NTX 1000 Machine no: NTX

Transcription

1 Machine no: NTX Project no: We are pleased to present the following quotation of the above mentioned machine with the following specification: Machine no: NTX Highlights - 5-axis simultaneous machining of complex-shaped products for medical, aircraft and automotive industries due to Direct Drive Motor (DDM, B-axis) - Optimized working area with 78 % longer Z-travel for workpieces up to 800 mm length and Ø 430 mm - Up to 10 live tools with min 1 on the BMT -turret (Built-in Motor Turret) Highest and constant accuracy without compensation due to thermal control; Cooling of all ball screws and ball screw nuts for the spindle, turning and milling spindles incl. the B-axis and the BMT turret - CELOS from DMG MORI with Operate 4.5 on SIEMENS 840D solutionline or FANUC 31i-B

2 DMG MORI Basic Machine J-A01457* Control J * J * Control F31iB5 with CELOS CELOS - ERGOline Touch to facilitate machine operation incl " ERGOline Touch control with multi touch screens. Uniform management, documentation and visualization of order, process - and machine data. Networkable with CAD / CAM User friendly and productive MAPPS system Spindle J (Spindle 1) through-spindle hole dia. 73 mm, 5,000min-1 (Bar work capacity dia. 65 mm) Spindle 1 through-spindle hole dia. 73 mm (Bar work capacity dia. 65 mm) This specification changes the spindle 1 to the spindle unit with the bar work capacity dia. 65 mm. Chuck and cylinder for the spindle 1 is not included in this specification. FANUC Spec. Output : 18.5 / 18.5 / 15 (25%ED / 30min. / cont) kw Maximum spindle speed: 5,000 min-1 Maximum torque : 491 / 340 / 286 (25%ED / 30min. / cont) N m Spindle through hole diameter: φ73mm Bar work capacity: φ65mm J Standard spindle (spindle 2) 11/ 7.5 kw, 6,000min-1 Chuck for Main spindle J (Spindle 1) Hollow Cylinder set for 8 in. Chuck * further description see attachment Page 2 of 25

3 Chuck for Counter spindle J (Spindle 2) KITAGAWA 6in. Hollow Chuck BB206A521 J (Spindle 2) Hollow Cylinder set for 6 in. chuck Equipment for Chucks J Chuck Foot Switch (Double) For Main And Counter Spindle Chuck unclamping and clamping are operated by separate foot switches to prevent mistakes. To activate a foot switch, you must first press the locking plate of the foot swtich forward to release the switch lock. Chuck unclamping and clamping are performed with two sets of double foot switches, one for the main spindle and one for the sub spindle. Tool Spindle J Capto C5 J Tool spindle full indexing specifications (Standard) J Standard tool spindle, 12,000 min-1, 9/5.5 kw, 49.4 Nm (15%ED/21.9 Nm) (Standard) compactmaster Turret 3 years warranty for MASTER spindle. *New quotation requests and products ordered on and after January 2018 are adaptable. J Station Bolt-Tightened Turret, milling specifications (10,000 min-1, 1.5/1.2 kw, 4.8/2.3 Nm) (Turret 2) Tailstock J Spindle 2 Tailstock Specification Provides a center holder which can be mounted into spindle 2 to use it as a tailstock. This allows you to process the tip of the workpiece. The tailstock positioning motor includes a brake, to prevent the sub spindle from being pushed back when used as a tailstock. The center is not included with this option. Please purchase separately. * further description see attachment Page 3 of 25

4 Tool Magazine J Tool storage capacity 76 tools (Capto C5) An option to increase the tool strage capacity and change the tool holder grip and retention knob. Coolant supply / Chip removal J-G00428 Usable coolant type: Water-soluble To avoid the risk of poor accuracy or machine trouble, do not use oil-based coolant. Please select oil-based coolant specification in case of using oil-based coolant. J Chip conveyor (right discharge, hinge type + drum filter type) This allows disposal regardless as the type of chips. Long chips are descharged to outside the machine by hinge plates. Chips sandwiched between the hinge plates are also transported and discharged outside the machine. The coolant that passed through the hinge plates is separated from the fine chips by the drum filter. J Interface for Super-high-pressure Coolant System (7.0 MPa, KNOLL, for 1-path System) (Through-spindle Coolant System for Tool Spindle) This I/F is for mounting the high-pressure coolant system (separate type) on the machine. Including the electrical components and coolant piping. *The high pressure coolant unit (separate type) is not included. *When using Super-high-pressure coolant system, there is a possibility that the machining accuracy may be effected by rising of the coolant temperature. It is highly recommended to select coolant chiller and mist collector to reduce the influence on the machining accuracy. * further description see attachment Page 4 of 25

