12E-04 Hot Runner Series Catalog
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1 12-4 ot unner Series atalog Stabilize your Process -1-1_-ev7 8 / 217
2 12-4 System 12 System Information Information ot unner System - hrust Pad / Bolt Down Manifold Ø5 Ø32,1 F 3 Mod 15 * 5 Ø12 15 * IB32 hrust pad selection Inlet bushing Bolt down selection M8 *min.1 1) Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions. -2- ll rights reserved. rrors and omissions excepted.
3 12-4 System 12 System Information Information ozzle engths Gate ooling equired ip face must contact plastic (mm) ne control area (thermocouple) Standard lengths eater zone power (Watt) eater zone power 1) (Watt) (mm) Power1 Power 1 Power 2 wo control areas (thermocouple) ustom lengths 6 3W 25-<3 3W 23W 8 3W 3-<35 3W 31W 1 337W 35-<4 3W 39W W 4-<45 3W 47W W 45-<5 3W 55W W 5-<55 3W 63W 2 417W 55-<6 3W 71W W 6-<65 3W 79W ustom lengths 65-### 3W 87W >6-<1 3W >1-<15 337W >15-<2 375W >2-<25 417W 1) he numbering of the heating zones starts at the nozzle tip and ends at the nozzle head Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions. -3- ll rights reserved. rrors and omissions excepted.
4 12-4 System 12 System Information Information ptional Features Smooth flow Smaller cutout Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions. -4- ll rights reserved. rrors and omissions excepted.
5 12-4 System 12 System Information Information vailable ctuators P618B (pneumatic) B416 (hydraulic) PB616 (pneumatic) Pressure range: 6-12 bar ( psi) Min/Max lose Forces: 1696 / 3393 Pressure range: 4-6 bar (6-87 psi) Min/Max lose Forces: 527 / 754 vailable features: Position Sensor Synool Pressure range: 6-12 bar ( psi) Min/Max lose Forces: 1696 / 3393 vailable features: Position Sensor Synool For additional specification and requirements see the actuator catalog -3-1_-V## 1)* ctuator cooling circuit required for mold temperatures greater then 8. 2)* qual length air pressure (open/close) lines to each actuator are required in order to achieve balanced air pressure and simultaneous actuation. Minimize length of diameter 5 mm portion of air pressure lines. Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions. -5- ll rights reserved. rrors and omissions excepted.
6 12-4 System 12 System Information Information ozzle ip Styles = Gate orifice diameter, F = ip extension, Dt = ip Diameter, Mod = Modifiable VSP Valve Gate - Straight Pin - Plunged hrough ip Style Description pplication range =4. Dt = Ø16 F =, 3, Mod =5. VSP niversal for all common plastics VSP-S Seal cap for color change VSP-W Wear GF>3% crystalline; P6.6 GF>2% VSP-W Wear GF;Barium sulfate; GF>3%; PP>5%GF VP Valve Gate - apered Pin - Plunged hrough ip Style Description pplication range =3. Dt = Ø16 F =, 3, Mod =3.5 VP niversal for all common plastics VP-S Seal cap for color change VP-W Wear GF;Barium sulfate; GF>3%; PP>5%GF Preferred vailable ot vailable Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions. -6- ll rights reserved. rrors and omissions excepted.
7 12-4 System 12 System Information Information ozzle ip Styles = Gate orifice diameter, F = ip extension, Dt = ip Diameter, Mod = Modifiable VSW Valve Gate - Straight Pin - Blind ip Style Description pplication range =3. Dt = Ø2 =4. VSW niversal for all common plastics VSW-S Seal cap for color change VW Valve Gate - apered Pin - Blind ip Style Description pplication range Dt = Ø2 =2. =2.5 =3. =3.5 VW niversal for all common plastics VW-S Seal cap for color change Preferred vailable ot vailable Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions. -7- ll rights reserved. rrors and omissions excepted.
8 12-4 System 12 System Information Information ozzle ip Styles = Gate orifice diameter, F = ip extension, Dt = ip Diameter, Mod = Modifiable P hermal Gate orpedo - Plunged hrough ip Style Description pplication range Dt = Ø16 F =, 3, Mod =2. =2.5 =3. =3.5 P niversal for all common plastics P-S Seal cap for color change W hermal Gate orpedo - Blind ip Style Description pplication range Dt = Ø2 =2. =2.5 =3. =3.5 W niversal for all common plastics W-S Seal cap for color change FP hermal Gate Full Flow - Plunged hrough ip Style Description pplication range Dt = Ø16 F =, 3, Mod =1.5 =2. =2.5 =3. FP niversal for all common plastics FP-S Seal cap for color change Preferred vailable ot vailable Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions. -8- ll rights reserved. rrors and omissions excepted.
