VK10X (8GS3) U.S.A.,CANADA VK10X (8GS4) EUROPE,RUS,JAPAN

Transcription

1 VK10X () U.S.A.,CANADA VK10X () EUROPE,RUS,JAPAN 1G8GS-100E1 2013/10/07 2G8GS-100E1 NEWS No. DATE COMMENT PE0-SM Dec.,03,2007 FIG.10: CARBURETOR ILLUSTRATION CORRECTION PE0-SM Feb.,12,2008 FIG.31: TRACK DRIVE 2 LIST REVISION PE0-SM Sep.,13,2011 COR: PRIMARY SHEAVE, ALTERNATE REBUILD KIT ILLUSTRATION CORRECTION PE0-SM Jan.,25,2012 COR:FIG.10 CARBURETOR ILLUSTRATION CORRECTION PE0-SM Jul.,31,2013 MOD:FIG.31 TRACI DRIVE 2 LIST ILLUSTRATION CORRECTION PE0-SM Sep.,10,2013 COR:FIG.28 TRACK SUSPENSION 2 ILLUSTRATION CORRECTION A2

2 VK10X PARTS CATALOGUE 2007 by Yamaha Motor Co., Ltd. 1st edition, August 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. A3

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. A4

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 10. Applicable Starting Serial No. Frame Serial No. Serial No. Name Of Q ty Column Model Code JYE8GS0058A JYE8GS0058A Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code DPBML(*) DARK PURPLISH BLUE METALLIC L 0865 DRMK(*) DEEP RED METALLIC K Quantity Column Information Column No. Name Of Q ty Column Destination 1 U.S.A.,CANADA 2 EUROPE,RUS,JAPAN A5

5 CONTENTS ENGINE CYLINDER HEAD...B2 CRANKSHAFT & PISTON...B3 VALVE...B5 CAMSHAFT & CHAIN...B7 WATER PUMP...B8 RADIATOR & HOSE...B9 OIL PUMP...B12 OIL CLEANER...B13 INTAKE...B14 CARBURETOR...C2 EXHAUST...C5 CRANKCASE...C7 CRANKCASE COVER 1...C8 STARTER...C9 DRIVE PRIMARY SHEAVE...C10 SECONDARY SHEAVE...C12 BODY ENGINE BRACKET...C13 OIL TANK...C14 FRAME...C15 SKI...D5 STEERING...D8 STEERING GATE...D11 FUEL TANK...D12 SEAT...D14 BRAKE...D15 CONTROL CABLE...E3 TRACK SUSPENSION 1...E4 TRACK SUSPENSION 2...E6 TRACK SUSPENSION 3...E10 TRACK DRIVE 1...E11 TRACK DRIVE 2...E12 TRACK DRIVE 3...F2 SHROUD...F3 EMBLEM...F5 WINDSHIELD...F6 GUARD & LUGGAGE BOX...F7 BUMPER...F9 INSTRUMENT PANEL... F11 ELECTRICAL GENERATOR... F12 STARTING MOTOR... F13 METER... F14 HEADLIGHT... F15 TAILLIGHT... G2 HANDLE SWITCH & LEVER... G3 ELECTRICAL 1... G4 ELECTRICAL 2... G5 ELECTRICAL 3... G6 ELECTRICAL 4... G7 ALTERNATE DRIVE SETTING 1... G8 ALTERNATE DRIVE SETTING 2... G11 ALTERNATE REBUILD KIT... G12 ALTERNATE CLUTCH TUNE UP KIT... G13 INDEX NUMERICAL INDEX... M1

6 FIG. 1 CYLINDER HEAD PART 1 8ES CYLINDER HEAD ASSY JW GUIDE, VALVE CIRCLIP PLUG, STRAIGHT SCREW PIN, DOWEL BOLT, FLANGE BOLT, FLANGE GASKET PLUG, SPARK (NGK R CR8E) PLUG, SPARK (NGK R CR8E) 3 FOR JPN BOLT, WITH WASHER ES COVER, CYLINDER HEAD BE GUIDE, STOPPER ES GASKET, HEAD COVER Y PLUG, OIL O-RING F0 BOLT KG 1111G 00 RUBBER, MOUNT ES GASKET, CYLINDER HEAD BOLT ES PIPE, OIL A1 CLIP 2 2 B2

7 FIG. 2 CRANKSHAFT & PISTON PART 1 8ES CRANKSHAFT ASSY JW CONNECTING ROD ASSY JW BOLT, CONNECTING ROD NUT JW A0 PLANE BEARING, CONNECTING ROD 6 6 UR WHITE 5JW PLANE BEARING, CONNECTING ROD 6 6 UR BLUE 5JW PLANE BEARING, CONNECTING ROD 6 6 UR BLACK 5JW PLANE BEARING, CONNECTING ROD 6 6 UR BROWN 5JW PLANE BEARING, CONNECTING ROD 6 6 UR GREEN 5JW PLANE BEARING, CONNECTING ROD 6 6 UR YELLOW 6 3LD PLANE BEARING, CRANKSHAFT UR BLACK 3LD PLANE BEARING, CRANKSHAFT UR BROWN 3LD PLANE BEARING, CRANKSHAFT UR GREEN 3LD PLANE BEARING, CRANKSHAFT UR YELLOW 3LD PLANE BEARING, CRANKSHAFT UR PINK 3LD PLANE BEARING, CRANKSHAFT UR RED 3LD PLANE BEARING, CRANKSHAFT UR WHITE 7 8ES PISTON (STD) JW PISTON RING SET (STD) CIRCLIP JW PIN, PISTON CIRCLIP KEY, WOODRUFF BOLT, FLANGE H0 WASHER, PLATE J SHAFT ES SHAFT ASSY 1 1 B3

8 FIG. 2 CRANKSHAFT & PISTON PART BOLT, FLANGE ES SHAFT ASSY., ES BALANCER WEIGHT GEAR COMP BEARING ES WEIGHT JT PLATE, BEARING COVER SCREW, COUNTERSUNK BEARING ES BEARING ES COLLAR CIRCLIP ES WEIGHT BOLT WASHER, LOCK WASHER, PLATE 2 2 B4

