CADWELD Welded Electrical Connections

Transcription

1 Welded Electrical Connections Quick Reference Product Guide

2 Table of Contents Cable to Cable PT - Parallel Horizontal Tee...1 SS - Horizontal Splice...1 T - Horizontal Tee...2 PC - Parallel Tap...3 X - Lapped Horizontal Splice...3 X - Horizontal Splice...4 PG - Parallel Horizontal...5 Cable to Ground Rod GR - Cable to Ground Rod...5 GT - Through Cable to Top of Ground ar...6 GY - Through Cable to Side of Ground ar...6 usbar to Steel Surface CC - Horizontal on-edge bus run to Vertical Steel Surface...7 CF - Vertical bus runs to Vertical Steel Surface...7 CH - Horizontal bus runs to Horizontal Steel Surface...7 usbar to Ground Rod CM - Tee ar on Edge...8 CN - Elbow ar on Flat Way...8 CP - Tee ar on Flat Way...8 usbar Connections - Horizontal usbar Connection, on Edge Horizontal usbar Connection, on Flat Way...9 M - Tee usbar Connection, on Flat Way... Q - Tee tap down, Horizontal, on-edge usbar... E / G - Flat usbar Cross Connection and Flat usbar Parallel Connection...11 Cable to usbar / Lug L - Horizontal Cable to Horizontal Lug...11 LE - Horizontal Cable to Flat usbar or Lug...12 LJ - Cable to usbar...12 Cable to Rebar RT - Parallel Cable to Rebar...13 RC - Horizontal Cable to Vertical Rebar...13 Cable to Steel Surface H - Cable to Horizontal Steel...14 HC - Cable to Horizontal Steel...14 VE - Cable up to Vertical Steel, Tap to Steel, Cable Down...15 VF - Cable up to Vertical Steel...15 VG - Cable on Surface... VS - Cable to Vertical Steel... Cable to Cast Iron H - Cable to Horizontal Steel or Cast Iron...17 H / C - Cable to Horizontal Steel or Cast Iron Pipe...17 Materials, s & ccessories...18 CDWELD Molds...19 MULTI...20 CDWELD MULTI...21 THE MOULD NUMERING SYSTEM The CDWELD Part code gives the complete information of the mould ie: - type of connection, mould price key, and conductor size(s). EXMPLES : Type T Price Key C mm 2 Run mm 2 Tap Type GT Price Key C 14,2 mm Copper Clad Ground Rod mm 2 Tap type Price Key for Main or Run Conductor for Tap Conductor Type SS Price Key C 2 x mm 2 cables XXX-XXXX T C-Y6 Y4 GT C- P143 Y6 SS C- Y4 VS C-Y2 -V76 Type VS Price Key C Cable mm 2 Vertical Pipe 76 mm Diameter Pipe WRNING ERICO products shall be installed and used only as indicated in ERICO s product instruction sheets and training materials. Instruction sheets are available at and from your ERICO customer service representative. Improper installation, misuse, misapplication or other failure to completely follow ERICO s instructions and warnings may cause product malfunction, property damage, serious bodily injury and death. WRRNTY ERICO products are warranted to be free from defects in material and workmanship at the time of shipment. NO OTHER WRRNTY, WHETHER EXPRESS OR IMPLIED (INCLUDING NY WRRNTY OF MERCHNTILITY OR FITNESS FOR PRTICULR PURPOSE), SHLL EXIST IN CONNECTION WITH THE SLE OR USE OF NY ERICO PRODUCTS. Claims for errors, shortages, defects or nonconformities ascertainable upon inspection must be made in writing within 5 days after uyer's receipt of products. ll other claims must be made in writing to ERICO within 6 months from the date of shipment or transport. Products claimed to be nonconforming or defective must, upon ERICO's prior written approval in accordance with its standard terms and procedures governing returns, promptly be returned to ERICO for inspection. Claims not made as provided above and within the applicable time period will be barred. ERICO shall in no event be responsible if the products have not been stored or used in accordance with its specifications and recommended procedures. ERICO will, at its option, either repair or replace nonconforming or defective products for which it is responsible or return the purchase price to the uyer. THE FOREGOING STTES UYER S EXCLUSIVE REMEDY FOR NY RECH OF ERICO WRRNTY ND FOR NY CLIM, WHETHER SOUNDING IN CONTRCT, TORT OR NEGLIGENCE, FOR LOSS OR INJURY CUSED Y THE SLE OR USE OF NY PRODUCT. LIMITTION OF LIILITY ERICO excludes all liability except such liability that is directly attributable to the willful or gross negligence of ERICO's employees. Should ERICO be held liable its liability shall in no event exceed the total purchase price under the contract. ERICO SHLL IN NO EVENT E RESPONSILE FOR NY LOSS OF USINESS OR PROFITS, DOWNTIME OR DELY, LOR, REPIR OR MTERIL COSTS OR NY SIMILR OR DISSIMILR CONSEQUENTIL LOSS OR DMGE INCURRED Y UYER. i

