VC High productivity Vertical machining center equipped with dual pallet. ver. EN SU 1 /

Transcription

1 High productivity Vertical machining center equipped with dual pallet ver. EN SU 1 / 1

2 Product Overview Basic Information Basic Structure Cutting Performance Detailed Information Options Applications Diagrams Specifications Customer Support The is a compact high-productivity Vertical machining center designed for the automotive and IT industries. It is equipped with a simultaneous operation function where rotary table turns and the all axes are positioned simultaneously when tools are changed. Durability and reliability have been further improved by adopting a more rigid frame and a servo unit.

3 Contents 02 Product Overview Basic Information 04 Basic Structure 06 Cutting Performance Detailed Information 07 Standard / Optional Specifications 09 Applications 10 Diagrams 12 Machine / CNC Specifications 14 Customer Support Servo-type APC (Auto Pallet Changer) and ATC (Auto Tool Changer) as standard features to achieve even higher productivity and reliability Servo-driven APC reduces pallet change time by about 30%. Servo-driven ATC incorporating 20 tools as standard feature reduces tool change time by up to 23%. Newly-designed direct coupled spindle with improved productivity and heavy duty cutting performance The spindle design has been optimized by reducing acceleration and deceleration times even higher productivity. Adoption of dual contact spindle as standard feature improves heavy duty machining performance. Various user convenience features Auxiliary chip box (optional) effectively filters fine aluminum chips. 02 / 03

4 Product Overview Basic Information Basic Structure Cutting Performance Detailed Information Options Applications Diagrams Specifications Customer Support Basic structure The, a Tool Taper ISO #40 Class Dual Pallet Vertical machining center, is equipped with a highly reliable servo unit and a new frame, and offers superior productivity and reliability. High-Rigidity Structure The machine s structure has been improved and optimized by CAE analysis to enhance rigidity and thereby ensure stable and accurate machining over long periods. Travel distance X-axis 520 mm (20.5 inch) Y-axis 360 mm (14.2 inch) Z-axis 465 mm (18.3 inch) Z-axis Y-axis X-axis Axis system Environmentally friendly grease lubrication is adopted as standard for all of the axis feed system, and roller-type LM guides are provided to enhance the rigidity. Rapid traverse rate (X / Y / Z) 48 / 48 / 48 m/min (1890 / 1890 / 1890 ipm) Grease lubrication system The standard grease lubrication system eliminates the need for an oil skimmer and reduces lubrication costs by about 60% compared to oil lubrication. Yearly maintenance cost Max. 60% Roller-type LM guides are provided as a standard feature Grease lubrication for all axes is a standard feature

5 Auto pallet change system (APC) The servo driven system has been adopted to further reduce non cutting time (pallet change time), thereby enhancing productivity and reliability. Table size x 375 mm (2-25.6x14.8 inch) Pallet change time 2.9 sec ( 120 kg on 1 pallet) Max. workpiece weight kg (2-441 lb) Max. workpiece height 300 mm (11.8 inch) 200kg 200kg Spindle To enhance precision and powerful machining capability, direct coupled and dual contact spindle are provided as standard features. Also, spindle maximum power and torque characteristic is upgraded compare to previous model. Max. spindle speed r/min Max. spindle motor power 18.5 kw (24.8 Hp) Max. spindle motor torque 95 N.m (70.1 lbf.ft) 04 / 05