9 FIG. 3 VALVE PART 1 5JW VALVE, INTAKE JW VALVE, EXHAUST JW SEAT, VALVE SPRING JW SPRING, VALVE INNER JW RETAINER, VALVE SPRING AA COTTER, VALVE M SEAL, VALVE STEM LD PAD, ADJUSTING (1.20) UR 3LD PAD, ADJUSTING (1.25) UR 3LD PAD, ADJUSTING (1.30) UR 3LD PAD, ADJUSTING (1.35) UR 3LD PAD, ADJUSTING (1.40) UR 3LD A0 PAD, ADJUSTING (1.45) UR 3LD F0 PAD, ADJUSTING (1.50) UR 3LD H1 PAD, ADJUSTING (1.55) UR 3LD K1 PAD, ADJUSTING (1.60) UR 3LD M1 PAD, ADJUSTING (1.65) UR 3LD R1 PAD, ADJUSTING (1.70) UR 3LD U1 PAD, ADJUSTING (1.75) UR 3LD W1 PAD, ADJUSTING (1.80) UR 3LD Y1 PAD, ADJUSTING (1.85) UR 3LD PAD, ADJUSTING (1.90) UR 3LD PAD, ADJUSTING (1.95) UR 3LD PAD, ADJUSTING (2.00) UR 3LD PAD, ADJUSTING (2.05) UR 3LD PAD, ADJUSTING (2.10) UR 3LD E0 PAD, ADJUSTING (2.15) UR B5

10 FIG. 3 VALVE PART 8 3LD G0 PAD, ADJUSTING (2.20) UR 3LD J0 PAD, ADJUSTING (2.25) UR 3LD L0 PAD, ADJUSTING (2.30) UR 3LD N0 PAD, ADJUSTING (2.35) UR 3LD T0 PAD, ADJUSTING (2.40) UR 9 5EB LIFTER, VALVE UR YELLOW 5EB LIFTER, VALVE (O/S) UR GREEN B6

11 FIG. 4 CAMSHAFT & CHAIN PART 1 8ES CAMSHAFT ASSY ES SPROCKET, CAM CHAIN BOLT, FLANGE CHAIN ES TENSIONER ASSY, CAM CHAIN FM GASKET, TENSIONER CASE BOLT, FLANGE ES DAMPER, CHAIN ES DAMPER, CHAIN BOLT 2 2 B7

12 FIG. 5 WATER PUMP PART 1 8ES WATER PUMP ASSY ES COVER, HOUSING ES GASKET, HOUSING COVER ES SEAL, MECHANICAL BEARING OIL SEAL (SD HS) ES IMPELLER SHAFT ASSY SCREW, PAN HEAD ES GEAR, IMPELLER SHAFT PIN, DOWEL CIRCLIP ES GASKET ES GASKET PIN, DOWEL BOLT BOLT ES GEAR, DRIVE BEARING CIRCLIP 1 1 B8

13 FIG. 6 RADIATOR & HOSE PART 1 8ES PIPE ES PIPE A2 CLIP FN HOSE A2 CLIP FN 1243E 00 HOSE HOSE CLAMP ASSY A2 CLIP FW 1249A 00 COCK ASSY BOLT, FLANGE FN HOSE A2 CLIP A2 CLIP HOSE CLAMP ASSY O-RING BOLT ES HOSE A2 CLIP ES HOSE CLIP FN HOSE CLIP CLIP FN JOINT ASSY EB COVER, THERMOSTAT FN THERMOSTAT ASSY EK SEAL, THERMOSTAT 1 1 B9

14 FIG. 6 RADIATOR & HOSE PART BOLT, FLANGE CC THERMOSENSOR ASSY WASHER, PLATE M28.CLAMP FN TANK, RECOVERY A CAP E0 HOSE (L70) J8 HOSE (L450) CLIP SCREW CLAMP RIVET, BLIND FN 1244G 00 HOSE, HOSE CLAMP ASSY FN RADIATOR ASSY FN BLOWER ASSY CR PIN FA 2389E 00 LATCH FN CONDUCTION ASSY XP CAP, RADIATOR FN 1244H 00 HOSE HOSE CLAMP ASSY J6 HOSE (L250) CLIP FN 1244E 00 BRACKET BOLT, FLANGE BOLT, FLANGE 2 2 B10

15 FIG. 6 RADIATOR & HOSE PART CLAMP FA BRACKET FN COVER, RADIATOR FN DUCT, COOLER RIVET, BLIND RIVET FN LINING, SHROUD FN PIPE CLIP CLAMP, HOSE FN 1248A 00 PIPE CLIP A0 CLIP FN 1248E 00 PIPE HOSE CLAMP ASSY CLIP 1 1 B11

16 FIG. 7 OIL PUMP PART 1 8ES OIL PUMP ASSY XV SPROCKET, DRIVEN BOLT, FLANGE ES SPACER, STRAINER ES PIPE O-RING O-RING BOLT, FLANGE PIN, DOWEL FN HOSE, OIL CLIP CLIP FN 1319B 02 HOSE SUB-ASSY., CLIP ES CONNECTOR, SUCTION PIPE O-RING BOLT CHAIN ES HOLDER BOLT, FLANGE 2 2 B12

17 FIG. 8 OIL CLEANER PART 1 5DM ELEMENT ASSY, OIL CLEANER ES COVER, STRAINER PIN, DOWEL ES GASKET, STRAINER COVER BOLT BOLT BOLT GASKET ES OIL COOLER ASSY JW O-RING BOLT, HEXAGON SOCKET HEAD 4 4 B13

18 FIG. 9 INTAKE PART 1 8ES JOINT, CARBURETOR BOLT HOSE CLAMP ASSY ES HOSE 1 8ES HOSE CLIP ES PIPE 1 8ES PIPE CLIP CLIP CLAMP ES HOSE, AIR CLIP ES HOSE, AIR CLIP CLIP ES SILENCER, INTAKE ES SILENCER, INTAKE FN PLATE, ELEMENT ES ELEMENT, AIR CLEANER FA HOOK ES DAMPER ES SEAL ES 1441A 00 COVER, CLEANER CASE ES PIPE ES JOINT, AIR CLEANER HOSE CLAMP ASSY 3 3 B14

