12E-05 Hot Runner Series Catalog
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1 U C G Y 12-5 ot unner Series Catalog Stabilize your Process C-1-3_-ev5 6 / 218
2 U U C C G Y G Y 12-5 System 12 System Information Information ot unner System - hrust Pad / Bolt Down Manifold hrust pad selection Inlet bushing Bolt down selection *min.1 1) C-1-3_-V5 218 Synventive Molding Solutions. -2-
3 U U C C G Y G Y 12-5 System 12 System Information Information ozzle engths = Gate orifice diameter, F = ip extension, Dt = ip Diameter, Mod = Modifiable Gate Cooling equired ip face must contact plastic (mm) ozzle length and heater power Standard lengths ozzle length and heater power Custom lengths eater zone power (Watt) eater zone power 1) (Watt) (mm) Power1 Power2 Power 1 Power 2 Power W - 12-< W W 14W 123-< W 14W W 18W 143-< W 18W W 18W 183-< W 25W W 25W 223-<33 315W 315W W 315W 33-< W 4W < W 4W 18W 423-< W 4W 25W 463-< W 4W 315W 543-< W 4W 4W 1) he numbering of the heating zones starts at the nozzle tip and ends at the nozzle head Preferred vailable ot vailable C-1-3_-V5 218 Synventive Molding Solutions. -3-
4 U U C C G Y G Y 12-5 System 12 System Information Information ptional Features Smooth Flow Mold strenghts Standard educed C-1-3_-V5 218 Synventive Molding Solutions. -4-
5 U U C C G Y G Y 12-5 System 12 System Information Information vailable ctuators PC618B (pneumatic) PB616 (pneumatic) B416 (hydraulic) Pressure range: 6-12 bar ( psi) Min/Max Close Forces: 1696 / 3393 Pressure range: 6-12 bar ( psi) Min/Max Close Forces: 1696 / 3393 Pressure range: 4-6 bar (6-87 psi) Min/Max Close Forces: 527 / 754 vailable features: Position Sensor SynCool vailable features: Position Sensor SynCool C-1-3_-V5 218 Synventive Molding Solutions. -5-
6 U U C C G Y G Y 12-5 System 12 System Information Information ozzle ip Styles = Gate orifice diameter, F = ip extension, Dt = ip Diameter, Mod = Modifiable VSP ip Style Valve Gate - Straight Pin - Plunged hrough Description =4. Dt = Ø16 F =, 3, Mod =5. VSP Standard VSP-SC Color Seal VSP-WC Wear C VSP-W Wear VP ip Style Valve Gate - apered Pin - Plunged hrough Description =3. Dt = Ø16 F =, 3, Mod =3.5 VP Standard VP-SC Color Seal Preferred vailable ot vailable C-1-3_-V5 218 Synventive Molding Solutions. -6-
7 U U C C G Y G Y 12-5 System 12 System Information Information ozzle ip Styles = Gate orifice diameter, F = ip extension, Dt = ip Diameter, Mod = Modifiable VSW Valve Gate - Straight Pin - Blind ip Style Description =3. Dt = Ø2 =4. VSW Standard VSW-SC Color Seal VW ip Style Valve Gate - apered Pin - Blind Description Dt = Ø2 =2. =2.5 =3. =3.5 VW Standard VW-SC Color Seal Preferred vailable ot vailable C-1-3_-V5 218 Synventive Molding Solutions. -7-
8 U U C C G Y G Y 12-5 System 12 System Information Information ozzle ip Styles = Gate orifice diameter, F = ip extension, Dt = ip Diameter, Mod = Modifiable P ip Style hermal Gate orpedo - Plunged hrough Description Dt = Ø16 F =, 3, Mod =2. =2.5 =3. =3.5 P Standard P-SC Color Seal W ip Style hermal Gate orpedo - Blind Description Dt = Ø2 =2. =2.5 =3. =3.5 W Standard W-SC Color Seal FP ip Style hermal Gate Full Flow - Plunged hrough Description Dt = Ø16 F =, 3, Mod =1.5 =2. =2.5 =3. FP Standard FP-SC Color Seal Preferred vailable ot vailable C-1-3_-V5 218 Synventive Molding Solutions. -8-
9 U U C C G Y G Y 12-5 System 12 System Information Information Cooling Bushings = Gate orifice diameter, F = ip extension, Dt = ip Diameter, Mod = Modifiable Cooling Bushing Part VSP VP VSW VW P W FP C ozzle Cooling Bushing for ozzle ips, Blind and Plunged hrough Preferred vailable ot vailable C-1-3_-V5 218 Synventive Molding Solutions. -9-
