YZF R1 (5PW1) EUROPE,S.AFRICA

Transcription

1 YZF R1 () EUROPE,S.AFRICA 1A5PW 300E4 2016/08/09 NEWS No. DATE COMMENT PE0-MC Oct.,30,2002 FIG.43 HEADLIGHT ILLUSTRATION CORRECTION PE0-MC Jul.,09,2003 FIG.21 FENDER ILLUSTRATION CORRECTION PE0-MC Nov.,11,2003 FIG.26 FRONT FORK LIST CORRECTION PE0-MC Oct.,19,2004 FIG.17 TRANSMISSION LIST&ILLUSTRATION CORRECTION PE0-MC Sep.,22,2005 FIG.20 FRAME ILLUSTRATION CORRECTION PE0-MC Oct.,16,2014 MOD:FIG.28/29 FRONT WHEEL LIST&ILLUST REVISION PE0-MC _Revise Aug.,05,2016 MOD:FIG.31 REAR WHEEL LIST&ILLUST REVISION

2 YZF R1 PARTS CATALOGUE E2002 by Yamaha Motor Co., Ltd. 1st Edition, September 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan

3 A4

4 FOREWORD This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. YZF R1() 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION Q TY REMARKS 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 1M REFLECTOR 1 5. Applicable colors of graphics are represented in the REMARKS as shown below. PART DESCRIPTION Q TY REMARKS 2N X5.FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 for MXR 6. Applicable Serial No. Engine Serial No. Frame Serial No. 7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition. A5

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross refer the model code production code No. in the catalogue to the model code production code No. indicated on the Model Label affixed onto the product concemed. (2) Model Label Indication a b xxxx xxx x c a: Model Type Code b: Production Code No. c: Colouring Type 4TW1 010 A (4) Model Code Production Code Number of Model Listed in This Parts Catalog Model Code Production Code No. 010 ITALY 011 ITALY Country (destination) 020 AUSTRIA 030 BELGIUM 031 BELGIUM Model Code Production Code No. Country (destination) (3) Model Label Affixing Location 040 SWITZERLAND 070 ENGLAND 071 ENGLAND 080 GREECE 090 HOLLAND 091 HOLLAND 100 PORTUGAL 110 SWEDEN 120 S.AFRICA (5) Colouring Information Model Code Colouring type code Colour code Colour Name Abbreviation A 0121 VIVID RED COCKTAIL 1 VRC1 B 0564 DEEP PURPLISH BLUE METALLIC C DPBMC C 0791 SILVER 3 S3 D 0564 DEEP PURPLISH BLUE METALLIC C ( / BLUISH WHITE COCKTAIL 1) DPBMC A6

6 FIG. 1 CYLINDER PART DESCRIPTION REMARKS 1 5PW CYLINDER HEAD ASSY 1 2 3TJ GUIDE, INTAKE VALVE WG GUIDE, INTAKE VALVE CIRCLIP CIRCLIP PLUG, STRAIGHT SCREW PIN, DOWEL BOLT, FLANGE BOLT, STUD PLUG, SPARK (ND IU27D) 4 UR PLUG, SPARK (NGK IR CR9EIA 9) 4 UR WASHER, PLATE NUT, CROWN NUT NUT BOLT, FLANGE GASKET PW COVER, CYLINDER HEAD PW GASKET, HEAD COVER F0 BOLT KG 1111G 00 RUBBER, MOUNT PW GASKET, CYLINDER HEAD BOLT PW HANGER, ENGINE SCREW 4 B2

7 FIG. 2 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 1 4XV CRANKSHAFT 1 2 4XV SPROCKET, CAM CHAIN 1 3 3GM PLANE BEARING, CRANKSHAFT 1 10 UR BLUE 3GM PLANE BEARING, CRANKSHAFT 1 10 UR BLACK 3GM PLANE BEARING, CRANKSHAFT 1 10 UR BROWN 3GM A0 PLANE BEARING, CRANKSHAFT 1 10 UR WHITE 3GM B0 PLANE BEARING, CRANKSHAFT 1 10 UR PURPLE 4 4XV PISTON (STD) 4 5 5LV PISTON RING SET (STD) 4 6 4XV PIN, PISTON CLIP 8 8 5PW CONNECTING ROD ASSY 4 9 5JW BOLT, CONNECTING ROD NUT GM PLANE BEARING, CONNECTING ROD 8 UR BLUE 3GM PLANE BEARING, CONNECTING ROD 8 UR BLACK 3GM A0 PLANE BEARING, CONNECTING ROD 8 UR WHITE 3GM B0 PLANE BEARING, CONNECTING ROD 8 UR PURPLE B3

8 FIG. 3 VALVE PART DESCRIPTION REMARKS 1 4XV VALVE, INTAKE 4 2 4XV VALVE, INTAKE LV VALVE, EXHAUST 8 4 1HX SEAT, VALVE SPRING GM SEAT, VALVE SPRING XV SPRING, VALVE INNER XV SPRING, VALVE OUTER 8 8 1HX RETAINER, VALVE SPRING WG RETAINER, VALVE SPRING HX COTTER, VALVE WG COTTER, VALVE TV SEAL, VALVE STEM SV SEAL, VALVE STEM HX PAD, ADJUSTING 2 (1.20) 20 UR 1HX PAD, ADJUSTING 2 (1.25) 20 UR 1HX PAD, ADJUSTING 2 (1.30) 20 UR 1HX PAD, ADJUSTING 2 (1.35) 20 UR 1HX PAD, ADJUSTING 2 (1.40) 20 UR 1HX A0 PAD, ADJUSTING 2 (1.45) 20 UR 1HX F0 PAD, ADJUSTING 2 (1.50) 20 UR 1HX H1 PAD, ADJUSTING 2 (1.55) 20 UR 1HX K1 PAD, ADJUSTING 2 (1.60) 20 UR 1HX M1 PAD, ADJUSTING 2 (1.65) 20 UR 1HX R1 PAD, ADJUSTING 2 (1.70) 20 UR 1HX U1 PAD, ADJUSTING 2 (1.75) 20 UR 1HX W1 PAD, ADJUSTING 2 (1.80) 20 UR 1HX Y1 PAD, ADJUSTING 2 (1.85) 20 UR B4

9 FIG. 3 VALVE PART DESCRIPTION REMARKS 14 1HX PAD, ADJUSTING 2 (1.90) 20 UR 1HX PAD, ADJUSTING 2 (1.95) 20 UR 1HX PAD, ADJUSTING 2 (2.00) 20 UR 1HX PAD, ADJUSTING 2 (2.05) 20 UR 1HX PAD, ADJUSTING 2 (2.10) 20 UR 1HX E0 PAD, ADJUSTING 2 (2.15) 20 UR 1HX G0 PAD, ADJUSTING 2 (2.20) 20 UR 1HX J0 PAD, ADJUSTING 2 (2.25) 20 UR 1HX L0 PAD, ADJUSTING 2 (2.30) 20 UR 1HX N0 PAD, ADJUSTING 2 (2.35) 20 UR 1HX T0 PAD, ADJUSTING 2 (2.40) 20 UR 15 3LN LIFTER, VALVE 12 UR BLUE 3LN LIFTER, VALVE (O/S) 12 UR GREEN 16 3FV LIFTER, VALVE 8 UR BLUE 3FV LIFTER, VALVE 8 UR RED 3FV LIFTER, VALVE (O/S) 8 UR GREEN B5