19 FIG. 9 INTAKE PART 26 8ES COVER, CARBURETOR M52 HOSE (L150) CLIP ES PIPE ES LABEL, CAUTION 1 8ES LABEL, CAUTION 1 UR FOR EUR,RUS 8ES LABEL, CAUTION 1 UR FOR JPN 31 8ES LABEL, INSTRUCTION FA FUEL PUMP ASSY FA BRACKET, FUEL PUMP NUT, WITH WASHER V0 COLLAR BOLT, FLANGE FN STAY BOLT, FLANGE 2 2 B15

20 FIG. 10 CARBURETOR PART 1 8ES CARBURETOR ASSY ES CARBURETOR ASSY ES CARBURETOR ASSY ES CARBURETOR ASSY ES PILOT SCREW SET ES O-RING ES 1410A 00..STARTER SET ES NEEDLE VALVE SET ES COVER, DIAPHRAGM JH SCREW 4 4 #1,3 4JH SCREW 3 3 #2 11 8ES SPRING, DIAPHRAGM ES DIAPHRAGM ASSY JH SEAT, SPRING ES NEEDLE ES JET, NEEDLE ES 1414G 00..PIPE, MAIN BLEED TJ JET, MAIN (#148) 1 1 STD 3TJ JET, MAIN (#145) 1 1 AP 3TJ JET, MAIN (#150) 1 1 AP 18 8ES JET (#45) 1 1 STD 8ES JET (#40) 1 1 AP 8ES JET (#48) 1 1 AP 8ES JET (#50) 1 1 AP PIN, FLOAT ARM ES FLOAT ES GASKET, FLOAT CHAMBER 1 1 C2

21 FIG. 10 CARBURETOR PART 22 3TJ PLUG, DRAIN SCREW, PAN HEAD ES BRACKET, THROTTLE #1 25 8ES SCREW 1 1 #1 26 4TV BRACKET, THROTTLE #2 27 4JH SCREW, THROTTLE STOP 1 1 #1,2 28 7A SPRING 1 1 #1,2 29 8ES O-RING ES SCREW JH COLLAR ES SPRING ES BOLT, HOLDING JH NUT ES LEVER, STARTER ES COLLAR ES SCREW YR SPRING, THROTTLE STOP JH SPRING ES PIPE, FUEL ES JOINT ES JOINT ES PIPE TJ CLIP ES THROTTLE SENSOR ASSY TV O-RING YR SCREW ES JOINT 4 4 C3

22 FIG. 10 CARBURETOR PART 49 8ES HOSE TV CLIP ES SCREW, THROTTLE STOP YR SPRING, THROTTLE STOP FU HEATER ASSY (30W) FA TERMINAL ES WIRE, SUB LEAD TV COLLAR YR WASHER 2 2 C4

23 FIG. 11 EXHAUST PART 1 8ES JOINT, EXHAUST ES GASKET, EXHAUST PIPE FA BAND, MUFFLER FA GASKET, EXHAUST PIPE BOLT BOLT, FLANGE ES COVER, EXHAUST RIVET, BLIND FN EXHAUST COVER ASS'Y BOLT, FLANGE A0 NUT, SPRING BOLT, FLANGE ES EXHAUST PIPE ASSY BOLT, BUTTON HEAD WASHER, PLAIN FA GASKET, MUFFLER FA BAND, SILENCER BOLT, FLANGE FN SILENCER ASSY FA DAMPER, MUFFLER COLLAR BOLT, WITH WASHER ES PROTECTOR ASSY BOLT, WITH WASHER BOLT, FLANGE ES 1478N 00 PLATE, BOLT, FLANGE 3 3 C5

24 FIG. 11 EXHAUST PART A0 NUT, SPRING PLUG PLUG 2 2 C6

25 FIG. 12 CRANKCASE PART 1 8ES W CRANKCASE ASSY PLUG, STRAIGHT SCREW ES PLUG, BLIND O-RING FA 2139X 00.DAMPER ES SPACER PIN, DOWEL PIN, DOWEL BOLT, WITH WASHER BOLT, FLANGE BOLT, FLANGE BOLT BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE 3 3 C7

26 FIG. 13 CRANKCASE COVER 1 PART 1 8ES COVER, CRANKCASE PLUG, STRAIGHT SCREW O-RING PLUG, STRAIGHT SCREW O-RING ES GASKET, CRANKCASE COVER PIN, DOWEL CLAMP CLAMP BOLT BOLT, HEXAGON SOCKET HEAD ES 1531A 00 HOSE, BREATHER A1 CLIP CLIP 1 1 C8

27 FIG. 14 STARTER PART 1 8FA GEAR ES GEAR, IDLER ES SHAFT GL STARTER ONE-WAY ASSY BOLT, HEXAGON SOCKET HEAD WASHER, PLATE 1 1 C9

28 FIG. 15 PRIMARY SHEAVE PART 1 8FA SHEAVE, PRIMARY FIXED V STOPPER FP PRIMARY SLIDING SHEAVE COMP BUSH, BIMETAL FORMED T COLLAR BOLT, SET BOLT, FLANGE NUT, U FLANGE GS SPIDER COMPLETE BW SLIDER ES SLIDER PIN, SPRING ES DAMPER, SLIDER U COLLAR BOLT, FLANGE NUT, U FLANGE DF PRIMARY SHEAVE CAP COMP BUSH, SOLID BOLT WASHER, PLATE WASHER, PLATE FG ROLLER, COMP BUSH WASHER, PLATE FN WEIGHT COMP BUSH RIVET (ST17.2) 3 3 IN C10

29 FIG. 15 PRIMARY SHEAVE PART RIVET, COUNTERSUNK (ST17.2MM) 3 3 OUT A3 SPRING, COMPRESSION GS V-BELT V BOLT (L=156.5MM) WASHER 1 1 C11

