SPECTRA SWITCHBOARD HPC II RETROFIT KIT DOCUMENT DEH Spectra Series Switchboard HPC I HPC II. Rev Rev
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- Augustine Daniel
- 5 years ago
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1 HPC I HPC II Spectra Series Switchboard Rev Rev P a g e
2 Table of Contents Subject Page Introduction Instructions for kit ordering Steps for ordering the kits Kit nomenclature Rating Vs. Kit Part Numbers KIT PART NUMBERS 08A KIT PART NUMBERS 12/16A KIT PART NUMBERS 20A KIT PART NUMBERS 25A KIT PART NUMBERS 30A KIT PART NUMBERS 40A Pictorial representation of Kit Parts Assembly Procedure Retrofit Kit from HPC1 to HPC Modification in Existing Panel HPC2 Switch Assembly Door Assembly Line Shield Assembly (08 20A) Tier Bus Assembly (12/16A) P a g e
3 INTRODUCTION The HPC2 Conversion Kit provides all the necessary parts and information to assist in the replacement of a HPC1 switch with an equivalently rated HPC2 switch. This instruction manual describes the Retrofit kit nomenclature and the replacement procedure of HPC2 during installation. This document gives basic instructions of Switch & respective door replacement only, for the other functionalities like door interlock, RELT etc., refer to respective PBII documents as they are very much similar. 1.0: INSTRUCTIONS FOR KIT ORDERING 1.1: STEPS FOR ORDERING THE KITS. Identify the required details like switch rating, feed type of the HPC switch, section width and RELT requirement, for the installed section. Refer the below nomenclature and understand the kit ordering criteria. Refer TABLE 1 to TABLE 6 as per ratings and choose appropriate kit# Then refer to the corresponding retrofit kit details sheets. Line & Load Tier bus assembly for 12/16A need to be ordered separately 1.2: KIT NOMENCLATURE Switch Rating Feed Section Width RELT HPC2 08 T 30W R 08 = 800A T = Top Feed 25W O = W/O RELT 12 = 12/16A B = Bottom Feed 30W R = With RELT 20 = 2000A 35W 25 = 2500A 40W 30 = 3000A 45W 40 = 4000A 50W 55W 2 P a g e
4 2.0: RATING vs. KIT PART NUMBER LOGIC TABLES 2.1: KIT PART NUMBERS 08A Rating Feed Section Width RELT Kit # 08A Top 30 NO HPC208T30WO 08A Top 35 NO HPC208T35WO 08A Top 40 NO HPC208T40WO 08A Top 45 NO HPC208T45WO 08A Top 50 NO HPC208T50WO 08A Top 30 YES HPC208T30WR 08A Top 35 YES HPC208T35WR 08A Top 40 YES HPC208T40WR 08A Top 45 YES HPC208T45WR 08A Top 50 YES HPC208T50WR 08A Bottom 30 NO HPC208B30WO 08A Bottom 35 NO HPC208B35WO 08A Bottom 40 NO HPC208B40WO 08A Bottom 45 NO HPC208B45WO 08A Bottom 50 NO HPC208B50WO 08A Bottom 30 YES HPC208B30WR 08A Bottom 35 YES HPC208B35WR 08A Bottom 40 YES HPC208B40WR 08A Bottom 45 YES HPC208B45WR 08A Bottom 50 YES HPC208B50WR Table 1: Service Kit # s for 800A 3 P a g e
5 2.2: KIT PART NUMBERS 12/16A Rating Feed Section Width RELT Kit # 12/16A Top 30 NO HPC212T30WO 12/16A Top 35 NO HPC212T35WO 12/16A Top 40 NO HPC212T40WO 12/16A Top 45 NO HPC212T45WO 12/16A Top 50 NO HPC212T50WO 12/16A Top 30 YES HPC212T30WR 12/16A Top 35 YES HPC212T35WR 12/16A Top 40 YES HPC212T40WR 12/16A Top 45 YES HPC212T45WR 12/16A Top 50 YES HPC212T50WR 12/16A Bottom 30 NO HPC212B30WO 12/16A Bottom 35 NO HPC212B35WO 12/16A Bottom 40 NO HPC212B40WO 12/16A Bottom 45 NO HPC212B45WO 12/16A Bottom 50 NO HPC212B50WO 12/16A Bottom 30 YES HPC212B30WR 12/16A Bottom 35 YES HPC212B35WR 12/16A Bottom 40 YES HPC212B40WR 12/16A Bottom 45 YES HPC212B45WR 12/16A Bottom 50 YES HPC212B50WR Table 2: Service Kit # s for 12/16A 2.3: KIT PART NUMBERS 20A Rating Feed Section Width RELT Kit # 20A Top 25 NO HPC220T25WO 20A Top 30 NO HPC220T30WO 4 P a g e
