GUIDE TO LOCKOUT TAGOUT

Transcription

1 GUIDE TO LOCKOUT TAGOUT 1

2 What is Lockout Tagout? (LOTO) Lockout is a physical method of isolating equipment to prevent it being re-energised or stop the release of stored energy. Tagout is a highly visible written warning attached to the locked out device, indicating that the equipment should not be used until the lockout is removed. Why Lockout Tagout? Planned lockout tagout procedures are an effective way of reducing the risks involved when maintaining, cleaning or repairing equipment. Now considered a best practice procedure worldwide, correct implementation can reduce downtime and increase productivity. It helps to ensure worker safety and also reduces the risk of employers exposure to liability and prosecution as well as indirect costs such as repairs to equipment. When you see this symbol... Use your phone to scan the QR code for more information. 2

3 Contents Information, procedures and advice Implementing a planned LOTO procedure 4-5 Locking off 6 Getting back online 7 Types of energy 8 Current Regulations 9 Lockout Products Safety Padlocks 11 - Padlocks & Keying systems 12 - Key registering 13 - Engraving & Numbering 13 - Security Padlocks 17 - Padlock accessories 18 Hasps 21 Gate Valve Lockout 31 Ball Valve Lockout 37 Cable Lockout 43 Electrical Lockouts 49 - Mini Circuit Breaker Lockout 52 - Fuse Lockout 55 - Large Circuit Breaker Lockout 56 - Plug Lockout 58 - Cylinder Lockout 60 - Switch & Button Lockout 61 - Pin & Sleeve /3 Pin Plug Lockout 64 - Electrical panel lockout 65 Gas Lockout 67 Pneumatic Lockout 69 Lockboxes 71 Lockout Stations 75 Tagout Stations 85 Lockout Kits 89 Lockout Signs 101 Lockout Tags 109 Please note... that the operations and procedures outlined in this guide booklet are generalised and therefore strict compliance with other statutory requirements may be necessary under specific circumstances. In no event shall Spectrum Industrial be liable for any direct, indirect, punitive, incidental, special consequential damages, to property or life, whatsoever arising out of or connected with the use or misuse of it s products. 3

4 How to implement a Planned LOTO Programme? A robust programme will detail all the necessary steps to ensure equipment energy is safety isolated. 1: Evaluate and Plan Prepare a written LOTO policy and implementation plan, describing all processes required for a successful hazardous energy control programme. The policy will describe responsibilities, training, isolation procedures and restoring equipment to normal operation, contractor control, LOTO products, permits to work, etc. Tip! We can put you in touch with competent safety professionals to help successfully evaluate and deliver your LOTO Programme. Visit to find out more. 2: Equipment Appraisal Identify all equipment requiring energy isolation during maintenance, cleaning or repair activities. For each item of equipment, gather details of associated energies, isolation points (valves, switches, breakers etc), and the sequence of isolation. Consider environmental factors such as confined spaces, adjacent activities and any essential equipment adaptations. Consideration must also be made for mechanical valves and/or LSS (Life Safety Systems) that are required to remain ON for safety purposes during these activities. Specific On State isolation must be included as required and possible downstream effects of same must be risk assessed and documented. 4

5 3: Equipment Specific Procedures Use equipment appraisal information to develop equipment specific procedures. This activity also helps define lockout product requirements for each item of equipment or work area. Once proven through testing, equipment specific procedures should be posted alongside the equipment. 4: Training, Procedure Awareness & Lockout / Tagout products Equip authorised employees with the relevant lockout products and tags as detailed in the audit. For safety reasons, only products specifically designed for implementation Lockout Tagout procedures should be used. 5: Implementation A new lockout programme involves a workforce having to think and work in a new way, posing a challenge in terms of changing safety culture and mindset. Leadership participation and backing is therefore crucial during planning and implementation stages. Monitor behaviors, listen to the workforce and adapt the programme to ensure it is embraced successfully and exceed corporate and legal requirements. 5

6 Locking off The Lockout Tagout audit will detail the specific steps needed to isolate equipment, but the general steps for all equipment are listed below. LOCKING OFF PROCEDURE 1. PREPARE FOR SHUT DOWN 2. INFORM EMPLOYEES 4. ISOLATE ALL ENERGY SOURCES 3. TURN OFF EQUIPMENT 5. LOCK OUT AND TAG OUT 6. TEST EQUIPMENT CONTROLS & SAFETY SYSTEMS 8. PERFORM REPAIRS OR MAINTENANCE 7. TEST ALL CIRCUITS 6

7 Getting online When maintenance is complete it is just as important to follow the correct procedure as detailed in the audit to re-activate the equipment. The general steps are listed below. GETTING BACK ONLINE 1. CHECK THAT ALL WORK HAS BEEN COMPLETED 2. CHECK THAT SYSTEM AND ALL PERSONNEL ARE CLEAR 3. RE-INSTALL GUARDS AND REMOVE BLOCKS 4. REMOVE ALL INDIVIDUAL LOCKS AND DEVICES 5. RE-CONNECT ALL ENERGY SOURCES AND TEST THE SYSTEM 6. REMOVE ALL RELEVANT TAGS & SIGNAGE 7. NOTIFY EMPLOYEES THAT THE EQUIPMENT IS READY TO USE 7

8 Types of energy Dangerous energy sources can take many forms, including; Electrical energy Commonly found powering nearly all workplace equipment Hydraulic energy Commonly found powering forklifts, cutting equipment and pumps Mechanical energy Commonly found in all machinery with moving parts Thermal energy Commonly found in ovens or freezers (hot or cold) Pneumatic energy Commonly found powering machinery via compressed air or gas Potential Commonly found in compressed springs or suspended weights 8

9 Current Regulations UK and Ireland health & safety legislation is established on a framework that is not wholly prescriptive, being goal setting in nature, emphasising self-regulation, risk assessment and workforce involvement in the control of health and safety. As pioneered by US legislation and subsequent EU legisliation. The Health & Safety at Work etc. Act 1974 places general duties on employers to ensure, so far as reasonably practicable, the health, safety and welfare at work of their employees, including a requirement to provide and maintain safe plant and equipment. The Management of Health & Safety at Work Regulations 1999 require an employer to carry out a risk assessment of activities, introduce safe systems of work, coordinate activities and provide training. Isolation requirements are highlighted under specific UK and Ireland regulations. In the UK, the following regulations govern the control of hazardous energy (CHE): BS7671:2008(2011) Requirements for Electrical Installations. IET Wiring Regulations. 17th Edition : Provision shall be made for securing off-load isolating devices against inadvertent or unauthorised opening : Suitable means shall be provided to prevent electrical powered equipment becoming unintentionally reactivated. Provision and Use of Work Equipment Regulations 1998 Regulation 19 (1): Every employer shall ensure that where appropriate work equipment is provided with suitable means to isolate it from all its sources of energy. In Ireland, the legislation in force is: Safety, Health and Welfare at Work Regulations All work equipment is fitted with clearly identifiable means to isolate it from all its energy sources, and The reconnecting of the work equipment to its energy sources poses no risk to the employees concerned. EU CEE89/655 Council Directive 89/655/ EEC of 30 November 1989 concerning the minimum safety and health requirements for the use of work equipment by workers at work Article 19: The employer is committed to guarantee the safety and protection of employees and to take necessary measures to reduce risks to the minimum possible Article 46: The employer must ensure that all safety procedures are strictly implemented and regularly reviewed by appropriate means Employers must use all necessary tools to carry out maintenance they are responsible for and to aid them in the case of accident or emergency Article 49: When carrying out isolated maintenance, the equipment must be clearly labelled Isolation of equipment from all possible electrical energy sources; lock-out of devices in the off position; verification of isolation of all energy sources close to the maintenance area USA OSHA The Control of Hazardous Energy (Lockout/Tagout), Title 29 of Federal Regulations (c)(5)(ii)(b): Standardised. Lockout and tagout devices shall be standardised within the facility in at least one of the following criteria: Colour; shape; or size; and additionally, in the case of tagout devices, print and format shall be standardised (c)(5)(ii)(c): Devices must be capable of withstanding the environment to which they are exposed for the maximum time of exposure expected (c)(5)(ii)(C)(1): Lockout devices shall be substantial enough to prevent removal without the use of excessive force or unusual techniques, such as with the use of bolt cutters or other metal cutting tools (c)(5)(ii)(C)(2): Tagout devices, including their means of attachment, shall be substantial enough to prevent inadvertent or accidential removal (c)(5)(ii)(C)(2): Lockout devices and tagout devices shall indicate the identity of the employee applying the device(s) 9