3 Cable to Cable PT - Parallel Horizontal Tee in mm 2 in mm 2 rticle mm solid mm solid PTC-Y1 PTC-Y2 PTC-Y1 PTC-Y2 PTC-W6 PTC-Y3 PTC-Y3-Y2 PTC-W8 F20 F20 F20 H2 H PTC-Y4 PTC-Y4-Y3 PTC-Y4-Y2 PTC-Y4-Y1 PTC-Y5 PTC-Y5-Y4 PTC-Y5-Y3 PTC-Y5-Y2 F20 F20 F20 F20 F PTC-Y6 PTC-Y6-Y5 PTC-Y6-Y4 PTC-Y6-Y3 PTD-Y7 PTC-Y7-Y6 PTC-Y7-Y5 PTC-Y7-Y4 2 2 x 2 2F20 F20 F20 F20 2F20 F PTD-Y8 PTD-Y8-Y7 PTC-Y8-Y6 PTC-Y8-Y5 PTD-Y9 PTD-Y9-Y8 PTD-Y9-Y7 PTD-Y9-Y6 2 x 2 x 2 2 x 2 x 2 x 2 F20 F20 2F20 400F20 400F20 F20 2F SS - Horizontal Splice in mm 2 SSC-Y1 SSC-Y2 SSC-W3 SSC-Y1 SSC-Y2 CDWELD CDWELD 32F20 32F20 32F20 32F20 32F20 H2 H3 rticle mm solid SSC-Y3 SSC-W6 SSC-Y4 SSC-W8 SSC-Y5 F20 F SSC-Y6 SSC-Y7 SSC-Y8 SSC-Y9 SSC-Y0 2 F20 F20 F20 2F

4 2 Cable to Cable mm solid mm solid 32F20 F20 32F20 F20 F20 F20 F20 F20 F20 F20 F20 F20 F20 F20 F20 F20 F20 F20 400F20 400F20 2F20 F20 F20 in mm 2 in mm 2 T - Horizontal Tee rticle H2 H3 TC-Y1 TC-Y2 TC-Y1 TC-Y2 TC-Y2-Y1 TC-W6 TC-Y3 TC-Y3-Y2 TC-Y3-Y1 TC-W8 TC-Y4 TC-Y4-Y3 TC-Y4-Y2 TC-Y4-Y1 TC-Y5 TC-Y5-Y4 TC-Y5-Y3 TC-Y5-Y2 TC-Y5-Y1 TC-Y6-Y7 TC-Y6 TC-Y6-Y5 TC-Y6-Y4 TC-Y6-Y3 TC-Y6-Y2 TC-Y6-Y1 TC-Y7 TC-Y7-Y6 TC-Y7-Y5 TC-Y7-Y4 TC-Y7-Y3 TC-Y7-Y2 TC-Y8 TC-Y8-Y7 TC-Y8-Y6 TC-Y8-Y5 TC-Y8-Y4 TC-Y8-Y3 TC-Y8-Y2 TC-Y9 TC-Y9-Y8 TC-Y9-Y7 TC-Y9-Y6 TC-Y9-Y5 TC-Y9-Y4 TC-Y9-Y3 TC-Y9-Y2 TD-Y0 TD-Y0-Y9 TC-Y0-Y8 TC-Y0-Y7 TC-Y0-Y6 TC-Y0-Y5 TC-Y0-Y x 2 x 2 x 2

