Marjorie Ochsner 26 September 2017 REVITALIZE YOUR AUTOMATION SYSTEM WITH EXPERION LCN
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1 Marjorie Ochsner 26 September 2017 REVITALIZE YOUR AUTOMATION SYSTEM WITH EXPERION LCN
2 Circa 2025 Perfect Storm Aging Workforce LCN Solution Train and enable next generation of employees on latest technologies to solve new challenges instead of re-writing old. 1 Missed Profit Opportunities due to aging technology (Cost of doing nothing) Economic Conditions Leverage and Advance Software technologies that are iiot ready by Honeywell and address Cybersecurity. Enable access to Opex or Capex options (Hardware Refresh, Assurance 360, Honeywell Evolution Services) Cost to Maintain and Acquire Hardware Incrementally Modernize Infrastructure and hardware Risk of Change Retain Existing Intellectual Property as Foundation for Improvements and Growth The Perfect Automation Solution For the Perfect Storm
3 Improve Instead Replace Lifespan: Indefinite Type Amount Type Amount 1. Replace IO $$$$$ 2. Move IO Wires $$$$$ 3. Replace Controllers $$$$$ 4. Rewrite & Validate all Controls & Apps $$$$$ 5. New Console, Graphics, Software $$$$$ Migration $$$$$$$ 6. Process Downtime $$$$$ 7. Retrain & SOP Update $$$$$ Total $$$$$$$ 1. Expand IO $ 2. Move IO Wires 0 3. Upgrade & Expand Controllers $ 4. Improve Controls & Apps $ 5. Upgrade New Console & Graphics & SW Improvement Hours $$ 6. Process Downtime 0 7. Train Next Generation & SOP Update $ Total Hours $$ $ Focus on Incremental Benefits
4 Engineering Improvements and Expansions Virtualization Enabler Training Test
5 Operations Improvements
6 Prepare for Aging Workforce Challenges Competency Management & Certification Portfolio of Redesigned TPS Courses Focused Seminars Asynchronous Courses Managed by Automation College On Site Classroom Remote Virtual Instructor Led Training (coming soon) LCN Overview HUG Workshops OPM Recorded Seminar (90 minutes) Demo Videos More to Come
7 Continuous Innovation Journey 6 History Module Application Module Local Control Network Network Interface Module Hiway Gateway Universal Control Network HPM Basic Controller Logic Manager
8 Introduction of 7 Server-TPS Station-TPS ACE-T E-APP History Module Application Module Local Control Network Level 2 Switch Network Interface Module Fault Tolerant Ethernet Hiway Gateway Universal Control Network HPM Basic Controller Logic Manager
9 Expansion with 8 Server-TPS Station-TPS ACE-T E-APP History Module Application Module Local Control Network Level 2 Switch Network Interface Module Fault Tolerant Ethernet Hiway Gateway Universal Control Network HPM Safety Manager Control Firewall Basic Controller Logic Manager
10 Upgrade On Process 9 Server-TPS Station-TPS ACE-T E-APP History Module Application Module Local Control Network Level 2 Switch ENB Fault Tolerant Ethernet Hiway Gateway Universal Control Network Safety Manager Control Firewall Basic Controller Logic Manager
11 Hiway Migration 10 Server-TPS Station-TPS ACE-T E-APP History Module Application Module Local Control Network Level 2 Switch ENB Fault Tolerant Ethernet EHB Universal Control Network Safety Manager Control Firewall UHIO Logic Manager
12 Logic Manager Upgrade 11 Server-TPS Station-TPS ACE-T E-APP History Module Application Module Local Control Network Level 2 Switch ENB Fault Tolerant Ethernet EHB Safety Manager Control Firewall UHIO ELMM
13 LCN Bridge R501 TPN LCN Bridge Server-TPS Station-TPS ACE-T E-APP History Module Application Module Local Control Network Level 2 Switch Fault Tolerant Ethernet EHB Safety Manager Control Firewall UHIO ELMM
14 R501 TPN 687 Physical 13 LCN Bridge Server-TPS Station-TPS ACE-T E-APP History Module Application Module Local Control Network Level 2 Switch Fault Tolerant Ethernet EHB Control Firewall UHIO Physical History Module Physical ESVT, EST, EAPP, ACET Physical and AM (non-redundant) ELMM Safety Manager