10 The correct use of safety padlocks saves lives.

11 SAFETY GATE VALVE COVERS LOCKOUT PADLOCKS HIGH SECURITY SAFETY PADLOCKS DESIGNED WITH THE USER IN MIND.

12 What Padlock do I need? Padlocks are an essential part of a Lockout Tagout Programme. There are various types of keying systems that can be used as part of an effective LOTO programme. Choose the type which is suitable for the intended process, bearing in mind its place within the overall company Lockout procedure. Padlocks and keying systems Padlocks and their associated keying systems are an integral part of a LOTO programme. There are varying options listed below. The correct keying system for your site will be dictated by LOTO procedures which will be identified through a LOTO audit. Keyed Different (KD) Each padlocks in this keying system can only be opened using a single unique key. Keyed Alike (KA) All locks in a keyed alike team have their own key which can open any padlock within that team. Master Keyed (MK) and Grand Master Keyed (GMK) The padlocks in this system each have their own unique key, which can only open that individual padlock. The master key for this team can open any of the padlocks within its own team. This can be further extended over multiple different teams, with the Grand Master Key able to open any padlock within any team. 12

13 Key Registering A key registering system is recommended when issuing padlocks as part of a Planned Lockout Tagout Programme and used correctly it can prevent duplicate keys and improve safety. By registering your system you will be issued a unique identification reference, and by using this reference when ordering additional padlocks in the future we can ensure that your keys will not be duplicated. The additional use of key charting within your organisation will provide you with the means to easily identify who the padlock & key has been issued to and when it was issued. With the option of engraving padlocks & keys with a unique ID number, key charting becomes even more effective. Visit our website for more information and downloads. TIP: Ensure you order your padlocks from the same supplier and state your Unique Identification Reference when ordering! Engraving & Numbering To reinforce a key registering programme, safety padlocks can be laser etched with names, registration numbers, company details or other identifying information. ID NUMBER ID NUMBER For more information on Padlocks & Keying systems scan the QR code or visit 13

14 SAFETY PADLOCKS Safety Lockout Padlocks Compact high security padlocks designed with the user in mind. The nylon body is ribbed for easy gripping and handling with an individually keyed to differ 6-pin lock which will not release the key until the shackle is closed. 6-pin precisionmachined cylinder for extra security Reinforced nylon body is non-conductive, non-sparking and resistant to chemicals and corrosion Colour coded for easy identification with a photo-luminescent label Key retaining feature Individually keyed locks for optimum security Each padlock is supplied boxed with 1 key and keyring Safety Lockout Padlocks Colour Red Yellow Green Blue Black Orange LOK007-L LOK008-L LOK009-L LOK010-L LOK011-L LOK012-L Did you know...that we have keyed alike options available for this range of safety padlocks. 14

15 SAFETY PADLOCKS Long Shackle Safety Lockout Padlocks Colour Red Yellow Green Blue Black Orange LOK197-L LOK198-L LOK199-L LOK200-L LOK202-L LOK201-L DIMENSIONS D Compact Padlock Dimensions A Shackle height (A) Body height (B) Body width (C) Shackle dia (D) Body depth (E) B 40mm 45mm 42mm 6mm 20mm C E Each padlock is supplied in a box with 1 key and keyring D Long Shackle Padlock Dimensions A B Shackle height (A) Body height (B) Body width (C) Shackle dia (D) Body depth (E) 82mm 45mm 42mm 6mm 20mm Each padlock is supplied in a box with 1 key and keyring C E 15

16 SAFETY PADLOCKS Nylon Shackle Safety Padlock A compact padlock with a hardened nylon shackle with non-conductive properties. Ideal for adding an extra level of security when working in dangerous environments. Nylon Shackle Safety Padlock Colour Yellow LOK068 Wire Padlocks A compact padlock with a flexible wire shackle. With the 3mm diameter wire shackle this padlock is ideal for use on smaller MCB lockouts or for when a standard padlock is unsuitable. Wire Padlocks Colour Red LOK185 DIMENSIONS A B C E Shackle height (A)* Wire length unstressed Dimensions Body height (B) Body width (C) Shackle dia (D) Body depth (E) 71mm 146mm 45mm 42mm 3mm 20mm Each padlock is supplied in a box with 1 key and keyring *Optimal height when not under stress 16

17 SECURITY PADLOCKS Security Padlocks These padlocks are ideal for general security use, however they should not be used as part of a LOTO programme. Blue Jacket Padlocks Regular shackle brass padlock encapsulated in an injection moulded jacket. Supplied with warning label and 3 keys. Blue Jacket Padlocks Size 40mm LOK070 Laminated Padlocks Supplied with 2 keys. Laminated Padlocks Description 40mm 50mm SP150P SP151P Brass Tri-Circle Padlocks Standard brass padlocks, supplied with 2 keys. Brass Tri-Circle Padlocks Size 20mm 25mm 32mm 38mm 50mm 63mm SP168L SP137L SP138L SP139L SP140L SP169L Weather resistant Padlock Supplied with 2 keys. Weather Resistant Padlock Description 40mm SP160P 17

18 PADLOCKS & ACCESSORIES Discus Padlock Supplied with 2 keys. Discus Padlock Description 70mm SP165P Padlock Caddy A simple and useful method to carry multiple padlocks. Hooks over a belt or pocket and comes complete with a retractable strap. Accommodates up to 12 padlocks. Padlock Caddy LOK146 Padlock Cabinet Red powder coated steel padlock cabinet with interior racks for storage of up to 56 padlocks (2 per prong). Accepts up to 56 padlocks Quality powder coated steel 28 interior prongs Wall mountable Fixings included 3 keys included Size (HxWxD) Padlock Cabinet 460 x 390 x 55mm LOK059 18

19 ACCESSORIES Aluminium Padlock Tags Aluminium padlock tags, complete with collars, fixing rings and rivets. Tags can be engraved or stamped with details of attached keys or equipment as needed. Aluminium Padlock Tags Description 51mm (5 pack) LOK028 Padlock Station These powder coated metal padlock stations are an ideal method for the storage and display of lockout safety padlocks. 6 Padlocks (HxWxD) 72 x 126 x 31mm 12 Padlocks (HxWxD) 72 x 265 x 31mm 18 Padlocks (HxWxD) 72 x 368 x 31mm Padlock Station 6 Padlocks LOK Padlocks LOK Padlocks LOK145 Belt Clips Self sprung nickel plated belt clips. Pack of 12. Belt Clips MI122L Key Ring Organiser With 4 integral split rings. Key Ring Organiser Description Nickel finish KR36P 19

20 ACCESSORIES Split Rings Nickel plated split rings. Pack of 100. Split Rings Description 25mm NP 30mm NP 38mm NP MI08L MI09L MI10L Key Covers 24mm dia. coloured key covers. Available in 2 styles in assorted colours. Pack of 50. Key Covers Description Ring style Cover style MI22L MI132L Key Tags Coloured key tags with paper inserts. Available in 2 sizes in assorted colours. Supplied in packs of 50. Key Tags Description 52 x 22mm MI13L 55 x 30mm MI45L For more information on Padlocks & Keying systems scan the QR code or visit 20

21 HASPS GATE VALVE COVERS ENABLE MULTIPLE PADLOCKS TO BE FITTED TO A SINGLE ISOLATION POINT. 21

22 Lockout Tagout in three easy steps Choose the right lockout device. Lockout using a safety padlock and / or hasp. Tagout using an appropriate tag. Always use LOTO as part of a planned procedure with expert safety advice. 22

23 What are Hasps? Often more than one padlock needs to be fitted to an isolation point, and to ensure you can do this a hasp can be fitted to expand the number of lockout points available. The design of a hasp ensures that all the padlocks need to be removed before the hasp can be detached and the equipment re-energised. Using Hasps A hasp is placed through the primary isolating point on the locking out device, once closed it provides multiple points for authorised persons to place their own individual padlock on the hasp. The system is then locked out, preventing any re-energising until all padlocks are removed. Removing the padlocks allows removal of the hasp before attempting re-energisation. Don t forget Padlocks and Tags should always be used... Find Padlocks on pg14 and find Tags on pg112 For more information on Hasps scan the QR code or visit 23