10 FIG. 4 CAMSHAFT. CHAIN PART DESCRIPTION REMARKS 1 5JJ CAMSHAFT XV SPROCKET, CAM CHAIN 2 3 5PW CAMSHAFT BOLT, FLANGE CHAIN 1 6 5BE GUIDE, STOPPER PW TENSIONER ASSY, CAM CHAIN 1 8 4FM GASKET, TENSIONER CASE BOLT, FLANGE XV DAMPER, CHAIN PW DAMPER, CHAIN PIN, DOWEL 1 B6

11 FIG. 5 WATER PUMP PART DESCRIPTION REMARKS 1 4XV HOUSING, WATER PUMP BEARING OIL SEAL H SEAL, MECHANICAL 1 5 4XV IMPELLER SHAFT ASSY 1 6 4XV O RING PIN, DOWEL 2 8 4XV COVER, HOUSING BOLT PIN, DOWEL XV ROTOR ASSY PIN, DOWEL XV HOUSING, ROTOR BEARING BOLT BOLT WASHER, PLATE XV SPROCKET, DRIVEN BOLT, FLANGE PIN, DOWEL BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD A2 O RING XV PIPE O RING PW PIPE GASKET 1 B7

12 FIG. 5 WATER PUMP PART DESCRIPTION REMARKS SCREW, HEXAGON A1 O RING O RING BOLT, HEXAGON SOCKET HEAD JJ JOINT O RING BOLT, FLANGE JJ HOSE HOSE CLAMP ASSY PW PIPE PW PIPE O RING BOLT O RING BOLT HOSE CLAMP ASSY 1 B8

13 FIG. 6 RADIATOR. HOSE PART DESCRIPTION REMARKS 1 5PW HOUSING, THERMOSTAT 1 2 4FM THERMOSTAT ASSY 1 3 5PW COVER, THERMOSTAT BOLT, FLANGE 2 5 5PW HOSE HOSE CLAMP ASSY HOSE CLAMP ASSY 1 8 5PW RADIATOR ASSY 1 9 5PW BLOWER ASSY BOLT WASHER, SPRING WASHER, PLATE AA PLATE W CAP, RADIATOR GROMMET COLLAR WASHER, PLATE BOLT, FLANGE PW HOSE HOSE CLAMP ASSY PW PIPE O RING BOLT, HEXAGON SOCKET HEAD PW HOSE HOSE CLAMP ASSY PW 1243A 00 HOSE CLIP 4 B9

14 FIG. 6 RADIATOR. HOSE PART DESCRIPTION REMARKS WAY PW 1244G 00 HOSE, PW HOSE PW HOSE HOSE CLAMP ASSY HOSE CLAMP ASSY K7 HOSE (L180) CLIP PW HOSE CLIP PW 1243E 00 HOSE PW 1243F 00 HOSE, CLIP HOSE CLAMP ASSY 1 B10

15 FIG. 7 OIL PUMP PART DESCRIPTION REMARKS CHAIN (DID25 78LE) 1 2 5PW COVER, PUMP GEAR BOLT, HEXAGON SOCKET HEAD 1 4 5PW HOUSING, STRAINER 1 5 4XV STRAINER, OIL BOLT, HEXAGON SOCKET HEAD 2 7 5JJ 1316E 00 PIPE, DELEVERY O RING O RING 1 B11

16 FIG. 8 OIL CLEANER PART DESCRIPTION REMARKS 1 5PW OIL COOLER ASSY 1 2 5PW BOLT, UNION 1 3 5PW O RING 1 4 5PW WASHER 1 5 5PW GASKET 1 6 4XV HOLDER BOLT BOLT, UNION 1 9 5GH ELEMENT ASSY, OIL CLEANER PW RELIEF VALVE ASSY O RING XV PIPE, OIL O RING BOLT PW COVER, STRAINER PIN, DOWEL LV GASKET, STRAINER COVER BOLT BOLT, HEXAGON SOCKET HEAD PLUG, STRAIGHT SCREW GASKET PW PIPE, DELIVERY BOLT, HEXAGON SOCKET HEAD 1 B12

17 FIG. 9 INTAKE PART DESCRIPTION REMARKS 1 5JJ STAY PW AIR CLEANER CASE ASSY 1 3 4XV SEAL SCREW, PAN HEAD SCREW, PAN HEAD 1 6 5PW ELEMENT, AIR CLEANER 1 7 5PW JOINT, AIR CLEANER HOSE CLAMP ASSY M52 HOSE (L150) X7 2149Y 00 FILTER ASSY HOSE (L410) CLIP PW DUCT XV DAMPER GROMMET J6 COLLAR BOLT, FLANGE PW JOINT, CARBURETOR PW JOINT, CARBURETOR HOSE CLAMP ASSY 8 B13

18 FIG. 10 INTAKE 2 PART DESCRIPTION REMARKS 1 5PW THROTTLE BODY ASSY 1 2 5PW DIAPHRAGM 4 3 4KM SPRING, DIAPHRAGM 4 4 5JW CAP 2 5 8CC SCREW V PIPE, JOINT FL PIPE PW 1410F 00.CONNECTOR 1 9 5PW PIPE PW PIPE FL PIPE PW PIPE JW PIPE,FUEL INJECTION PW THROTTLE SCREW SET PW INJECTOR ASSY FL O RING FL RUBBER, INJECTOR JW SPRING SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE DM SEAT, SPRING JW SENSOR, PRESSURE PW THROTTLE SENSOR ASSY SCREW, PAN HEAD PW REGULATOR, PRESSURE PW EXTENSION, WIRE HARNESS 1 B14

19 FIG. 10 INTAKE 2 PART DESCRIPTION REMARKS 28 3LN NET, FILTER JW AIR SCREW SET H O RING KM SCREW KM CLIP PW CLIP JW O RING GASKET PW VALVE, THROTTLE PW PIPE, FUEL CLAMP CLAMP PW PIPE, FUEL CLIP A1 CLIP 1 B15

20 FIG. 11 AIR INDUCTION SYSTEM PART DESCRIPTION REMARKS 1 4KM GASKET, MUFFLER 4 2 5JJ PIPE PW PIPE JJ PIPE JJ HOSE, BEND JJ HOSE, BEND JJ HOSE, BEND CLIP CLIP CLIP PW AIR INDUCTION SYSTEM ASSY BOLT, FLANGE COLLAR GROMMET PW BRACKET BOLT PW HOSE, BEND CLIP CLAMP 1 C2

21 FIG. 12 EXHAUST PART DESCRIPTION REMARKS 1 5PW EXHAUST PIPE ASSY PW EXHAUST PIPE COMP PW GASKET, EXHAUST PIPE 1 4 5PW ARM, SHAFT (VALVE) 2 5 5PW COLLAR WASHER, PLATE 2 7 5PW HOUSING 1 8 5PW PULLEY 1 9 5PW CAP, CASE PW CAP, CASE M76.WASHER, PLATE PW SPRING, HOOK PW BOLT, HOOK PW BOLT T4.WASHER, PLATE PW ROD PW 1469V 00.PIN WASHER, PLATE CIRCLIP BOLT WASHER, PLATE PW BRACKET BOLT, WITH WASHER BOLT, HEXAGON SOCKET HEAD M17.PIN, DOWEL PW GASKET BOLT 4 C3

22 FIG. 12 EXHAUST PART DESCRIPTION REMARKS WASHER, PLATE BOLT, HEXAGON SOCKET HEAD SPRING, TENSION PW PROTECTOR, EXHAUST BOLT, WITH WASHER FM GASKET, EXHAUST PIPE NUT PW MUFFLER ASSY XV GASKET, MUFFLER JJ BAND, MUFFLER BOLT, FLANGE FM DAMPER, LOCATING PW 1130E 00 CABLE PULLEY ASSY CLAMP BOLT BOLT, FLANGE WASHER, PLATE 1 C4