10 U U C C G Y G Y 12-5 System 12 System Information Information ozzle ip Cutout Dimensions VSP, VP, P, FP ozzle tip cutout dimensions Dimensions for reference only. eference system drawing for complete dimensions prior to machining gate detail in mold. Ø4 +.1 Ø ±,5 6 15,67 8, ±,5 6 17, F=3 F=3 # = -,2 # Ø16 7 a,8 Ø,2 # = -,2 # Ø16 7 a,8 Ø,2 Standard Cutout educed Cutout C-1-3_-V5 218 Synventive Molding Solutions. -1-
11 U U C C G Y G Y 12-5 System 12 System Information Information ozzle ip Cutout Dimensions VSW - ozzle tip cutout dimensions Dimensions for reference only. eference system drawing for complete dimensions prior to machining gate detail in mold. 118 Ø4 +,1 Ø,2 ±,5 2, X 17,97 12,2 11,5 6,5 3 -,1 -,5 Ø8,47 Ø2 7 ( +.21) ( ) X Ø5,2 +.1 # = -,2 2,2 ±,5 a,8 Ø 3, +,6 ( ) 17,95 Ø,1 # 6 Ø ( +,6) 4, +,8 73, t the area of the nozzle gate replaceable, hardened (52 +2/-1C) inserts are recommended by Synventive. Synventive recommends that the gate area geometry is manufactured by grinding and not DM with a surface quality of a,8 C-1-3_-V5 218 Synventive Molding Solutions. -11-
12 U U C C G Y G Y 12-5 System 12 System Information Information ozzle ip Cutout Dimensions VW - ozzle tip cutout dimensions Dimensions for reference only. eference system drawing for complete dimensions prior to machining gate detail in mold. Ø4 +,1 Ø2,88 Ø,2 118 ±,5 2, X Ø8,532 Ø16, Ø2 ( ) 17,97 12,2 11,5 6,5 -,1 ( 3 -,5 ) ØD3 ØD2 ØD1 X 2 3 -, ,5 1 Ø,1 a,4 # Ø +.2 # = -,2 Ø D1 D2 D3 2, ,46 2,938 3,792 4,524 4,7 2,5 4 4,68 3, 4 5,18 3,5 3 5, t the area of the nozzle gate replaceable, hardened (52 +2/-1C) inserts are recommended by Synventive. Synventive recommends that the gate area geometry is manufactured by grinding and not DM with a surface quality of a,4 C-1-3_-V5 218 Synventive Molding Solutions. -12-
13 U U C C G Y G Y 12-5 System 12 System Information Information ozzle ip Cutout Dimensions W - ozzle tip cutout dimensions Dimensions for reference only. eference system drawing for complete dimensions prior to machining gate detail in mold. Ø Ø,2 ±,5 2, X 17,97 12,2 11,5 6,5 -,1 Ø12,563 Ø Ø7,8 +.1 Ø D1 X 3 -,5 1,559 1,15 -,2 Ø,1 4,2 # 8 Ø ±,2 # = -,2 Ø 1 2,588 2,5,738 3,978 3,5 1, t the area of the nozzle gate replaceable, hardened (52 +2/-1C) inserts are recommended by Synventive. Synventive recommends that the gate area geometry is manufactured by grinding and not DM with a surface quality of a,8 C-1-3_-V5 218 Synventive Molding Solutions. -13-
14 U U C C G Y G Y 12-5 System 12 System Information Information Cooling Insert Cutout Dimensions VSW, VW, W - Cooling insert cutout dimensions Ø7 +.1 F=.2 Ø M5 (4x) C (5) Ø ±.5 ±.5 - = Gate orifice diameter, F = ip extension, Dt = ip Diameter, Mod = Modifiable B B a,8 ± Ø6 (2x) wear insert optional Ø,2.3 1 Ø16 Ø # a, ±.5 Ø,2 +.1 B-B Ø61 C-1-3_-V5 218 Synventive Molding Solutions. -14-
15 U U C C G Y G Y 12-5 System 12 System Information Information Cooling Insert Cutout Dimensions FP, P, VSP, VP - Cooling insert cutout dimensions = Gate orifice diameter, F = ip extension, Dt = ip Diameter, Mod = Modifiable Ø Ø6 (2x) F= ±.5 Ø16 Ø43 7 C 1 8 (5) Ø48 a, M5(4x) 6 1 ±.5 a,8 a,8 +.1 ±.5 # 8 8.7, Ø,2 +.1 Ø 61 C-1-3_-V5 218 Synventive Molding Solutions. -15-
16 orth merica Synventive Molding Solutions Inc. 1 Centennial Drive Peabody, M 196, US el.: Fax: Mail: info@synventive.com urope Synventive Molding Solutions Gmb eimrodstr Bensheim, Germany el.: +49 () 6251 / Fax: +49 () 6251 / Mail: infohrde@synventive.com sia Synventive Molding Solutions (Suzhou) Co.td. 12B Gang ian Industrial Square Suzhou Industrial Park, China el.: Fax: Mail: infohrcn@synventive.com C-1-3_-V5 218-Jun Synventive Molding Solutions DP: K
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