9 12-4 System 12 System Information Information Wear Inserts / ooling Bushings = Gate orifice diameter, F = ip extension, Dt = ip Diameter, Mod = Modifiable Wear Insert Part Description F =, 3, Mod =2. =2.5 =3. =3.5 =4. WI-VW Wear Insert WI-VSW Wear Insert WI-W Wear Insert ooling Bushing Part Description VSP VP VSW VW P W FP ozzle ooling Bushing for ozzle ip Blind ozzle ooling Bushing for ozzle ip Plunged hrough Wear Insert and ooling Bushing Part Description VSW VW W ozzle ooling Bushing for ozzle ip Blind Wear Insert combined with ozzle ooling Bushing Preferred vailable ot vailable Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions. -9- ll rights reserved. rrors and omissions excepted.
10 12-4 System 12 System Information Information ip Modifications VSP = Gate orifice diameter, F = ip extension, Dt = ip Diameter, Mod = Modifiable lternative cutout Dimple Dimple max. depth.5 mm and Ø 1 mm ngled Gating ngled Gating ngled Gating (9 ) ngled Gating ption 1 ngle max 1 (recom.) ption 2 ngle max 1 (recom.) Move Valve pin +1.5 mm ption 3 ngle >1 onsult Synventive applicable VSW ngled Gating ngled Gating ngled Gating ngled Gating (9 ) ngle to part ption 1 ngle max 1 (recom.) ption 2 ngle max 1 (recom.) Move Valve pin +1.5 mm ption 3 ngle >1 onsult Synventive Preferred vailable ot vailable Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions. -1- ll rights reserved. rrors and omissions excepted.
11 12-4 System 12 System Information Information ip Modifications VP = Gate orifice diameter, F = ip extension, Dt = ip Diameter, Mod = Modifiable lternative cutout Dimple ngled Gating ngled Gating ccording to customer specification max. 1 mm ption 1 ngle max 1 (recom.) ption 2 =3 mm, ngle max 1 Valve pin and ip = special part VW ngled Gating ngled Gating ngled Gating ngle to part ption 1 ngle max 1 (recom.) ption 2 ngle max 1 (recom.) appered pin extended = special part Preferred vailable ot vailable Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions ll rights reserved. rrors and omissions excepted.
12 12-4 System 12 System Information Information ip Modifications P = Gate orifice diameter, F = ip extension, Dt = ip Diameter, Mod = Modifiable lternative cutout Dimple ngled Gating ngled Gating ccording to customer specification max. 1 mm ngle to part ption 1 ngle max 1 (recom.) W ngled Gating ngled Gating ngle to part ption 1 ngle max 1 (recom) FP lternative cutout Dimple ngled Gating ngled Gating ccording to customer specification max. 1 mm ngle to part ption 1 ngle max 1 (recom.) Preferred vailable ot vailable Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions ll rights reserved. rrors and omissions excepted.
13 12-4 System 12 System Information Information ozzle ip utout Dimensions VSW - ozzle tip cutout dimensions Dimensions for reference only. eference system drawing for complete dimensions prior to machining gate detail in mold. 118 Ø35 +,1 Ø,2 ±,5 2, X 16,465 12,2 11,5 6,5 3 -,1 -,5 Ø8,47 Ø2 7 ( +.21) ( ) X Ø5,2 +.1 # = -,2 2,2 ±,5 a,8 Ø 3, +,6 ( ) 17,95 Ø,1 # 6 Ø ( +,6) 4, +,8 73, t the area of the nozzle gate replaceable, hardened (52 +2/-1) inserts are recommended by Synventive. Synventive recommends that the gate area geometry is manufactured by grinding and not DM with a surface quality of a,8 Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions ll rights reserved. rrors and omissions excepted.
14 12-4 System 12 System Information Information ozzle ip utout Dimensions VW - ozzle tip cutout dimensions Dimensions for reference only. eference system drawing for complete dimensions prior to machining gate detail in mold. Ø35 +,1 Ø2,88 Ø,2 118 ±,5 2, X Ø8,532 Ø16, Ø2 ( ) 16,465 12,2 11,5 6,5 -,1 ( 3 -,5 ) ØD3 ØD2 ØD1 X 2 3 -, ,5 1 Ø,1 a,4 # Ø +.2 # = -,2 Ø D1 D2 D3 2, ,46 2,938 3,792 4,524 4,7 2,5 4 4,68 3, 4 5,18 3,5 3 5, t the area of the nozzle gate replaceable, hardened (52 +2/-1) inserts are recommended by Synventive. Synventive recommends that the gate area geometry is manufactured by grinding and not DM with a surface quality of a,4 Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions ll rights reserved. rrors and omissions excepted.