6 Product Overview Basic Information Basic Structure Cutting Performance ATC (Automatic Tool Changer) The servo-type ATC improves reliability and reduces idle time. Tool storage capacity 20 ea Detailed Information Options Applications Diagrams Specifications Tool-to-Tool Time Customer Support Previous models 1.3 sec. 1.7 sec. 23% Reduced by Chip to Chip* Time Previous models 2.7 sec. 2.6 sec. 4% Reduced by * The Chip-to-Chip time was tested in accordance with Doosan's strict testing conditions, but may vary depending on the user's operating conditions. Cutting Performance Result of cutting test (12000 r/min, Direct, 18.5/5.5 kw) (24.8/7.4 Hp)) The high power and torque characteristics of the spindle motor provides superior milling and tapping performance in steel at low rpm, while providing effective high speed machining for aluminum workpieces. Face mill (ø80 mm) Carbon steel (SM45C) Chip removal rate (cm 3 /min (inch 3 /min)) Spindle speed (r/min) Feedrate (mm/min (ipm)) (28.1) (141.7) Face mill (ø80 mm) Aluminium (AL6061) Chip removal rate (cm 3 /min (inch 3 /min)) Spindle speed (r/min) Feedrate (mm/min (ipm)) (116.0) (389.8) 2 mm (0.1 inch) 3 mm (0.1 inch) 64 mm (2.5 inch) 64 mm (2.5 inch) * The results, indicated in this catalogue are provides as example. They may not be obtained due to differences in cutting conditions and environmental conditions during measurement. Productivity Sample Work Piece Material : Aluminium (AL6061) Previous models 479 sec. 402 sec. Reduced by 16%

7 Standard/Option Specifications Various optional features are available for customer-specific work environments. Standard Optional X Not applicable No. Description Features 1 Spindle r/min 18.5/5.5 kw (24.8/7.4 Hp) (S3 15%/Cont.) 2 Spindle cooling system r/min 18.5/5.5 kw (24.8/7.4 Hp) (S3 15%/Cont.) 3 Magazine Tool storage capacity 20 ea 4 BIG PLUS BT40 5 Tool shank type BIG PLUS CAT40 6 BIG PLUS DIN40 7 FLOOD 0.15 Mpa, 0.4 kw 8 TSC 2 MPa, 1.5kW 9 SHOWER 0.17 MPa, 1.1 kw Coolant 10 FLUSHING 0.1 MPa, 1.1 kw 11 Oil Skimmer Belt type 12 MQL 13 Chip pan 14 Hinged type(rear) Chip conveyor 15 Magnetic scraper type(rear) 16 Chip bucket Chip disposal 17 Air blower 18 Air gun 19 Coolant gun 20 Mist collector 21 AICC I (40 Block) Precision machining option 22 AICC II (200 Block) 23 Automatic tool measurement TS27R 24 Automatic tool breakage detection "Measurement & Automation" Automatic workpiece 25 OMP40 measurement 26 Automatic front door with safety edge 27 Top Cover 28 LED Work light 29 Signal tower 30 Others "Fixture Interface Hydraulic (A/B LINE_1PAIR) 31 (for each pallet)" Pneumatic (A LINE_1PAIR) 32 Hydraulic unit (For hydraulic fixture, 2.2 kw(30 Hp) 33 Automatic power off Please contact Doosan to select detail specifications. 06 / 07

8 Product Overview Peripheral Equipment Basic Information Basic Structure Cutting Performance Detailed Information Hydraulic/Pneumatic Fixture Line option 30~31 Users who intend preparing equipment for hydraulic / pneumatic fixtures should consult Doosan to determine correct specification. Top Cover The top cover (standard feature) prevents coolant splash, thereby maintaining a clean working environment. Options Applications Diagrams Specifications Pneumatic Hydraulic Customer Support Chip Pan and Aux. Chip Box An auxiliary chip box with a 20-mesh screen for effective filtering of fine aluminum chips is available as an optional feature in addition to the standard chip pan. TSC option 8 The through-spindle coolant (TSC) system delivers higher machining efficiency (optional). Aux. Chip Box 20 mesh Chip Pan Detachable aux. chip box : For collecting small quantities of fine chips. Integral aux. chip box : For collecting large quantities of fine chips. Chip Conveyor option 14~15 Long Short Needle Sludge Automatic Tool Length Measurement Device option 23 The Automatic Tool Length Measurement Device monitors excessive tool wear or breakage, and can be used for automatic tool setting. Conveyor Type Work & Chip Size Carbon steel Cast iron Aluminium Long Short Needle Short Sludge Long Short Needle Hinged Belt Type X X X Scraper Type Drum Filter Type General Type X X X Magnetic Type X Hinged Type X X X Scraper Type X X : Suitable, : Possible, X : Not suitable