23 FIG. 13 CRANKCASE PART DESCRIPTION REMARKS 1 5PW CRANKCASE ASSY PIN, DOWEL PIN, DOWEL BOLT, STUD BOLT, WITH WASHER BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE G3 BOLT BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE PW GAUGE, LEVEL XV PLATE, BREATHER BOLT, HEXAGON SOCKET HEAD XV PLATE, BREATHER BOLT, HEXAGON SOCKET HEAD K7 HOSE (L215) CLIP CLIP PLUG O RING PLUG O RING 1 C5

24 FIG. 14 CRANKCASE COVER 1 PART DESCRIPTION REMARKS 1 5PW COVER, CRANKCASE PW GASKET, CRANKCASE COVER PIN, DOWEL CLAMP BOLT BOLT 1 7 5PW COVER, CHAIN CASE BOLT, HEXAGON SOCKET HEAD BOLT PW COVER, CRANKCASE F PLUG, OIL LEVEL O RING PW GASKET, CRANKCASE COVER PIN, DOWEL BOLT BOLT PW COVER, OIL PUMP JJ GASKET, OIL PUMP COVER PIN, DOWEL BOLT BOLT GASKET BOLT, BUTTON HEAD PLUG, STRAIGHT SCREW O RING PW COVER, GENERATOR JJ GASKET, COVER 2 1 C6

25 FIG. 14 CRANKCASE COVER 1 PART DESCRIPTION REMARKS PIN, DOWEL BOLT BOLT XV HOLDER, CLUTCH CABLE XV PLATE BOLT, HEXAGON SOCKET HEAD JW 2139X 00 DAMPER 1 C7

26 FIG. 15 STARTER PART DESCRIPTION REMARKS 1 5PW GEAR S6 BEARING 1 3 5JJ GEAR, IDLER XV SHAFT CIRCLIP WASHER, PLATE BOLT GASKET 1 9 4XV STARTER CLUTCH ASSY BOLT, HEXAGON SOCKET HEAD 3 C8

27 FIG. 16 CLUTCH PART DESCRIPTION REMARKS 1 5PW PRIMARY DRIVEN GEAR COMP H PLATE, THRUST XV CLUTCH BOSS ASSY 1 4 4XV PLATE, SEAT Y SPRING, CLUTCH BOSS 1 6 4XV PLATE, FRICTION H PLATE, CLUTCH H RING, CLUTCH BOSS PLATE, FRICTION H PLATE, CLUTCH XV PLATE, PRESSURE BEARING (B6003C4) Y HOUSING, SPRING Y SPRING, CLUTCH TX PLATE, PRESSURE BOLT, FLANGE WASHER, LOCK NUT S5 BEARING XV ROD, PUSH XV PUSH LEVER ASSY B2 SPRING, TORSION XV AXLE, PUSH LEVER WASHER, PLATE CIRCLIP BEARING OIL SEAL 1 C9

28 FIG. 16 CLUTCH PART DESCRIPTION REMARKS BEARING WASHER, PLATE CIRCLIP XV PLATE, THRUST PW SPROCKET, DRIVE WASHER, PLATE 1 C10

29 FIG. 17 TRANSMISSION PART DESCRIPTION REMARKS 1 5JJ AXLE, MAIN (14T) B COLLAR 1 3 5JJ GEAR, 5TH PINION (25T) WASHER CIRCLIP 2 6 5JJ GEAR, 3RD PINION (20/21T) U COLLAR 1 8 5JJ GEAR, 6TH PINION (26T) 1 9 5JJ GEAR, 2ND PINION (19T) JJ HOUSING, BEARING BEARING WASHER WASHER BEARING SCREW JJ DRIVE AXLE ASSY JJ COLLAR C.COLLAR A.COLLAR BEARING (B6207N) 1 Go to P/N: PE0-MC Go to P/N: PE0-MC Go to P/N: PE0-MC Go to P/N: PE0-MC Go to P/N: PE0-MC JJ GEAR, 2ND WHEEL (35T) WASHER CIRCLIP PW GEAR, 6TH WHEEL (29T) V COLLAR JJ GEAR, 4TH WHEEL (28T) WASHER 1 C11

30 FIG. 17 TRANSMISSION PART DESCRIPTION REMARKS WASHER JJ GEAR, 3RD WHEEL (30T) JJ GEAR, 5TH WHEEL (30T) JJ GEAR,1ST WHEEL (35T) OIL SEAL XV SPROCKET, DRIVE (16T) WASHER, LOCK NUT L4 WASHER, PLATE BEARING CIRCLIP 1 C12

31 PARTS NEWS News No M/C Date: October,19, 2004 Signature: K.Otsuka Model YZF-R1 (See the "List of Models and CATALOGUE No's."of the next page.) Subject PARTS CATALOGUE CORRECTIONS CATALOGUE See the "List of Models and CATALOGUE No's."of the next page. Please make the following corrections to your parts catalogue. 1. LIST CORRECTION FIG17 TRANSMISSION Ref.No. OLD P/No. NEW P/No. PARTS NAME Q'TY REMARKS JJ DRIVE AXLE ASSY JJ COLLAR C. COLLAR A. COLLAR BEARING 1 Ref.No. OLD P/No. NEW P/No. PARTS NAME Q'TY REMARKS JJ DRIVE AXLE ASSY JJ COLLAR BEARING C COLLAR 1 No longer contained in Ref No A COLLAR 1 No longer contained in Ref No ILLUSTRATION CORRECTION Illustration should be read as follows. YAMAHA MOTOR CO.,LTD 2500 Shingai Iwata Shizuoka Japan CUSTOMER & MARKET INFORMATION DEPT.

32 PARTS NEWS News No M/C Date: October,19, 2004 Signature: K.Otsuka Model YZF-R1 (See the "List of Models and CATALOGUE No's below.") Subject PARTS CATALOGUE CORRECTIONS CATALOGUE See the "List of Models and CATALOGUE No's below." List of Models and CATALOGUE No's. The applicable MODELS, MODEL CODES, and CATALOGUE No's. are as follows. MODEL (MODEL CODE) CATALOGUE No. MODEL (MODEL CODE) CATALOGUE No. YZF-R1(5JJ1) 105JJ-300E2 YZF-R1() 1A5PW-300E4 205JJ-300E2 2A5PW-300E4 YZF-R1(5JJ1,5JJ7) 105JJ-332G2 YZF-R1() 1A5PW-332G4 205JJ-332G2 2A5PW-332G4 YZF-R1(5JJ2) 105JJ-351F2 YZF-R1(5PW2) 1A5PW-351F4 205JJ-351F2 2A5PW-351F4 YZF-R1(5JJ1) 105JJ-352S2 YZF-R1() 1A5PW-352S4 205JJ-352S2 2A5PW-352S4 YZF-R1M/YZF-R1MC 105JJ-100E2 YZF-R1P/YZF-R1PC 1A5PW-100E3 (5JJ3,5JJ4,5JJ6/5JJ5) 205JJ-100E2 (5PW3,5PW4,5PW6/5PW5) 2A5PW-100E3 YZF-R1(5JJ8) 115JJ-300E1 YZF-R1(5PW7) 1B5PW-300E1 215JJ-300E1 2B5PW-300E1 YZF-R1(5JJ8,5JJA) 115JJ-332G1 YZF-R1(5PW7) 1B5PW-332G1 215JJ-332G1 2B5PW-332G1 YZF-R1(5JJ9) 115JJ-351F1 YZF-R1(5PW8) 1B5PW-351F1 215JJ-351F1 2B5PW-351F1 YZF-R1(5JJ8) 115JJ-352S1 YZF-R1(5PW7) 1B5PW-352S1 215JJ-352S1 2B5PW-352S1 YZF-R1N/YZF-R1NC 115JJ-100E1 YZF-R1R/YZF-R1RC 1B5PW-100E2 (5JJB,5JJC,5JJE/5JJD) 215JJ-100E1 (5PW9,5PWA,5PWC/5PWB) 2B5PW-100E2 YZF-R1SN/YZF-R1SNC 115JJ-100EA YZF-R1R/YZF-R1RC 1B5PW-100EA (5JJF,5JJH/5JJG) 215JJ-100EA (5PWD,5PWF,5PWG/5PWE) 2B5PW-100EA YZF-R1R/YZF-R1RC (5PWA,5PWD/5PWB,5PWE) 1B5PW-110E1 *;These changes are applied from initial production. Thank you very much for your cooperation. YAMAHA MOTOR CO.,LTD 2500 Shingai Iwata Shizuoka Japan CUSTOMER & MARKET INFORMATION DEPT.