5 Cable to Cable PC - Parallel Tap in mm 2 in mm 2 rticle PCC-Y1 PCC-Y2 PCC-Y1 PCC-Y2 PCC-Y2-Y1 F20 F20 H2 H mm solid mm solid PCC-W6 PCC-Y3 PCC-Y3-Y2 PCC-Y3-Y1 PCC-W8 F PCC-Y4 PCC-Y4-Y3 PCC-Y4-Y2 PCC-Y4-Y1 F20 F PCC-Y5 PCC-Y5-Y4 PCC-Y5-Y3 PCC-Y5-Y2 F20 F20 F20 F PCC-Y6 PCC-Y6-Y5 PCC-Y6-Y4 PCC-Y6-Y3 F20 F X - Lapped Horizontal Splice in mm 2 in mm 2 CDWELD CDWELD rticle XC-Y1-Y1 XC-Y2-Y2 XC-Y3-Y3 F XQ-Y4-Y4 XQ-Y5-Y5 XQ-Y6-Y6 XZ-Y6-Y7 2 2 x 2 x 2F20 F20 400F XZ-Y7-Y7 XZ-Y8-Y8 XZ-Y9-Y9 XZ-Y0-Y0 2 x 0 3 x 2 3 x 2 400F20 0F20 7F20 7F

6 Cable to Cable X - Horizontal Splice in mm 2 in mm 2 rticle XC-Y1 XC-Y2 XC-Y1 XC-Y2 XC-Y2-Y1 F20 F20 H2 H mm solid mm solid XC-W6 XC-Y3 XC-Y3-Y2 XC-Y3-Y1 XC-W8 F XC-Y4 XC-Y4-Y3 XC-Y4-Y2 XC-Y4-Y1 F20 F20 F20 F XC-Y5 XC-Y5-Y4 XC-Y5-Y3 XC-Y5-Y2 F20 F20 F20 F XC-Y6 XC-Y6-Y5 XC-Y6-Y4 XC-Y6-Y3 F20 F XC-Y7 XC-Y7-Y6 XC-Y7-Y5 XC-Y7-Y F20 2F20 F XC-Y8 XC-Y8-Y7 XC-Y8-Y6 XC-Y8-Y5 2 x 2 2 F20 2F20 2F XD-Y9 XD-Y9-Y8 XD-Y9-Y7 XD-Y9-Y6 0 2 x 2 x 2 x 0F20 400F20 400F20 F

7 5 Cable to Cable Cable to Ground Rod GR - Cable to Ground Rod 2 Ø in mm in mm 2 CDWELD rticle H3 GRC-P128-Y2 GRC-P128-Y2 GRC-P128-Y3 GRC-P128-Y4 GRC-P128-Y6 GRC-P143-Y1 GRC-P143-Y2 GRC-P143-W6 GRC-P143-Y3 GRC-P143-Y4 GRC-P143-Y5 GRC-P143-Y6 GRC-P143-Y7 GRC-P143-Y8 GRC-P143-Y9 GRC-P172-Y1 GRC-P172-Y2 GRC-P172-Y3 GRC-P172-Y4 GRC-P172-Y5 GRC-P172-Y6 GRC-P172-Y7 GRC-P172-Y8 GRC-P172-Y9 GRC-P172-Y0 F20 F20 F20 F20 F20 F20 2F20 CDWELD mm solid 2 2 in mm 2 in mm 2 PG - Parallel Horizontal rticle H2 H3 PGC-Y1 PGC-Y2 PGC-Y1 PGC-Y2 PGC-Y2-Y1 PGC-W6 PGC-Y3 PGC-Y3-Y2 PGC-Y3-Y1 PGC-W8 PGC-Y4 PGC-Y4-Y3 PGC-Y4-Y2 PGC-Y4-Y1 PGC-Y5 PGC-Y5-Y4 PGC-Y5-Y3 PGC-Y5-Y2 PGC-Y6 PGC-Y6-Y5 PGC-Y6-Y4 PGC-Y6-Y3 PGC-Y7 PGC-Y7-Y4 F20 F20 F20 F20 F20 F20 F20 F20 F20 F20 2F20 2F20 mm solid

