12"/15" Chuck Type CNC Lathe

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1 12"/15" Chuck Type CNC Lathe Powerful cutting CNC lathe suitable for high accuracy production machining of medium or large sized and long workpieces.

2 Powerful and High Accuracy Cutting Machine Suitable for Medium or Large Sized and Long Workpieces Max. Turning Diameter Max. Turning Length (at T8 : Direct 8Station Drum Turret) Chuck Specification * Note 1 : mm 17.72" 40.16" : mm 17.72" 79.53" : mm 12inch/15inch supported Type of Turret > Direct Type 8//12Station Drum Turret / / > Type /12Station Drum Turret * Note Bar Machining Capacity 3.50" / / *Note 1: Hydraulic chuck and chuck cylinder are optional. *Note 2: The number of power tools is 5 pieces (station drum turret)/6 pieces (12station drum turret.) *Blue dimension is inch Tough turret, tailstock, bed and saddle construction presents powerful and stable cutting. 8//12station drum turret uses the curvic coupling having large diameter of φ280mm to support tough construction. OD turning tool 32mm and ID boring bar φ50mm can be set to the turret. Further, sturdy box type bed and degree slant saddle ensure powerful and stable cutting. Highly Rigid Spindle Type of spindle nose A211. Spindle bearing ID: φ160mm. Spindlethrough hole diameter : φ5mm. 3shift gears cover powerful and stable cutting in any speed ranges. Spindle motor 18.5/15kW is installed as standard. Optional motors 22/18.5kW and 26/22kW are available. Spindle Speed and Output Diagram Standard V_type 2500min 1 (18.5kW) FANUC : αii (H) (M) (L) Spindle Speed (min 1 ) Optional V_type 2500min 1 (22kW) FANUC : αii (H) (M) (L) Spindle Speed (min 1 ) Optional V_type 2500min 1 (26kW) FANUC : αii (H) (M) (L) Spindle Speed (min 1 ) Type CAxis Milling CM type 00min 1 (5.5kW) min, S3 60% Operating Area Continuous Operating Area FANUC : αii Spindle Speed (min 1 ) The photo shows TC40 L with options. 1 2

3 Interference Drawing Unit : mm inch Tooling System Turret Holder (X) Holder (Z) Collet Drill * List of Turret Types Direct 8Station Drum Turret Station Drum Turret Type 12Station Drum Turret Rotary Tool Type Station Drum Turret 12Station Drum Turret Standard Optional Max. Turning Dia. φ450 Std. Turning Dia. φ Max. Turning Dia. φ450 Std. Turning Dia. φ325 Spacer Tap Supplement: Spacers are required when the height of turning tool shank is under 32mm φ Facing Holder External Tuining Tool Direct Type Turret (T8) Direct Type Turret (T) Boring Bar / Drill Holder Bush U Drill Holder Socket Socket Boring Bar Drill UDrill 502 Max. Turning Dia. φ420 Std. Turning Dia. φ280 φ Operating Range Unit : mm inch Turret Types [T1] Direct Type Turret (T12) ZAxis Ref. Point L:0, L20:2200, L:3200 L:47.25, L20:86.5, L: ZAxis Stroke L:80, L20:2080, L:80 L:42.5, L20:81.75, L: L:02, L20:2002, L: XAxis Stroke 250st [T1] Direct Type Rotary Tool Type.04".04".63".63".63" φ φ Max. Turning Dia. φ420 Std. Turning Dia. φ345 φ Max. Turning Dia. φ420 Std. Turning Dia. φ280 φ N12 180st L:65, L20:2065, L:65 LC6A(NSK) L:1402.1, L20:2402.1, L: φ215 φ175 φ250 φ0 φ195 φ245 Type Turret (T) Type Turret (T12) 3 Interference Tooling System / Travel Range 4

4 Perfect Dialogue Program Processor Takisawa Original Interactive Software Easy to See Takisawa's original "Process fold /unfold function" and clear icons improve visibility. Operatorfriendly and easy to see screen is realized. Tiwap1 Programming Machining Simulation Automatic Operation Complete Support Easy to Use During preparing Program, "Reliable Guide Function" provides good support. Network The TAKISAWA Technology and Network Services the World. Please feel free to contact us to your nearest sales representatives. Reliable Guide Function The tag will be arranged in the optimum order automatically by interacting with the machine and selecting the required program. USA } TAG GERMANY INDIA JAPAN HEADQUARTERS CHINA