We consider with clients. Proposal of Monitoring Control System

Transcription

1 KANATEC Inquiry We consider with clients. Proposal of Monitoring Control System Representative: Co., Ltd.(Person in charge:matsue, Okura) : info@kanatec.jp : 06 ー China Area: 咖纳控制系统 ( 上海 ) 有限公司 (Shanghai )(Person in charge: Tadakuma, Wangying) : tadakuma@kanatec.com.cn : ASEAN Region:KANATEC(THAILAND)CO., LTD.(Thailand )(Person in charge:kanaji, Mayuree) : tsuyoshi-kanaji@kanatec.jp :

2 Problems(You have difficulties, do you?) We cannot manage issues immediately when operating process stops. We would like to grasp real-time circumstances of progress. We cannot notice defections even if there are. We would like to update the old panel, PLC, and PC. Even if something wrong happens, we do not have spare parts. As for update system, what is the best? We worry about the circumstances after 5 or 10 years. We would like to improve and accelerate the productivity of the equipment. We would like to save manpower. We would like to conserve energy. It takes so much time and effort to aggregate the work results. There are mistakes in writing and reading. We have not implemented the products database and established backup, so we cannot trace to the source. 2

3 Solutions(Outline of Entire System) 4Electric power monitoring system 2Monitoring system 3Remote system Japanese factory Internet Line etc. Overseas factory DB Panel design and manufacture 5Inventory and traceability management system Electric Work 1PLC update, servo motor update, and panel update Existing panel conversion From the existing panel, signal is received, and communication is linked. 3

4 Solutions(PHASE(0)~(4) of Introduction) PHASE(0) Free Diagnosis(existing factory survey, system suggestions) As for KANATEC, we recommend phased introduction. We suggest update of high-risk panel and PLC like preventive maintenance(currently discontinued article measures, model change measures, system up measures). PHASE(1) Renewal(PLC, servo, panel, INV, etc.) PHASE(2) Introduction of Monitoring System PHASE(3) Introduction of Remote System PHASE(4) Introduction of Electric Power Monitoring System PHASE(5) Introduction of Inventory and Traceability Management System Please feel ease about follow-up services(local support, remote support). We continue to proposal about panel update, system update, and PLC update!! 4

5 PHASE(0) Free Diagnosis(Suggestions) System proposal according to free diagnosis, creation of estimate sheet STEP1 Site Verification and Survey We firmly confirm current state of your equipment. At this time, it ll be appreciated if existing drawings and materials can be lent. STEP2 Hearing of Your Troubles We listen to your problems, annoyance, and request. Please feel free to contact us. STEP3 Creation of System Proposal and Estimate Sheet On the basis of the annoyance and request we ve grasped, we endeavor to create the optimum proposal of the system. STEP4 Delivery and Description of System Proposal We explain the system content. Please don t hesitate to let us know if you have any worries. We endeavor to make satisfied systems with our clients. 5

6 PC system update Solutions(PHASE(1)) Various renewal:please leave full line. Please leave us PLC update, servo motor update, PC system update, camera system update, communication network update, panel update, and electrical construction. Update of the motion controller positioning unit PLC update We ve owned Mitsubishi, OMRON, FUJI, and SHARP's PLC actual update achievements. servo motor update camera update panel update touch-panel update We take equipment update and vertical startup in a short period of time. 6

7 Solutions(PHASE(2)) Introduction of Monitoring System Please leave us full of PC system, panel conversion, and electrical construction. Monitoring PC As for PC, we use the general-purpose PC. We introduce the FAPC upon request. Graphical equipment monitoring Trend graph ETHERNE cable construction Repeater panel Alarm summary and history Electrical construction Existing panel conversion (transmission of necessary signals, communication, etc.) We use the PLC of Mitsubishi. Design and manufacture of repeater panel Existing panel conversion Electrical construction between repeater panel and existing panel ETHERNET construction of repeater panel and monitoring PC 7

8 Solutions(PHASE(2)) We make use of communication technology, sensor, relay and converter, and collect the required signal from the existing panel. Monitoring PC PLC maker Network/Communication MITSUBISHI FL-net Profibus OMRON CC-Link Modbus FUJI MELSECNET/H LonWorks ETHERNET cable construction Repeater panel YOKOGAWA DeviceNet BACnet Siemens Controller Link Industrial Ethernet Allen-Bradley SYSMAC LINK AS-I KEYENCE CompoBus/S etc. Electrical construction Panasonic RS-232C RS-422/485l If you request, regardless of Japan s brand or overseas we ll challenge!! YOKOGAWA Siemens Allen-Bradley Existing panel conversion (transmission of necessary signals, communication, etc.) OMRON FUJI 8