8 Cable to Ground Rod GT - Through Cable to Top of Ground ar Ø in mm in mm 2 rticle GTC-P128-Y1 GTC-P128-Y2 GTC-P128-W6 GTC-P128-Y3 GTC-P128-Y4 GTC-P128-Y5 GTC-P128-Y6 F20 F GTC-P143-Y1 GTC-P143-Y2 GTC-P143-W6 GTC-P143-Y3 GTC-P143-Y4 GTC-P143-Y5 GTC-P143-Y6 GTC-P143-Y7 GTC-P143-Y8 GTC-P143-Y9 GTC-P143-Y0 2 2 F20 F20 F20 2F20 2F GTC-P172-Y1 GTC-P172-Y2 GTC-P172-W6 GTC-P172-Y3 GTC-P172-Y4 GTC-P172-Y5 GTC-P172-Y6 GTC-P172-Y7 GTC-P172-Y8 GTC-P172-Y9 GTD-P172-Y x F20 F20 F20 F20 F20 2F20 2F20 F GY - Through Cable to Side of Ground ar Ø in mm in mm 2 CDWELD CDWELD rticle GYE-P128-Y5 F20 + M GYE-P143-Y1 GYE-P143-Y2 GYE-P143-Y3 GYE-P143-Y4 GYE-P143-Y5 GYE-P143-Y6 GYE-P143-Y7 GYE-P143-Y8 GYJ-P143-Y9 2 2 x F20 F20 F20 F20 F20 2F20 400F20 + M32 + M32 + M32 + M32 + M32 + M32 + M32 + M32 + M GYE-P172-Y2 GYE-P172-Y3 GYE-P172-Y4 GYE-P172-Y5 GYE-P172-Y6 GYE-P172-Y7 GYJ-P172-Y8 GYJ-P172-Y9 GYJ-P172-Y0 2 2 x 0 0 F20 F20 F20 2F20 400F20 0F20 0F20 + M32 + M32 + M32 + M32 + M32 + M32 + M48 + M48 + M

9 usbar to Steel Surface CC - Horizontal on-edge bus run to Vertical Steel Surface in mm rticle CCP-K L CF - Vertical bus run to Vertical Steel Surface in mm CDWELD rticle CFP-K L1 233 CH - Horizontal bus run to Horizontal Steel Surface in mm CDWELD rticle CHP-K L

10 usbar to Ground Rod CM - Tee ar on Edge Ø in mm in mm rticle 3 x 3 x CMC-P128-CJ CMC-P128-CM 2 2F x 5 x 6 x 30 6 x CMC-P143-K CMC-P143-CJ CMC-P143-FM CMC-P143-PK CMC-P143-PM F20 F x 20 3 x 3 x 30 3 x 40 6 x 30 CMC-P172-CH CMC-P172-CJ CMC-P172-CK CMC-P172-CL CMC-P172-PK F20 F20 F CN - Elbow ar on Flat Way Ø in mm in mm 2 CDWELD rticle 3 x 3 x CNC-P128-K CNC-P128-CJ CNC-P128-CM x 20 3 x 3 x 5 x CNC-P143-CH CNC-P143-CJ CNC-P143-CM CNC-P143-FM x 40 6 x CNC-P172-FL CND-P172-PM 2 x F CP - Tee ar on Flat Way GROUND ROD Ø in mm in mm 2 CDWELD CDWELD rticle 14.3 CPP-P143-K CPP-P172-K L1 L