TAIWAN THAILAND Elaborate Process display function All processing data can be checked and seen on the screen. Folder Display for all Process All the flows of Process can be checked on the screen. INDONESIA Speed Up When inserting a new processing data through interactivity, there is much less items to enter due to Takisawa Standard Initial Value & Tooling/Material Data. Takisawa Standard Initial Value can be customized with your knowhow. Tooling Data & Material Data Cutting parameters (cutting speed, feed rate, and depth of cut) are automatically selected and suggested to the operator by the combination of work piece and the material of inserted tool. It is a great assist for setup programs. Process can be completed by just setting processing data to the "Tag" which automatically made through. It is easy for beginners to use interactive data inputting with guiding Figures & Icons. Symbolic soft key on the exclusive window helps inputting complicated arbitrary shapes. Sales Department Overseas Sales Section (TAKISAWA MACHINE TOOL CO., LTD.) 983 Natsukawa Kitaku Okayama JAPAN TEL : FAX : THAILAND INDONESIA INDIA Takisawa (Thailand) Co., Ltd. Telephone : (66) Fax : (66) PT. Takisawa Indonesia Telephone : (62) Fax : (62) SAP Takisawa Machine Tools Private Ltd. Takisawa Mchine Tool India Liaison Office Telephone : (91) Fax : (91) CHINA USA GERMANY Takisawa (Shanghai) Co., Ltd. Takisawa Machine Tool Shanghai Representative Office Telephone : (86) Fax : (86) Takisawa, Inc. Telephone : (1) Fax : (1) Takisawa Machine Tool Germany Representative Office Telephone : (49) Fax : (49) Example) When selecting "workpiece process" just press numeric key "5". In case of programing a new work piece, the number of input items is decreased due to automatic cutting data setting. Sales Department Domestic Sales Section (TAKISAWA MACHINE TOOL CO., LTD.) 983 Natsukawa Kitaku Okayama JAPAN TEL : FAX : Machining Simulation Tool passes can be certainly checked before test cuttings by "3D Animation" or "Tool Tracking". Suitable Cutting Data can be selected from reference Data Bank Yamagata Office Kitakantou Office Kantou Office Nishikantou Office TEL : FAX : TEL : FAX : TEL : FAX : TEL : FAX : Yamagata Niigata Nagoya Office Osaka Office Okayama Office Hiroshima Office Fukuoka Office TEL : FAX : TEL : FAX : TEL : FAX : TEL : FAX : TEL : FAX : Fukuoka Okayama Hiroshima Osaka Kitakantou Nagano Kantou Nagoya Nishikantou Hamamatsu Niigata Office TEL : FAX : A certain shape window with a builtin intersection point that contains an automatic calculation. Nagano Office TEL : FAX : Hamamatsu Office TEL : FAX : Tiwap1 The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. Network 6

5 Machine Main Specifications (Standard Specifications) Capability / Capacity Spindle Turret Tailstock Motors Power Source Required Tank Capacity Machine Size Specifications Contents TC 40 L TC 40 L20 TC 40 L T8 T T12 T8 T T12 T8 T T12 Maximum Swing (Over Bed) mm inch " " " Maximum Swing (Over Carriage) mm inch " " " Maximum Turning Diameter mm inch " " " " " " " " " Standard Turning Diameter mm inch " " " " " " " " " Maximum Turning Length mm inch " " " Bar Capacity mm inch A211 : φ " A211 : φ " A211 : φ " Spindle Speed, Number of Speed Ranges min 1 11 ~ 2500, 3 11 ~ 2500, 3 11 ~ 2500, 3 Spindle Nose (Nominal) & ThroughHole Dia. JIS, mm inch A211 : " A211 : " A211 : " Type of Turret 8st. Direct st. Direct 12st. Direct 8st. Direct st. Direct 12st. Direct 8st. Direct st. Direct 12st. Direct XAxis Travel mm inch " " " ZAxis Travel mm inch " " " Rapid Traverse m/min ipm X : 12, Z : 16 X : ", Z : " X : 12, Z : 16 X : ", Z : " X : 12, Z : 16 X : ", Z : " Cutting Feedrate mm/min ipm X, Z : 0 ~ 6000 X, Z : 0 ~ " X, Z : 0 ~ 6000 X, Z : 0 ~ " X, Z : 0 ~ 6000 X, Z : 0 ~ " Jog Feedrate mm/min ipm X, Z : 0 ~ 1260 X, Z : 0 ~ 49.61" X, Z : 0 ~ 1260 X, Z : 0 ~ 49.61" X, Z : 0 ~ 1260 X, Z : 0 ~ 49.61" Number of Tools Height of Turning Tool Shank mm inch " " " Diameter of Boring Bar Shank mm inch φ " φ " φ " Turret Index Time s Approx. 