24 HASPS Standard Hasps Made from hardened powder coated steel, our standard lockout hasp utilises a standard scissor action to lockout an isolation point. The 25mm version has a double locking arrangement and 38mm has single locking. Economy Lockout Hasp Size 25mm 38mm LOK048 LOK069 Manufactured from high tensile steel sheet which has been electro-plated to prevent rusting. The padlock fixing section has been vinyl coated for grip and greater visibility. Vinyl Coated Lockout Hasp Size 25mm 38mm LOK044 LOK045 DIMENSIONS Hasp Dimensions A Description Jaw Size (A) # of holes (padlock) Padlock hole dia. Standard 25mm 6 9mm Standard 38mm 6 9mm Vinyl Coated 25mm 6 10mm Vinyl Coated 38mm 6 10mm 24

25 HASPS Aluminium Hasps Manufactured from aluminium with injection moulded nylon grip. The hasp jaws are rounded to provide easy fixing on smaller isolation points and lockout devices. Suitable for 6 padlocks with a maximum shackle diameter up to 8mm. Aluminium Hasp Size 25mm 38mm LOK191 LOK192 Dual Lockout Hasps This dual scissor action hasp has a steel body with a powder coating to prevent rusting. The aluminium pivot provides a smooth and lasting movement. The two different jaw sizes ensure the ultimate in adaptability when lock out conditions vary. Dual Lockout Hasp Size See below LOK047 DIMENSIONS A Dual Lockout Hasp Dimensions Inside height. (A) 31mm Inside width. (B) 45mm Inside height. (C) 18mm Inside width. (D) 20mm # of holes (padlock) 6 Padlock hole dia. 11mm 25

26 HASPS Di-Electric Lockout Hasp Non-conductive reinforced nylon hasp which opens using a pull and spring method. With a bracelet thickness of 6mm, the hasp can be locked out by up to 6 padlocks. Di-Electric Lockout Hasp LOK127 Di-Electric Lockout Hasp Our premier di-electric lockout hasp utilises a unique swing lock system to securely fasten the thread. Available in 3mm and 6mm thread sizes, each has 4 integral holes for multiple padlock use. Di-Electric Lockout Hasps # Holes / thread size 4 / 3mm LOK119 4 / 6mm LOK120 Extra Large Hasps Extra large hasps for use in situations where multiple users need to lockout equipment. Manufactured from hardened powder coated steel. Extra Large Hasp Jaw Size # of holes 25mm 12 Holes LOK133 25mm 24 Holes LOK134 26

27 HASPS Di-Electric Lockout Hasp Manufactured from reinforced nylon, these hasps are tough, flexible and have the added benefit of being completely non-conductive. Accepts padlocks with a shackle diameter up to 9mm. 3 different size options available. Di-Electric Lockout Hasps # Holes / thread size 3 / 3mm LOK053 3 / 6mm LOK054 6 / 6mm LOK046 27

28 HASPS Stainless Steel Hasp Manufactured from stainless steel and available in powder coated black / yellow. Suitable for 6 padlocks with a maximum shackle diameter up to 8mm. Steel Hasp Description Black / Yellow LOK129 Die Cast Steel Hasp Corrosion resistant die cast steel hasp with drop down opening system. Suitable for 3 padlocks with a shackle diameter up to 8mm. Die Cast Steel Hasp Description Steel LOK163 28

29 HASPS Sign Hasps Manufactured from powder coated aluminium, this hasp combines the benefits of a standard hasp and tag simultaneously. Supplied with spare label for detailing any subsequent lockout uses. Sign Hasp Size See dimensions LOK049 Similar to the above hasp, this version has a smaller head making them more suitable to apply in less accessible locations. Available in three sizes. Sign Hasp # of holes 6 holes LOK130 8 holes LOK holes LOK132 DIMENSIONS A B Inside height. (A) Sign Hasp Dimensions Inside width. (B) # of holes (padlock) Padlock hole dia. 43mm 81mm 10 8mm A Sign Hasp Dimensions Inside height. (A) 25mm 29

30 A life is on the line. Always Lockout Tagout.

31 GATE VALVE COVERS VALVE LOCKOUT A GATE VALVE LOCKOUT PROVIDES A SIMPLE YET EFFECTIVE SOLUTION FOR ISOLATING GATE VALVES. 31

32 What is a Gate Valve Lockout? A simple solution for isolating gate valves, once the valve is in the appropriate position, these lockouts slip over the top of the handle, rotating freely around the valve stem and thus preventing access to the valve. The different sizes cover most commonly used valve diameters. If a gate valve lockout cannot be used due to fitting or other restraints, consider using a cable lockout system to isolate the valve. When fitted the valve ensures the handwheel is completely encapsulated within the lockout, which will rotate freely around the valve preventing operation. Resistant to cracking & abrasion Di-electric properties Rotates freely around valve covers Resistant to extreme temperatures Suitable for hasps and padlocks Available in 6 sizes Don t forget Padlocks and Tags should always be used... Find Padlocks on pg14 and find Tags on pg112 32

33 Using a Gate Valve Lockout Slip the lockout over the top of a valve, and once in position the cover will rotate freely thereby preventing the valve being turned. How to use Step 1 Ensure that the valve is in the required locked off position (on/off ). Select the appropriate sized lockout for the gate valve. Step 1b (Optional) Optional clip out center. Please specify if you would like the lockout with pop out center when placing your order. (For use with valves with a rising stem) Step 2 Place the lockout device over the valve wheel and close, ensuring it can rotate freely around the wheel. Step 3 Secure lockout with a safety padlock and attach a tag to communicate your chosen safety message. Use a hasp if more padlocks are required. Watch our How to videos online at 33

34 GATE VALVE LOCKOUT Gate Valve Lockout These gate valves are comprised of 2 flattened half moons with a hollow centre. Hinged at one side, they are placed over the valve and then closed, ensuring that the valve wheel is tamper-proof. Use a hasp if more than one padlock is required to lockout the device. To fit gate valve size (Millimetres) (Inches) mm 1-21/2 LOK mm 21/2-5 LOK mm 5-61/2 LOK mm 61/2-10 LOK mm LOK005 Please ask if you require the Gate Valve Lockout with a clip out center. DIMENSIONS A E Size (A) (B) (C) (D) (E) mm N/A mm mm C B D mm mm (A) Inside diameter (B) Inside depth (C) Outside diameter (D) Outside depth (E) Inner hole diameter 34

35 GATE VALVE COVERS Extra Large Gate Valve Lockout Our largest sized gate valve lockout is suitable for valve handles of a diameter from 330mm up to 450mm. It also has an integral clip out centre and a built in facility to use 4 padlocks on the unit without the use of a hasp. When not in use one side of the lockout can fit within the other to allow for ease of transportation and storage. To fit gate valve size (Millimetres) (Inches) mm LOK204 Adjustable Gate Valve Lockout These have 2 separate pieces which whilst in place over the valve are slid into each other to enclose the handle. This design allows it to fit valve handwheels from 25.5mm through to 165mm diameter. To fit gate valve size (Millimetres) (Inches) mm 1-61/2 LOK006 35

36 GATE VALVE COVERS Protect lives. Use Safety Padlocks. 36

37 BALL GATE VALVE COVERS VALVE LOCKOUT A BALL VALVE LOCKOUT ISOLATES A VALVE HANDLE TO PREVENT IT BEING TURNED. 37

38 What is a Ball Valve Lockout? This lockout device is placed over the top of the ball valve to prevent the valve handle from being turned. Using Ball Valve Lockouts Once in the correct isolated position, the handle of the valve is trapped within the body of the lockout, preventing the handle from being operated. Padlocks and Tags should always be used... Find Padlocks on pg14 and find Tags on pg112 38

39 How to use Step 1 Turn the valve handle to the correct position - either on or off. Step 2 Lockout the device by placing the main body over the top of the valve handle. Ensure the valve handle sits inside channel. Step 3 Move slider section down the shaft of the lockout until tight against the valve body. Step 4 Insert a padlock or hasp through the most appropriate hole which keeps the slider tight. Please note that the holes on the slider section have a staggered repeat which ensures that at least one hole will be tight when placed against the valve. If more than one padlock is required then a hasp should be used on the hole which keeps the slider as tight to the valve as possible. Watch our How to videos online at 39

40 BALL VALVE LOCKOUTS Ball Valve Lockout Size Ball Valve Lockout mm LOK mm LOK mm LOK025 Butterfly Valve Lockout When slid into position the wedge on the slider section prevents the compression handle being squeezed, preventing operation of the valve. Working in a similar way to the standard Ball Valve lockouts, the wedge on the slider section sits between the compression handle and lever, preventing operation. Butterfly Valve Lockout LOK018 40