11 usbar Connections - Horizontal usbar Connection, on Edge in mm in mm rticle 3 x 4 x 3 x 4 x C-CJ C-EJ x 30 4 x 30 5 x 30 3 x 30 4 x 30 5 x 30 C-K C-CK C-EK C-FK F20 F x 40 4 x 40 5 x 40 6 x 40 3 x 40 4 x 40 5 x 40 6 x 40 C-CL C-EL C-FL C-PL F20 F20 F x 6 x 5 x 6 x C-FM C-PM 2 2 2F20 2F x 60 6 x 60 C-PN 2 2F Horizontal usbar Connection, on Flat Way in mm in mm CDWELD CDWELD rticle 3 x 4 x 5 x 3 x 4 x 5 x C-CJ C-EJ C-FJ x 30 4 x 30 5 x 30 3 x 30 4 x 30 5 x 30 C-K C-CK C-EK C-FK F x 40 4 x 40 5 x 40 6 x 40 3 x 40 4 x 40 5 x 40 6 x 40 C-CL C-EL C-FL C-PL F20 F x 6 x 5 x 6 x C-FM D-PM 2 2F x 60 6 x 60 D-PN 2 x F

12 usbar Connections M - Tee usbar Connection, on Flat Way in mm in mm rticle 3 x 4 x 5 x 3 x 4 x 5 x MC-CJ MC-EJ MC-FJ x 30 4 x 40 5 x 30 3 x 30 4 x 30 5 x 30 MC-K MC-CK MC-EK MC-FK F x 40 4 x 40 5 x 40 6 x 40 3 x 40 4 x 40 5 x 40 6 x 40 MC-CL MC-EL MC-FL MC-PL F20 F x 6 x 8 x 5 x 6 x 8 x MD-FM MD-PM MD-GM 2 2 x 2F20 F x 60 6 x 60 MD-PN 2 x F20 8 Q - Tee Tap Down - Horizontal, on-edge usbar in mm 3 x 4 x in mm 3 x 4 x QC-CJ QC-EJ QC-K CDWELD CDWELD rticle x 40 4 x 40 5 x 40 6 x 40 3 x 40 4 x 40 5 x 40 6 x 40 QC-CL QC-EL QC-FL QC-PL 2 F20 F20 F20 2F x 6 x 6 x 60 5 x 6 x 6 x 60 QC-FM QC-PM QD-PN x 2F20 2F20 400F

13 usbar Connections Cable to usbar/lug E - G - Flat usbar Cross Connection and Flat usbar Parallel Connection in mm in mm E-GP-K L1 rticle L - Horizontal Cable to Horizontal Lug in mm 2 in mm CDWELD CDWELD rticle 2 x 20 2 x 20 2 x 20 2 x 20 2 x 3 x LC-Y1-H LC-Y2-H LC-Y1-H LC-Y2-H LC-Y3-J LC-Y3-CJ F20 32F20 32F20 32F20 F20 H2 H x LC-W6-CJ F x 4 x 4 x 5 x 5 x 5 x 30 LC-Y4-CJ LC-Y4-EJ LC-Y5-FJ LC-Y5-FJ LC-Y6-FJ LC-Y6-FK F x 30 5 x 40 5 x 40 5 x 6 x 6 x LC-Y7-FK LC-Y7-FL LC-Y8-FL LC-Y8-FM LC-Y9-PM LD-Y0-PM 2 x F20 F20 F

14 Cable to usbar/lug LE - Horizontal Cable to Flat usbar or Lug in mm 2 in mm rticle 3 x 3 x 4 x LEC-W6-CJ LEC-Y4-CJ LEC-Y4-EJ F x 5 x 30 LEC-Y6-FJ LEC-Y6-FK F x 30 5 x 40 5 x 6 x LEC-Y7-FK LEC-Y8-FL LED-Y9-FM LED-Y0-PM 2 2 x 2 x 2 2F20 F20 0F LJ - Cable to us ar in mm 2 in mm CDWELD CDWELD rticle 3 x 3 x 4 x 4 x 5 x LJC-Y3-CJ LJC-Y4-CJ LJC-Y4-EJ LJC-Y5-EJ LJC-Y6-FJ F20 F x 30 5 x 30 5 x 6 x 6 x LJC-Y6-FK LJC-Y7-FK LJC-Y8-FM LJC-Y9-PM LJD-Y0-PM 2 2 x F20 F20 F20 2F20 F

