Metasys Integrator Powerware Application (previously the Exide Application)

Transcription

1 Application Note Issue Date 11/01/01 APPLICATION NOTE Metasys Integrator Powerware Application (previously the Exide Application) lntroduction Page Application Details Component Requirements 4 Vendor Contact Information 5 Design Considerations 5 Cable Connections 6 Cable Pinouts 6 Connecting the Cable 6 Metasys Integrator Setup 7 Point Mapping Table 8 Powerware UPS Points for a Generic Binary Computer Mode Application 8 Example of a Plus UPS or Plus 750 UPS Application 14 Metasys Network Setup 17 Mapping to a CS Object 17 Custom Integration Johnson Controls, Inc. 1 Code No. LIT

2 lntroduction This document explains the Metasys Integrator Powerware applications. This Powerware application note was previously known as the Metasys Integrator Exide Application Note. For information on Powerware equipment, see Powerware documentation (obtainable from a Powerware representative). Note: If you use a Universal Packaging Module (UPM) enclosure, you must install the Metasys Integrator Series 00 in a two-high enclosure (EN-EWC5-0) rather than a one-high enclosure (EN-EWC1-0) as shown in the figures in this application note. Application Details The Metasys Integrator unit allows Powerware Uninterruptible Power Supply (UPS) equipment to become an integral part of the Metasys and Metasys Companion Networks. Once the Powerware equipment is connected to the Metasys N Bus via the Metasys Integrator unit, data from Powerware UPSs that support the Revision AD (or later) Binary Computer Mode (BCM) protocol is available to the full complement of Metasys Building Automation System (BAS) features, including Change-of-State (COS) monitoring, alarm notification, scheduling, trend, and totalization. Each Metasys Integrator vendor port can connect to one Powerware UPS. Figure 1 shows a Powerware UPS integrated into the Metasys Network, and Figure shows a Powerware UPS integrated into the Metasys Companion Network. Metasys Integrator Powerware Application Application Note

3 um p N1 LAN Standard Network Control Unit (NCU) Metasys Integrator RS- Powerware UPS N Bus Note: Pwrware1 If you use a UPM enclosure, you must install the Metasys Integrator Series 00 in a two-high enclosure (EN-EWC5-0) rather than a one-high enclosure (EN-EWC1-0) as shown in the figures in this application note. Figure 1: Powerware and Metasys Network Integration Panel Unit Workstation Metasys Integrator RS- Powerware UPS UNT N Bus Pwrware Note: If you use a UPM enclosure, you must install the Metasys Integrator Series 00 in a two-high enclosure (EN-EWC5-0) rather than a one-high enclosure (EN-EWC1-0) as shown in the figures in this application note. Figure : Powerware and Metasys Companion Integration Metasys Integrator Powerware Application Application Note

4 Component Requirements Metasys Network Release Requirements Metasys Companion Release Requirements Vendor Component Requirements To integrate Powerware equipment, you will need the following: properly installed Powerware UPS that supports Revision AD of the Binary Computer Mode (BCM) protocol RS- cable (for connecting the UPS to the Metasys Integrator unit) Metasys Integrator unit N Bus (for connecting the Metasys Integrator unit to the Metasys or Companion Network) portable Personal Computer (PC) for running diagnostics and downloading vendor communication tables (.VCT files) and network setup information into the Metasys Integrator unit. cable for connecting portable PC to the Metasys Integrator unit the correct vendor communication table (.VCT file) to download into the Metasys Integrator unit (supplied on CD-ROM) This document describes the RS- cable and the vendor communication tables. Powerware documentation describes the vendor s equipment. The remaining components are described in the Metasys Network Integrator Technical Bulletin (LIT ). To integrate Powerware equipment into the Metasys Network, you need: Metasys Operator Workstation (OWS) software Release 6.0 or later Metasys Integrator software/firmware Release 7.0 or later To integrate Powerware equipment into the Metasys Companion Network, you need: Metasys Companion Release 5.0 or later Metasys Integrator software/firmware Release 7.0 or later Integration between the Metasys Integrator unit and Powerware UPS has been tested with Powerware UPSs that support Revision AD of the Binary Computer Mode (BCM) protocol. If you are unsure whether your UPS complies with the above protocol revision, call Powerware technical support for further information. Changes to this equipment or integration of Powerware products not discussed in this document require additional software development and testing by Systems Products. For information on integrating other products, refer to the Custom Integration section in this document. 4 Metasys Integrator Powerware Application Application Note