33 FIG. 18 SHIFT CAM. FORK PART DESCRIPTION REMARKS 1 5PW SHIFT CAM ASSY POINT, NEUTRAL 1 3 4XV FORK, SHIFT JJ FORK, SHIFT PW FORK, SHIFT XV BAR, SHIFT FORK GUIDE L1 SPRING, COMPRESSION 4 8 4XV STOPPER, SHIFT BAR BOLT, HEXAGON SOCKET HEAD 2 C13

34 FIG. 19 SHIFT SHAFT PART DESCRIPTION REMARKS HOOK, SPRING 1 2 5JJ STOPPER LEVER ASSY K4 WASHER, PLATE 1 4 4XV STOPPER, SCREW BEARING OIL SEAL 1 7 5PW SHIFT SHAFT ASSY SPRING, TORSION D.COLLAR PW ARM, SHIFT LV JOINT, ROD XV COVER, DUST BOLT BOLT, FLANGE PW ROD, SHIFT NUT(COUNTER CLOCKWISE) NUT PW SHIFT PEDAL ASSY EB COVER, SHIFT PEDAL XV COVER, DUST SPRING, TENSION 1 C14

35 FIG. 20 FRAME PART DESCRIPTION REMARKS 1 5PW FRAME COMP PW REAR FRAME COMP. 1 * 3 5PW BOLT BOLT WASHER, PLATE BOLT BOLT WASHER, PLATE COLLAR BOLT, FLANGE NUT G5 BOLT EB BOLT, ENGINE ADJUSTING BOLT, HEXAGON SOCKET HEAD NUT EB BOLT, ENGINE ADJUSTING PLUG PW 2117M 00 COVER PW 2117N 00 COVER PW DAMPER RIVET PW 2137Y 00 GUIDE, AIR PW DAMPER PW DAMPER RIVET PW 2117F 00 COVER BOLT, FLANGE 1 C15

36 FIG. 20 FRAME PART DESCRIPTION REMARKS WASHER, PLATE PW STAY, MUFFLER XV DAMPER, FOOTREST COLLAR PW 2116J 00 BRACKET CLAMP GROMMET M60 COLLAR BOLT, FLANGE BOLT, FLANGE WASHER, PLATE NUT, FLANGE YF 2414J 10 DAMPER, PLATE J DAMPER, LOCATING 1 1 D2

37 FIG. 21 FENDER PART DESCRIPTION REMARKS 1 5PW P0 FENDER, FRONT 1 VRC1 5PW P1 FENDER, FRONT 1 DPBMC 5PW P2 FENDER, FRONT 1 S SCREW GROMMET J6 COLLAR BOLT NUT, FLANGE 2 7 5PW HOLDER, BRAKE HOSE PW HOLDER, BRAKE HOSE PW P0 FENDER, REAR 1 VRC1 5PW P1 FENDER, REAR 1 DPBMC 5PW P2 FENDER, REAR 1 S3 10 5PW 8212B 00 BOX, BATTERY F1 BOLT BOLT, WITH WASHER COLLAR XV BAND, TOOL CLAMP AE 2834E 00 DAMPER PX SEAL UF SEAL, CRANKCASE PW SEAL PW SEAL CLAMP RIVET BOLT 4 D3

38 FIG. 21 FENDER PART DESCRIPTION REMARKS G0 COLLAR PW 2161G 00 BRACKET PW TOOL KIT 1 D4

39 FIG. 22 SIDE COVER PART DESCRIPTION REMARKS 1 5PW P0 COVER, SIDE 1 1 VRC1 5PW P1 COVER, SIDE 1 1 DPBMC 5PW P2 COVER, SIDE 1 1 S EMBLEM, YAMAHA 1 FOR VRC1,DPBMC/BWC EMBLEM, YAMAHA 1 FOR DPBMC EMBLEM, YAMAHA 1 FOR S3 3 5PW EMBLEM 2 FOR DPBMC/BWC1 4 5PW 2174X 00 DAMPER RIVET RIVET SCREW, ROUND HEAD 2 8 5PW TANK, RECOVERY BOLT, BUTTON HEAD M9 COLLAR EB CAP H ELBOW CLIP H0 HOSE (L460) CLIP CLAMP 1 D5

40 FIG. 23 REAR ARM PART DESCRIPTION REMARKS 1 5PW REAR ARM COMP XV BUSH BEARING BEARING 1 5 5JJ COVER, THRUST FN SHAFT, PIVOT NUT, SELF LOCKING WASHER, PLATE 1 9 5PW BOLT XV 2217A 00 ARM, RELAY PW 2217M 00 ARM BEARING OIL SEAL BEARING OIL SEAL B COLLAR BOLT, FLANGE U COLLAR NUT, U FLANGE A COLLAR BOLT, FLANGE BOLT, FLANGE U COLLAR NUT, U FLANGE A COLLAR BOLT, FLANGE NUT, U FLANGE 1 D6

41 FIG. 23 REAR ARM PART DESCRIPTION REMARKS 28 5PW SEAL, GUARD BOLT, WITH WASHER COLLAR JJ 2214F 00 DAMPER PW CASE, CHAIN SCREW J COLLAR RIVET PW DAMPER PW P0 REAR FENDER COMP. 1 MBL2 5PW P1 REAR FENDER COMP. 1 S3 5PW P2 REAR FENDER COMP. 1 DPBMC SCREW V COLLAR GROMMET PW SEAL PW SEAL PW SEAL PW SEAL 4 1 D7

42 FIG. 24 REAR SUSPENSION PART DESCRIPTION REMARKS 1 5PW SHOCK ABSORBER ASSY, REAR BOLT, FLANGE NUT, U FLANGE 1 D8

43 FIG. 25 STEERING PART DESCRIPTION REMARKS BEARING 2 2 3FV SEAL, STEERING 1 3 4XV COVER, BALL RACE NUT 2 5 4XV WASHER, SPECIAL WASHER, PLATE NUT U8 WASHER, PLATE 1 9 5PW CROWN, HANDLE BOLT XV 2341B 00 EMBLEM PW COVER, STEERING BOLT, WITH WASHER 2 D9