9 DOOSAN FANUC i User-Friendly Operation Panel FANUC CNC has been optimized for DOOSAN's machine tools to maximize productivity. LCD Size Option 10.4 inches Clamping device lock / unlock button, counter, timer and other special buttons can be attached as optional features. USB & PCMCIA card (standard features) Buttons can be added easily as optional features. Operation panel newly designed for enhanced user convenience Hoy Key Frequently used functions can be accessed quickly and easily by clicking the hot key buttons Tapping Retract function: A function for releasing a tool by reverse rotating the spindle in the Manual mode when the tool is caught due to power shutdown, emergency stop or NC resetting during the machining process Return to home position with single-touch operation: Pressing the button in the Manual mode returns the z axis to the primary home position. Return to ATC position: Pressing the button in the Manual mode returns the z axis to the secondary home position, where the tool magazine can rotate. Next Tool Change function: Pressing the button to exchange adjacent tools in the Manual mode calls [Present Tool Number + 1] of the adjacent tool for automatic exchange of the tool. Pressing the button in the Manual mode moves the Y and Z axes to the primary home positions to enable APC function. While the One-touch APC CHANGE POSITION key is active, the "REF" selector button lamp flashes. Variable Control of Work Piece Load Issuing an M-code corresponding to the work weight can change pallets at a speed appropriate for the weight. M 384: 0~120 kg (biased load) M 380: 120~200 kg (biased load) 08 / 09

10 Product Overview Spindle Power Torque Diagram 4.8) 3.9) Basic Information Basic Structure Cutting Performance Detailed Information Options Applications Diagrams Specifications Customer Support 1078 (42.4) 950 (37.4) 200 (7.9) 195 (7.7) Spindle Max. Spindle speed Max. Spindle motor power Max. spindle motor torque r/min 18.5 kw 95 N. m Table T-SLOT 650 (25.6) 325 (12.8) 2-Ø30 (1.2) H7 375 (14.8) Torque : N. m 95 (70.1) 82.8 (61.1) 35 (25.8) 31 (22.9) 0 S3 15% S3 25% S1 cont (37.4) (14.8) 2-Ø30 (1.2) H7 200 (7.9) 375 (14.8) (3.1) (7.7) 80 (3.1) 650 (25.6) 650 (25.6) 1078 (42.4) 23 (0.9) 325 (12.8) 195 (7.7) 14H8 24 (0.9) T-SLOT 375 (14.8) 9 (0.4) 1078 (42.4) (24.8 Hp) (70.1 ft-lbs) 2-Ø30 (1.2) H7 950 (37.4) 200 (7.9) 375 (14.8) Spindle speed : r/min Unit: mm (inch) 950 (37.4) 375 (14.8) 200 (7.9) 375 (14.8) 1078 (42.4) (0.8) (3.1) (3.1) (3.1) (3.1) 135 (5.3) TAP HOLE 650 (25.6) 650 (25.6) 325 (12.8) 2-Ø30 H7 375 (14.8) S3 25% S3 15% cont (3.1) (7.7) (42.4) 950 (37.4) 200 (7.9) 18.5 (24.8) 13 (17.4) 11 (14.8) (7.4) 375 (14.8) Output : kw 950 (37.4) 375 (14.8) 200 (7.9) 375 (14.8) 1078 (42.4) (0.8) (3.1) (3.1) (3.1) (3.1) 25 (1.0) 25 (1.0) 20 (0.8) 23 (0.9) 42 (1.7) 14H8 24 (0.9) 30 (1.2) T-SLOT 135 (5.3) 9 (0.4) TAP SECTION 66-M12X1.75 Unit: mm (inch) 25 (1.0) 25 (1.0) 20 (0.8)

11 375 (14.8) 950 (37.4) 200 (7.9) 375 (14.8) 14H8 650 (25.6) 650 (25.6) 325 (12.8) -Ø30 (1.2) H7 External Dimensions 80 (3.1) 195 (7.7) 950 (37.4) 375 (14.8) 200 (7.9) 375 (14.8) 25 (1.0) 23 (0.9) 42 (1.7) 24 (0.9) 30 (1.2) T-SLOT 9 (0.4) TAP SECTION 66-M12X1.75 Top View Unit: mm (inch) 2380 (93.7) 1250 (49.2) 1102 (43.4) 4732 (186.3) (0.8) (3.1) (3.1) (3.1) (3.1) 135 (5.3) 25 (1.0) 20 (0.8) 2-Ø30 H7 42 (1.7) 30 (1.2) 66-M12X (14.2) 1900 (74.8) Side View TAP SECTION Front View 2657 (104.6) 3330 (131.1) (79.8) 10 / 11