6 20A Top 35 NO HPC220T35WO 20A Top 40 NO HPC220T40WO 20A Top 45 NO HPC220T45WO 20A Top 50 NO HPC220T50WO 20A Top 25 YES HPC220T25WR 20A Top 30 YES HPC220T30WR 20A Top 35 YES HPC220T35WR 20A Top 40 YES HPC220T40WR 20A Top 45 YES HPC220T45WR 20A Top 50 YES HPC220T50WR 20A Bottom 25 NO HPC220B25WO 20A Bottom 30 NO HPC220B30WO 20A Bottom 35 NO HPC220B35WO 20A Bottom 40 NO HPC220B40WO 20A Bottom 45 NO HPC220B45WO 20A Bottom 50 NO HPC220B50WO 20A Bottom 25 YES HPC220B25WR 20A Bottom 30 YES HPC220B30WR 20A Bottom 35 YES HPC220B35WR 20A Bottom 40 YES HPC220B40WR 20A Bottom 45 YES HPC220B45WR 20A Bottom 50 YES HPC220B50WR Table 3: Service Kit # s for 20A 2.4: KIT PART NUMBERS 25A Rating Feed Section Width RELT Kit # 25A Top 35 NO HPC225T35WO 25A Top 40 NO HPC225T40WO 25A Top 45 NO HPC225T45WO 5 P a g e
7 25A Top 35 YES HPC225T35WR 25A Top 40 YES HPC225T40WR 25A Top 45 YES HPC225T45WR 25A Bottom 35 NO HPC225B35WO 25A Bottom 40 NO HPC225B40WO 25A Bottom 45 NO HPC225B45WO 25A Bottom 35 YES HPC225B35WR 25A Bottom 40 YES HPC225B40WR 25A Bottom 45 YES HPC225B45WR Table 4: Service Kit # s for 25A 2.5: KIT PART NUMBERS 30A Rating Feed Section Width RELT Kit # 30A Top 40 NO HPC230T40WO 30A Top 45 NO HPC230T45WO 30A Top 50 NO HPC230T50WO 30A Top 40 YES HPC230T40WR 30A Top 45 YES HPC230T45WR 30A Top 50 YES HPC230T50WR 30A Bottom 40 NO HPC230B40WO 30A Bottom 45 NO HPC230B45WO 30A Bottom 50 NO HPC230B50WO 30A Bottom 40 YES HPC230B40WR 30A Bottom 45 YES HPC230B45WR 30A Bottom 50 YES HPC230B50WR Table 5: Service Kit # s for 30A 6 P a g e
8 2.6: KIT PART NUMBERS 40A Rating Feed Section Width RELT Kit # 40A Top 40 NO HPC240T40WO 40A Top 45 NO HPC240T45WO 40A Top 50 NO HPC240T50WO 40A Top 55 NO HPC240T55WO 40A Top 40 YES HPC240T40WR 40A Top 45 YES HPC240T45WR 40A Top 50 YES HPC240T50WR 40A Top 55 YES HPC240T55WR 40A Bottom 40 NO HPC240B40WO 40A Bottom 45 NO HPC240B45WO 40A Bottom 50 NO HPC240B50WO 40A Bottom 55 NO HPC240B55WO 40A Bottom 40 YES HPC240B40WR 40A Bottom 45 YES HPC240B45WR 40A Bottom 50 YES HPC240B50WR 40A Bottom 55 YES HPC240B55WR Table 6: Service Kit # s for 40A **All the above service kits are released in MWP, hence browsing through the structure of the kit in MWP yields the individual part numbers, however snapshots in next pages also gives the similar information. For latest information, refer MES or MWP** 7 P a g e
9 ITEM#1 ITEM#2 ITEM#3 ITEM#4 ITEM#5 ITEM#6 ITEM#7 ITEM#8 ITEM#9 ITEM#10 Rating Feed Section Width RELT Kit # Door Assembly, Qty 1 Baffle Barrier, Qty 1 Hardware, Qty 4 HINGE LEAF COV Qty HINGE LEAF COR POST Qty HINGE PIN Qty RIVET DOMED HEAD Qty SCREW,STL T-ROLL Qty LINE SHIELD, Qty 1 SCREW/WASHER, Qty 2 08A Top 30 NO HPC208T30WO 75C143900G11 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Top 35 NO HPC208T35WO 75C143900G12 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Top 40 NO HPC208T40WO 75C143900G13 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Top 45 NO HPC208T45WO 75C143900G14 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Top 50 NO HPC208T50WO 75C143900G15 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Top 30 YES HPC208T30WR 75C143900G16 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Top 35 YES HPC208T35WR 75C143900G17 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Top 40 YES HPC208T40WR 75C143900G18 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Top 45 YES HPC208T45WR 75C143900G19 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Top 50 YES HPC208T50WR 75C143900G20 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Bottom 30 NO HPC208B30WO 75C143900G21 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Bottom 35 NO HPC208B35WO 75C143900G22 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Bottom 40 NO HPC208B40WO 75C143900G23 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Bottom 45 NO HPC208B45WO 75C143900G24 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Bottom 50 NO HPC208B50WO 75C143900G25 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Bottom 30 YES HPC208B30WR 75C143900G26 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Bottom 35 YES HPC208B35WR 75C143900G27 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Bottom 