9 Solutions(PHASE(3)) Introduction of Remote System Monitoring and maintenance of PLC from a remote location can be implemented through Internet 1Monitoring system 2Remote system Internet Line etc. Japanese factory Overseas factory Remote monitoring and data collection of site equipment You can use the same screen as the HMI through a web browser. You can operate monitoring and maintenance of PLC from a remote place. Safe security measures We prepare our own security interface in remote monitoring system, as well as a password is required at the time of each connection; meantime, the intrusion of malware, including virus, is prevented.(each time the password is varies while you re making connection.) Please prepare communication line on your side. 9

10 Solutions(PHASE(4)) Introduction of electric power monitoring system Please leave us full of PC system, panel conversion, and electrical construction. Monitoring PC Demand monitoring screen Skeleton screen (real-time) Repeater panel Electrical construction Existing panel conversion Existing panel conversion Electrical construction between repeater panel and existing panel We use the PLC of Mitsubishi.(make use of PHASE1) Design and manufacture of repeater panel(make use of PHASE1) ETHERNET construction of repeater panel and monitoring PC(make use of PHASE1) 10

11 Solutions(PHASE(5)) Introduction of Inventory and Traceability Management System DB Addition of Inventory and Traceability Function We adopt functional excellent handy terminal and tablet to prevent mistakes from writing and reading, make sure necessary data accurately to be accumulated in the database. From the tablet, in real time, you can confirm manufacturing situation of each project like the start date and time or the end date and time, the worker, as well as the equipment status. By combining the actual achievements of manufacturing process to materials raw materials / production lot, which make you can search manufacturing records (traceability) from the computer, and browse. You can also print. 11

12 System(Procurement and development system) We meet diverse demands of clients promptly by global system of KANATEC. Global KANATEC total 70 (except cooperative company) Engineering Division Japan/Tokyo Osaka Control Gr System Gr Tokyo Office Management/Business Division Cooperative company:manufacturing company, construction company Engineering Division China/Shanghai Management/ Business Division Cooperative company:manufacturing company, construction company COOPERATION Engineering Division Thailand/Bangkok Management/ Business Division Cooperative company:manufacturng Company, construction company Global System 1Small and Medium Projects Each branch of our company is in charge of negotiation, design and software development, which guided and managed by the technology department of head office, and technical assistance is implemented according to the actual situation. 2Large-scale, High Technology Projects The technology department of head office is responsible for the overall deployment, through its abundant experience and strong technical strength, implementing including the project s negotiation, design and software development, and management as well. Branches in China and Thailand use their cost advantage to assemble the electric panel, electrical construction and maintenance, thus promptly response to deal with the matter and meet the varied demands of customers. Global Procurement 1 In Japan, China, and Thailand as supporting point, implementing the optimized distribution services, and providing the best cost merits. 2 We assemble electric control panel and other hardware in the place where clients desired. 12

13 KANATEC KANATEC in Shanghai Cooperative company there System(follow-up services) We try our utmost to shorten equipment downtime. KANATEC(Tokyo Osaka) Cooperative company in Malaysia, Singapore, Taiwan, etc. KANATEC in Thailand Cooperative company there We check the situation through remote system, promptly and effectively analyze the phenomenon, judge if there is a failure in hardware, sensor, or software, and then proposes the fault estimation method. In case we need to work at the jobsite, considering the geographical factors and the needs of job content, select the most appropriate methods, and then deal with the matter. KANATEC in Shanghai China (airway) 3hours to Chongqing 2.5hours to Beijing, Xian, Canton, Shenzhen 2hours to Dalian, Wuhan, Taiwan, Amoy (overland) 3hours to Hefei 2hours to Nanjing, Ningbo, Hangzhou 1hour to Suzhou, Wuxi, Nantong Cambodia 1hour to Phnom Penh Vietnam 1.5hours Ho Chi Minh Osaka Tokyo Malaysia Myanmar 2hours to Hanoi 2hours to Kuala Lumpur 2.5hours to Naypyidaw Indonesia 3.5hours to Jakarta KANATEC in Thailand India 4.5hours to Mumbai 13

14 Inquiry Regarding this proposal, you can contact the following address to make consult. We can respond in English, Chinese, and Thai. Please feel free to contact us. Representative: Co., Ltd.(Person in charge:matsue, Okura) : info@kanatec.jp : 06 ー Head Office: Hiroshiba-cho Suita City, Osaka Japan Oak Esaka Tokyo Office: Osaki Shinagawa-ku, Tokyo Japan Gate City Osaki South Park Tower China Area: 咖纳控制系统 ( 上海 ) 有限公司 (Shanghai Branch)(Person in charge:tadakuma, Wangying) : tadakuma@kanatec.com.cn : 中国上海市長宁区中山西路 999 号華聞国際大厦 408 室 ASEAN Region:KANATEC(THAILAND)CO., LTD.(Thailand Branch)(Person in charge:kanaji, Mayuree) : tsuyoshi-kanaji@kanatec.jp : /1 Chaiyo Bldg., 12nd Fl.,Room No.1202, Rama9 Rd.,Huai Khwang,Huai Khwang, Bangkok