15-May-2017 Rahul Buragohain. SECURE AUTOMATION INVESTMENT Egypt Oil & Gas Technologies Symposium
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1 15-May-2017 Rahul Buragohain SECURE AUTOMATION INVESTMENT Egypt Oil & Gas Technologies Symposium
2 Contents Honeywell Evolution Vision HPM / FSC Support Plan Migration Hardware Migration Methodology - EHPM True On Process Migration - FSC to Safety Manager
3 Honeywell Evolution Vision Keep your reliable system running longer with different modernization options Delivering continuous evolution for 40+ years Protect intellectual property and capital investments Provide services support for upgrade to the new technology Committed to Protecting Your Automation Investments
4 TPS Merges into Experion Fault-Tolerant Ethernet Vision Experion Station EHPM C300 Safety Manager TPS Components Gradually Melt into Experion
5 Unified Control Environment Benefits Sustainability Process Expansion Efficiency Maintenance Efficiency Keeps your plant running longer Protects your Intellectual property (IP) Protects your CAPEX investments Utilize skills / resources Expansions with controllers of choice Replication of Control functions Replication of applications and HMI Better diagnostics Reduced maintenance Skilled labor availability IP, CAPEX life extension to 2035 Up to 50% reduction in engineering cost Maintenance cost reduction >5% with modernization Support Longevity and Improved Plant Performance
6 HPM / FSC Support Plan Currently Under Legacy Support Not available for system expansion projects. PM IOs are supported at least through 2035 Non-critical Product Anomaly Fixes Full TAC Support End-2024 Phased Out On Request TAC support RCP Parts based on availability Plan to Migrate
7 EHPM Support Plan Secondary to Legacy not defined yet Under Secondary Support Available for system expansion projects. Extend support and functionality by another 10 years till PM IOs are supported at least till Functionality 2014 C300/ACE P2P TPN685.1; EPKS EHPM historization on ESV-T - TPN685.1; EPKS on EUCN, FSC migration TPN685.1; Direct ES-T access to EHPM TPN685.3; EPKS ENB (Enhanced Network Bridge) TPN TCMI (Triconex Communication Module Interface) on EUCN Full TAC Support Extended Lifecycle Support
8 Simplified Migration Approach Addressed Customer needs Improved Reliability, Availability with min Investment Investment planning flexibility Eliminate process downtime Minimized engineering effort Minimized upgrade/expansion risks The Honeywell solution Step-wise UCN controllers upgrade TRUE on-process infrastructure setup TRUE on-process HPM-EHPM upgrade No changes - control, applications, HMI Coax <-> FTE devices peer-to-peer communication on the hybrid UCN Capex Life Extension The Best Control Network Modernization We Have Ever Made
9 UCN TO EUCN : Hardware UCN components NIM PM APM HPM FSC LM EUCN components ENIM/ENB EHPM FSC/ ELMM
10 UCN TO EUCN : Hardware NIM to ENIM HPM to EHPM Replacing COMM board (front) Replace EPNI board (front) Replace EPNI I/O (back) Simple Modernization 1. FTE based UCN - EUCN 2. Swap Card on HPM EHPM 3. Swap Card on NIM ENIM 4. No change to HPM controls; No change to any IO Replacing HPM I/F assy (back) Universal Embedded Appliance (UEA)
11 UCN On-Process creation of hybrid UCN US PCUS GUS ESV Orion ES HM AM/ EPLCG LCN FTE (H)PM NIM ENB EUCN FSC C300 Triconex ENB - Incremental step-wise modernization
12 UCN On-Process Modernization with EHPM Solutions US PCUS GUS ESV Orion ES HM AM/ EPLCG LCN FTE (H)PM ENB EUCN EHPM FSC Triconex C300 Incremental & On-Process Migration ENB (Enhanced Network Bridge) TPN 686, EPKS R431
13 UCN FSC to on EUCN upgrade US PCUS GUS ESV Orion ES HM AM/ EPLCG LCN FTE ENB EUCN EHPM FSC TÜV Approved Verification 160, FSC800 Triconex C300
14 UCN Triconex-M to Triconex-TCMI Upgrade US PCUS GUS ESV Orion ES HM AM/ EPLCG LCN FTE ENB EUCN EHPM Triconex TCMI
15 EUCN Migration Complete US PCUS GUS ESV Orion ES HM AM/ EPLCG LCN FTE ENIM EUCN EHPM Triconex TCMI C300
16 New Experion LCN Hardware Universal Embedded Appliance (UEA) - ELCN Bridge and Appliance Physical Nodes - Triconex Communications Module Interface (TCMI) replaces Triconex M - ¼ the size of a Classic LCN Node LCN Cabinet, Dell Cabinet Mount Display Migration and selection buttons Key Switch Front 1.75 in mm 19 in mm First Module Second Module AC Power Fan/Vent Module Redundancy Port Back MAU Ports FTE A and B TCMI Ports Rear Module is removable
17 ELCN Introduction ( ) Orion EST ESV-T US PCUS GUS FTE ELCN Bridge ENIM HM AM/ EPLCG LCN ENIM ENB EHPM EUCN C300 Triconex TCMI
18 Thank you for your time Questions?
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