15 12-4 System 12 System Information Information ozzle ip utout Dimensions W - ozzle tip cutout dimensions Dimensions for reference only. eference system drawing for complete dimensions prior to machining gate detail in mold. Ø Ø,2 ±,5 2, X 16,465 12,2 11,5 6,5 -,1 Ø12,563 Ø Ø7,8 +.1 Ø D1 X 3 -,5 1,559 1,15 -,2 Ø,1 4,2 # 8 Ø ±,2 # = -,2 Ø 1 2,588 2,5,738 3,978 3,5 1, t the area of the nozzle gate replaceable, hardened (52 +2/-1) inserts are recommended by Synventive. Synventive recommends that the gate area geometry is manufactured by grinding and not DM with a surface quality of a,8 Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions ll rights reserved. rrors and omissions excepted.
16 12-4 System 12 System Information Information ozzle ip utout Dimensions VSP, VP, P, FP - ozzle tip cutout dimensions Dimensions for reference only. eference system drawing for complete dimensions prior to machining gate detail in mold. Ø ±, ,165 8, F=3 # = -,2 # Ø16 7 a,8 Ø,2 Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions ll rights reserved. rrors and omissions excepted.
17 12-4 System 12 System Information Information ooling Insert utout Dimensions VP, P, FP - ooling insert cutout dimensions Dimensions for reference only. eference system drawing for complete dimensions prior to machining gate detail in mold. Ø42 ( if more than 45 ) Ø35 +,5 F = ±,5 27, ,2 Ø44,5 ±,2 a, Ø16 ( ) 7 +,18 a,8 a,8 Ø6 ( 2x ) +,1 8 a, ,5 12,5 ±,1 26,5,2,2 ( 46 ),2 418 ( if 45 ) Ø,2 Ø43 ( ) +,1 9 (4x) 11 ±,1 5 (4x) +,5-5 21,25 46 Ø 49,5 ±,1 M4 (4x) 46 +,5 Ø2 ( ) 7 +,1 Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions ll rights reserved. rrors and omissions excepted.
18 12-4 System 12 System Information Information ooling Insert utout Dimensions VSW, VW, W - ooling insert cutout dimensions Dimensions for reference only. eference system drawing for complete dimensions prior to machining gate detail in mold. Ø42 ( if more than 45 ) Ø35 +,5 F = ±,5 27, ,2,3 Ø44,5 ±,2 B 1 a,8 + 1º º # B a,8 3 a,8 a,8 Ø6 ( 2x ) -, ,5 ±,1 7 +,5 26,5,2 12,5 ±,1,2 ( 46 ),2 418 ( if 45 ) Ø,2 Ø,2 Ø16 ( ) 7 +,18 Ø3 ( ) +,1 Ø43 ( ) +,1 B-B 14,25 +,5 9 (4x) 4 11 ±,1 4 5 (4x) 21,25 +, Ø 49,5 ±,1 M4 (4x) 46 +,5 Ø2 ( ) 7 +,1 Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions ll rights reserved. rrors and omissions excepted.
19 12-4 System 12 System Information Information Wear Insert utout Dimensions VSW, VW, W - Wear Insert cutout dimensions Dimensions for reference only. eference system drawing for complete dimensions prior to machining gate detail in mold. Ø,2 Ø35 +,1 118 B 2 B F = ±,5,3 # 1 a,8 -,1 3 7 ±,1 12 Ø,2 Ø16 ( ) 7 +,18 Ø3 +,1 B-B 14,25 +,5 4 4 Master anguage is nglish -1-1_-V7 217 Synventive Molding Solutions ll rights reserved. rrors and omissions excepted.
20 orth merica Synventive Molding Solutions Inc. 1 entennial Drive Peabody, M 196, S el.: Fax: Mail: info@synventive.com urope Synventive Molding Solutions Gmb eimrodstr Bensheim, Germany el.: +49 () 6251 / Fax: +49 () 6251 / Mail: infohrde@synventive.com sia Synventive Molding Solutions (Suzhou) o.td. 12B Gang ian Industrial Square Suzhou Industrial Park, hina el.: Fax: Mail: infohrcn@synventive.com -1-1_-V7 217-ug Synventive Molding Solutions K
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