41 BALL VALVE LOCKOUTS Flange Ball Valve Lockout On flange ball valves the lever handle can be removed after operation. Once the valve is in the desired position and the handle removed, this lockout device fits over the top of the stem ring. The two sections of the device slide together over the top of the stem, ensuring it is suitable for various sizes of valves. Hole size: 46 x 38mm Flange Ball Valve Lockout Size 150 x 220 x 70mm LOK186 Step 1 Step 2 Step 3 41

42 BALL VALVE LOCKOUTS Responsibility starts with the individual, but the right procedure starts with the employer. 42 BALL VALVE LOCKOUTS

43 CABLE LOCKOUT LOCK OUT MULTIPLE MACHINES IN CLOSE PROXIMITY USING ONE DEVICE. 43

44 Always Tagout. This Lock / Tag may only be removed by: Name: Dept: Expected Completion: For full range see pg

45 What is a Cable Lockout? Cable lockouts are ideal when there is a need to lockout multiple energy sources with one device or when the design or placement of the energy source prevents other types of lockout being used. Using Cable Lockouts Use the flexible cable to tie off the energy source and then secure using the grip handle. The handle traps the cable and prevents it from becoming loose. Multiple padlocks can be used on the handle to ensure the safety of multiple workers. For more information on Cable Lockouts scan the QR code or visit 45

46 CABLE LOCKOUTS Multi-Purpose Cable Lockout This cable lockout has been ergonomically designed to fit the hand, making placement and use fast and simple. Route the cable where necessary to lockout the device then feed the cable down the centre of the open lockout. When the cable is tight and the source is locked out, squeeze the handle closed and apply padlock. Available in vinyl coated steel and nylon cable versions. Multi Purpose Cable Lockout Cable type 2.5m Steel core LOK m Nylon core LOK014 46

47 GATE CABLE VALVE LOCKOUTS COVERS Retractable Cable Lockout This unique cable lockout has an integral rewinding mechanism, pulling the cable taut once it has been routed to lockout the equipment. It can house up to 2 padlocks of a maximum diameter of 7mm. Dimensions: 110 x 110 x 40mm Cable diameter: 2mm Retractable Cable Lockout Cable Length 1.8m LOK217 Step 1: Pull out the cable and route it through the equipment to lockout the device. Feed the cable back to the cable lockout and place the loop around the hook. Step 2: Push the winding button and the cable will automatically retract, pulling it tight. Step 3: Push in the black grip handle to lock the cable in place. Affix up to 2 padlocks on the unit (more can be fitted using a hasp) and tagout as appropriate. Note: To remove, push in the black grip handle to release the cable. 47

48 CABLE LOCKOUT Heavy Duty Cable Lockout A heavy duty cable lockout that can be applied to large valves. Suitable for the most extreme weather conditions including offshore installations. Thanks to its all metal construction and stainless steel nut this lockout provides reliable and corrosion resistant use. Please note that the stainless steel cable is supplied separately. Heavy Duty Cable Lockout Description Lockout only 2m stainless steel cable 5m stainless steel cable LOK135 LOK136 LOK137 Did you know...we also stock Safety Padlocks and Tagging systems? Find Padlocks on pg14 and find Tags on pg112 48

49 ELECTRICAL GATE VALVE COVERS LOCKOUT LOCKOUT SOLUTIONS FOR ELECTRICAL EQUIPMENT. 49

50 What is Electrical Lockout? Isolation of electrical energy is often a cornerstone of a correct lockout tagout programme. Electrical isolation points vary in design and size, and a comprehensive range of electrical lockout equipment is essential to ensure the LOTO procedure is performed safely. Using Electrical Lockouts Most equipment will require an electric energy source to be locked out as part of the isolation programme. Within the isolation procedure there will be specialised electrical lockouts to be used as detailed within your LOTO audit. Don t forget...when using electrical lockouts you also need Safety Padlocks and Tags. Find Padlocks on pg14 and find Tags on pg112 50

51 Examples of use Mini MCB Universal Circuit Breaker Tie Bar Lockout Breaker Lockout For more information on Electrical Lockouts scan the QR code or visit 51

52 ELECTRICAL LOCKOUTS Mini Circuit Breakers Our range of miniature circuit breaker (MCB) lockouts have been designed to fit most modern single and multiple pole miniature circuit breakers. The lockout prevents the circuit breaker toggle from being turned on, use appropriate padlock to prevent unauthorised removal. Due to the size of these MCB lockouts, should you need to use a hasp to increase the number of padlocks we recommend the di-electric hasp LOK053 or wire padlock LOK185. All of the following MCB lockouts can be locked out using a single safety padlock with a maximum shackle diameter of 7mm. Pin out (LOK205) Designed to fit most popular breakers up to 60 Amp. Pin in (LOK206) Designed to fit most popular breakers up to 60 Amp. Pin out wide (LOK208) This MCB has an extra wide body to fit breakers greater than 60 Amp. Tie bar lockout (LOK207) Adjustable thumb wheel operation fits larger or multi-pole circuit breakers connected with a cross bar. Requires no holes in the breaker to fit. Mini Circuit Breakers Fitting Pin out Pin in Pin out wide Tie bar lockout LOK205 LOK206 LOK208 LOK207 52

53 ELECTRICAL LOCKOUTS Universal Mini Circuit Breaker Lockout This universal MCB lockout has been designed to fit on almost any size of MCB, regardless of size or the position of the holes on the breaker. Simply turn off the breaker and place the lockout over the switch. Use the thumbscrew to tighten the internal grub screw onto the switch, locking the unit into place. The thumbscrew will then fold down on its integral hinge, allowing a padlock to be fitted onto the lockout preventing the thumbscrew - and the unit from being removed. Universal Circuit Breaker Lockout LOK043 Universal Mini MCB Lockout Our smallest MCB toggle lock is simply to use - simply place over the breaker and tighten the internal grub screw. Once secure fit a padlock or appropriate hasp through the hole to prevent unauthorised removal. Maximum clamping size 6mm. Universal Mini MCB Lockout LOK161 53

54 ELECTRICAL LOCKOUTS Universal MCB Lockout A universal lockout which is fitted using an internal grub screw. This version is suitable for larger toggles 12mm in depth and 22mm wide. Universal MCB Lockout LOK141 Large MCB Lockout A universal lockout which is fitted using an internal grub screw. This version is suitable for larger circuit breakers and can be fitted to toggles 35mm in depth and 40mm wide. Large MCB Lockout LOK142 Universal MCB Lockout An MCB lockout which is fitted using an internal grub screw. This version is suitable for most Siemens style branded circuit breakers. Maximum clamping size 5mm. Universal MCB Lockout LOK138 2 in 1 MCB Lockout A dual sized lockout device with 2 apertures for different sized MCB toggles, locked out using the appropriate internal grub screw. Small aperture - suitable for MCB toggle height 9.3mm Medium aperture - suitable for MCB toggle height 12mm Mutli-Use Circuit Breaker Lockout LOK214 54

55 ELECTRICAL LOCKOUTS 3 Phase Circuit Breakers Lockout Designed for 3 phase breakers, this large lockout fits over the switch and then the screw is tightened using the clock style section. When tight the clock section is locked to the main body through a sliding section fitted to the main body. Will accept 3 separate padlocks with a shackle diameter up to 8mm. 3 Phase Circuit Breakers Lockout LOK055 Fuse Lockout A universal fuse lockout which is fitted using an internal grub screw. Suitable for use on fuse holders from 20 Amp to 400 Amp, manufactured from nylon. Maximum clamping size 5mm. Fuse Lockout LOK140 Slimline Fuse Lockout Of a slimmer design to our standard fuse lockout, for use with carriers situated within enclosures. Maximum clamping size 5mm. Universal MCB Lockout LOK213 55

56 ELECTRICAL LOCKOUTS Medium Circuit Breaker Lockout For use on medium sized circuit breakers, turn the circuit breaker into the off position and place the lockout over the toggle switch. Tighten the screw thread until tight to the toggle with the integral pedal sitting into the housing of the breaker to prevent removal. Maximum toggle width: 20mm Medium Circuit Breaker Lockout Description With pedal LOK209 DIMENSIONS WITH PEDAL (A) (B) (C) 45mm 39mm 8mm Multi-function Circuit Breaker Lockout Fits on top of a variety of push button breakers, this unit traps the button to help prevent it being pushed. Designed primarily as a visual deterrent to prevent accidental reactivation of the circuit. Maximum toggle width / height: 20mm Universal Breaker Lockout Description Without pedal LOK210 DIMENSIONS WITHOUT PEDAL (D) (E) (F) 19mm 7mm 29mm 56