30 FIG. 16 SECONDARY SHEAVE PART 1 8CR SECONDARY FIXED SHEAVE COMP AV SHOE, RAMP BV STOPPER, HOLDER SCREW, BINDING BU SECONDARY SLIDING SHEAVE BUSH, BIMETAL FORMED BOLT, STUD BOLT, FLANGE WASHER, PLATE (T=1.0) 3 3 UR UN H1 WASHER, PLATE (T=0.5) 3 3 UR UN NUT FN SEAT SPRING SET BUSH, BIMETAL FORMED SPRING, TORSION 1 1 (PINK) 14 8GS SHAFT, SECONDARY FN HOUSING, BEARING BEARING CIRCLIP CIRCLIP O-RING SCREW WASHER, PLATE (T2.0) 2 2 UN A4 WASHER, PLATE (T=1.0) 3 3 UR UN F0 WASHER, PLATE (T=0.5) 1 1 UR UN L COLLAR A3 WASHER, PLATE BOLT, FLANGE 1 1 C12

31 FIG. 17 ENGINE BRACKET PART 1 8ES ENGINE BRACKET COMP ES ENGINE BRACKET COMP BOLT, FLANGE FN BOLT, ENGINE MOUNTING BOLT, FLANGE BOLT, FLANGE NUT FG BOLT, ENGINE ADJUSTING FG 2149C 00 BOLT T5 WASHER, PLATE A3 WASHER, PLATE 1 1 C13

32 FIG. 18 OIL TANK PART 1 8FG TANK, OIL FG OIL PIPE COMP O-RING BOLT BOLT, FLANGE GASKET FA OIL LEVEL GAUGE ASSY FP O-RING CLIP CLIP BOLT, FLANGE NUT, SELF-LOCKING FN VALVE ASSY ES PIPE, OIL TANK BREATHER CLIP ES 2174N 00 PIPE, OIL TANK CLIP FN PIPE CLIP CLIP BOLT, FLANGE 2 2 C14

33 FIG. 19 FRAME PART 1 8GS FRONT FRAME COMP FN W BULKHEAD BUSH, SOLID BUSH, SOLID FN W BULKHEAD BUSH, SOLID BUSH, SOLID BOLT, FLANGE NUT, SELF-LOCKING FN BRACKET, STEERING NUT, U FLANGE FN 2193A 00.PROTECTOR RIVET, BLIND RIVET, BLIND FN 2198E 00.REINFORCEMENT, FRAME FN 2194F 00.BRACKET, ENGINE FN 2194G 00.BRACKET, ENGINE GS REAR FRAME COMP RIVET, BLIND RIVET, BLIND FN BRACKET, RR.TRACK SUSPENTION FN BRACKET, RR.TRACK SUSPENTION NUT, CROWN FN 2194H 00.PROTECTOR, MUFFLER FN REINFORCEMENT, FOOTREST FN REINFORCEMENT, FOOTREST FN PATCH C15

34 FIG. 19 FRAME PART 28 8FN PATCH CW BRACKET, MAIN TRACK CLAMP GS PATCH GS PATCH RIVET, BLIND GS W FRAME CONNECTION KIT CR BRACKET, CHAIN HOUSING FN BRACKET, CHAIN HOUSING FG 2196M 00.BRACKET, FG 2197M 00.BRACKET, FU 2198G 00.COVER GS BRACKET, MAIN TRACK FN BRACKET, MAIN TRACK FA CLAMP, WIREHARNESS RIVET, BLIND RIVET, BLIND RIVET, BLIND RIVET, BLIND FN FOOTREST COMP GS FOOTREST COMP FN 2193E 00 BRACKET, OIL TANK FN 2194E 00 BRACKET, ENGINE NUT, SELF-LOCKING BOLT, FLANGE FN HEAT EXCHANGER ASSY BOLT, FLANGE 1 1 D2

35 FIG. 19 FRAME PART WASHER, SEAL RIVET, BLIND EK HOUSING, REINF SUB-ASSY(L.H) FU 2198F 00 COVER FU 2198J 00 COVER FU 2195E 01 PLATE, STRG BRACKET FU 2195F 01 PLATE, STRG BRACKET ES 2196A 00 FRAME UNDER FA 2196E 00 FRAME, UNDER FA BRACKET, GUARD FITTING FA 2196F 00 BRACKET RIVET, BLIND RIVET, BLIND RIVET, BLIND FN BUMPER, FRONT BOLT, FLANGE FN BRACKET, FRONT FN BRACKET, FRONT BUMPER BOLT, FLANGE BOLT, FLANGE RIVET, BLIND RIVET, BLIND RIVET, BLIND FA 2197E 01 PROTECTOR, FRAME FR F3 BOLT NUT, SPRING DM FOOTREST, REAR D3

36 FIG. 19 FRAME PART 82 8DM FOOTREST, REAR SCREW, TAPPING FN REINFORCEMENT, FRAME REAR RIVET, BLIND FN DUCT, AIR FN 2198F 00 COVER RIVET FN 241A5 00 SEAL, GROMMET 2 2 D4

37 FIG. 20 SKI PART 1 8FN F SKI 1 2 8FN SKI DM F REINFORCEMENT, HEAD 2 8DM REINFORCEMENT, HEAD 2 3 8EX F COLLAR, 1 4 8EX COLLAR, EN F RUNNER 1 2 8EN RUNNER EK F BUSH, SKI 1 8 8EK BUSH, SKI M BOLT BOLT M BOLT BOLT WASHER, PLATE P8 WASHER, PLATE M NUT, NYLON NUT, NYLON BOLT, FLANGE NUT, U FLANGE H COLLAR COLLAR PIN ES STOPPER FM STOPPER ES STEERING KNUCKLE ASSY (LEFT) BUSH, SOLID 2 2 D5

38 FIG. 20 SKI PART N50.BUSH, SOLID N51.BUSH, SOLID NIPPLE, GREASE ES COLUMN, SKI ASSY N51.BUSH, BIMETAL FORMED FN ARM, OUTSIDE N53 BOLT, HEXAGON SOCKET HEAD NUT, SELF-LOCKING YK CAP, CASE FN FRONT UPPER ARM COMP. (LEFT) N50.BUSH, SOLID N51 BOLT, FLANGE NUT, U FLANGE N58 COLLAR N54 BOLT, FLANGE NUT, U FLANGE F2 WASHER, PLATE N50 WASHER FN FRONT LOWER ARM COMP. (LEFT) N51.BUSH, SOLID N54 BOLT, FLANGE NUT, SELF-LOCKING N54 COLLAR N55 BOLT, FLANGE NUT, U FLANGE F2 WASHER, PLATE N50 WASHER 4 4 D6