0.3 Approx. 0.3 Approx. 0.3 Driving System Traction by Turret Traction by Turret Traction by Turret Travel mm inch " " 65.67" Quill Diameter mm inch " " " Quill Taper (Type, Number) MT No.6 MT No.5 MT No.6 MT No.5 MT No.6 MT No.5 Quill Travel mm inch " " " Spindle Drive Motor ( min/continuous) kw HP 18.5/15 22/ / / / / /15 22/ / / / / /15 22/ / / / /24.7 Axis Feed Motor kw HP X : 2.1, Z : 3.8 X : 2.8, Z : 5.1 X : 2.1, Z : 3.8 X : 2.8, Z : 5.1 X : 2.1, Z : 3.8 X : 2.8, Z : 5.1 Hydraulic Pump Motor kw HP Slideway Lubrication Pump Motor kw HP 0.019/ / / / / /0.024 Spindle Lubrication Pump Motor kw HP Coolant Pump Motor kw HP Total Power Required kva Supply Voltage Frequency V Hz 200, 220, 2, 380, 415, 440, 460 ±% 50/60 ±1 200, 220, 2, 380, 415, 440, 460 ±% 50/60 ±1 200, 220, 2, 380, 415, 440, 460 ±% 50/60 ±1 Hydraulic Unit Tank L gal Lubricant Tank L gal for Slideway : for Spindle : for Slideway : for Spindle : for Slideway : for Spindle : Coolant Tank L gal " Machine Height mm inch " " " Height from Floor to Spindle Centerline mm inch " " " Floor Space Required mm mm inch inch " " " " " " Machine Weight kg lbs * Specifications in red are optional. Machine Main Specifications (Custom Specifications) Machine Dimensions Unit : mm inch Hollow Chuck Right Side Door Left Side Door Opening Width Opening Width st Chip Conveyor Pull Out Chip Conveyor Pull Out Chip Conveyor Pull Out Capability / Capacity Specifications Contents TC 40CM L TC 40CM L20 TC 40CM L T T12 T T12 T T12 Maximum Turning Diameter mm inch " " " " " " Standard Turning Diameter mm inch " " " " " " Spindle Minimum Index Angle deg Turret Type of Turret Rotary tool st. 12st. st. 12st. st. 12st. Number of Power Tools Spindle Speed min Number of Spindle Speed Ranges Tool Shank Maximum Diameter mm inch φ26 1" φ26 1" φ26 1" φ26 1" φ26 1" φ26 1" Tool Spindle Taper Hole (Type, Number) AR40D AR40D AR40D AR40D AR40D AR40D Tool Spindle Bearing Inside Diameter mm inch φ " φ " φ " φ " φ " φ " Motor Spindle Motor ( min/cont.) kw HP Power Source Required Air Pressure Source Pressure MPa Air Pressure Source Flowrate L/min Standard Accessories Tool Holders Boring Bar Bush Door Interlock Chuck Open/Close Footswitch Hydraulic Tailstock Coolant Pump Lighting Apparatus Working Tool Set Instruction Manual : Boring Bar/Drill Holder (3 Pieces) Facing Holder (1 Piece) : 3 Pieces : 1 Copy Optional Accessories *Separate discussion required. Hydraulic Chuck + Chuck Cylinder (Various Types) Tool Holder (for Boring Bar/Drill, Turning Tool, UDrill) Bush Socket Holder (X, Z) Collet Front Door (Powered Door, Auto Door, Door with Rest) Chip Conveyor (L: Side or Rear / L20, L: Side) Special Chuck (Various Types) Special Tailstock (with MFunction) Parts Catcher Tool Setter (Manual Type) Airblow (with MFunction) Hybrid Hydraulic Unit Various Counters (Parts Count, Quality Control, Tool Count, etc.) RAKURAKU Monitor 3 Tiwap1 The photo shows TC40 L special specification with options. 7 Machine Specifications Machine Dimensions 8

6 32iA Software * The software specifications are subject to change for improvement without notice. Interactive Programming That Everybody Can Use Standard in 32iA Turning through interactive inputs with Japanese/English display Takisawa original software can program the process in a complete interactive style. RAKURAKU Monitor 3 Optional Accessories Easy and convenient multifunctional softwares that can perform the tool life management, cutting load monitoring, group control, and also run information collection, Cp (process capability) calculation, and periodic offset addition. Measurement Monitor 3 NC Unit Specifications FANUC : 0 itd 32iA Please contact our sales persons for further information. RAKURAKU Monitor 3 Optional