5 Vendor Contact Information Design Considerations Powerware Corporation 401 Spring Forest Road Raleigh, NC 7616 Phone: (800) When integrating Powerware UPS equipment, keep the following considerations in mind: Make sure all Powerware equipment is set up and running properly before attempting to integrate with Metasys or Companion Network. (The Powerware representative is responsible for proper operation of UPS equipment.) Port on the UPS should be set to the following: Mode = computer; Baud rate = 9600; Data = 8, Stop = 1; Handshaking = disabled. (The Powerware representative is responsible for setting the UPS port.) RS- cable distance between the Metasys Integrator unit and the UPS can be a maximum of 50 feet. Only the points that apply to the configuration of this particular Powerware UPS are reliable. Obtain a BCM/XCP Compliance specification from your Powerware representative, which lists the points available for your application. (Consult your Powerware representative for a list of applicable points for your particular UPS.) Metasys Integrator Powerware Application Application Note 5

6 Cable Connections Cable Pinouts Use the following cable pinouts for the RS- connection between the Metasys Integrator unit and the Powerware UPS: Vendor Port A or B on Integrator DB-9 Female RS- Connector on Powerware UPS DB-5 Male Note: Signal RD TD GND Pin 5 RS- (50 ft maximum) Pin 7 Signal TD RD GND Pwrware Some UPS connectors may be configured as Data Terminal Equipment (DTE) instead of Data Communication Equipment (DCE). In theses cases, swap pins and at the Powerware UPS. Figure : Cable Pinouts Connecting the Cable Connect the female end of the RS- cable to either Vendor Port A or Vendor Port B on the Metasys Integrator unit. Connect the male end to the RS- connector on the UPS. Metasys Integrator Powerware UPS Vendor Port A or B RS- Cable RS- Port Pwrware4 Figure 4: Port-to-Port Connection 6 Metasys Integrator Powerware Application Application Note

7 Metasys Integrator Setup To set up the Metasys Integrator unit, use a portable PC connected to Metasys Integrator Terminal Port. Metasys Integrator setup involves: downloading the correct vendor communication table (.VCT file) setting up the port setting up the network addressing The following table provides information specific to the Powerware application. For detailed procedures, see the Metasys Integrator technical bulletins. Table 1: Metasys Integrator Setup for Powerware UPS Vendor Communication Table (.VCT File) Powerware UPS EX_UPS.VCT Port Setup Baud Rate 9600 Word Length 8 Stop Bit 1 Parity None Interface RS- Network Setup Vendor Address sb 1 Timeout Value 5000 ms Poll Delay 1500 ms Performance Guide Approximate Scan Time (for a single device) Powerware UPS 8 seconds 1 The vendor address format depends on the UPS system configuration. The sb is the submodule number, and is required for all configurations. For a single-module system, enter 1 for the sb. For a multi-module system, enter the corresponding submodule number for the UPS being integrated (1 to 55). For example: Configuration Vendor Address Single-module system 1 Multi-module system 4 Metasys Integrator Powerware Application Application Note 7