15 Cable to Rebar RT - Parallel Cable to Rebar in mm 2 RER in mm atting rticle 20 to to to 40 RTP-Y1 RTP-Y2 RTP-Y3 F20 F20 SMK21 SMK21 SMK21 S24 S24 S to to to 40 RTP-Y4 RTP-Y5 RTP-Y6 F20 SMK21 SMK21 SMK21 S24 S24 S RC - Horizontal Cable to Vertical Rebar in mm 2 RER in mm CDWELD CDWELD atting rticle 20 to to to 40 RCP-Y1 RCP-Y3 RCP-Y2 F20 F20 L1 L1 L1 S24 S24 S to to to 40 RCP-Y4 RCP-Y5 RCP-Y6 L1 L1 L1 S24 S24 S24C

16 Cable to Steel Surface H - Cable to Horizontal Steel in mm 2 rticle H-Y1 H-Y2 H-Y1 H-Y2 H-Y3 F20 F20 F20 F20 F20 H2 H mm solid H-W6 H-Y4 H-W8 F HC-Y6 HC-Y7 HC-Y8 HC-Y9 HC-Y0 2 F20 F20 2F HC - Cable to Horizontal Steel in mm 2 CDWELD CDWELD rticle HC-Y1 HC-Y2 HC-Y1 HC-Y2 HC-Y3 F20 F20 F20 F20 H2 H HCC-W6 HCC-Y4 HCC-Y5 HCC-Y6 HCC-Y7 F20 F20 F

17 Cable to Steel Surface VE - Cable up to Vertical Steel, Tap to Steel, Cable Down in mm 2 rticle VEC-Y1 VEC-Y2 VEC-Y1 F20 F20 F20 H2 H VEC-Y2 VEC-Y3 VEC-W6 F VEC-Y4 VEC-Y5 VEC-Y6 F20 F VEC-Y7 VEC-Y8 VEC-Y9 VEC-Y0 2 F20 2F VF - Cable up to Steel Surface in mm 2 CDWELD CDWELD rticle VFC-Y1 VFC-Y2 VFC-Y1 H2 H VFC-Y2 VFC-Y3 VFC-Y5 VFF-Y0 2 x F20 F20 F

18 Cable to Steel Surface VG - Cable on Surface in mm 2 rticle VGC-Y1 VGC-Y2 VGC-Y1 VGC-Y2 F20 F20 F20 F20 H2 H mm solid VGC-Y3 VGC-W6 VGC-Y4 VGC-W8 F20 F20 F VGC-Y5 VGC-Y6 VGC-Y7 VGC-Y8 2 F20 F20 2F VGD-Y9 VGD-Y0 2 x 2 x F20 400F VS - Cable to Vertical Steel in mm 2 CDWELD CDWELD rticle VSC-Y1 VSC-Y2 VSC-Y1 F20 F20 F20 H2 H VSC-Y2 VSC-Y3 VSC-W6 F mm solid VSC-Y4 VSC-W8 VSC-Y5 F20 F VSC-Y6 VSC-Y7 VSC-Y8 F20 F VSC-Y9 VSC-Y0 2 2F