57 ELECTRICAL LOCKOUTS Large Circuit Breaker Lockout Designed to fit on the largest circuit breakers, turn the circuit breaker into the off position and place the lockout over the toggle switch. Tighten the screw thread until tight to the toggle with the integral pedal sitting into the housing of the breaker to prevent removal. This unit is available in 2 sizes to allow for fitting to various sizes of breaker. Maximum toggle height: 20mm 30mm 20mm Large Circuit Breaker Lockout Description Small 20mm) Large (30mm) LOK211 LOK212 DIMENSIONS Top D (A) 70mm C B A (B) (C) 42mm 5mm (D) 24mm F E G Bottom (E) (F) (G) 30mm 8mm 25mm 57

58 ELECTRICAL LOCKOUTS Plug Lockout Manufactured from industrial reinforced polystyrene, the unit has been developed to completely enclose electrical plugs to prevent a machine being energized. The plug completely sits inside the unit with the cable being fed through an access hole in the side. The small unit is suitable for a variety of electrical connections up to 40mm diameter, with a locking mechanism taking up to 4 safety padlocks. The large unit is suitable for standard and larger electrical plugs, including 3 phase connectors. It also has 4 holes of 3 different sizes suitable for pneumatic male air hose connectors. The unit has a locking mechanism suitable for up to 4 safety padlocks. Plug Lockout Size Small Large LOK029 LOK030 DIMENSIONS Small: 50 x 90 x 50mm Large: 93 x 163 x 93mm Size Small Large Inside height. (A) Inside width. (B) Inside depth. (C) Padlock hole dia. Electrical access holes (dia.) Pneumatic access holes (dia.) 43mm 81mm 43mm 8mm 13mm 85mm 155mm 85mm 8mm 11mm 19mm - 7.5mm 9.5mm 12mm 58

59 ELECTRICAL LOCKOUTS Electrical Plug Lockout Manufactured from polypropylene, the hexagon design opens up in two halves and is suitable for all kinds of industrial plugs. The small can accommodate 2 padlocks where as the large can accommodate 4. Both lockouts can house padlocks with a shackle diameter of 7mm or less. Electrical Plug Lockout Size (See dimesions below) Small (2 holes) Large (4 holes) LOK188 LOK190 DIMENSIONS D C B D C B Size Small Large (A) Height 51mm 83mm (B) Width 89mm 178mm (C) Depth 51mm 83mm (D) Circle dia 13mm 25mm # of holes 2 4 Inner height 42mm 74mm Inner length 80mm 165mm 59

60 ELECTRICAL LOCKOUTS Electrical Cylinder Lockout This large electrical plug lockout has 2 interlocking cover plates allowing plugs with various sizes of cable to be inserted inside. Interior size of 84mm dia. x 150mm and will accept cable widths up to 34mm dia. 1. Shown with both plates open allowing insertion of the plug. 2. Shown with cover plate A in place giving a cable access hole of 34mm. 3. Shown with cover plate B in place giving a cable access hole of16mm. 4. Shown with both plates in place giving a cable access hole of 10 x 15mm. Electrical Cylinder Lockout Size 97mm dia x 160mm LOK Switch and Socket Cover Ensure vital equipment cannot be accessed by locking off the socket at the wall outlet. This lockout is suitable for standard UK single sockets, and can be used for switches, power sockets, network points etc. To fit, isolate the power to the outlet, loosen the screws and place the cover behind the faceplate. Re-tighten the screws pulling the cover into place. Please note that the cable gaps are located at the side and may not be suitable for thicker/rigid cables. To use cover with plug sockets, turn the cover 90 degrees. Up to two padlocks can be fitted integrally to the unit. Switch and Socket Cover Size Single gang LOK215 60

61 ELECTRICAL LOCKOUTS Button Lockout Manufactured from glass resin polycarbonate, these lockouts permanently fit over the stem of the button and adhere to the back panel. Available in two sizes, they can be locked out using our standard padlocks or a suitable hasp. Button Lockout Hole diameter 22mm 30mm LOK193 LOK194 DIMENSIONS Size 22mm 30mm (A) Dia 46mm 46mm (B) Inner circle dia 22mm 30mm (C) Height 31mm 31mm (D) Inner width 44mm 44mm 22mm 30mm # of holes 1 1 Push Button Lockout Designed to encapsulate standard push buttons, this lockout comes with a locking cap to ensure the enclosure cannot be removed without fully removing the padlock. Small - 75mm diameter by 40mm high, with a 30mm hole to sit around the foot of the button. Large - 70mm diameter by 80mm high, with a 30mm hole to sit around the foot of the button. Push Button Lockout Size Small Large LOK125 LOK126 61

62 ELECTRICAL LOCKOUTS Button Lockout Manufactured from glass resin polycarbonate, this lockout unit fits around the stem of a button which can then be locked out using a standard padlock. This unit can be fixed either permanently or on an ad hoc basis. To fit permanently, use the circular section around the stem of the button and shut the cover in place when needed. To use on an ad hoc basis, use the semi-circular section to sit round the stem prior to fitting the cover and remove when finished. Button Lockout Size See below LOK195 Step 1 Step 2 Step 3 Step 4 DIMENSIONS (A) (B) (C) (D) (E) (F) (G) (H) (I) 60mm 46mm 49mm 55mm 52mm 35mm 22mm 40mm 29mm 62

63 ELECTRICAL LOCKOUTS Button Lockout Manufactured from glass resin polycarbonate, this lockout unit fits around the stem of a button which can then be locked out using up to two standard padlocks. Hole diameter of 22-30mm. Button Lockout Size See below LOK187 Step 1 Step 2 Step 3 DIMENSIONS B G F A C E D (A) (B) (C) (D) (E) (F) (G) 50mm 8mm 18mm 35mm 50mm 33mm 22mm 63

64 ELECTRICAL LOCKOUTS Pin & Sleeve Plug Lockout This lockout fits onto the rim of the male socket, locking in place and preventing insertion into the socket. To use: Open the lockout and slip it over the top of the locating tab on the rim of the plug. Close the lockout and secure it with a padlock and affix a tag to display the relevant safety information. The design ensures that it can fit on standard plug sizes from 16A through to 125A. Pin & Sleeve Plug Lockout LOK168 Step 1 Step 2 Step 3 Step 4 3 Pin Plug Lockout Ideal for use with power supplies of computers and similar devices. This lockout inserts into the back of the power supply and the circular paddle is then rotated to lock the device in position. A padlock can then be used to prevent the device being removed. Pin & Sleeve Plug Lockout Size 33 x 130 x 29mm LOK123 64

65 ELECTRICAL GATE VALVE LOCKOUTS COVERS Electrical Panel Lockout These units have been designed to lockout electrical panel buttons and switches with no inbuilt lockout provision. Available in 3 different designs, they all work in a 2-stage operation. The base plate should be attached directly onto the electrical panel over the top of the relevant switch using the adhesive backing. When in place the unit can then be isolated by placing the house unit over the top of this, preventing access to the switch. This can then be locked in place with a padlock (supplied). The circular units are designed to fit over push / mushroom panel buttons, and the square units for switch levers. The two types of square units allow for handles which may extend outside of the house unit and different angles. Electrical Panel Lockout Small round Large round Large square 45 Large square 90 LOK064 LOK065 LOK066 LOK067 DIMENSIONS LOK064 LOK065 LOK066 LOK067 Each unit is supplied complete with one small brass padlock & 3 keys Description Inside size HxW (A) Plate size HxW (B) Cover size HxW (C) No. of padlock holes LOK064 - Small round 35mm dia. 50 x 50mm 45mm dia. 1 LOK065 - Large round 45mm dia. 60 x 60mm 55mm dia. 1 LOK066 - Square 45 degree 65 x 74mm 95 x 95mm 85 x 85mm 2 LOK067 - Square 90 degree 65 x 74mm 95 x 95mm 85 x 85mm 2 65

66 Customised Shadow boards Easily organise Lockout devices, tools & equipment. Ask for details

67 GAS LOCKOUT PREVENT ACCESS TO GAS CYLINDER VALVES. 67

68 GAS LOCKOUT Gas Cylinder Lockout Used to prevent access to the main cylinder valve, the unit encloses the valve head and is locked in place with 2 interlocking plates. Installs in seconds and provides quick and easy identification of a full cylinder with the security of a padlock to lock the device in place to prevent unauthorised use. Each lockout is supplied with 2 extra labels, your choice of which can be fixed onto the lockout to depict if the cylinder currently being locked out is full or empty. Interior size of 84mm dia. x 150mm, accepts neck rings up to 34mm dia. Gas Lockout Size 97mm dia x 160mm LOK056 68