40 YES HPC208B40WR 75C143900G28 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Bottom 45 YES HPC208B45WR 75C143900G29 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 08A Bottom 50 YES HPC208B50WR 75C143900G30 75C143817P221 N151P21010C 75C141128P C141128P C141128P104 2 N334BP1802B6 8 N722EP21022B6 2 75C143817P230 N168P16006B6 12/16A Top 30 NO HPC212T30WO 75C143901G11 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Top 35 NO HPC212T35WO 75C143901G12 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Top 40 NO HPC212T40WO 75C143901G13 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Top 45 NO HPC212T45WO 75C143901G14 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Top 50 NO HPC212T50WO 75C143901G15 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Top 30 YES HPC212T30WR 75C143901G16 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Top 35 YES HPC212T35WR 75C143901G17 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Top 40 YES HPC212T40WR 75C143901G18 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Top 45 YES HPC212T45WR 75C143901G19 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Top 50 YES HPC212T50WR 75C143901G20 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Bottom 30 NO HPC212B30WO 75C143901G21 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Bottom 35 NO HPC212B35WO 75C143901G22 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Bottom 40 NO HPC212B40WO 75C143901G23 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Bottom 45 NO HPC212B45WO 75C143901G24 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Bottom 50 NO HPC212B50WO 75C143901G25 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Bottom 30 YES HPC212B30WR 75C143901G26 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Bottom 35 YES HPC212B35WR 75C143901G27 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Bottom 40 YES HPC212B40WR 75C143901G28 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Bottom 45 YES HPC212B45WR 75C143901G29 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 12/16A Bottom 50 YES HPC212B50WR 75C143901G30 75C143817P222 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P230 N168P16006B6 20A Top 25 NO HPC220T25WO 75C143902G11 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Top 30 NO HPC220T30WO 75C143902G12 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Top 35 NO HPC220T35WO 75C143902G13 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Top 40 NO HPC220T40WO 75C143902G14 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Top 45 NO HPC220T45WO 75C143902G15 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Top 50 NO HPC220T50WO 75C143902G16 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Top 25 YES HPC220T25WR 75C143902G17 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Top 30 YES HPC220T30WR 75C143902G18 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Top 35 YES HPC220T35WR 75C143902G19 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Top 40 YES HPC220T40WR 75C143902G20 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Top 45 YES HPC220T45WR 75C143902G21 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Top 50 YES HPC220T50WR 75C143902G22 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Bottom 25 NO HPC220B25WO 75C143902G23 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Bottom 30 NO HPC220B30WO 75C143902G24 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Bottom 35 NO HPC220B35WO 75C143902G25 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Bottom 40 NO HPC220B40WO 75C143902G26 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Bottom 45 NO HPC220B45WO 75C143902G27 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Bottom 50 NO HPC220B50WO 75C143902G28 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Bottom 25 YES HPC220B25WR 75C143902G29 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Bottom 30 YES HPC220B30WR 75C143902G30 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Bottom 35 YES HPC220B35WR 75C143902G31 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Bottom 40 YES HPC220B40WR 75C143902G32 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Bottom 45 YES HPC220B45WR 75C143902G33 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 20A Bottom 50 YES HPC220B50WR 75C143902G34 75C143817P223 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 75C143817P231 N168P16006B6 8 P a g e