8 Point Mapping Table Powerware UPS Points for a Generic Binary Computer Mode Application To get the hardware for mapping points to a Control System (CS) object (via the software model), combine the Network Point Address (NPT). For example, the hardware reference for the Bypass Frequency point is A18. Binary Data (BD) points (internal parameters) cannot be mapped to standard objects. To monitor the BDs, map them to Control System (CS) object BD attributes (which can then be mapped to standard BD The following tables show points available for mapping in the Powerware UPS. Only the points that apply to the Powerware UPS configuration are reliable. Table : Powerware UPS for a Generic Binary Computer Mode Application NPT 1 NPA Unit Description kw kva Hz Hz Hz Hz % Secs Mins DegF Inverter Average Current Phase A (Rectified) Output kilowatts Output kilovolt-ampere (kva) Output Power Factor Output Frequency Input Frequency Inverter Frequency Bypass Frequency DC Link s Battery age Percentage of Battery Left Battery Time Remaining Battery Charge Time Input s Phase A Inverter s Phase A Ambient Temperature Load Current Phase A Positive DC Link Rail age Negative DC Link Rail age Inverter AC Over age Inverter AC Under age Inverter Under or Over Frequency Bypass AC Over age Bypass AC Under age Bypass Under or Over Frequency Input AC Over age Input AC Under age Input Under or Over Frequency 1. Network Point Type. Network Point Address. Analog Input 4. Binary Input Continued on next page... 8 Metasys Integrator Powerware Application Application Note

9 NPT 1 NPA Unit Description (Cont.) Output AC Over age Output AC Under age Output Under or Over Frequency Remote Emergency Power Off Remote Go To Bypass Building Alarm 6 Building Alarm 5 Building Alarm 4 Building Alarm Building Alarm Building Alarm 1 Static Switch Over Temperature Charger Over Temperature Charger Logic Power Fail 4 Charger Over age or Current 5 Inverter Over Temperature 6 Output Overload 7 Rectifier Input Over Current 8 Inverter Input Over Current 9 DC Link Over age 0 DC Link Under age 1 Rectifier Failed Inverter Failed Battery Connector Fail 4 Bypass Breaker Fail 5 Charger Failure 6 Ramp Up Failed 7 Static Switch Failure 8 Analog Board A/D Reference Fail 9 Bypass Uncalibrated Rectifier Uncalibrated Output Uncalibrated Inverter Uncalibrated DC age Uncalibrated Output Current Uncalibrated Rectifier Current Uncalibrated Battery Current Uncalibrated 1. Network Point Type. Network Point Address. Binary Input Continued on next page... Metasys Integrator Powerware Application Application Note 9

10 NPT 1 NPA Unit Description (Cont.) Inverter On/Off Stat Failure Battery Current Limit Inverter Failure Attempts Analog Board A/D Stat Failure Output Current Over 100% Battery Ground Fault Waiting for Charger Sync Non-Volatile RAM Failure Analog Board A/D Timeout Shutdown Imminent Battery Low Utility Fail Output Short Circuit Utility Not Present 61 Full Time Charging 6 Fast Bypass Command 6 A/D Error 64 SPI Communications Error 65 Rectifier Failed Self-Test 66 Rectifier EEPROM Failure 67 Rectifier EPROM Failure 68 Input Line age Loss 69 Battery DC Over age 70 Power Supply Over Temperature 71 Power Supply Failure 7 Power Supply 5 Fault 7 Power Supply +/-1 Fault 74 Heatsink Over Temperature 75 Heatsink Temperature Sensor Failed 76 Rectifier Current Over 15% Rectifier Fault Interrupt Failed Rectifier Power Capacitor Fault Inverter Program Stack Error Inverter Control Board Failed Self-Test Inverter A/D Converter Self-Test Fail Inverter RAM Self-Test Failure Inverter EEPROM Checksum Fail Inverter EPROM Checksum Fail 1. Network Point Type. Network Point Address. Binary Input Continued on next page Metasys Integrator Powerware Application Application Note

