form adj dots Y 0 dots Ribbon low 0 mm Paper low 0 mm Configuration Power up emulation None Print speed 5 in/sec Cutter Not installed Label taken sensor Not installed EasyCoder PX4i User s Guide (IPL version) 49

64 Chapter 6 Setting Up the Printer Setup Parameters Serial Communication The serial communication parameters control the communication between the printer and the connected computer or other devices on the serial port. Note: The serial communication parameters have no effect on parallel or EasyLAN communications. Make sure the printer s communication parameters match the setup of the connected device or vice versa. If the setup of the printer and the setup of the host do not match, the response from the printer to host will be garbled. Baud Rate The baud rate is the transmission speed in bits per second. There are 8 options: (default) Data Bits Data bits specifies the number of bits that will define a character. 7 Characters ASCII 000 to 127 decimal 8 Characters ASCII 000 to 255 decimal (default) Parity The parity decides how the firmware will check for transmission errors. There are four options: None (default) Even Odd Space 50 EasyCoder PX4i User s Guide (IPL version)

65 Chapter 6 Setting Up the Printer Stop Bits The number of stop bits specifies how many bits will define the end of a character. There are two options: 1 (default) 2 Protocol XON/XOFF (default) In the XON/XOFF protocol, data flow control is achieved by using XON (DC1) and XOFF (DC3) characters. Message blocks are not required to be bracketed by the Start of Text (STX) and End of Text (ETX) characters. However, at power up or after a reset all characters except ENQ or VT will be ignored until an STX is detected. The message length in this protocol is unrestricted. That is, the printer processes information as it is being downloaded and stops when there is no more information. XON/XOFF protocol conforms to generally accepted industry standards. No end-of-message response is sent to the host other than XOFF. An XON will be sent on power up. Since DC1 and DC3 are used for data flow control, the printer status characters are different than those of the Standard Protocol. If the host ignores the printer s XOFF, the printer will resend an XOFF after receiving every 15 characters from the host. Condition Character Buffer already full GS Printhead raised US Ribbon fault US No label stock EM Buffer now full DC4 Printhead hot SI Label at strip pin FS Label skipping DC2 Printing DC2 EasyCoder PX4i User s Guide (IPL version) 51

66 Chapter 6 Setting Up the Printer Intermec Standard Protocol The Intermec Printer Standard Protocol is a half-duplex protocol. All data transmissions to the printer consist of status inquiry (ENQ), status dump (VT), or message blocks. Each message block starts with the Start of Text (STX) character and ends with the End of Text (ETX) character. Each message block must be 255 characters or less, including the STX and ETX characters. The printer responds to each status inquiry or message block with the printer status. The host should check the printer status before downloading a message block to the printer. ENQ causes the printer to transmit its highest priority status, while VT instructs the printer to transmit all status that applies in the order of their priority. The possible printer status in descending priorities are Condition Character Buffer already full GS Printhead raised US Ribbon fault US No label stock EM Buffer now full DC3 Printhead hot SI Label at strip pin FS Label skipping DC1 Ready DC1 Printing DC1 52 EasyCoder PX4i User s Guide (IPL version)

67 Test/Service Chapter 6 Setting Up the Printer Testprint This part of the Setup Mode allows you to print various types of test labels. Go to the desired option and press <Enter>. The printer will start printing the test label or labels. Press the <Feed/Pause> button to hold the printing temporarily. To resume printing, press the <Feed/Pause> button again. The following options are available: Configuration Select between software (SW), hardware (HW), and network. The Software Configuration Label contains: Current configuration parameters stored in the printer s memory Defined pages Defined formats Defined graphics Defined fonts Any installed printer options The Hardware Configuration Label contains: Printer memory information Printer mileage Printhead settings Firmware checksum, program, and version number The Network Configuration Label contains: WINS Name MAC Address IP Selection IP Address Netmask Default Router Name Server Mail Server Primary WINS Server Secondary WINS Server Network Statistics EasyCoder PX4i User s Guide (IPL version) 53

68 Chapter 6 Setting Up the Printer Test Labels This option has two choices, Pitch and Print Quality. The Pitch label contains an even pattern of small dots that reveals failing printhead dots and variations of printout darkness because of uneven printhead pressure or bad energy regulation to the printhead. The Print Quality label contains number of bar codes with different characteristics and useful information on printer model, program version, print speed, and media sensitivity setup. Format The Format Label contains a single format that you can use to evaluate the print quality of a particular format. This option prints labels for all the formats stored in the printer s memory. Page The Page Label tests the ability of the printer to receive and print single or multiple pages of label data that is sent from the host. This option prints labels for all the pages stored in the printer s memory. UDC The UDC Label tests the ability of the printer to receive and print single or multiple user-defined characters (bitmap graphics) that are sent from the host. This option prints labels for all the UDCs stored in the printer s memory. Font The Font Label contains all the characters in a single font. This option prints labels for all the user-defined fonts (UDF) stored in the printer s memory. Data Dump If data dump is enabled by selecting the Yes option, the printer prints all data and protocol characters received on the serial port. An ASCII and hexadecimal representation of each character is printed. Memory Reset There are two options. The memory will be reset to factory default as soon as an option has been selected and <Enter> is pressed. Select between All, which resets the entire memory and Configuration which just resets the configuration part of the memory. LSS Test Refer to Chapter 11 Label Stop Sensor" for description. 54 EasyCoder PX4i User s Guide (IPL version)

