Experion PKS. The Next Frontier What is in the next release of Experion PKS? 2014 Honeywell Users Group Americas. Honeywell.com. Honeywell Proprietary

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1 2014 Honeywell Users Group Americas 1 Experion PKS The Next Frontier What is in the next release of Experion PKS?

2 Agenda The Orion Series - Objective A review of the strategic roadmap Experion PKS Orion Enhancement Release Experion PKS R431 Productivity Advancements Experion Orion Console LEAP Late Binding developments Universal Remote Modular Cabinet The Universal Barrier Industry Standards OneWireless C300 with IEC Profibus DPV1 and DPV2 FMC 722 Protocol with ACE Continuous Evolution EHPM advancements Experion Hiway Bridge goes on process Introducing the Enhanced T-Node Optimized OPM with Virtualization 2

3 The Orion Series Objective Establish Experion PKS as State of the Art Integrated Control and Safety System, ICSS Established Technology Leadership Universal Channel Technology Virtualization and Cloud Engineering Human Interface Creative Thought Leadership Lean Execution of Automation Projects, LEAP Experion Orion Console Collaboration Station The Honeywell User Experience Cyber Security Solutions The Evolution Continues Protecting intellectual investments in Honeywell legacy systems The High Performance Process Manager joins Experion controller family The Experion Hiway Bridge moves the 40 year old controller to C300 TPS gets Virtualized Optimized On Process Migration with Virtualization 3

4 2014 Honeywell Users Group Americas Experion PKS R431 Productivity Enhancements 4

5 Experion Orion Console Design based on human factors analysis of operator needs Large 4K ultra-hi def monitors provide contiguous screens supporting flexible display layouts Ambient indicator aligned with audible annunciation 5

6 Experion Orion Console Footprint matches existing consoles Fully redundant including power, screens, computers and keyboards no single point of fail Classic, ICON Orion Z, (2(1 EZ x Console) (4 Consoles) x Consoles) Re-use of existing displays SafeView change only for large screen transition 4 x 23 Widescreen 1 x 55 Ultra High Definition 1920 x x x x x

7 Lean Execution of Automation Projects (LEAP) Off the Start Physical Functional Critical Finish Path Define Design Manuf Config Test Install Late Binding Cloud Engineering enabled by Controller and IO Simulators in Virtual Machines Control Strategy Adaptability when you need it, during project execution No IO Module ID required for configuration No IO Channel ID required for configuration Functional configuration independent of physical design Late Binding matches the functional configuration to the physical design 7

8 Late Binding Central Control Room Control Configuration Virtual Engineering Platform Configuration FAT No physical channel assignments required SIMC300 Alarm Configuration HMI Configuration SIMACE Universal Cabinet 8

9 Late Binding - Future Central Control Room Control Configuration Virtual Engineering Platform Configuration FAT No physical channel assignments required SIMC300 Alarm Configuration HMI Configuration SIMACE Tagname 1 Tagname 2 Tagname 3 Tagname 4 Tagname n FI101 Detect Interrogate Configure Enable Document xxxxxxxxxxfi101xxxxxxxxxxxxxxxxxx 32 character tagname for HART 6/7 Universal Cabinet 9

10 The Universal Remote Modular Cabinet Field Universal junction IO Standard box Cabinet Junction box LER or RIE Marshalling Cabinet Controller Controller and IO Cabinet Multi Core Cables 10

11 The Universal Barrier Introducing the P&F Universal Barrier Compliments Universal Channel Technology Works for both process and safety IO Universal Barrier with Adaptive Signal Technology Capable to have 24VDC AI, AO, DI and DO connected IO Universal Barrier Cabinets 16 Barrier with 16 pair prefabricated cable 32 Barrier with two 16 prefabricated system cables. 64 Barrier with four 16 pair prefabricated cable Environmental Specifications -40C to +70C, same as Universal IO Marine and HazLoc, same as Universal IO 11

12 2014 Honeywell Users Group Americas Experion PKS R431 Industry Standards 12

13 OneWireless Network R220/R230 Wall-to-wall Redundancy Improves overall data availability Eliminates single point of failure Duo cast from transmitters to access points Multiple paths between ISA100 Wireless devices Redundant WDM FTE for Experion users System Manager Improvements More rugged and reliable network Tx power of radios can now be changed from control room Certified installer required Usability Improvements Reports Improved Maps and Map overlays Dedicated VLAN for sensor traffic 13