10 ITEM#1 ITEM#2 ITEM#3 ITEM#4 ITEM#5 ITEM#6 ITEM#7 ITEM#8 Rating Feed Section Width RELT Kit # Door Assembly, Qty 1 Baffle Barrier, Qty 1 Hardware, Qty 4 HINGE LEAF COV Qty HINGE LEAF COR POST Qty HINGE PIN Qty RIVET DOMED HEAD 3/ Qty SCREW,STL T-ROLL 1/4-20X1-3/8 Qty 25A Top 35 NO HPC225T35WO 75C143903G11 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 25A Top 40 NO HPC225T40WO 75C143903G12 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 25A Top 45 NO HPC225T45WO 75C143903G13 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 25A Top 35 YES HPC225T35WR 75C143903G14 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 25A Top 40 YES HPC225T40WR 75C143903G15 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 25A Top 45 YES HPC225T45WR 75C143903G16 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 25A Bottom 35 NO HPC225B35WO 75C143903G17 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 25A Bottom 40 NO HPC225B40WO 75C143903G18 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 25A Bottom 45 NO HPC225B45WO 75C143903G19 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 25A Bottom 35 YES HPC225B35WR 75C143903G20 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 25A Bottom 40 YES HPC225B40WR 75C143903G21 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 25A Bottom 45 YES HPC225B45WR 75C143903G22 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 30A Top 40 NO HPC230T40WO 75C143904G11 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 30A Top 45 NO HPC230T45WO 75C143904G12 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 30A Top 50 NO HPC230T50WO 75C143904G13 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 30A Top 40 YES HPC230T40WR 75C143904G14 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 30A Top 45 YES HPC230T45WR 75C143904G15 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 30A Top 50 YES HPC230T50WR 75C143904G16 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 30A Bottom 40 NO HPC230B40WO 75C143904G17 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 30A Bottom 45 NO HPC230B45WO 75C143904G18 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 30A Bottom 50 NO HPC230B50WO 75C143904G19 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 30A Bottom 40 YES HPC230B40WR 75C143904G20 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 30A Bottom 45 YES HPC230B45WR 75C143904G21 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 30A Bottom 50 YES HPC230B50WR 75C143904G22 75C143817P224 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 40A Top 40 NO HPC240T40WO 75C143905G11 75C143817P225 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 40A Top 45 NO HPC240T45WO 75C143905G12 75C143817P225 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 40A Top 50 NO HPC240T50WO 75C143905G13 75C143817P225 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 40A Top 55 NO HPC240T55WO 75C143905G14 75C143817P225 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 40A Top 40 YES HPC240T40WR 75C143905G15 75C143817P225 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 40A Top 45 YES HPC240T45WR 75C143905G16 75C143817P225 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 40A Top 50 YES HPC240T50WR 75C143905G17 75C143817P225 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 40A Top 55 YES HPC240T55WR 