11 NPT 1 (Cont.) NPA Unit Description 85 Inverter CPU Self-Test Failed 86 Network Not Responding 87 Front Panel Self-Test Failure 88 Node EEPROM Verification Error 89 Output AC Over age Test Failed 90 Output DC Over age 91 Input Phase Rotation Error 9 Inverter Ramp Up Test Failed 9 Inverter Off Command 94 To Bypass Command 95 Emergency Shutdown Command 96 Setup Switch Open 97 Inverter AC Over age Int 98 Inverter AC Under age Int 99 Absolute DCOV/ACOV Int 100 Phase A Current Limit 101 Phase B Current Limit 10 Phase C Current Limit 10 Bypass Not Available 104 Rectifier Breaker Open 105 Battery Contactor Open 106 Inverter Contactor Open 107 Inverter Board ACOV Int Test Fail 108 Inverter Over Temperature Trip 109 Inverter Board ACUV Int Test Fail 110 Inverter age Feedback Error 111 DC Under age Timeout 11 AC Under age Timeout 11 DC Under While Charger is Full On 114 Inverter age Bias Error 115 Rectifier Phase Rotation 116 System Interface Board Failure 117 Parallel Board Failure 118 Parallel Board Failure 119 Loss Of Load Sharing Phase A 10 Loss Of Load Sharing Phase B 11 Loss Of Load Sharing Phase C 1. Network Point Type. Network Point Address. Binary Input Continued on next page... Metasys Integrator Powerware Application Application Note 11

12 NPT 1 (Cont.) NPA Unit Description 1 DC Over age Timeout 1 Battery Totally Discharged 14 Inverter Phase Bias Error 15 Inverter age Bias Error 16 Large Charger Input Current 17 Inverter Too Low For Ramp Level 18 Loss of Redundancy 19 Loss of Sync Bus 10 Rectifier Breaker Shunt Tripped 11 Loss of Charger Sync 1 Inverter Low Level Test Timeout 1 Output Breaker Open 14 Bypass Power Loss 15 CPU ISR Error 16 System ISR Restart 17 Check Battery Flag 18 Battery Not Charged 19 >106% Overload on Phase A 140 >106% Overload on Phase B 141 >106% Overload on Phase C 14 >15% Overload on Phase A 14 >15% Overload on Phase B 144 >15% Overload on Phase C 145 >150% Overload on Phase A 146 >150% Overload on Phase B 147 >150% Overload on Phase C 148 UPS On Battery 149 UPS On Bypass 150 Load Dumped Load Power Off 151 Low Battery Shutdown 15 Software Incompatibility Detected 15 Inverter Temperature Sensor Failed 154 Waiting for Utility Input 155 Bypass Failure 156 Auto Off Command Executed 157 Battery Test Failed 158 Fuse Failure 159 Fan Failure 1. Network Point Type. Network Point Address. Binary Input Continued on next page... 1 Metasys Integrator Powerware Application Application Note

13 NPT 1 (Cont.) NPA Unit Description ADI 4 ADI ADI 1 Degree 1. Network Point Type. Network Point Address. Analog Data Float 4. Analog Data Integer Control Panel Revision Number Inverter Revision Number Rectifier Revision Number NIC Revision Number kva Rating Output s Phase-to-Phase A-B Output s Phase-to-Phase B-C Output s Phase-to-Phase C-A Input s Phase-to-Phase A-B Input s Phase-to-Phase B-C Input s Phase-to-Phase C-A Inverter s Phase-to-Phase A-B Inverter s Phase-to-Phase B-C Inverter s Phase-to-Phase C-A Bypass s Phase-to-Phase A-B Bypass s Phase-to-Phase B-C Bypass s Phase-to-Phase C-A Inverter Average Current Phase B (Rectified) Inverter Average Current Phase C (Rectified) Input Current Phase A Input Current Phase B Input Current Phase C Input Power Factor Input s Phase B Input s Phase C Inverter s Phase B Inverter s Phase C Load Current Phase B Load Current Phase C Number of CPUs Number of Output Phases Output Phase Angle Metasys Integrator Powerware Application Application Note 1