69 Media Chapter 6 Setting Up the Printer The media parameters tell the firmware the characteristics of the media that will be used, so the printout will be positioned correctly and get the best quality possible. Media Type The Media Type parameters control how the label stop sensor (LSS) and the media feed work. There are three media type options: Gap is used for adhesive labels mounted on liner (backing paper) or continuous paper stock with detection slots. Default. Mark is used for labels, tickets, or strip provided with black marks at the back. Continuous is used for continuous stock without any detection slots or black marks. Paper Type The Paper Type parameters control how the transfer ribbon mechanism and the ribbon sensor work. There are two paper type options: DT (Direct Thermal) is used for heat-sensitive media without any need for a thermal transfer ribbon. Default. TTR (Thermal Transfer) is used for non heat-sensitive receiving face materials in combination with a thermal transfer ribbon. Label Length Dots The Label Length setup specifies the length in dots of each copy along the media feed direction (X-coordinate). This is used for label-out detection. Sensitivity (Media Sensitivity Number) This setup parameter specifies the characteristics of the direct thermal media or combination of receiving face material and thermal transfer ribbon, so the printer s firmware can optimize the heating of the printhead and the print speed. Standard supplies from Intermec are labeled with a 3-digit media sensitivity number (see Appendix D) which is used to specify the media grade. The media sensitivity number can also be changed using PrintSet, third-party software, or an IPL command (<SI>gn[,m]). Default is 420 for direct thermal printing and 567 for thermal transfer printing. EasyCoder PX4i User s Guide (IPL version) 55

70 Chapter 6 Setting Up the Printer Darkness Use this parameter to make minor adjustments of the blackness in the printout, for example to adapt the printer to variations in quality between different batches of the same media quality. The value can be set within the range -10% to +10% where -10 is the lightest and 10 is the darkest. Default value is 0%. Label Rest Point Specifies where labels stop for removal. Use this for peel-off (self-strip) applications. Allowed range is -30 (furthest back) to 30 (furthest forward). Default is 0. Also available as an IPL command (<SI>fn). Form Adj Dots X Specifies where the X-position of the origin should be placed on the label. Allowed range is -30 (closest to the leading edge) to 30 (furthest from the leading edge). Default is 0. Form Adj Dots Y Specifies where the Y-position of the origin should be placed on the label. Allowed range is -30 (closest to the center section) to 30 (furthest from the center section). Default is 0. Ribbon Low Specifies the value in millimeters of the ribbon supply roll for the ribbon sensor. When the diameter of remaining ribbon supply roll reaches the set value, an SNMP trap is sent to the printer s home page, provided the printer has an optional EasyLAN connection. Range: 0-80 with preset values at an interval of 5. A value larger than 80 sets the ribbon sensor to 0. Default value: 0. The ribbon low sensor can also be set using an IPL command: <STX><SI>kn<ETX> Paper Low Specifies the diameter in millimeters of the media supply roll for the paper sensor. When the diameter of remaining media supply reaches the set value, an SNMP trap is sent to the printer s home page, provided the printer has an optional EasyLAN connection. Range: with preset values at an interval of 10. A value larger than 150 sets the paper sensor to 0. Default value: 0. The ribbon low sensor can also be set using an IPL command: <STX><SI>jn<ETX> 56 EasyCoder PX4i User s Guide (IPL version)

71 Configuration Chapter 6 Setting Up the Printer Power Up Emulation The emulation mode lets you print bar code labels that were originally designed on an 86XX printer in multiples of 10 or 15 mil. When the printer is working in emulation mode, not all IPL commands are supported. For a complete list of commands available during emulation mode, see the latest version of the IPL Programming, Reference Manual (P/N XXX). To return from emulation mode, select emulation none (default). Print Speed You can select the print speed from 4 in./sec. (100 mm/sec.) to 12 in./sec. (300 mm/sec.) with an interval of 1 in./sec. The higher the print speed, the more wear on the printhead, so do not use a higher print speed than necessary. Some direct thermal media or ribbon/media combinations may not allow the highest alternatives without the printout quality being adversely affected. Cutter (option) By default, Not Installed is displayed. If a cutter is installed, you must manually indicate that condition to the firmware by selecting either Enable or Disable. Once you have done that, you can also use IPL commands to enable or disable the cutter: <STX>R<ETX> enter print/configuration mode <STX>SIc0<ETX> Disable cutter <STX>SIc1<ETX> Enable cutter Label Taken Sensor (option) To make the printer work in self-strip mode, that is, waiting for a label to be removed before the next label is printed, the self-strip mode must be enabled. This can also be done by executing the following commands: <STX>R<ETX> enter print/configuration mode <STX><SI>t0<ETX> Disable self-strip <STX><SI>t1<ETX> Enable self-strip If the label taken sensor does not work properly, the sensitivity can be calibrated in the Setup Mode. Select LTS Calibration and follow the instructions in the display. Make sure that no direct sunlight or interior lighting interferes with the label taken sensor. EasyCoder PX4i User s Guide (IPL version) 57