19 Cable to Cast Iron H - Cable to Horizontal Steel or Cast Iron in mm 2 rticle H-3 H-3 H-3 x F19 x F19 x F19 XF19 XF19 XF19 H5 H5 H H-3 H-Y1 H-Y2 x F19 x F19 x F19 XF19 XF19 XF19 H5 H2 H H-Y1 H-Y2 x F19 x F19 XF19 XF H-C - Cable to Horizontal Steel or Cast Iron Pipe in mm 2 CDWELD CDWELD rticle H-3-C H-3-C H-3-C C15 C15 C15 C15F33 C15F33 C15F33 H5 H5 H mm solid or stranded H-3-C H-D2-C H-W3-C C15 C15 C C15F33 C15F33 CF33 H H-Y1-C H-Y2-C H-Y1-C C32 C32 C32 C32F33 C32F33 C32F33 H2 H H-Y2-C H-Y3-C H-Y4-C C32 C C C32F33 CF33 CF Note: When making connections to steel pipe, the mould must be adapted to the round steel surface. This is done by adding a letter-code suffix to the mould type. O.D. in mm Suffix O.D. in mm Suffix O.D. in mm Suffix 60 to to to 5 5 to to 1 1 to 1 G C R H 1 to 1 1 to 1 1 to 1 1 to to 2 2 to D E J F K L to 3 3 to 4 4 to 5 5 to 0 0 to and >00 M N O P Q -- Example: Type H, mm 2 copper stranded cable to steel pipe O.D. 0 mm mold required H-Y1-G Notice: In some cases, a larger mold might be required when welding on pipe instead of on a flat surface. 17

20 Materials, s & ccessories WELDING MTERIL TRDITIONL QTY. PER OX (2) (2) 0 15F20 F20 32F20 F20 F20 F20 2F20 F20 400F20 0F Traditional T394 Mold Cleaning rush T321 Rasp T320 Flint Ignitor T403 Mold Sealer T314 Cable Cleaning rush T313 Card Cleaning rush 2 Cable T111 Surefire TM Torch Head s 0V Chain Support 396 Magnetic CU Control Unit Welding Material CDWELD welding material consists of copper oxide and aluminum, packaged by weight (in grams) in plastic tubes. Each tube contains starting material at the bottom of the plastic tube. Welding material is packaged in containers along with metal disks. Standard welding material (F20) is packaged in tubes with clear caps and is used for all grounding connections with the exception of those to cast iron or rail. CDWELD simplifies the method of making exothermic connections by eliminating the need for starting material or a separate disk. With the CDWELD Control Unit, welds can be completed 1.8 m or more than 4 m away. Each CDWELD package is color coded for easy identification. 18

21 Molds graphite mold is used for making most connections. CDWELD molds will generally last an average of or more connections under normal usage. Price Key and and/or Frames for all molds having a "C", "E", "R" and Q mold price key (3" -75 mm -wide molds) for all molds having a "D, F", "J" and Z mold price key (4" -0 mm -wide molds) Pictured below are the molds and / or frames and handles for the various price key molds: "" Price Key Mold Hold Down Frame Required "T", "P" and "N" Price Key Mold Mini-EZ Required "C", "D", "F", "R", "Q" and "Z" Price Key Mold or Required "E" and "J" Price Key Mold or Required 19

22 MULTI MULTI New Evolution In Exothermic Welding NEW UPGRDED DESIGN MULTI now performs connections to ground rods MULTI offers all of the benefits of connections: Current-carrying capacity equal to that of the conductor Permanent molecular bond that will not loosen or corrode Works with CDWELD traditional welding material Works with welding material Will withstand repeated fault currents No external power or heat required New ground rod capabilities Visual inspection possible Requires minimal training The complete welding system for improving grounding system performance, reliability, and installation convenience. Welding material sold separately. The CDWELD MULTI simplifies the exothermic welding process. Make over 30 separate connection types with a single, universal mold, which now enables you to make connections to a ground rod. 20