39 FIG. 20 SKI PART WASHER, PLATE FN 2376A 00 ABSORBER ASSY BOLT, FLANGE BOLT, FLANGE NUT, U FLANGE N59 COLLAR F2 WASHER, PLATE ES STEERING KNUCKLE ASSY (RIGHT) BUSH, SOLID N50.BUSH, SOLID N51.BUSH, SOLID NIPPLE, GREASE FN ARM, OUTSIDE FN FRONT UPPER ARM COMP. (RIGHT) N50.BUSH, SOLID FN FRONT LOWER ARM COMP. (RIGHT) N51.BUSH, SOLID 2 2 D7

40 FIG. 21 STEERING PART 1 8FN HANDLE COMP FA COLUMN, STEERING K HOLDER, HANDLE ED HOLDER, HANDLE LOWER DF HOLDER FK 2381B 00 JOINT BOLT, FLANGE WASHER, PLATE FA COLUMN, STEERING FA COVER, STEERING FA BEARING, STEERING UPPER FN HOLDER BOLT, FLANGE NUT, U FLANGE BOLT, FLANGE NUT, SELF-LOCKING CLIP FA HOLDER, BEARING FN 2376H 00 HOLDER, BEARING FA BEARING, STEERING FA HOLDER FN HOLDER, BEARING NUT UY WASHER, LOCK COLLAR FA WASHER, PLAIN FN ROD, STEERING 1 1 D8

41 FIG. 21 STEERING PART 28 8CR JOINT, UNIVERSAL CR JOINT, UNIVERSAL NUT NUT 1 1 (L.H. THREAD) 32 8FA ROD, STEERING RELAY FN 2389K 00 ARM PIVOT ASSY BUSH, FORMED FN 2389M 00 PIVOT ARM ASSY BEARING BUSH, SOLID BOLT, FLANGE FA 2384N 00 CLIP, RING FA 2412G 00 COLLAR U3 WASHER, PLATE FN ARM, IDLER BOLT, WITH HOLE COLLAR WASHER, PLATE FN ROD, TIE CR JOINT, UNIVERSAL FA JOINT, UNIVERSAL NUT NUT 2 2 (L.H. THREAD) BOLT, WITH HOLE NUT, NYLON NUT, WITH WASHER PIN 7 7 D9

42 FIG. 21 STEERING PART WASHER, PLATE 2 2 D10

43 FIG. 22 STEERING GATE PART 1 8GS STEERING GATE COMP CLAMP FN DAMPER, LOCATING FN DAMPER, LOCATING FA 2389C E0 LABEL, CAUTION 1 8FA 2389C S0 LABEL, CAUTION 1 UR FOR EUR,RUS 8FA 2389C J0 LABEL, CAUTION 1 UR FOR JPN A7 BOLT, FLANGE WASHER, PLATE BOLT, FLANGE FA 2389E 00 LATCH NUT, SELF-LOCKING CLAMP FN PAD, STEERING ES PLATE 1 1 AP SCREW, ROUND HEAD 1 1 AP D11

44 FIG. 23 FUEL TANK PART 1 8FN TANK, FUEL 1 8FN TANK, FUEL 1 2 8FG CAP ASSY FG GASKET, CAP CR SUCTION PIPE COMP CLIP H FILTER ASSY CLIP FA PIPE, SUCTION FN SENDER UNIT ASSY, FUEL METER O-RING SCREW, BIND A6 BOLT, FLANGE FN TUBE, FILLER GS PIPE, FUEL 1 1 8FN PIPE, FUEL GS PIPE, FUEL 1 1 8FN PIPE, FUEL CLIP SPRING, COMPRESSION A TUBE, FLEXIBLE VINYL CLIP FN 2418A 00 BREATHER COMP SCREW GS DAMPER, LOCATING GS DAMPER, LOCATING CLIP 2 2 D12

45 FIG. 23 FUEL TANK PART CLAMP CLAMP CLIP NUT, NYLON WASHER, PLATE WASHER, PLATE 2 D13

46 FIG. 24 SEAT PART 1 8FN SINGLE SEAT ASSY FN 2470F 01.SEAT COVER COMP A CLAMP, ROD FN TANDEM SEAT ASSY FN 2470H 01.SEAT COVER COMP., FN SEAT BACK ASSY NUT, WITH WASHER BOLT, FLANGE FN EMBLEM 1 8FN EMBLEM AC C0 LABEL, CAUTION 1 JAPANESE 11 8FN 2474A 00 ASSIST, GRIP FN 2474W 00 ASSIST,GRIP ET 2474B 00 ASSIST GRIP WARMER ASSY ET COVER RIVET, BLIND BOLT, FLANGE FN 2474H 00 BRACKET, ASSIST GRIP FA STOPPER FN 2476U 00 PROTECTOR, BOLT, FLANGE 8 8 D14

47 FIG. 25 BRAKE PART 1 8FU 2581T 00 DISK BRAKE ASSY KEY, STRAIGHT CIRCLIP COLLAR WASHER, PLATE (T1.0) 2 2 UN F1 WASHER, PLATE (T0.5) 2 2 UN 7 8FU 2580T 01 CALIPER ASSY (LEFT) FU W PISTON ASSY, CALIPER JD W CALIPER SEAL KIT FU W BRAKE PAD KIT FU SUPPORT, PAD FU PIN, PAD CR W BLEED SCREW KIT GS HOSE, BRAKE BOLT, UNION WASHER, PLATE BOLT, FLANGE EN W MASTER CYLINDER SUB ASSY 1 1 8EN W MASTER CYLINDER SUB ASSY 1 FOR JPN 19 8CR W CYLINDER KIT, MASTER CR W RESERVOIR CAP SET 1 1 3GM W RESERVOIR CAP SET 1 FOR JPN 21 55U DIAPHRAGM, RESERVOIR SCREW, FLAT HEAD CR 2589F 00 BOLT, LEVER CR LEVER DN LEVER AP D15