15 R501 TPN LCN Bridge Server-TPS Station-TPS ACE-T E-APP History Module Application Module Local Control Network Level 2 Switch Fault Tolerant Ethernet EHB Control Firewall UHIO Virtual History Module Virtual ESVT, EST, EAPP, ACET Physical and AM (non-redundant) ELMM Safety Manager
16 Physical Appliances 15 LCN Bridge Server-TPS Station-TPS ACE-T E-APP History Module Application Module Local Control Network Level 2 Switch Fault Tolerant Ethernet EHB Post R501 Hiway Bridge EPLCG NG Redundant AM ELMM Safety Manager Control Firewall UHIO
17 Virtual Appliances 16 LCN Bridge Server-TPS Station-TPS ACE-T E-APP History Module Application Module Local Control Network Level 2 Switch Fault Tolerant Ethernet EHB Post R501 Hiway Bridge EPLCG NG Redundant AM Control Firewall Safety Manager ELMM UHIO
18 Unified Architecture 17 Server-TPS Station-TPS ACE-T E-APP History Module Application Module Local Control Network Level 2 Switch Fault Tolerant Ethernet EHB Safety Manager Control Firewall UHIO ELMM
19 LCN Components 18 Availability Physical Virtual R501 TPN 687 Post Windows Universal Embedded Appliance Windows Linux ELCN Bridge N/A N/A HM (History Module) EST ( Station TPS) ESVT ( Server TPS) ACET (Application Control Environment TPS) EAPP ( Application Processing Platform) AM (Application Module) (Enhanced Network Interface Module) EHB ( Hiway Bridge) EPLCG (Enhanced PLC Gateway) NG (Network Gateway) Physical (nonredundant) Physical Add Virtual Add Redundancy Virtual
20 ELCN - New LCN Hardware Universal Embedded Appliance (UEA) - LCN Bridge - Physical LCN Appliance Nodes - TCMI Quarter of Classic LCN Node Size Mount in LCN or Dell Cabinet Optimizes Inventory Ships with Base Image - Personality Loaded Termination assembly allows processor replacement without power or cable disconnect
21 Universal Embedded Appliance Redundancy Capable. Device index set from front panel; Requires ESV-T to get IP address from BootP server Flash image from Firmware Manager - ELCN Bridge, TCMI - Appliance (AM,, EHB, PLCG and NG) Configure Platform Block from Control Builder
22 ELCN Bridge Detail Display 21
23 Control Builder ELCN Bridge Configuration 22
24 Start Now! All TDC/TPS Users Establish Value Drivers Discuss Improvement Opportunities 2025 Coax Phase Out Clear Knowledge of Existing System Engage Honeywell team Topology Identify Performance Issues Prerequisite Changes Draw High Level Migration Plan Establish Infrastructure Virtual or Physical or mix Choose Controller Level Migration Path Choose Path for Level 2 TPS Nodes Clear Plan for Completeness and Performance
25 Example Legacy System MAIN CONTROL CENTER 24 US APP US NG HM AM EPCLG AM HM CLM NIM HG NIM HPM CB PIU DHP UCNE SMM HPM IOLE US UCNE IOLE CLM EPCLG US SMM NIM HPM PM IO NIM SMM SATELLITE CONTROL CENTER SMM HPM HPM REMOTE INSTRUMENT ENCLOSURE
26 Start Now! Add infrastructure 25 MAIN CONTROL CENTER ELCN Bridge Flex Station ESVT US APP US NG HM AM EPCLG AM HM CLM NIM HG NIM HPM CB PIU DHP UCNE SMM HPM IOLE US IE3000 IE3000 IE3000 UCNE IOLE CLM EPCLG US SMM SMM NIM HPM PM IO NIM SMM SATELLITE CONTROL CENTER SMM HPM HPM REMOTE INSTRUMENT ENCLOSURE
27 Controller Migration 26 MAIN CONTROL CENTER ELCN Bridge Flex Station ESVT US APP US NG HM AM EPCLG AM HM CLM EHB TCMI IOLE CLM US EPCLG IE3000 IE3000 US IE3000 TCMI IOLE PM IO TCMI TCMI SATELLITE CONTROL CENTER REMOTE INSTRUMENT ENCLOSURE
28 Level 2 Migration 27 MAIN CONTROL CENTER ELCN Bridge Flex Station ESVT NG HM EST AM APP EPCLG AM HM EST ACET EHB TCMI IOLE ACET EST EPCLG IE3000 IE3000 IE3000 TCMI IOLE EST PM IO TCMI TCMI SATELLITE CONTROL CENTER REMOTE INSTRUMENT ENCLOSURE
29 Migrated System after Removal of Classic LCN 28 MAIN CONTROL CENTER Flex Station ESVT NG HM EST AM APP EPCLG AM HM EST ACET EHB TCMI IOLE ACET EST EPCLG IE3000 IE3000 IE3000 TCMI IOLE TCMI EST TCMI PM IO SATELLITE CONTROL CENTER REMOTE INSTRUMENT ENCLOSURE
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