44 FIG. 26 FRONT FORK PART DESCRIPTION REMARKS 1 5PW FRONT FORK ASSY (L.H) 1 FOR VRC1,DPBMC 5PW FRONT FORK ASSY (L.H) 1 FOR S3,DPBMC/BWC1 2 5PW TUBE, OUTER (RIGHT) 1 FOR VRC1,DPBMC 5PW TUBE, OUTER (RIGHT) 1 FOR S3,DPBMC/BWC1 3 5PW WASHER, OIL SEAL 1 4 5PW OIL SEAL 1 5 4V L0..RING, SNAP 1 6 4PU SEAL, DUST 1 7 5PW METAL, SLIDE PW INNER TUBE COMP PW CYLINDER COMP., FRONT FORK K L0.GASKET LC BOLT, HEXAGON SOCKET HEAD PW SPRING, FRONT FORK XV SEAT, SPRING UPPER PW SPACER LC NUT PW BOLT, CAP XJ L0..O RING BOLT PW FRONT FORK ASSY (R.H) 1 FOR VRC1,DPBMC 5PW FRONT FORK ASSY (R.H) 1 FOR S3,DPBMC/BWC1 20 5PW TUBE, OUTER (RIGHT) 1 FOR VRC1,DPBMC 5PW TUBE, OUTER (RIGHT) 1 FOR S3,DPBMC/BWC1 21 5PW WASHER, OIL SEAL PW OIL SEAL V L0..RING, SNAP 1 D10

45 FIG. 26 FRONT FORK PART DESCRIPTION REMARKS 24 4PU SEAL, DUST PW METAL, SLIDE PW INNER TUBE COMP PW CYLINDER COMP., FRONT FORK K L0.GASKET LC BOLT, HEXAGON SOCKET HEAD PW SPRING, FRONT FORK XV SEAT, SPRING UPPER PW SPACER LC NUT PW BOLT, CAP XJ L0..O RING BOLT PW UNDER BRACKET COMP BOLT 4 D11

46 FIG. 27 FUEL TANK PART DESCRIPTION REMARKS 1 5PW YK P0 FUEL TANK COMP. 1 VRC1 5PW YK P1 FUEL TANK COMP. 1 DPBMC 5PW YK241 M0 P0 FUEL TANK COMP. 1 S3 5PW Y FUEL TANK COMP. 1 DPBMC/BWC1 2 5PW GRAPHIC SET 1 FOR DPBMC/BWC1 3 5PW 2413B 00 EMBLEM 2 4 5PW BRACKET, FUEL TANK AE 2837J 00 DAMPER JJ WASHER, SPECIAL 1 7 2GH DAMPER, LOCATING GH DAMPER, LOCATING JJ WASHER, SPECIAL COLLAR BOLT, WITH WASHER BOLT YR DAMPER, LOCATING COLLAR BOLT, FLANGE NUT, SELF U FLANGE PW 2413Y 00 BRACKET, TANK FITTING BOLT, WITH WASHER XV DAMPER, LOCATING JJ CAP ASSY BOLT, HEXAGON SOCKET HEAD BOLT G7 HOSE (L800) CLIP 1 D12

47 FIG. 27 FUEL TANK PART DESCRIPTION REMARKS 25 5PW PIPE CLIP PW BRACKET, FUEL PUMP JW O RING BOLT, HEXAGON SOCKET HEAD SCREW, BIND PW BRACKET, FUEL TANK PW COVER, SIDE PW COVER, SIDE SCREW, BINDING PW 2411J 00 DAMPER, SIDE COVER PW 2414H 00 DAMPER, PLATE PW 2414J 00 DAMPER, PLATE PW PROTECTOR, FUEL TANK PW FUEL PUMP COMP. 1 D13

48 FIG. 28 SEAT PART DESCRIPTION REMARKS 1 5PW SINGLE SEAT ASSY 1 2 5PW 2470F 00.SEAT COVER COMP BOLT, HEXAGON SOCKET HEAD 2 4 5PW TANDEM SEAT ASSY 1 5 5PW COVER, TANDEM SEAT 1 6 4BP SEAT LOCK ASSY 1 7 5JJ PLATE NUT, FLANGE 4 9 5JJ 2475X 01 COVER, SCREW, TAPPING JJ 2478E 00 CABLE, SEAT LOCK TV W SEAT LOCK ASSY PW 2117K 00 STAY, LOCK SCREW 2 D14

49 FIG. 29 FRONT WHEEL PART DESCRIPTION REMARKS 1 5PW CAST WHEEL, FRONT 1 YB 2 4XV SPACER, BEARING BEARING (B6004) OIL SEAL TIRE (120/70 ZR17M/C 58W D208F) 1 DUNLOP FOR GBR,ITA * TIRE (120/70 ZR17M/C 58W Pilot SPORT G) 1 LM MICHELIN VALVE, RIM (TR412) 1 7 5MT BALANCER, WHEEL (10G) 1 UN 5MT BALANCER, WHEEL (20G) 1 UN 5MT BALANCER, WHEEL (30G) 1 UN 8 5PW AXLE, WHEEL 1 9 5PW CAP BOLT, FLANGE XV COLLAR, WHEEL XV COVER, HUB DUST 2 D15

50 FIG. 30 FRONT BRAKE CALIPER PART DESCRIPTION REMARKS 1 5JJ 2581T 10 DISC BRAKE ASSY G6 BOLT PW 2580T 00 CALIPER ASSY (LEFT) 1 4 5PW W PISTON ASSY, CALIPER 1 5 5PW W CALIPER SEAL KIT 1 6 5PW W PISTON ASSY, CALIPER 1 7 5PW W CALIPER SEAL KIT 1 8 5PW W BRAKE PAD KIT 1 9 4SV SUPPORT, PAD SV PIN, PAD GM CLIP J3 W BLEED SCREW KIT PW 2580U 00 CALIPER ASSY (RIGHT) PW W PISTON ASSY, CALIPER PW W CALIPER SEAL KIT PW W PISTON ASSY, CALIPER PW W CALIPER SEAL KIT PW W BRAKE PAD KIT SV SUPPORT, PAD SV PIN, PAD GM CLIP J3 W BLEED SCREW KIT A7 BOLT, FLANGE 4 E2

51 FIG. 31 REAR WHEEL PART DESCRIPTION REMARKS 1 5PW CAST WHEEL, REAR 1 YB BEARING OIL SEAL BEARING M07 CIRCLIP 1 6 5PW SPACER, BEARING 1 7 4XV COLLAR, WHEEL 1 8 5PW DAMPER TIRE (190/50 ZR17M/C 73W D208) 1 DUNLOP FOR GBR,ITA * TIRE (190/50 ZR17M/C 73W Pilot SPORT G) 1 LM MICHELIN VALVE, RIM (TR412) MT BALANCER, WHEEL (10G) 1 UN 5MT BALANCER, WHEEL (20G) 1 UN 5MT BALANCER, WHEEL (30G) 1 UN 12 5PW CLUTCH, HUB BEARING OIL SEAL XV SPROCKET, DRIVEN (43T) BOLT, STUD NUT, SELF-LOCKING WASHER, PLATE COLLAR COLLAR 1 9Y CHAIN (DID50VA8 113LL) JOINT, CHAIN 1 4XV PULLER, CHAIN 1 1 4XV PULLER, CHAIN 2 1 E3

52 FIG. 31 REAR WHEEL PART DESCRIPTION REMARKS BOLT NUT 2 4XV AXLE, WHEEL NUT, SELF LOCKING R5 WASHER, PLATE 1 E4

53 FIG. 32 REAR BRAKE CALIPER PART DESCRIPTION REMARKS 1 5EB 2582W 00 DISC, REAR BRAKE G6 BOLT 6 3 5PW 2580W 00 CALIPER ASSY, REAR JG W PISTON ASSY, CALIPER 1 5 4JG W CALIPER SEAL KIT 1 6 5PW W BRAKE PAD KIT GM SHIM, CALIPER 2 8 5EB SHIM, CALIPER 2 9 4TT SUPPORT, PAD L W BLEED SCREW KIT PW BRACKET, SUPPORT PW PIN, SLIDE TT BOOT 2 2 E5