48 FIG. 25 BRAKE PART 25 8CR STOP SWITCH ASSY CR 8398X 00 WASHER, PLATE NUT, FLANGE FA BRACKET, MASTER CYLINDER BOLT BOLT, UNION WASHER, PLATE FU PARKING BRAKE COMP FA W PARKING BRAKE PAD KIT COLLAR BOLT,HEX. SOCKET BUTTON A0 SPRING, COMPRESSION WASHER, PLATE FN CABLE, BRAKE FA LEVER COLLAR BOLT, BUTTON HEAD WASHER, PLATE M9 COLLAR BOLT,HEX. SOCKET BUTTON WASHER, PLATE 2 2 E2

49 FIG. 26 CONTROL CABLE PART 1 8FN CABLE, THROTTLE FN STARTER CABLE ASSY CLAMP DM GRIP ASSY RIVET, BLIND 4 4 E3

50 FIG. 27 TRACK SUSPENSION 1 PART 1 8FN TRACK ASSY CM BRACKET BOLT, FLANGE S0 WASHER, PLATE COLLAR NUT, SELF-LOCKING ES SUSPENSION WHEEL ASSY NUT, SELF-LOCKING BOLT FN SHAFT ES SUSPENSION WHEEL ASSY CIRCLIP L3 WASHER, PLATE BOLT, FLANGE AC SUSPENSION WHEEL COMP BEARING CIRCLIP AC GUIDE WHEEL ASSY R REAR AXLE COMP R COLLAR FM SUSPENSION WHEEL ASSY H0 COLLAR NUT, SELF-LOCKING CR GUIDE WHEEL ASSY EK GUIDE WHEEL ASSY COLLAR COLLAR 2 2 E4

51 FIG. 27 TRACK SUSPENSION 1 PART 28 8DM COLLAR NUT, FLANGE R6 WASHER, PLATE NUT, SELF-LOCKING WASHER, PLATE CM BRACKET AP BOLT, FLANGE 2 2 AP S0 WASHER, PLATE 4 4 AP COLLAR 2 2 AP NUT, SELF-LOCKING 2 2 AP 38 8ES SUSPENSION WHEEL ASSY 2 2 AP NUT, SELF-LOCKING 2 2 AP BOLT 2 2 AP E5

52 FIG. 28 TRACK SUSPENSION 2 PART 1 8AC FRAME, SLIDING AC RUNNER, SLIDING SCREW, COUNTERSUNK ED RUNNER, SLIDING RIVET, BLIND R8 WASHER, PLATE AC FRAME, SLIDING AC DAMPER AC SPACER AX PLATE, DAMPER RIVET, BLIND GS ARM, PIVOT FN DAMPER U0 WASHER, PLATE BUSH BUSH, SOLID GS SHAFT A1 BOLT, FLANGE R SHAFT G6 COLLAR L3 WASHER, PLATE BOLT, FLANGE CR HOOK NUT, FLANGE CV STOPPER BOLT WASHER, PLATE 8 8 E6

53 FIG. 28 TRACK SUSPENSION 2 PART NUT, NYLON FN SHOCK ABSORBER 2 1 8FN SHOCK ABSORBER 2 1 UR FOR EUR,RUS 8FN SHOCK ABSORBER 2 1 UR FOR JPN 30 4AA LABEL, WARNING 1 4AA LABEL, WARNING 1 UR FOR EUR,RUS 4AA LABEL, WARNING 1 UR FOR JPN BUSH, SOLID G5 COLLAR BOLT NUT, SELF-LOCKING NUT, U AC BRACKET DF BRACKET DF BRACKET BOLT, FLANGE BOLT, FLANGE AC BRACKET FN SHAFT BUSH, SOLID J5 WASHER, PLATE V COLLAR CIRCLIP A1 BOLT, FLANGE GS ARM, PIVOT AC SHAFT L1 WASHER, PLATE 2 2 E7

54 FIG. 28 TRACK SUSPENSION 2 PART T6 WASHER, PLATE A1 BOLT, FLANGE BUSH, SOLID K9 WASHER, PLATE (T1.0) E COLLAR AC BRACKET BOLT, FLANGE R SHAFT WASHER, PLATE NUT, SELF-LOCKING BOLT, FLANGE G6 COLLAR FN SHOCK ABSORBER 1 8FN SHOCK ABSORBER 1 UR FOR EUR,RUS 8FN SHOCK ABSORBER 1 UR FOR JPN 64 4AA LABEL, WARNING 1 4AA LABEL, WARNING 1 UR FOR EUR,RUS 4AA LABEL, WARNING 1 UR FOR JPN 65 8AC 4631K 00 BOLT, ADJUSTING S COLLAR U4 WASHER, PLATE U1 WASHER, PLATE BUSH, SOLID R COLLAR NUT, U CR ROD, RELAY BUSH, SOLID 4 4 E8

55 FIG. 28 TRACK SUSPENSION 2 PART X3 COLLAR BOLT, FLANGE BOLT, FLANGE U1 WASHER, PLATE BOLT, FLANGE G5 COLLAR AC COLLAR WASHER, PLATE AC SUSPENSION WHEEL ASSY AC 4745A 10 ROD, CONTROL CR 4745B 00 ROD, CONTROL BUSH, BIMETAL FORMED WASHER, PLATE WASHER, PLATE F2 WASHER, PLATE BOLT NIPPLE, GREASE BUSH, SOLID BUSH, SOLID DF SCREW, REAR PIVOT U2 WASHER, PLATE NUT, U FLANGE AC BRACKET, ARM PIVOT FN SPRING 1 (K=14.7N/MM) 1 1 AP 8FN SPRING 1 (K=17.7N/MM) 1 1 AP 8FN SPRING 1 (K=20.6N/MM) 1 1 AP 98 8FN SPRING 1 (K=63.7N/MM) 1 1 AP E9