69 PNEUMATIC GATE VALVE COVERS LOCKOUT ISOLATES PNEUMATIC HOSES TO PREVENT THEM USED. 69

70 PNEUMATIC LOCKOUT Pneumatic Lockout Manufactured from solid stainless steel this pneumatic lockout is strong, durable and resistant to corrosion and fits virtually all pneumatic fittings used in manufacturing facilities. Simple to use, place the pneumatic male fitting between the appropriate sized hole and close with a scissor action. This then prevents the hose from being used. Once the lockout is in its closed position it can be locked using up to 2 safety padlocks. Pneumatic Lockout LOK063 Plug/Pneumatic Lockout Manufactured from sturdy polystyrene, the unit has been developed to completely enclose electrical plugs to prevent a machine being energized. The plug completely sits inside the unit with the cable being fed through an access hole in the side. The small unit is suitable for a variety of electrical connections up to 40mm diameter, with a locking mechanism taking up to 4 safety padlocks. The large unit is suitable for standard and larger electrical plugs, including 3 phase connectors. It also has 4 holes of 3 different sizes suitable for pneumatic male air hose connectors. The unit has a locking mechanism suitable for up to 4 safety padlocks. Plug Lockout Size Small Large LOK029 LOK030 70

71 LOCKBOXES GATE VALVE COVERS SECURELY STORE KEYS AND EQUIPMENT ACTIVATION DEVICES. 71

72 Long shackle Padlocks For more details see pg15. 72

73 What are Lockboxes? Provides a safe location to store keys and other activation devices during maintenance or repair. When to use Lockboxes? Once equipment has been isolated and made safe, any keys or other activating equipment can be stored safety in a lockbox to prevent accidental re-energisation. Multiple padlocks can be affixed to the lock box which all must be removed before access to the contents can be granted. For more information on Lockboxes scan the QR code or visit 73

74 LOCKBOXES Lock Box Red powder coated steel lock box for storage of keys or other machine activation devices. Once a machine has been isolated and made safe, the keys are placed in the lock box; each authorised person working on the machine then applies their own padlock to the lock box, ensuring the keys cannot be accessed until every authorised user is satisfied the machine is safe. (Padlocks not included). 13 (total) padlock fixing holes Carry handle on top Size (HxWxD) Lock Box 155 x mm LOK015 Compact Lock Box A compact version of the above lock box, suitable for up to 7 padlocks. Size (HxWxD) Compact Lock Box 155 x mm LOK150 Wall Mount Lock Box A compact lock box suitable for wall fixing or use as a mobile unit. Suitable for up to 15 padlocks. Wall Mount Lock Box Size (HxWxD) 155 x mm LOK169 74

75 LOCKOUT GATE VALVE COVERS STATIONS EASILY STORE AND RETRIEVE LOCKOUT EQUIPMENT. 75

76 What are Lockout stations? A lockout station provides a platform to store your lockout equipment when not in use. When to use Lockout stations A lockout station should be located wherever it is deemed most appropriate for its desired purpose. This could be next to the equipment to be locked out, a maintenance department or a central location. In addition the absence of any equipment is immediately apparent and the missing items can be traced or replenished. For more information on Lockout Stations scan the QR code or vist 76

77 GATE LOCKOUT VALVE STATIONS COVERS 5 Padlock Lockout Station Premier Board dimensions (HxWxD): 290 x 395 x 40mm 5 Station Lockout Kit Kit size 5 Station (Filled) LOK172 Board only (7 Station) LOK016 Filled board contents: 1 x LOK016 7 Station lock board 5 x LOK0007-L Red safety lockout padlocks (KD) 1 x LOK044 25mm vinyl coated hasp 1 x LOK045 38mm vinyl coatedhasp 1 x LOK050 Pack (10) of Do not operate tags 77

78 LOCKOUT STATIONS 10 Padlock Lockout Station Premier Board dimensions (HxWxD): 345 x 345 x 40mm 10 Station Lockout Kit Kit size 10 Station LOK173 Board only (16 Station) LOK017 Filled board contents: 1 x LOK Station Lock Board 10 x LOK0007-L Red safety lockout padlocks (KD) 1 x LOK044 25mm vinyl coated hasp 1 x LOK045 38mm vinyl coatedhasp 1 x LOK050 Pack (10) of Do not operate tags 78

79 LOCKOUT STATIONS 20 Padlock Lockout Station Premier Board dimensions (HxWxD): 521 x 320 x 42mm 20 Station Lockout Kit Kit size 20 Station LOK244 Board only (20 Station) LOK147 Filled board contents: 1 x LOK Station Lock Board 20 x LOK0007-L Red safety lockout padlocks (KD) 1 x LOK045 38mm vinyl coated hasp 1 x LOK050 Pack (10) of Do not operate tags 1 x LOK051 Pack (10) of Do not start tags 79

80 LOCKOUT STATIONS 48 Padlock Lockout Station Premier Board dimensions (HxWxD): 550 x 590 x 40mm 48 Station Lockout Kit Kit size 48 Station LOK170 Board only (48 station) LOK148 Filled board contents: 1 x LOK Station Lock Board 48 x LOK0007-L Red safety lockout padlocks (KD) 1 x LOK044 25mm vinyl coated hasp 1 x LOK045 38mm vinyl coatedhasp 2 x LOK052 Pack (10) of Do not open tags 2 x LOK051 Pack (10) of Do not start tags 2 x LOK050 Pack (10) of Do not operate tags 2 x LOK058 Pack (10) of Caution Out of order tags 80

81 LOCKOUT STATIONS Advanced Lockout Station (Large) Engineered from plastic PC, with multiple padlock positions, each position can hold 2 padlocks a hasp, several tagouts or cable ties. Cover supplied enables station to be locked out. Board dimensions (HxWxD): 406 x 315 x 65mm Advanced Lockout Station Filled LOK219 station Board only LOK231 LOK219 Filled board contents: 4 x LOK007-L 1 x LOK044 1 x LOK050 Advanced Lockout Station (Small) Engineered from plastic PC, with multiple board clips to house padlocks, and hasps including built in spaces for tags and tie wraps. Cover supplied enables station to be locked out. Board dimensions (HxWxD): 558 x 393 x 65mm Advanced Lockout Station Filled LOK220 station Board only LOK232 LOK220 Filled board contents: 10 x LOK007-L 1 x LOK044 1 x LOK045 1 x LOK050 1 x LOK073 81

82 Combination Lockout Stations: Build your own Personalise your lockout station to your exact requirements with our new combination board. Each board has integral locator holes which allows the fitting of a variety of board components, giving you the ability to design the station the way you want it. Tell us what components you require and we will fit them to the board to your desired specification. Stations can be supplied with or without contents. Examples of available combinations: 82

83 LOCKOUT STATIONS Lockout station board Lockout station backing board. Size (HxWxD): 601 x 590 x 96mm : LOK223 Station cover Covers the whole of the board, lockable at the bottom. Size (HxWxD): 600 x 570 x 70mm : LOK224 Extra wide pocket Full width board pocket, to be used to house cable lockouts, padlocks or non hanging lockout devices. Inner Size (HxWxD): 135 x 556 x 135mm : LOK222 Small pocket Tag pocket, ideal for holding lockout tags. Inner Size (HxWxD): 85 x 77 x 30mm : LOK225 Enclosed pocket Ideal for holding keys, phones etc. With integral padlock fixing hole for extra security. Inner Size (HxWxD): 105 x 165 x 27mm : LOK221 A4 Plastic clipboard Hard plastic clipboard ideal for displaying work permits and other documentation. Size (HxW): 330 x 227mm : LOK227 Board clip Board clips allow padlocks and hasps to be hung on the board. : LOK226 83