14 Powerware Ups Points for a Plus UPS or Plus 750 UPS Binary Computer Mode Application To get the hardware for mapping points to a Control System (CS) object (via the software model), combine the Network Point Address (NPT). For example, the hardware reference for the Bypass Frequency point is A18. Binary Data (BD) points (internal parameters) cannot be mapped to standard objects. To monitor the BDs, map them to Control System (CS) object BD attributes (which can then be mapped to standard BD objects). Table : Example of a Plus UPS or Plus 750 UPS Application Example (Includes only those points implemented for a Powerware Plus UPS or Plus 750 UPS) NPT 1 NPA Unit Description kw kva Hz Hz Hz Hz % Secs Output Kilowatts Output kva Output Power Factor Output Frequency Input Frequency Inverter Frequency Bypass Frequency Battery age Percentage of Battery Left Battery Time Remaining Inverter s Phase A Load Current Phase A Inverter AC Over age Inverter AC Under age Inverter Under or Over Frequency Bypass AC Over age Bypass AC Under age Bypass Under or Over Frequency Input AC Over age Input AC Under age Input Under or Over Frequency 10 Output AC Over age 11 Output AC Under age 1 Output Under or Over Frequency 15 Building Alarm 6 16 Building Alarm 5 17 Building Alarm 4 18 Building Alarm 19 Building Alarm 0 Building Alarm 1 6 Output Overload 9 DC Link Over age 0 DC Link Under age 1 Rectifier Failed Battery Connector Fail 4 Bypass Breaker Fail 1. Network Point Type. Network Point Address. Analog Input 4. Binary Input Continued on next page Metasys Integrator Powerware Application Application Note

15 NPT 1 (Cont.) NPA Unit Description Battery Current Limit Inverter Failure Attempts Output Current Over 100% Shutdown Imminent Battery Low Battery DC Over age Power Supply Failure Heatsink Over Temperature Heatsink Temperature Sensor Failed Network Not Responding Input Phase Rotation Error Emergency Shutdown Command Bypass Not Available Battery Contactor Open Inverter Contactor Open 1 Battery Totally Discharged 18 Battery Not Charged 148 UPS On Battery 149 UPS On Bypass 150 Load Dumped (Load Power Off) 159 Fan Failure 1. Network Point Type. Network Point Address. Binary Input for Inverter Fault Status Continued on next page... 0-Alarm, 1-OK Metasys Integrator Powerware Application Application Note 15

16 NPT 1 (Cont.) NPA Unit Description ADI 4 ADI ADI 1 Degree 1. Network Point Type. Network Point Address. Analog Data Float 4. Analog Data Input Control Panel Revision Number Inverter Revision Number Rectifier Revision Number NIC Revision Number kva Rating Output s Phase-to-Phase A-B Output s Phase-to-Phase B-C Output s Phase-to-Phase C-A Input s Phase-to-Phase A-B Input s Phase-to-Phase B-C Input s Phase-to-Phase C-A Bypass s Phase-to-Phase A-B Bypass s Phase-to-Phase B-C Bypass s Phase-to-Phase C-A Input Current Phase A Input Current Phase B Input Current Phase C Input Power Factor Inverter s Phase B Inverter s Phase C Load Current Phase B Load Current Phase C Number of CPUs Number of Output Phases Output Phase Angle 16 Metasys Integrator Powerware Application Application Note

17 Metasys Network Setup Metasys Network Setup is described in the Metasys Integrator technical bulletins. This section contains details specific to the Powerware UPS application. Mapping to a CS Object Table 4: Software Model and CS Object Definition Application Software Model (on Tables and Models CD-ROM) Display Attribute (recommended) NT Command Attribute (recommended) Powerware UPS EX_UPS.DDL Output kva * Output kva * For the Network Terminal (NT) Command attribute, use the same attribute as the Display attribute. However, since the points are not commandable, you cannot command the attribute. (This must be defined because the NT Command attribute cannot be null.) Metasys Integrator Powerware Application Application Note 17

18 Custom Integration For information on integrating products which are not discussed in this document, first refer to the Metasys Compatible Global Catalog, an online list of released Connectivity products. Access this database from the Johnson Controls Corporate website ( by clicking Controls>Metasys Building Automation System>Products. Search the Metasys Compatible Database by application, vendor, or connect type. If you need further assistance, contact the Johnson Controls Field Support Center. Controls Group 507 E. Michigan Street P.O. Box 4 Metasys Integrator Release 1.00 Milwaukee, WI 501 Printed in U.S.A. 18 Metasys Integrator Powerware Application Application Note