75C143905G18 75C143817P225 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 40A Bottom 40 NO HPC240B40WO 75C143905G19 75C143817P225 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 40A Bottom 45 NO HPC240B45WO 75C143905G20 75C143817P225 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 40A Bottom 50 NO HPC240B50WO 75C143905G21 75C143817P225 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 40A Bottom 55 NO HPC240B55WO 75C143905G22 75C143817P225 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 40A Bottom 40 YES HPC240B40WR 75C143905G23 75C143817P225 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 40A Bottom 45 YES HPC240B45WR 75C143905G24 75C143817P225 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 40A Bottom 50 YES HPC240B50WR 75C143905G25 75C143817P225 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 40A Bottom 55 YES HPC240B55WR 75C143905G26 75C143817P225 N151P21010C 75C141128P C141128P C141128P104 3 N334BP1802B6 12 N722EP21022B6 3 9 P a g e
11 3.0: PICTORIAL REPRESENTATION OF KIT PARTS ** Switches will be received without Fuses, so before switching on assemble the fuses ** Same hardware of existing HPC switch can be used to mount HPC2 switch 10 P a g e
12 4.0: ASSEMBLY PROCEDURE - RETROFIT FROM HPC-1 TO HPC-2 4.1: MODIFICATION IN EXISTING PANEL Please ensure circuit is de-energized & HPC switch is in off condition. Remove the device cover assembly and HPC switch in sequence from exiting section. Utilize the existing hardware to mount the new kit. Received kit consists of these components: HPC switch, door, top barrier, bottom barrier, grommet bracket & grommet. For 800A & 12/16A ONLY, replace the existing HPC mounting brackets by item#11 & : HPC2 SWITCH ASSEMBLY Mount the HPC2 switch on six holes, three each on left & right mounting brackets. Ensure fuses were properly fitted at respective locations HPC2 switch line and load straps are to be connected to respective line and load tiers, using ½ inch bolt with plain, spring washers & Hex bolt to be used, with proper torque and assemble procedure. 4.3: DOOR ASSEMBLY Assemble the one hinge leaf (Item #4) to the door assembly (Item#1) by riveting (Item#7). Similarly assemble another hinge leaf (Item#5) to the corner post at the respective location by riveting. Repeat the above step for all the hinge assemblies. Place the door assembly appropriately such that both the hinge leafs sit together, and insert Hinge Pin (Item#6) 11 P a g e
13 Make sure that the door is assembled properly to the vertical post Then assemble the baffle barrier to the door at the respective welded brackets of the cover. After the door assembly is completed, close the door and assemble the hardware (Item#8) on the right side of the door to firmly close it against posts. 12 P a g e
14 5.0 LINE SHIELD ASSEMBLY (08A 20A) Line shields are part of HP2 switch for higher frames (25 40A) For lower frames (08A / 12-16A / 20A), insulation shields are to be assembled on the HPC2 switch on line side. Below are the respective part numbers and hardware. These are included in the kit structure. Switch Rating Line Shield, Qty. 1 Hardware, Qty A 75C143817P230 N168P16006B6 2000A 75C143817P231 N168P16006B6 There are two small holes on the housing / casing of the HPC2 switch on Line side, use those two holes to assemble the line shield with the hardware 13 P a g e
15 6.0 TIER BUS ASSEMBLY (12/16A only) Whenever there is a Retrofit required for 12/16A the line and load tiers for A & C phases need to be changed Refer to the below end items and order the bus bars based on different criteria like Bus bar material, depth Etc. o Line Tiers 75C143901LINE o Load Tiers - 75C143901LOAD **These are not the part of the retrofit Kit Cat # s mentioned in this document, so need to order separately** END OF THE DOCUMENT 14 P a g e
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