12 Product Overview Machine Specifications Basic Information Basic Structure Cutting Performance Description Unit Travels X axis mm (inch) 520 (20.5) Travel distance Y axis mm (inch) 360 (14.2) Detailed Information Options Applications Diagrams Specifications Customer Support Z axis mm (inch) 465 (18.3) Distance from spindle nose to table top mm (inch) 150 ~ 615 (5.9 ~ 24.2) Table Table size mm (inch) x 375 ( x 14.8) Table loading capacity kg (lb) ( ) Table surface type mm (inch) T-SLOT (2 x 3- x 14H8) {TAP HOLE (2 x 32-M12 x P1.75)}* Spindle Max. spindle speed r/min Tool taper - ISO #40 Spindle power (S3 15%/Cont.) kw (Hp) 18.5/5.5 (24.8 / 7.4) Max. spindle torque (S3 15%) N m (lbf-ft) 95 (70.1) Feedrates X axis m/min (ipm) 48 (1889.8) Rapid traverse rate Y axis m/min (ipm) 48 (1889.8) Automatic Tool Changer Type of tool shank Z axis m/min (ipm) 48 (1889.8) Tool shank - BT 40 {CAT40/DIN40}* Pull stud - MAS403 P40T-1(45 ) Tool storage capa. ea 20 Max. tool diameter Continous mm (inch) 90 (3.5) Without Adjacent Tools mm (inch) 125 (4.9) Max. tool length mm (inch) 200 (7.9) Max. tool weight kg (lb) 5 (11.0) Max. tool moment N m (ft-lbs) 9.8 (7.2) Tool seletion - MEMORY RANDOM Tool change time Tool-to-tool sec 1.3 Chip-to-chip sec 2.6 Power source Electric power supply (rated capacity) kva 21.3 Compressed air supply Mpa (psi) 0.54 Tank capacity Coolant tank capacity L (gal) 270 Machine Dimensions Height mm (inch) 2657 (104.6) Length mm (inch) 3330 (131.1) Width mm (inch) 1900 (74.8) Weight kg (lb) 5 ( ) Control CNC system - DOOSAN FANUC i * { } : option

13 CNC Specifications Standard Optional DOOSAN FANUC i No. Division Item Spec. DOOSAN FANUC i 1 Controlled axes 3 ( X, Y, Z ) X, Y, Z 2 Additional controlled axes 5 axes in total Controlled 3 Least command increment mm / " axis 4 Least input increment mm / " 5 Interpolation type pitch error compensation 6 2nd reference point return G30 7 3rd / 4th reference return 8 Inverse time feed 9 Cylinderical interpolation G Bell-type acceleration/deceleration before look ahead interpolation 11 Automatic corner override G Interpolation & Feed Function Automatic corner deceleration Manual handle feed Handle interruption Max. 3unit 1 unit 15 Manual handle retrace 16 Nano smoothing AI contour control II is required. 17 AI APC 20 BLOCK 18 AICC I 40 BLOCK 19 AICC II 200 BLOCK 20 AICC II (Preview block number increase) 400 BLOCK (Special hardware and AI contour control II) 21 Spindle & M- code function 22 M code Retraction for rigid tapping 23 Function Rigid tapping G84, G74 24 Number of tool offsets 400 ea 400 ea 25 Tool nose radius compensation G40, G41, G42 Tool 26 Tool length compensation G43, G44, G49 Function 27 Tool life management 28 Tool offset G45 - G48 29 Custom macro 30 Macro executor 31 Extended part program editing KB (1280 m) 1280m Part program storage 33 2 MB (5120 m) 34 Inch/metric conversion G20 / G21 35 Programming 400 ea Number of Registered programs 36 & Editing 0 ea 37 Function Optional block skip 9 BLOCK 38 Optional stop M01 39 Program file name 32 characters 40 Sequence number N 8-digit N8 digit 41 Playback function 42 G54.1 P1-48 (48 pairs) Addition of workpiece coordinate system 43 G54.1 P1-300 (300 pairs) 44 Embeded Ethernet 45 Graphic display Tool path drawing 46 Loadmeter display 47 Memory card interface 48 USB memory interface Only Data Read & Write 49 Operation history display 50 DNC operation with memory card 51 Optional angle chamfering / corner R 52 Run hour and part number display OTHER 53 FUNCTIONS High speed skip function 54 (Operation, Polar coordinate command G15 / G16 55 setting & Programmable mirror image G50.1 / G51.1 Display, etc 56 Scaling G50, G51 57 Single direction positioning G60 58 Pattern data input 59 Jerk control AI contour control II is required. 60 Fast Data server with1gb PCMCIA card 61 Fast Ethernet 62 3-dimensional coordinate conversion 63 Figure copying G72.1, G Machining time stamp function 12 / 13