54 FIG. 33 STEERING HANDLE. CABLE PART DESCRIPTION REMARKS 1 5PW HANDLEBAR (LEFT) 1 2 5PW HANDLEBAR (RIGHT) 1 3 4XV HOLDER, DAMPER 2 4 5PW END, GRIP BOLT BOLT BOLT 4 8 2H CAP, BOLT 2 9 4YR GRIP (LEFT) YR GRIP ASSY XW CAP, GRIP UPPER XW CAP, GRIP LOWER BOLT PW THROTTLE CABLE ASSY PW CABLE, CLUTCH 1 E6

55 FIG. 34 FRONT MASTER CYLINDER PART DESCRIPTION REMARKS 1 4SV W MASTER CYLINDER SUB ASSY 1 2 4SV W CYLINDER KIT, MASTER O RING 1 4 2VN CIRCLIP 1 5 3FV 2589A 00.COVER, DUST A BRACKET, MASTER CYLINDER BOLT 2 8 5PW LEVER FV 2589F 00 BOLT, LEVER NUT, U FV TANK, RESERVOIR GM CAP, RESERVOIR FV DIAPHRAGM, RESERVOIR J BUSH,DIAPHRAGM HM FRONT STOP SWITCH ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE PW 2582F 00 HOSE PA CLIP, PIPE FV 2589G 00 HOLDER GM 2589H 00 SCREW BOLT PW HOLDER, BRAKE HOSE BOLT PW HOSE, BRAKE BOLT, FLANGE 1 E7

56 FIG. 34 FRONT MASTER CYLINDER PART DESCRIPTION REMARKS BOLT, UNION BOLT, UNION WASHER, PLATE 6 E8

57 FIG. 35 STAND. FOOTREST PART DESCRIPTION REMARKS 1 5PW STAND, SIDE 1 2 5JJ BRACKET, SIDE STAND 1 3 4NX GUIDE, SIDE STAND BOLT 2 5 5PW HOOK, SIDE STAND SPRING, TENSION HOSE (L60) R9 WASHER, PLATE BOLT NUT, U FLANGE J1 WASHER, PLATE F9 WASHER, PLATE JJ LINK, SIDE STAND BOLT, HEXAGON SOCKET HEAD PW BRACKET G6 BOLT JJ FRONT FOOTREST ASSY (LEFT) SPRING, TORSION PIN WASHER, PLATE E0.BOLT SCREW WASHER, PLATE JJ PLATE SCREW PW BRACKET G6 BOLT 2 E9

58 FIG. 35 STAND. FOOTREST PART DESCRIPTION REMARKS 28 5JJ FRONT FOOTREST ASSY (RIGHT) SPRING, TORSION PIN WASHER, PLATE E0.BOLT SCREW WASHER, PLATE JJ PLATE SCREW EB 2144G 00 STAY, STOP SWITCH GROMMET COLLAR SCREW, WITH WASHER JJ REAR FOOTREST ASSY SPRING, COMPRESSION BALL JJ WASHER, SPECIAL BOLT NUT, U FLANGE COLLAR PW REAR FOOTREST ASSY SPRING, COMPRESSION BALL JJ WASHER, SPECIAL BOLT NUT, U FLANGE COLLAR 1 E10

59 FIG. 35 STAND. FOOTREST PART DESCRIPTION REMARKS G6 BOLT Y DAMPER, FOOTREST COLLAR WASHER, PLATE BOLT, FLANGE 1 E11

60 FIG. 36 REAR MASTER CYLINDER PART DESCRIPTION REMARKS 1 5PW PEDAL, BRAKE 1 2 5JJ PIN, PEDAL CRANK SPRING, TENSION HOSE 1 5 3TU 2583V 01 RR. MASTER CYLINDER ASSY TU W CYLINDER KIT, MASTER 1 7 3LN 2582A 00.JOINT 1 8 3LN 2585F 00.O RING 1 9 3LN 2585H 00.SCREW,SET XV JOINT NUT BOLT PIN, CLEVIS WASHER PIN, COTTER JJ TANK, RESERVOIR XP CAP, RESERVOIR VN DIAPHRAGM, RESERVOIR VN BUSH,DIAPHRAGM SCREW, WITH WASHER NUT, SPRING PW HOSE, RESERVOIR CLIP CLIP BOLT, UNION WASHER, PLATE PW HOSE, BRAKE 1 E12

61 FIG. 36 REAR MASTER CYLINDER PART DESCRIPTION REMARKS 28 5PW HOLDER, BRAKE HOSE EB HOLDER, BRAKE HOSE BOLT, FLANGE 2 E13

62 FIG. 37 COWLING 1 PART DESCRIPTION REMARKS 1 5PW Y WINDSHIELD 1 2 5PW 2832P 10.GRAPHIC SCREW, ROUND HEAD WASHER, PLATE NUT 6 6 5PW Y283G 00 P0 BODY, FRONT UPPER 1 1 VRC1 5PW Y283G 10 P1 BODY, FRONT UPPER 1 1 DPBMC 5PW Y283G 20 P2 BODY, FRONT UPPER 1 1 S3 7 1HX PLATE, FOOTREST 2 8 5JJ 2834W 00.PROTECTOR PW 2177L 00.PLATE, SPRING PW EMBLEM 1 FOR VRC1 5PW EMBLEM 1 FOR DPBMC,DPBMC/BWC1 5PW EMBLEM 1 FOR S3 11 5PW 283A0 00.GRAPHIC SET PW STAY DM DAMPER XV DAMPER SCREW, TAPPING XV PLATE NUT, SELF LOCKING PW Y283L 00 P0 PANEL, CONSOLE 1 1 MBL2 19 5PW 2177L 00.PLATE, SPRING PW Y283M 00 P0 PANEL, CONSOLE 2 1 MBL2 21 1TX DAMPER PW 2177L 00.PLATE, SPRING PW REAR VIEW MIRROR ASSY (LEFT) 1 E14

63 FIG. 37 COWLING 1 PART DESCRIPTION REMARKS 24 5PW REAR VIEW MIRROR ASSY (RIGHT) SV PLATE, MIRROR FITTING NUT, CROWN COLLAR 4 E15

64 FIG. 38 COWLING 2 PART DESCRIPTION REMARKS 1 5PW Y283U 00 P0 PANEL ASSEMBLY 1 1 FOR VRC1 5PW Y283U 10 P1 PANEL ASSEMBLY 1 1 FOR DPBMC 5PW Y283U 20 P2 PANEL ASSEMBLY 1 1 FOR S3 5PW Y283U 30 P1 PANEL ASSEMBLY 1 1 FOR DPBMC/BWC1 2 1TX DAMPER 1 3 5PW 2177L 00.PLATE, SPRING 1 4 5PW SEAL 1 5 5PW EMBLEM 1 FOR VRC1 5PW EMBLEM 1 FOR DPBMC 5PW EMBLEM 1 FOR S3 5PW A0.EMBLEM 1 FOR DPBMC/BWC1 6 5PW DAMPER 1 7 5PW GRAPHIC 1 1 FOR VRC1 5PW GRAPHIC 1 1 FOR DPBMC 5PW GRAPHIC 1 1 FOR S3 5PW GRAPHIC 3 1 FOR DPBMC/BWC NUT, SPRING J6.COLLAR GROMMET PW Y283V 00 P0 PANEL ASSEMBLY 2 1 FOR VRC1 5PW Y283V 10 P1 PANEL ASSEMBLY 2 1 FOR DPBMC 5PW Y283V 20 P2 PANEL ASSEMBLY 2 1 FOR S3 5PW Y283V 40 P1 PANEL ASSEMBLY 2 1 FOR DPBMC/BWC1 12 5PW SEAL PW EMBLEM 1 FOR VRC1 5PW EMBLEM 1 FOR DPBMC 5PW EMBLEM 1 FOR S3 F2