84 The first step to implementing a LOTO procedure is asking how?

85 TAGOUT GATE VALVE COVERS STATIONS EASILY STORE & RETRIEVE TAGS FROM A CONVENIENTLY LOCATED TAGOUT STATION. 85

86 TAGOUT STATIONS Lockout Tagout Station (Window) Yellow powder coated steel cabinet with 2 movable shelves and plastic window. Quality powder coated steel Wall mountable Fixings included 2 keys included Lockout Tagout Station (Window) Size (HxWxD) 410 x 360 x 155mm LOK151 Lockout Tagout Station Yellow powder coated steel cabinet with 2 movable shelves and carry handle. Quality powder coated steel Wall mountable Fixings included 2 keys included Carry handle on top Lockout Tagout Station Size (HxWxD) 410 x 360 x 155mm LOK060 Tag Station These storage stations for tags are ideal for large maintenance depots or departments. Made of durable acrylic and features eight plastic tag holders. Supplied with wall fixings. Tag Station Size (HxWxD) 8 Tag Station / 445 x 445 x 45mm Filled 8 Tag Station 10 Tag Station / 540 x 408 x 100mm Filled 10 Tag Station LOK153 LOK233 LOK218 LOK234 Choose any 8/10 tags on pg112 86

87 TAGOUT STATIONS Small Tag Station A small holder for a single pack of tags. Complete with fixings. Size (HxWxD) Small Tag Station 230 x 130 x 30mm LOK154 Tag & Tie Station High-quality plastic tag holder with 3 hooks for padlocks and hasps. This pocket of this holder is ideal for storing tags, plastic cable ties and markers. Complete with fixings. Tag & Tie Station Size (HxWxD) 250 x 145 x 40mm LOK149 Don t forget to get your tags... tagging systems all need tags, find tags on pg112. For more visit For more information on Tagout Stations scan the QR code or visit 87

88 LADDER LOCKOUT Ladder Lockout Manufactured from flexible woven PVC, this device is placed over the rungs of a ladder or the steps of other climbing apparatus to deny its use. The integral eyelet allows it to be locked out with a suitable padlock and tag. 330mm wide 800mm height from top crease to eyelet 1775mm total length Ladder Lockout LOK245

89 LOCKOUT GATE VALVE COVERS KITS EASILY CARRY LOCKOUT ESSENTIALS IN A CHOICE OF HANDY KITS, IDEAL FOR LONE WORKERS OR TEAMS. 89

90 Build your own Lockout Kit Ask for details 90

91 What are Lockout kits? Our pre-selected kits are designed to cover the most common uses in industry. Each supplied in handy carrying case, they provide a convenient choice for any lockout professional. When are Lockout kits needed? Keep your essential lockout equipment with you in one convenient place, without the need to return to a lockout station. How do I design my own... custom lockout board? Find more details on page 82. For more visit For more information on Lockout Kits scan the QR code or visit 91

92 LOCKOUT KITS Residential Electrical Lockout Kit Residential Electrical Lockout Kit LOK228 Kit contents: 1 x LOK189 Lockout Shell Case / Pouch 1 x LOK0007-L Red safety lockout padlocks (KD) 1 x LOK161 Aluminium MCB Lockout Toggle 1 x LOK241 Single Tag with Eyelet - (Double Sided) 1 x TGPEN01 Ultra-fine permanent pen 92

93 LOCKOUT KITS Electrical Lockout Kit Electrical Lockout Kit LOK229 Kit contents: 1 x LOK189 Lockout Shell Case / Pouch 2 x LOK0007-L Red safety lockout padlocks (KD) 2 x LOK241 Single Tag with Eyelet - (Double Sided) 1 x LOK205 MCB Lockout Pin Out Standard 1 x LOK206 MCB Lockout Pin In Standard 1 x LOK208 MCB Lockout Pin Out Standard 1 x LOK121 Yellow MCB lockout - Universal 1 x LOK122 Yellow MCB lockout - Type 1 1 x TGPEN01 Ultra-fine permanent pen 93

94 LOCKOUT KITS Maintenance Lockout Kit Maintenance Lockout Kit LOK230 Kit contents: 1 x LOK189 Lockout Shell Case / Pouch 2 x LOK0007-L Red safety lockout padlocks (KD) 2 x LOK241 Single Tag with Eyelet - (Double Sided) 1 x LOK205 MCB Lockout Pin Out Standard 1 x LOK206 MCB Lockout Pin In Standard 1 x LOK208 MCB Lockout Pin Out Wide 1 x LOK043 Universal Circuit Breaker Lockout 1 x LOK161 Aluminium MCB Lockout Toggle 1 x LOK013 Multi-purpose Cable Lockout 2.5m 1 x LOK127 Non-Conductive Lockout Hasp - 6 holes 1 x TGPEN01 Ultra-fine permanent pen 94

95 LOCKOUT KITS Advanced Electrical Lockout Kit Advanced Electrical Lockout Kit LOK251 Kit contents: 1 x LOK189 Lockout Shell Case / Pouch 2 x LOK007-L Red safety lockout padlocks (KD) 1 x LOK046 Non-Conductive Lockout Hasp - 6 holes 1 x LOK063 Pneumatic lockout 1 x LOK205 MCB Lockout Pin Out Standard 1 x LOK206 MCB Lockout Pin In Standard 1 x LOK208 MCB Lockout Pin Out Wide 1 x LOK207 Miniature Circuit Breaker Lockout Tie bar 1 x LOK140 Universal Fuse Circuit Breaker Lockout 1 x LOK142 Universal Extra Large Circuit Breaker Lockout 1 x LOK043 Universal Circuit Breaker Lockout 1 x LOK050 Pack (10) of Do not operate tags 1 x LOK214 Two in One Moulded Case Circuit Breaker Lockout 1 x TGPEN01 Ultra-fine permanent pen 95

96 LOCKOUT KITS Small Lockout Kit Small Lockout Kit LOK250 Kit contents: 1 x LOK061 Lockout Bag - Small (300mm) 2 x LOK0007-L Red safety lockout padlocks (KD) 1 x LOK014 Multi-purpose Cable Lockout with 2.5m nylon cable 1 x LOK045 Vinyl Coated Lockout Hasp - 38mm 1 x LOK050 Pack (10) of Do not operate tags 1 x TGPEN01 Ultra-fine permanent pen 1 x LOK006 Adjustable gate valve 1 x LOK023 Small ball valve lockout 1 x LOK043 Universal MCB lockout 1 x LOK063 Pneumatic lockout 96

97 LOCKOUT KITS Medium Lockout Kit Medium Lockout Kit LOK116 Kit contents: 1 x LOK mm lockout bag 1 x LOK023 Small ball valve lockout 1 x LOK014 Multi-purpose cable lockout 1 x LOK044 25mm Vinyl coated hasp 1 x LOK045 38mm Vinyl coated hasp 2 x LOK007-L Red safety lockout padlocks (KD) 1 x LOK050 Pack (10) of Do not operate tags 1 x TGPEN01 Ultra-fine permanent pen 1 x 4707 Caution Lockout in operation A-Board 1 x LOK006 Adjustable gate valve 1 x LOK205 MCB Lockout Pin Out Standard 1 x LOK043 Universal MCB lockout 1 x LOK063 Pneumatic lockout 97

98 LOCKOUT KITS Large Lockout Kit Large Lockout Kit LOK117 Kit contents: 1 x LOK mm lockout bag 1 x LOK023 Small ball valve lockout 1 x LOK025 Large ball valve lockout 2 x LOK014 Multi-purpose cable lockout 2 x LOK044 25mm Vinyl coated hasp 2 x LOK045 38mm Vinyl coated hasp 6 x LOK007-L Red safety lockout padlocks (KD) 3 x LOK050 Pack (10) of Do not operate tags 2 x TGPEN01 Ultra-fine permanent pen 1 x LOK mm Gate valve lockout 1 x LOK mm Gate valve lockout 1 x LOK mm Gate valve lockout 1 x 4707 Caution Lockout in operation A-Board 1 x LOK030 Large plug / Pneumatic lockout 1 x LOK205 MCB Lockout Pin Out Standard 1 x LOK206 MCB Lockout Pin In Standard 1 x LOK208 MCB Lockout Pin Out Wide 2 x LOK043 Universal MCB lockout 1 x LOK063 Pneumatic lockout 1 x LOK055 3-phase dial lockout 98

99 LOCKOUT KITS Plug & Hoist Control Cover Manufactured using a wear and tear resistant polyester cloth with reinforced inserts and a PVC liner. Used to enclose plugs and hanging control panels. Plug & Hoist Control Cover Colour Red LOK216 DIMENSIONS (A) (B) B A 335mm 248mm Premium Lockout Bag High quality nylon lockout bag with reinforced solid waterproof base. Complete with detachable shoulder strap and 3 pockets. Dimensions (HxWxD): 300 x 460 x 280mm Premium Lockout Bag LOK248 Lockout Toolbox Sturdy plastic toolbox with steel catches, in-lid storage and tote tray. Dimensions (HxWxD): 265 x 295 x 555mm Lockout Toolbox LOK249 99