Accessories This function loads the measured data from a measuring unit and sets automatically the offset value. Also, various convenient functions such as graphical display, Cp (process capability) calculation, and data input/output are included. Composition Specifications Contents Standard Type Tiwap1 Type 0iTD 32iA NC Unit 8.4"Color LCD.4"Color LCD Software RAKURAKU Monitor 3 Measurement Monitor 3 *1 Tiwap1 Safety Devices Front Door Interlock Front Door Locking Mechanism Safety Relay Control Panel Breaker with Tripper Main Function List Specifications Contents 0iTD 32iA Controlled Axes Least Input Increment *2 Maximum Programmable Dimension (± ) Least Input Increment C *3 Inch/Metric Selection Interlock Machine Lock *4 Emergency Stop Stored Stroke Check 1 Stored Stroke Check 2, 3 *5 Stroke Limit Check Before Movement Chuck Tailstock Barrie *6 Mirror Image (Each Axis) Chamfering ON/OFF Overload Detection *7 Position Switch Operation Auto Run (Memory) MDI Run DNC Run *8 DNC Run with Memory Card *8 *9 Program Number Search Sequence Number Search Sequence Number Collation and Stop Wrong Operation Preventive Buffer Register Dry Run Single Block Jog Feed Manual Reference Point Return Dogless Reference Point Setting Manual Handle Feed, 1 Unit Interpolating Functions Positioning (G00) Exact Stop Mode (G61) Tapping Mode (G63) Cutting Mode (G64) Exact Stop (G09) Linear Interpolation (G01) Circular Interpolation (G02/03) Dwell (G04) Polar Coordinate Interpolation CM CM Cylindrical Interpolation CM CM Thread Cutting Multiple Thread Cutting Thread Cutting Cycle and Retraction Continuous Thread Cutting Variable Lead Thread Cutting Reference Point Return (G28) Reference Point Return Check (G27) 2nd Reference Point Return (G) 3rd, 4th Reference Point Return Feed Functions Rapid Traverse Override (F0,25%,50%,0%) Feed Per Minute Specifications Contents 0iTD 32iA Feed Per Revolution Constant Tangential Speed Control Cutting Feedrate Clamp Automatic Acceleration/Deceleration Rapid Traverse BellShaped Accel/Decel Linear Accel/Decel After Feedrate Interpolation Feedrate Override (15 Steps) Jog Override (15 Steps) Override Cancel Manual Feed Per Revolution Program Input Tape Code (EIA/ISO Auto Recognition) Label Skip Parity Check Control In/Out Optional Block Skip, 1 Piece Optional Block Skip (2 to 9 Pieces) Program Number O4 Digits Program File Name 32 Characters Sequence Number N5 Digits Sequence Number N8 Digits Absolute/Incremental Command Decimal Point Input/ Pocket Calculator Type Decimal Point Input Diameter/Radius Programming (XAxis) Coordinate System Setting (G50) Auto Coordinate System Setting Drawing Dimension Direct Input * GCode System A GCode System B/C *11 Chamfering/Corner R Programming *12 Programmable Data Input Sub Program Call ( Levels) Custom Macro Additional Custom Macro Common Variables Single Canned Cycle Combined Canned Cycle Combined Canned Cycle Ⅱ Drilling Canned Cycle Arc Radius Programming Macro Executor *13 Coordinate System Shift Coordinate System Shift Direct Input Miscellaneous Functions / Spindle Functions M Function (M3 Digits) Second Miscellaneous Function (B Function) Spindle Functions (S4 Digits) Constant Surface Speed Control Spindle Orientation Rigid Tap (Spindle Center) Rigid Tap () CM CM Tool Functions / Tool Offset Functions T Function (T2+2 Digits) Tool Offsets, 32 Pieces Tool Offsets, 64 Pieces Tool Offsets, 99 Pieces Tool Offsets, 128 Pieces Tool Offsets, 200 Pieces Tool Offsets, 400 Pieces Tool Geometry Size Data, 0 Pieces Tool Position Offset Tool Diameter/Nose R Compensation Tool Geometry/Wear Compensation Tool Offset Counter Input Tool Offset Measured Value Direct Input Tool Offset Measured Value Direct Input B *14 Tool Life Management *15 Accuracy Offset Functions Backlash Compensation Backlash Compensation by Rapid Traverse / Feedrate Editing Part Program Memory Capacity 512Kbyte (1280m) Part Program Memory Capacity 1Mbyte Specifications Contents 0iTD 32iA Part Program Memory Capacity 2Mbyte Registrable Programs, 400 Programs Registrable Programs, 00 Programs Program Editing Program Protection Extended Program Editing Background Editing Setting/Display Status Display Clock Function Current Position Display Program Comment Display (31 Characters) Parameter Setting and Display Alarm Display Alarm Log Display Operator Massage Log Display Operation Log Display Run Hours and Parts Count Display Actual Speed Display Actual Spindle Speed and T Code Display Floppy Cassette Directory Display Grouped Directory Display and Punching Servo Adjustment Screen Maintenance Information Screen Data Protection Key, 1 Kind Help Function Self Diagnostic Function Scheduled Maintenance Screen Hardware & Software System Configuration Display Graphic Display Dynamic Graphic Display Display Languages English *16 Japanese (Kanji) *16 Other Language *16 *17 Display Language Dynamic Switching Data I/O Reader/Puncher Interface for 1ch Fast Data Server External Message External Workpiece Number Search Memory Card I/O : Standard : Optional : Special : None : Parameter setting is required. (Note: Normally, the parameters need not to be changed. If the parameters are to be set or changed, understand completely the functions of such parameters. Wrong setting could cause the machine to be moved unexpectedly, resulting in machine or workpiece damage or personal injury.) CM : CAxis/Milling Standard Specification *1) I/O addition and the PC change are necessary. *2) 0.001mm inch 0.001deg(for CM type) *3) ISC mm deg inch. *4) Addition of switch is required. *5) Not coexistent with chuck tailstock barrier. *6) Not coexistent with Stored Stroke Check 2, 3. *7) Required when RAKURAKU Monitor 3 is used. *8) DNC run mode transfer switch is required. *9) CF card and adaptor is required. *) Not coexistent with chamfering/corner R. *11) Cannot be used when Tiwap1. *12) Not coexistent with drawing dimension direct input. *13) Required when RAKURAKU Monitor 3 is used. *14) Tool setter is required. *15) Cannot be used when RAKURAKU Monitor 3 is installed. *16) Cannot be simultaneous display the other languages. *17) German, French, Spanish, Italian, Chinese (traditional), Chinese (simplified), Korean, Portuguese, Dutch, Danish, Swedish, Hungarian, Czech, Polish, Russian, Turkish 9 NC Unit Specifications NC Unit Specifications

7 TAKISAWA MACHINE TOOL CO., LTD. 983 Natsukawa, Kitaku, Okayama , JAPAN Telephone : (81) Fax : (81) Website : tkj1@takisawa.co.jp (America) tkj2@takisawa.co.jp (Europe) tkj3@takisawa.co.jp (Asia) Japanese laws prohibit this machine from being used to develop or manufacture weapons of mass destruction or conventional arms, as well as from being used to process parts for them. Export of the product may require the permission of governmental authorities of the country from where the product is exported. Should you wish to resell, transfer or export the product, please notify Takisawa Machine Tool Co., Ltd. or our distributor in advance. *The appearance, specifications, and relevant software of the product are subject to change for improvement without notice. *Please make an inquiry to our sales representatives for details of the product. NC57E12EN00B ISO 9001 Certified JQA20 (Head Office) ISO CM007 12ER865 (Head Office) Overseas Network THAILAND Takisawa (Thailand) Co.,Ltd. Telephone : (66) Fax : (66) INDONESIA INDIA CHINA USA GERMANY PT. Takisawa Indonesia Telephone : (62) Fax : (62) SAP Takisawa Machine Tools Private Ltd. Takisawa Mchine Tool India Liaison Office Telephone : (91) Fax : (91) Takisawa (Shanghai) Co., Ltd. Telephone : (86) Fax : (86) Takisawa, Inc. Telephone : (1) Fax : (1) Takisawa Machine Tool Germany Representative Office Telephone : (49) Fax : (49)

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