14 Product Overview Basic Information Basic Structure Cutting Performance Responding to Customers Anytime, Anywhere Detailed Information Options Applications Diagrams Specifications Customer Support AMERICA EUROPE Global Support Network 5Corporations Dealer Networks 122 Technical Centers 18 3Factories Technical Center: Sales Support, Support, Parts Support

15 Doosan Machine Tools Global Network, Responding to Customer s Needs nearby, Anytime, Anywhere Doosan machine tools provides a system-based professional support service before and after the machine tool sale by responding quickly and efficiently to customers demands. By supplying spare parts, product training, field service and technical support, we can provide top class support to our customers around the world. Customer Support We help customers to achieve success by providing a variety of professional services from pre-sales consultancy to post-sales support. Supplying Parts CHINA (Shanghai) CHINA (Yantai) JAPAN - Supplying a wide range of original Doosan spare parts - Parts repair service Head Office Changwon Factory Field s INDIA - On site service - Machine installation and testing - Scheduled preventive maintenance - Machine repair Technical Support - Supports machining methods and technology - Responds to technical queries - Provides technical consultancy Domestic Support Network Training Integrated Support Centers 2 Sales Branch Offices 7 Post-Sales Centers 6 Designated Repair Centers 31 - Programming / machine setup and operation - Electrical and mechanical maintenance - Applications engineering 14 / 15

16 Major Specifications Description Unit Max. spindle speed r/min Spindle motor power kw (Hp) 18.5/5.5 (24.8/7.4) Spindle motor torque N m (lbf-ft) 95 (70.1) Tool taper - ISO #40 Travel distance (X / Y / Z) mm (inch) 520 / 360 / 465 (20.5 / 14.2 / 18.3) Tool storage capacity ea 20 Table size mm (inch) x 375 ( x 14.8) Max. workpiece weight kg (lb) ( ) Machine size (Width x Length) mm (inch) 1900 x 3330 (74.8 x 131.1) CNC system - DOOSAN FANUC i Doosan Machine Tools Head Office Yeonkang Bldg., 6th FL., 270, Yeonji-dong, Jongno-gu, Seoul, Korea Tel / 5362 Fax Doosan Machine Tools China Room 101,201,301, Building 39 Xinzhuan Highway No.258 Songjiang District,China Shanghai(201612) Tel Fax Doosan Machine Tools Japan #2412, Mita Kokusai Bldg Mita, Minato-ku, Tokyo , Japan Tel Fax Doosan Machine Tools America 19A Chapin Rd., Pine Brook, NJ 07058, U.S.A. Tel Fax Doosan Machine Tools Europe Emdener Strasse 24, D Dormagen, Germany Tel Fax Doosan Machine Tools India 106 / , Amruthahalli, Byatarayanapura, Bellary road, Bangalore , India Tel / 121 / For more details, please contact Doosan Machine Tools. The specifications and information above-mentioned may be changed without prior notice. Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark the registered trademark holder. Fire Safety Precautions is used under a licensing agreement with Doosan Corporation, There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting to use coolants and modifying the machine without the consent of the manufacturer.. Please check the INSTRUCTION MANUAL carefully before using the machine.