56 FIG. 29 TRACK SUSPENSION 3 PART 1 83R SHAFT, PIVOT FM W FRAME, SLIDING FM W FRAME, SLIDING AC RUNNER, SLIDING SCREW, COUNTERSUNK FM ARM, PIVOT BOLT, FLANGE NUT, SELF-LOCKING A COLLAR WASHER, PLATE Y COLLAR PIN, SPRING BUSH, SOLID BOLT, FLANGE NUT, SELF-LOCKING J1 COLLAR BOLT, FLANGE WASHER, PLATE R SEAT, SPRING E4 SPRING, COMPRESSION R SPRING R HOOK NUT, FLANGE AC COLLAR E10

57 FIG. 30 TRACK DRIVE 1 PART 1 8GS AXLE, FRONT FN W WHEEL, SPROCKET Y2.COLLAR FN WHEEL, SPROCKET BEARING BOLT, SET FN CAP EK JOINT BOLT, FLANGE 1 1 E11

58 FIG. 31 TRACK DRIVE 2 PART 1 8GS HOUSING, CHAIN BEARING BEARING OIL SEAL OIL SEAL CIRCLIP CIRCLIP GS RING, HOUSING BOLT NUT O-RING C COLLAR BOLT WASHER, SEAL GS 1761A 00 SHAFT, CW PLATE A6 BOLT, FLANGE GS 1761E 00 SHAFT GS PLATE BEARING OIL SEAL GS CAM, SHIFT GS LEVER H COVER, DUST GS ROD, SHIFT NUT NUT 1 1 E12

59 FIG. 31 TRACK DRIVE 2 PART 28 3X JOINT WASHER, PLATE BOLT GS WASHER, LOCK GS CAP, HOUSING BEARING OIL SEAL NUT CIRCLIP PIN, DOWEL BEARING Y GAUGE, LEVEL LP NEUTRAL SWITCH ASSY GASKET BOLT, FLANGE BOLT, FLANGE NUT, U FLANGE BOLT, FLANGE BOLT, FLANGE ES HOLDER BEARING COLLAR CIRCLIP P2 WASHER, PLATE GS LEVEL, OIL COLLAR FA SPROCKET, CHAIN DRIVE (20T) 1 1 E13

60 FIG. 31 TRACK DRIVE 2 PART WASHER, CONICAL SPRING COLLAR CHAIN (68L) GS SPROCKET, CHAIN DRIVEN BEARING G COLLAR S3 WASHER, PLATE BOLT, FLANGE COLLAR BOLT, SET FB SPROCKET, DRIVE (18T) BEARING A1 SPRING, COMPRESSION GS 1714A 01 REVERSE PINION ASSY BEARING WASHER, PLATE A6 BOLT, FLANGE WASHER, SEAL GS JOURNAL GS GEAR, REVERSE WHEEL CW DOG, TRANSMISSION SHIFT J5 SPRING, COMPRESSION CIRCLIP GS COLLAR GS ST WHEEL GEAR ASSY 1 1 E14

61 FIG. 31 TRACK DRIVE 2 PART BEARING GS ST PINION GEAR ASSY BEARING GS FORK, SHIFT GS BAR, SHIFT FORK GUIDE BALL SPRING, COMPRESSION BOLT, FLANGE GASKET 1 1 E15

62 FIG. 32 TRACK DRIVE 3 PART 1 8GS KNOB, SHIFTER BEARING CIRCLIP NUT, SELF-LOCKING GS GUIDE, PLATE STOPPER BOLT, FLANGE WASHER, PLATE GS SHIFT GUIDE COMP BUSH, BIMETAL FORMED GS LEVER, SHIFT A0 SPRING, COMPRESSION COLLAR PIN CIRCLIP WASHER, PLATE NUT, SELF U-FLANGE GS KNOB, SHIFT LEVER SCREW, COUNTERSUNK GS BRACKET BOLT, FLANGE WASHER, PLATE BOLT, FLANGE GS GUIDE BOLT, FLANGE 3 3 F2

63 FIG. 33 SHROUD PART 1 8FN P1 SHROUD 1 1 UR FOR DPBML 8FN P2 SHROUD 1 1 UR FOR DRMK 2 8FN W LINING SET FN DAMPER, NOISE FN DAMPER, NOISE FN DAMPER, NOISE FN LINING, SHROUD DS DAMPER, HEADLIGHT FN LOUVER COMP FN LOUVER FN LOUVER FN LOUVER NUT, SPRING NUT, SPRING FA TRIM FN STRIP, WEATHER FN STRIP, WEATHER SCREW, TAPPING FN STOPPER, SHROUD RIVET, BLIND A CLAMP, ROD FN HINGE ASSY BOLT, FLANGE COLLAR NUT, SELF-LOCKING FA CLAMP FN PANEL, SUB FRAME F3

64 FIG. 33 SHROUD PART 27 8ES 2197H 01 HOOD GS 2198H 00 HOOD PLUG ES DAMPER, NOISE GS DAMPER, NOISE NUT, SPRING NUT, SPRING SCREW, BINDING SCREW, WITH WASHER FA PROTECTOR, SIDE FA PROTECTOR, SIDE CR W REAR VIEW MIRROR SET SV REAR VIEW MIRROR ASSY (LEFT) SV REAR VIEW MIRROR ASSY (RIGHT) NUT, SELF-LOCKING WASHER, PLATE 4 4 F4

65 FIG. 34 EMBLEM PART 1 8GS EMBLEM UR FOR DPBML 8GS EMBLEM UR FOR DRMK 2 8FN 7711L 20 GRAPHIC, SHROUD 1 1 UR FOR DPBML 8FN 7711L 30 GRAPHIC, SHROUD 1 1 UR FOR DRMK 3 8FN 7711M 10 GRAPHIC, SHROUD 1 1 UR FOR DPBML 8FN 7711M 30 GRAPHIC, SHROUD 1 1 UR FOR DRMK 4 8FN 7715A 00 EMBLEM 3D AC 2414B 01 EMBLEM DM E0 LABEL, WARNING 1 1 8DM S0 LABEL, WARNING 1 1 UR FOR EUR 8GS R0 LABEL, WARNING 1 1 UR FOR RUS 8BY J0 LABEL, WARNING 1 1 UR FOR JPN 7 8FN E0 LABEL, WARNING 1 1 8FN S0 LABEL, WARNING 1 1 UR FOR EUR 8FN R0 LABEL, WARNING 1 1 UR FOR RUS 8FN J0 LABEL, WARNING 1 1 UR FOR JPN 8 8GS E0 LABEL, WARNING 3 1 8GS S0 LABEL, WARNING 3 1 UR FOR EUR,RUS 8GS J0 LABEL, WARNING 3 1 UR FOR JPN 9 3JJ 2835Y A0 LABEL, CAUTION JJ 2835Y B0 LABEL, CAUTION FJ 2179D 11 PLATE, EPA OFFROAD FN 2199A 30 GRAPHIC UR FOR DPBML 8FN 2199A 21 GRAPHIC UR FOR DRMK 13 8FN 2199B 30 GRAPHIC UR FOR DPBML 8FN 2199B 21 GRAPHIC UR FOR DRMK EMBLEM, YAMAHA 2 2 F5