65 FIG. 38 COWLING 2 PART DESCRIPTION REMARKS 13 5PW A0.EMBLEM 1 FOR DPBMC/BWC1 14 5PW GRAPHIC 2 1 FOR VRC1 5PW GRAPHIC 2 1 FOR DPBMC 5PW GRAPHIC 2 1 FOR S3 5PW GRAPHIC 4 1 FOR DPBMC/BWC NUT, SPRING J6.COLLAR GROMMET PW 2836A 00 BRACKET PW 2836E 00 BRACKET BOLT, WITH WASHER SCREW PW 2832M 00 PROTECTOR PW 2832N 00 PROTECTOR PW Y P0 COVER, LOWER 1 FOR VRC1,DPBMC 5PW Y P1 COVER, LOWER 1 FOR S3 5PW Y P2 COVER ASSY, UNDER 1 FOR DPBMC/BWC1 25 5PW 2177L 00.PLATE, SPRING PW 2848L 00.SEAT J6.COLLAR GROMMET EMBLEM, YAMAHA 1 FOR VRC1,DPBMC EMBLEM, YAMAHA 1 FOR S EMBLEM, YAMAHA 1 FOR DPBMC/BWC1 30 5PW Y P0 COVER, UNDER 1 FOR VRC1,DPBMC 5PW Y P1 COVER, UNDER 1 FOR S3 5PW Y P2 COVER ASSY 2, UNDER 1 FOR DPBMC/BWC1 F3

66 FIG. 38 COWLING 2 PART DESCRIPTION REMARKS 31 1JK SEAL TX DAMPER PW 2177L 00.PLATE, SPRING J6.COLLAR GROMMET EMBLEM, YAMAHA 1 FOR VRC1,DPBMC EMBLEM, YAMAHA 1 FOR S EMBLEM, YAMAHA 1 FOR DPBMC/BWC SCREW PW HEAD PW 2177L 00 PLATE, SPRING TK WASHER, SPECIAL PW 2836K 00 PANEL, INNER PW 2836L 00 PANEL, INNER PW Y283S 00 PANEL, INNER PW 2177L 00.PLATE, SPRING RIVET RIVET SCREW, TAPPING PW 2836F 00 BRACKET BOLT, FLANGE PW 2848M 00 SEAT SCREW, BINDING PW HEAD TK WASHER, SPECIAL PW 2848N 00 SEAT PW 2834E 00 DAMPER 1 1 F4

67 FIG. 39 GENERATOR PART DESCRIPTION REMARKS 1 5PW ROTOR ASSY 1 2 5PW STATOR ASSY SCREW CLAMP BOLT, HEXAGON SOCKET HEAD A6 BOLT, FLANGE U7 WASHER, PLATE 1 F5

68 FIG. 40 STARTING MOTOR PART DESCRIPTION REMARKS 1 5PW MOTOR ASSY 1 2 5PW BRUSH SET O RING O RING 1 5 5JJ SCREW 2 6 5JJ 8181L 00.WASHER, PLAIN 2 7 5PW 8183G 00 CORD COMP JJ BOLT NUT BOLT, FLANGE 2 F6

69 FIG. 41 FLASHER LIGHT PART DESCRIPTION REMARKS 1 5PW FRONT FLASHER LIGHT ASSY KH BULB (12V 10W) 1 3 5PW 8333A 00.LENS COMP SCREW, TAPPING 1 5 5PW FRONT FLASHER LIGHT ASSY KH BULB (12V 10W) 1 7 5PW 8334A 00.LENS COMP SCREW, TAPPING 1 9 5PW STAY, FLASHER PW REAR FLASHER LIGHT ASSY KH BULB (12V 10W) PW 8334A 00.LENS COMP SCREW, TAPPING PW FLASHER LIGHT ASSY KH BULB (12V 10W) PW 8333A 00.LENS COMP SCREW, TAPPING PW STAY, FLASHER 1 2 F7

70 FIG. 42 METER PART DESCRIPTION REMARKS 1 5PW SPEEDOMETER ASSY (KM/H) 1 5PW SPEEDOMETER ASSY (MPH) 1 FOR GBR 2 5PW 8353E 00.CASE, METER UPPER 1 3 5PW CASE, SPEEDOMETER LOWER 1 4 5PW 8352S 00.SCREW, PANEL FTTING SCREW, TAPPING 3 6 4XV DAMPER 3 F8

71 FIG. 43 HEADLIGHT PART DESCRIPTION REMARKS 1 5PW HEADLIGHT UNIT ASSY 1 5PW HEADLIGHT UNIT ASSY 1 FOR GBR,ZAF 2 8V BULB,HEADLIGHT (12V 60/55W) 2 3 4SV BULB (12V 5W) 2 4 4SV COVER, SOCKET 2 5 5PW HOLDER, SOCKET 2 6 5PW CAP, PW CAP, SCREW, TAPPING 5 9 5PW CORD, HEADLIGHT 1 F9

72 FIG. 44 TAILLIGHT PART DESCRIPTION REMARKS 1 5PW TAILLIGHT UNIT ASSY SCREW, TAPPING WASHER, PLATE 2 4 5PW GUARD, MUD 1 5 5PW LICENCE LIGHT UNIT ASSY 1 6 4HC BULB (12V 5W) SCREW, TAPPING 2 8 5PW SCREW 2 9 3Y REAR REFLECTOR ASSY NUT, U WASHER, PLATE PW CORD, TAILLIGHT KB NUT 2 F10

73 FIG. 45 HANDLE SWITCH. LEVER PART DESCRIPTION REMARKS 1 4XV LEVER HOLDER ASSY (LEFT) 1 2 4XV LEVER XV BOLT, LEVER NUT, U BOLT, FLANGE 1 6 5LV BOLT, CABLE ADJUSTING 1 7 4XV SWITCH SCREW, FLAT HEAD SCREW JJ COLLAR, LEVER PW SWITCH, HANDLE SCREW, PAN HEAD RT SWITCH, HANDLE 3 (RIGHT) SCREW, PAN HEAD 2 F11

74 FIG. 46 ELECTRICAL 1 PART DESCRIPTION REMARKS 1 5PW 8591A 00 ENGINE CONTROL UNIT ASSY SCREW, TAPPING PLUG 2 4 5PW IGNITION COIL ASSY 4 5 5PW WIRE, SUB LEAD 1 6 3GB NEUTRAL SWITCH ASSY GASKET 1 8 5JJ WIRE, LEAD 1 9 5PW OIL LEVEL GAUGE ASSY Y CLAMP BOLT CLAMP PW ROTOR PIN, DOWEL BOLT, FLANGE K6 WASHER, PLATE XV SENSOR, SPEED BOLT CLAMP PW PICK UP ASSY BOLT, HEXAGON SOCKET HEAD CLAMP PW SERVO MOTOR ASSY PW COVER, SERVO MOTOR SCREW, TAPPING CLAMP CC THERMOSENSOR ASSY 1 F12

75 FIG. 46 ELECTRICAL 1 PART DESCRIPTION REMARKS WASHER, PLATE FL THERMOSENSOR ASSY GASKET PW SENSOR, CAM POSITION BOLT, HEXAGON SOCKET HEAD JW SENSOR, PRESSURE SCREW, TAPPING JJ RELAY ASSY JJ RELAY ASSY 1 *37 5JJ HOLDER, RELAY 1 F13