23 MULTI Copper Cable/Solid to Copper Cable/Solid SS SC P T X GG GJ TD TE TF Copper concentric conductor sizes up to mm 2 (6.6 mm dia.) or #3 WG (0.26 dia.) GF GW X PP PK GE PG Copper concentric conductor sizes up to mm 2 (9.3 mm dia.) or 1/0 WG (0.37 dia.) Copper Cable/Solid Strip to Rebar Copper Strip to Copper Strip RG RH RK RF RD Copper concentric conductor sizes up to mm 2 (9.3 mm dia.) or 1/0 WG (0.37 dia.) Copper or steel strip sizes up to 30 x 3,5 mm (1.2 x 0.14 ) Rebar sizes up to mm (#3) Copper Cable/Solid to Copper or Steel Strip/Lug CG G E and CG: Copper strip sizes up to 30 x 3,5 mm (1.2 x 0.14 ) G and E: Copper strip sizes up to 30 x 3,0 mm (1.2 x 0.12 ) Galvanized Steel Strip to Galvanized Steel Strip H HC HS HT GL L LJ LE Copper concentric conductor sizes up to mm 2 (9.3 mm dia.) or 1/0 WG (0.37 dia.) Copper or steel lug / strip sizes up to 30 x 3,5 mm (1.2 x 0.14 ) Ground Rod Connections CG Galvanized steel strip sizes up to 30 x 3,5 mm (1.2 x 0.14 ) TG GT CN CP GR GT CN CP GR Copper concentric conductor sizes up to mm 2 (4.2 mm dia.) or #6 WG (0.18 dia.) Copper strip sizes up to 30 x 2,0 mm (1.2 x 0.08 ) Copper concentric conductor sizes greater than mm 2 (4.2 mm dia.) or #6 WG (0.18 dia.) Copper strip sizes 30 x (2,5-3,0 mm) or 1.2 x ( ) Steel strip sizes 30 x (0,5-3,5 mm) or 1.2 x ( ) Symbol denotes number of batting (gaskets) required or each connection. Requires 2 batting layers for weld Requires 3 batting layers for weld MULTI vailable Items Part Nr rticle Nr Description Weight (kg) KITCDMV CDWELD MULTI Kit The CDWELD MULTI kit (KITCDMV01) contains the following list of items: FMCDMV CDMV01H 399 Mold for H welds 1 1. CDMV Mold for welds on 1/2 rods 1 1. CDMV Mold for welds on 5/8 rods 1 1. CDMV Mold for welds on 3/4 rods* 1 1. SCDM Set of 33 batting/gaskets P 20 SKK1 clamp TSCSTP 1972 set Slag Removal Spade Language free instruction sheet 1 The following items can be used with the CDWELD MULTI Kit (KITCDMV01). They are sold separately. T Flint Ignitor T CDWELD Traditional welding material CDWELD Traditional welding material 0. CU 17 Control Unit #F20 15 CDWELD welding material #F20 CDWELD welding material 0. Due to ERICO's continuous product improvement policy, products shown in this catalog are subject to change without notice. If you would like to know more about the benefits of CDWELD MULTI contact ERICO or visit: NOTES: * For connections using a 3 4 ground rod, it is necessary to use # / F20 weld material (sold separately). For all other connection types, use # or. For connections using galvanized material, remove galvanizing before welding, for a better connection. NEW Products: NEW Version of the Kit: INCLUDES a complete package of molds EXCLUDES welding material, control units, or ignitors 21

24 USTRLI Phone Fax CHIN Phone Fax HUNGRY Phone Fax NORWY Phone Fax SWITZERLND Phone Fax ELGIUM Phone Fax DENMRK Phone Fax INDONESI Phone Fax POLND Phone Fax THILND Phone Fax RZIL Phone Fax FRNCE Phone Fax ITLY Phone Fax SINGPORE Phone Fax UNITED R EMIRTES Phone Fax CND Phone Fax GERMNY Phone Fax MEXICO Phone Fax SPIN Phone Fax UNITED KINGDOM Phone Fax CHILE Phone Fax HONG KONG Phone Fax NETHERLNDS Phone Fax SWEDEN Phone Fax UNITED STTES Phone Fax Copyright 9 ERICO International Corporation. ll rights reserved. CDDY, CDWELD, CRITEC, ERICO, ERIFLEX, ERITECH, and LENTON are registered trademarks of ERICO International Corporation. E830C-EUEN E19CT07EUEN 0015M9