14 IEC61850 Topology Diagram Redundant Experion Control Server DSA HMI Redundant Experion IEC61850 Client Server C300-50ms FTE Network IIM NTP Time Master MMS & RCB Alarms, Events, Supervisory Control, and HMI IED Tools FW IEC61850 Network I/O I/O MMS, RCB, GCB Measurement & Control IED IED IED IED 14

15 Profibus Topology FDM Redundant Experion Control Server HMI Future DP: Time-Sync & Time Stamped Alarms and Events, Read/Write DPV1 data PGM C300 HART: Device & Dynamic variables, Command 48 Alarms, HART std diagnostic alarms and other HART variables STAHL Turck EXCOM Other Third party comp. HART Devices CEAG Siemens PROC Siemens PROV Simatic S7 400 PLC HART Devices Danfoss VLT2800 Drive ABB ACS 800 Drive 15

16 FMC Kongsberg - Best Practice Diagnostic Data FMC being most prolific S/S vendor Experion Server CDA Quick Builder / OPC integrator FMC Server Direct FMC 722 TPU Protocol Peer control to C300 C300 C300 OPC DA Tofino Firewall FMC722 over TCP FMC TPU Topsides Reduced points of failure No mapping across OPC or Modbus Process data R410 SEM 001 SEM nnn Subsea Simplifies operation and maintenance Standardized library of shapes and Experion Server CDA CDA ACE-2 ACE-1 Non process data faceplates Optional replacement of FMC Data Collector C300 C300 Process data Tofino Firewall FMC722 over TCP FMC TPU Server with ACE to further simplify footprint. Also Reduces comms load from C300 R431 SEM 001 SEM nnn Subsea 16

17 FDM R450 FDM R450 Compatible with Experion R430 Also works with R430, R410, and R400 DE Protocol Support Support DE Protocol devices on TPS networks PVST Planner (HART) Major customer cost mitigation for compliance and safety Automatically schedule and run PVST tests Start with support for most popular devices Designed so others can be added release independent 17

18 2014 Honeywell Users Group Americas Experion PKS R431 Continuous Evolution 18

19 TDC/ TPS Evolution to Experion Experion Server -TPS Experion Experion Orion Station Console TPS Experion Global GUS Station User Application Station TPS GUS Universal Application Station ACE-T APP / E-APP History Module Application Module Local Control Network Level 2 Switch Network ENIM Interface Module Fault Tolerant Ethernet Hiway EHB Gateway Universal Control Network EHPM Control Firewall Basic C300-UHIO Controller Basic Hiway ELMM Logic Manager C300 C300 Safety Manager 19

20 TDC/ TPS Evolution to Experion FTE Data Access Offloads the LCN Experion Server -TPS Experion Orion Console Experion Station TPS GUS Application ACE-T / E-APP History Module Application Module Local Control Network Level 2 Switch ENIM Fault Tolerant Ethernet EHB EHPM Control Firewall C300-UHIO ELMM C300 C300 Peer to Peer Below the Firewall Safety Manager 20

21 The Enhanced TPS Node ETN Gateway LCN Data Access Experion Orion Console Experion Station TPS GUS Application Thin Client TPS Applications Experion Station - TPS Experion Server -TPS ACE-T / E-APP GUS HM LCN Level 2 Switch Fault Tolerant Ethernet EHPM Control Firewall C300-UHIO ELMM C300 C300 Safety Manager 21

22 Optimized On Process Migration Experion OPM Process (hardware refresh) Experion Support and Maintenance (ESM) Experion Virtual Infrastructure Optimized OPM with Virtualization Experion Backup and Recovery (EBR) 22

23 Optimized OPM Process Virtual Staging Area OPM Server B OPM Flex/Console OPM Server A OPM ACE Experion Support and Maintenance Pre-migration Server Server B Replacement Flex/Console Flex/Console Replacement Server Server A Replacement ACE Replacement ACE Production Cluster Sample data based on test scenario of single Experion cluster consisting of 2 Experion Servers 6 Console Stations 3 ACEs 6 Flex Stations Assumes ESM configuration already exists 23