76 FIG. 47 ELECTRICAL 2 PART DESCRIPTION REMARKS 1 5JW STARTER RELAY ASSY 1 * 2 36Y FUSE (15A BL) BOLT, FLANGE 2 4 4TX BATTERY ASSY (GS GT12B 4) 1 5 2AL DAMPER 1 6 5JJ BAND, BATTERY 1 7 5PW WIRE, PLUS LEAD 1 * 8 5JW FUSE (50A) 1 9 5PW WIRE, MINUS LEAD BOLT, FLANGE PW MAIN SWITCH STEERING LOCK G5 BOLT PW STOP SWITCH ASSY PW WIRE HARNESS ASSY JJ FUSE (15A BL) JJ FUSE (20A BL) JJ FUSE (5A BL) CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP 2 F14

77 FIG. 47 ELECTRICAL 2 PART DESCRIPTION REMARKS CLAMP Y CLAMP CLAMP CLAMP CLAMP CLAMP PW RELAY ASSY PX SWITCH, SIDE STAND JJ PLATE BOLT NUT, U FLANGE CLAMP H5 WASHER, PLATE JW RECTIFIER & REGULATOR ASSY BOLT, FLANGE NUT, SPRING WASHER, PLATE JJ RELAY ASSY 1 *46 5JJ HOLDER, RELAY PS EMERGENCY STOP SWITCH ASSY BOLT A2 WASHER, PLATE NUT, SPRING GY FLASHER RELAY ASSY TB HORN NUT, FLANGE BOLT, FLANGE 1 F15

78 FIG. 47 ELECTRICAL 2 PART DESCRIPTION REMARKS BOLT, FLANGE PW 2134K 00 BRACKET, HORN CLAMP 1 G2

79 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 4SV W E 7 3TU W E 12 5PW W E 2 5PW W E 5 4JG W E 5 5PW W E 2 5PW W E 2 1J3 W E 2 51L W E 5 4JG W E 5 5PW W E 2 5PW W E 2 2TV W D 14 4SV W E 7 5PW YK241 M0 P0 D 12 5PW YK P0 D 12 5PW YK P1 D 12 5PW Y D 12 5PW Y P0 F 3 5PW Y P1 F 3 5PW Y P2 F 3 5PW Y P0 F 3 5PW Y P1 F 3 5PW Y P2 F 3 5PW Y283G 00 P0 E 14 5PW Y283G 10 P1 E 14 5PW Y283G 20 P2 E 14 5PW Y283L 00 P0 E 14 5PW Y283M 00 P0 E 14 5PW Y283S 00 F 4 5PW Y283U 00 P0 F 2 5PW Y283U 10 P1 F 2 5PW Y283U 20 P2 F 2 5PW Y283U 30 P1 F 2 5PW Y283V 00 P0 F 2 5PW Y283V 10 P1 F 2 5PW Y283V 20 P2 F 2 5PW Y283V 40 P1 F 2 5PW Y E 14 5PW B 2 4KG 1111G 00 B 2 5PW B 2 1WG B 2 3TJ B 2 4XV C 5 4XV C 5 5PW B 2 5PW B 2 5PW B B 12 5PW 1130E 00 C 4 4XV B 3 3GM A0 B 3 3GM B0 B 3 3GM B 3 3GM B 3 3GM B 3 4XV B 3 5LV B 3 4XV B 3 4XV B 3 5PW B 3 5JW B 3 3GM A0 B 3 3GM B0 B 3 3GM B 3 3GM B 3 4XV B 4 4XV B 4 4XV B 4 4XV B 4 1HX B 4 1HX B 4 1WG B 4 1HX B 4 1WG B 4 4SV B 4 4TV B 4 5LV B 4 3GM B 4 3FV B 5 3FV B 5 3FV B 5 3LN B 5 3LN B 5 1HX A0 B 4 1HX F0 B 4 1HX H1 B 4 1HX K1 B 4 1HX M1 B 4 1HX R1 B 4 1HX U1 B 4 1HX W1 B 4 1HX Y1 B 4 1HX B 4 1HX B 4 1HX B 4 1HX B 4 1HX B 4 1HX E0 B 5 1HX G0 B 5 1HX J0 B 5 1HX L0 B 5 1HX N0 B 5 1HX T0 B 5 1HX B 5 1HX B 5 1HX B 5 1HX B 5 1HX B 5 5JJ B 6 4XV B 6 5PW B 6 5PW B 6 4FM B 6 5BE B 6 4XV B 6 5PW B 6 5PW B 9 4FM B 9 5PW B 9 5PW B 9 4XV B 7 4XV B 7 5PW 1243A 00 B 9 5PW 1243E 00 B 10 5PW 1243F 00 B 10 11H B 7 4XV B 7 5PW 1244G 00 B 10 4XV B 7 5PW B 9 22W B 9 5JJ B 8 5PW B 7 5PW B 8 5PW B 8 5PW B 9 4XV B 7 5Y F 12 F 15 1AA B 9 5PW B 9 5PW B 10 5JJ B 8 5PW B 9 5PW B 9 5PW B 10 5PW B 10 5PW B 12 5JW B 14 5JJ 1316E 00 B 11 5PW B 12 4XV B 7 5PW B 12 5PW B 11 4XV B 7 5PW C 10 4XV B 7 4XV B 11 5PW B 11 5LV B 12 4XV B 12 5PW B 12 5GH B 12 5PW B 12 5PW B 12 5PW B 12 5PW B 12 5PW B 13 5PW B 13 5PW B 14 5PW B 14 5FL B 14 4XV B 12 5PW B 14 5PW D 13 5PW B 15 5PW B 15 5PW 1410F 00 B 14 5PW B 14 5JW B 15 5PW B 15 5JW B 14 4KM B 15 5PW B 15 3H B 15 5FL B 14 5JW B 15 4KM B 15 8CC B 14 5FL B 14 5FL B 14 5PW B 14 5PW B 14 5PW B 14 5PW B 13 5JJ B 13 5PW B 13 5PW B 13 4XV B 13 5PW B 13 5JW B 14 5PW C 3 5PW C 3 4FM C 4 5PW C 3 5PW C 3 5PW C 3 5PW C 3 5PW C 3 5PW 1469V 00 C 3 5PW C 4 4KM C 2 4XV C 4 5JJ C 4 5PW C 3 5PW C 2 5PW C 3 5PW C 3 5PW C 4 5PW C 3 5PW C 3 5PW C 3 5PW C 3 5PW C 2 5JJ C 2 5PW C 2 5JJ C 2 5PW C 2 5JJ C 2 5JJ C 2 5JJ C 2 5PW C 3 4KM B 14 5DM B 14 5PW C 5 4XV C 7 5JJ C 11 5PW C 5 3F C 6 1UF D 3 5PW C 6 5PW C 6 5PW C 6 5PW C 6 5PW C 6 4XV C 7 5PW C 6 5JJ C 6 5PW C 6 5JJ C 6 5PW C 8 5JJ C 8 4XV C 8 4XV C 8 5PW C 9 26H C 9 4XV C C 9 2H C 9 4XV C 9 36Y C 9 36Y C 9 4XV C C 14 4XV C 9 1TX C 9 4XV C 9 4XV C 9 4XV C 9 36Y C 9 4XV C 9 2H C 9 5JJ C 11 5JJ C 11 5JJ C 11 5JJ C 11 5JJ C 11 5JJ C 12 5JJ C 11 5JJ C 12 5JJ C 11 5JJ C 12 5PW C 11 5JJ C 11 5JJ C 11 4XV C 12 M1