66 FIG. 35 WINDSHIELD PART 1 8FN COVER, HEADLIGHT GJ 2835Y 10 LABEL, CAUTION 1 FOR JPN SCREW, TAPPING SCREW, TAPPING FN K WINDSHIELD COMP. 1 8FN WINDSHIELD COMP H FASTNER SCREW NUT 3 3 F6

67 FIG. 36 GUARD & LUGGAGE BOX PART 1 8FN TOOL KIT FA GUARD, DRIVE CR STAY, BELT RIVET, BLIND FA PROTECTOR CR PIN FN HOOK CR DAMPER RIVET, BLIND BD LABEL, WARNING D LABEL, WARNING 2 1 UR FOR EUR 8AC R0 LABEL, WARNING 2 1 UR FOR RUS 8BD LABEL, WARNING 2 1 UR FOR JPN 11 8GS LABEL EXCEPT FOR JPN 12 8ES 1417E 00 LABEL, CAUTION FN LUGGAGE BOX ASSY FN LOUVER NUT, SPRING FN 2414G 00 SEAL ET SWITCH FN LINING, SHROUD FN LINING, SHROUD FN 241A3 00 SEAL FN 241A4 00 SEAL FN 2196T 00 TRIM FN 2478C 00 BAR, SEAT LEVER FN DAMPER, SEAT 1 1 F7

68 FIG. 36 GUARD & LUGGAGE BOX PART BOLT,HEX. SOCKET BUTTON FN HINGE ASS'Y BOLT, HEXAGON SOCKET HEAD FN 2414E 00 SEAL FN 2194N 00 BRACKET, FUEL TANK BOLT, FLANGE FN 2194R 00 BRACKET, FUEL TANK FN 2478E 00 CABLE, SEAT LOCK RIVET, BLIND BOLT, FLANGE FN 241A3 00 SEAL FN GROMMET 1 1 F8

69 FIG. 37 BUMPER PART 1 8FN BUMPER, FRONT BOLT, FLANGE FN END, BUMPER FN END, BUMPER BOLT, FLANGE NUT FN BUMPER, REAR BOLT, FLANGE BOLT, FLANGE NUT, WITH WASHER FN BUMPER, REAR NUT, WITH WASHER BOLT, FLANGE FN BUMPER, REAR FN BUMPER, REAR BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE NUT, WITH WASHER FN PROTECTOR BOLT FN PROTECTOR SCREW, BINDING PLUG FN PROTECTOR FN PROTECTOR SCREW, BIND 2 2 F9

70 FIG. 37 BUMPER PART NUT SCREW, BIND NUT FM EMBLEM 1 8FM EMBLEM 1 UR FOR EUR,RUS 4KN C0 LABEL, CAUTION 1 UR FOR JPN 32 83R FLAP RIVET, BLIND M BRACKET, HITCH 1 1 AP FOR JPN BOLT, FLANGE 4 AP FOR JPN NUT, FLANGE 4 AP FOR JPN WASHER, PLATE 4 AP FOR JPN 38 84R BRACKET, HITCH BOLT, FLANGE D BRACKET, HITCH 1 1 FOR RUS BOLT, FLANGE 4 FOR RUS 42 8U PIN, HINGE 1 FOR RUS F10

71 FIG. 38 INSTRUMENT PANEL PART 1 8FN PANEL, INSTRUMENT SCREW N STOPPER, MAIN STAND FN LOUVER FN LOUVER GS BOX, GLOVE SCREW, BINDING FA BODY, LATCH F11

72 FIG. 39 GENERATOR PART 1 8ES STATOR ASSY BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD FA PLATE BOLT, HEXAGON SOCKET HEAD ES ROTOR ASSY 1 1 F12

73 FIG. 40 STARTING MOTOR PART 1 8GL MOTOR ASSY S BRUSH SET S3 8182G 00.BUSH, TERMINAL O-RING FA 8181L 00.WASHER, PLAIN D WASHER NUT PX GASKET ES SCREW O-RING NUT ES 8183G 00 CORD COMP BOLT, FLANGE 2 2 F13

74 FIG. 41 METER PART 1 8FN SPEEDOMETER ASSY (KM/H) 1 1 8FN SPEEDOMETER ASSY (MPH) 1 2 4WM BULB (T3 14V-50MA) WM BULB (T3.4 14V-80MA) EK 8353E 00.CASE, METER UPPER EK CASE, SPEEDOMETER LOWER PW 8352S 00.SCREW, PANEL FTTING SCREW, TAPPING WASHER, PLATE XV DAMPER 3 3 F14

75 FIG. 42 HEADLIGHT PART 1 8FN HEADLIGHT UNIT ASSY 1 1 UR FOR DPBML 8DN HEADLIGHT UNIT ASSY 1 1 UR FOR DRMK 2 8G BULB (12V-60/55W) 2 2 (H4)HALOGEN 3 8DN COVER, SOCKET RIVET K CLIP A SCREW, RIM ADJUSTING A SPRING, SCREW NUT, SPRING FN 8399N 00 INSULATOR FN CORD, HEADLIGHT 1 1 F15

76 FIG. 43 TAILLIGHT PART 1 8FN TAILLIGHT UNIT ASSY A BULB (12V-21/5W) GROMMET COLLAR NUT, WITH WASHER FN CORD, TAILLIGHT CLAMP 2 2 G2