100 LOCKOUT KITS Premium Lockout Pouch Hard shell nylon pouch with integral pocket webbing. Dimensions (HxWxD): 75 x 265 x 165mm Premium Lockout Pouch LOK189 Lockout Bags High quality reinforced nylon lockout bag available in 2 sizes. Each bag comes complete with internal reinforcing around the rim for extra strength and adjustable shoulder strap. Water resistant Adjustable shoulder strap Internal & external pockets Lockout Bags Size 300mm 400mm LOK061 LOK062 Belt Pouch Three pocket belt pouch made from woven nylon with 3 pockets and adjustable waist strap suitable for up to a 40 waist. 3 Pocket Belt Pouch Colour Red LOK072 Lockout Satchel Large satchel type lockout bag is waterproof and suitable for carrying larger lockout equipment over the shoulder. Lockout Satchel Colour Red LOK

101 LOCKOUT SIGNS EFFECTIVELY COMMUNICATE LOCKOUT PROCEDURES WITH COMPLEMENTARY SIGNAGE. 101

102 Custom Signs Customise your Lockout signs with your own branding. Ask for details 102

103 What are Lockout signs? Lockout signs are designed to notify employees of lockout procedures, equipment positioning within the work environment as well as highlighting lockout points and lockout stations. When are Lockout signs needed? Lockout signs are needed when lockout stations and equipment are being used. By using lockout signs, you ensure that all employees are aware of the procedures and actions required to work in a safe environment. Do you need... a Lockout Station or a Lockout Kit? For more details on Lockout Stations visit pg76. And for more details on Lockout Kits visit pg91. For more visit For more information on Lockout Signs scan the QR code or visit 103

104 LOCKOUT SIGNS Lockout Signs Our lockout signs have been designed to be highly visible and can be used as a temporary or constant reminder to adhere to lockout procedures. Manufactured on rigid PVC, they can be fixed in place using adhesive or pierced and hung at the point of lockout. Size: 300 x 200mm RPVC RPVC RPVC RPVC RPVC RPVC RPVC RPVC RPVC RPVC RPVC RPVC RPVC RPVC RPVC

105 LOCKOUT SIGNS RPVC RPVC RPVC RPVC RPVC RPVC RPVC RPVC RPVC Magnetic Lockout Signs Printed on a quality white faced magnetic substrate, these signs are easy to attach and provide clear and important messages at the point of isolation. Custom designs available on request. Size: 225 x 150mm MAG MAG MAG MAG

106 LOCKOUT SIGNS Heavy Duty A-Boards These heavy duty polypropylene A-Boards are printed on both sides and are ideal for placement around the workplace and equipment being locked out. Size: 620 x 300 x 450mm Steering Wheel Covers These highly visible covers can be placed to encapsulate a steering wheel to prevent unauthorised use. If desired it can be locked out with the aid of a suitable padlock. Steering Wheel Covers Size 400mm diameter 500mm diameter 600mm diameter LOK157 LOK158 LOK

107 LOCKOUT SIGNS Temporary Barriers An easy way to cordon off equipment being locked off, these plastic chains and posts are easily moved (the post bases can be filled with water or sand for extra weight. 900mm Chain Posts with Base Description Red/White Post Yellow/Black Post S0300RW S0300YB 5m Plastic Chain & Accessories Description White chain Red/White chain Yellow/Black chain Black chain connector White chain connector S0303WH S0303RW S0303YB S0302B S0302W Chain connectors in packs of 10 Snap Frames Snap frames are used to house signs and posters, manufactured from aluminium, in a range of sizes. Each has a 25mm extruded and self coloured frame and comes complete with fixings and an anti-glare cover sheet. Size Snap Frames A4 (210 x 297mm) A3 (297 x 420mm) A2 (420 x 594mm) A1 (594 x 841mm) x 30 (508 x 762mm) x 40 (210 x 297mm)

108 Simple safety improvements can make the greatest significance.

109 LOCKOUT GATE VALVE COVERS TAGS EFFECTIVELY COMMUNICATE WARNING MESSAGES WITH A CHOICE OF LOCKOUT TAGS. 109

110 Lockout Tag with eyelet. Robust tag No need for cable ties! Use directly with safety padlock 110

111 What are Lockout Tags? Lockout Tags are used to explain why a device has been locked out. Tags are designed to withstand maximum exposure to its intended placement and retain message visibility to ensure that it is not removed before repair and maintenance is complete. When are Lockout Tags needed? Lockout Tags are needed every time a Lockout Tagout device is locked out for repair or maintenance. Remember Padlocks and Tags should always be used... Find Padlocks on pg14 and find Tags on pg112 For more information on Lockout Tags scan the QR code or visit 111

112 LOCKOUT TAGS Single Sided Lockout Tags These highly visible warning tags should be applied alongside a lockout device to provide details of the lockout procedure. Manufactured from durable non-tear polypropylene which is resistant to water, oils and extreme temperatures. These tags are printed using UV resistant inks, single-sided and supplied in packs of 10 complete with tie-wraps. Size: 75 x135mm LOK095 LOK096 LOK097 LOK098 LOK099 LOK100 LOK101 LOK102 LOK103 LOK104 LOK105 LOK106 LOK107 LOK108 LOK109 LOK110 LOK111 LOK

113 LOCKOUT TAGS Double Sided Lockout Tags These tags are printed on both sides with the details displayed below. Supplied in packs of 10 complete with tie-wraps. Size: 75 x 135mm FRONT REVERSE LOK050 LOK051 LOK052 LOK073 LOK074 LOK075 LOK076 LOK077 LOK084 REVERSE LOK084 LOK078 LOK079 LOK080 LOK081 LOK082 LOK

114 LOCKOUT TAGS Double Sided Lockout Tags These tags are printed on both sides with the details displayed below. Supplied in packs of 10 complete with tie-wraps. Size: 75 x 135mm FRONT REVERSE LOK085 LOK086 LOK087 LOK088 LOK089 LOK090 LOK091 LOK092 LOK093 LOK

115 Name: Dept: Name: Dept: Name: Dept: LOCKOUT TAGS Lockout Tags with eyelet These are highly visible warning tags which should be applied alongside a lockout device to provide details of the lockout procedure. These are designed to enable direct placement on the lock shackle through the tag. Manufactured from durable non-tear polypropylene which is resistant to water, oils and extreme temperatures. These tags are printed using UV resistant inks, double-sided and supplied in packs of 10 complete with eyelet for use without a tie wrap. Size: 75 x135mm FRONT REVERSE Caution This equipment has been locked out This Lock / Tag may only be removed by: Do not start This Lock / Tag may only be removed by: This energy source has been LOCKED OUT Unauthorised removal of this lock / tag may result in disciplinary action Remarks: Expected Completion: Name: Dept: Expected Completion: Expected Completion: LOK235 LOK236 LOK237 Do not open This Lock / Tag may only be removed by: Do not use This Lock / Tag may only be removed by: This energy source has been LOCKED OUT Unauthorised removal of this lock / tag may result in disciplinary action Remarks: Name: Dept: Expected Completion: Expected Completion: LOK238 LOK239 DO NOT OPERATE This lock / tag may only be removed by: Name: Expected completion: LOCKED OUT Remarks: LOK

116 LOCKOUT TAGS Standard Lockout Tags with eyelet These highly visible warning tags should be applied alongside a lockout device to provide details of the lockout procedure. Manufactured from durable non-tear polypropylene which is resistant to water, oils and extreme temperatures. These are supplied individually and are printed using UV resistant inks and includes space for contact details. Size: 75 x135mm FRONT REVERSE Name: Caution This equipment has been locked out Do not use Contact details: Notes: This energy source has been LOCKED OUT This energy source has been LOCKED OUT LOK241 LOK242 LOK243 A4 Plastic clipboard Hard plastic clipboard ideal for displaying work permits and other documentation. Size (HxW): 330 x 227mm A4 Clipboard Quantity Each LOK

117 LOCKOUT TAGS Permanent Ultra-fine Tip Markers These permanent ultra-fine marker pens can write on almost any surface. The waterproof and smudge proof ink dries in seconds with almost no odour, and is ideal for use with our tags and padlocks. Permanent Marker Pens Quantity Each Pack of 10 TGPEN01 TGPEN02 Permit Document Wallet Heavy duty transparent permit document holders ideal for storing important information at source in adverse conditions. Complete with re-inforced eyelet and side zip. Supplied in packs of 10. Permit Document Wallets Size A4 LOK