5 J Coolant Gun Useful for flushing away chips on the workpiece and machining chamber covers. Coolant gun at the front of the machine, with magnet to attach to the machine cover when not used. Pressing the coolant gun button on the control panel activates the coolant pump, and using the gun's trigger starts and adjusts coolant spray. The coolant pump automatically stops after 2 minutes. J Air blow for chuck (Counter Spindle) J Air blow for chuck (Main spindle) The air blow removes chips adhering to the chuck. This prevents loss of gripping accuracy caused by chips caught in the machine. The air blow for the spindle (chuck) is controlled by M codes in the program. The air blow is turned on by M51, and off by M59. It is also possible to set a timer, so that it turns off after a specified time. It can also be turned on and off with the air blow button on the flat panel. The spindle can be jogged during air blow (using the parameter settings). J Mist Collector Interface (Duct Only, Dia 200 mm (7.874 in) ) Interface for attaching a mist collector to collect dust and particles and to condense oil mist and smoke generated during the machining process. Includes only the duct outlet from the machine body. Mist collector, duct hose, drain hose, stand, etc. not included. Electrical interface parts not included Measuring / Monitoring J Manual in-machine tool presetter (pivoting type) (Standard) J In-machine workpiece measuring system radio-transmission type touch sensor (RENISHAW, RMP60) * further description see attachment Page 5 of 25

6 Automation J Signal lamp 4 colors (Red, yellow, green, blue) Indicate machine status by the LED color. Mounted at top front of machine for visibility from distance. Bright LED lighting with 360 degree viewing angle. Low maintenance and low power consumption. Color Specification (2 type): <Type 1 (Standard)> Red: general error Yellow: intervention necessary (Machine Error) Green: automatic mode Blue: set-up mode <Type 2> Red: general error Yellow: Program end (M02/M30) Green: automatic mode *Does not include buzzer, can be ordered separately J Workpiece unloader (spindle 2, hand) + Workpiece unloading conveyor+ Workpiece stocker J Automatic door Air cylinder opens/closes the front door Tape switch is installed on the front door. Door stops immediately when an operator get caught in the door by activating this tape switch. Door opening width will be narrower than standard by the width of the tape switch when this specification is selected. J EtherNet/IP Interface For transferring control signals between the machine and peripheral equipment by EtherNet/IP protcol via Ethernet. Save wiring compared to normal hard wiring communicaiton. Also includes interface for receiving and executing emergency stop signals from peripheral equipment via separate non-lan cable. Peripheral equipment to be controlled must have EtherNet/IP capability and a LAN port. *LAN cable between the machine and peripheral equipment is not included. * further description see attachment Page 6 of 25

7 J Robot interface (EtherNet/IP) Prepares I/O signals for exchanging workpiece between the machine and robot by EtherNet/IP protcol. (separate, standalone type) Advantages of long-term unmanned operation and automatic workpieces set up. *Robot system and cable between the machine and robot are not included. *Requires EtherNet/IP option. *The automatic door is not included. J Safety Fence I/F (Electric I/F) This is the signal to indicate the status of the safety fence door to the machine. When the machine receives the signal indicating that the safety fence door is closed, power is supplied even if the machine front door is open. When the safety fence I/F is used with the robot I/F, the spindle orientation can be executed by the command specified from the robot. *Safety fence and a cable between the safety fence and machine are not included. J Bar Feeder Interface (LNS) (multiple) The Bar feeder interface (I/F) is intended for connection to the bar feeder, which achieves higher productivity by the automatic bar stock feed. To install any bar feeder other than the LNS-made, the I/F needs to be changed. Consult the DMG MORI Service Department. General Options J Multi Dry Filter The multi dry filter removes moisture and oil content from the compressed air supplied from the compressor. It prevents problems of pneumatic devices that may be caused by moisture and oil contained in the air. With auto-drain and differential pressure gages for filter monitoring (IN / OUT). Filter Unit: T105A-1000MSP (Maeda Shell). * further description see attachment Page 7 of 25

8 J External M-Codes Allows the user to control external devices by M code. 10 M-codes are provided. Each M-code controls an individual relay accessible in the e-box. Each relay can be configured in 24V and dry contact mode. 10 corresponding input signal to confirm M- code completion are provided. Specifications *Relay contact : AC250V Max 5A J-EU kva three phase autotransformer with cabinet CLPB 41F- 1427T Cable lugs of transformer cable might have to be replaced during installation. J Setting Unit MM Preconfigures control to use millimeters as display and input unit. Turning machine : turret (mm) type Holizontal MC : pallet (mm) type Technology Cycle J Alternating speed It can suppress regenerative chatter by fluctuating spindle speed. It can be set easily because the period is automatically calculated by Deflection width which is set by operator in guidance screen. Regenerative chatter is the cutter created by changing the cutting depth frequently. In general, operator resolved the chatter by adjusting spindle speed to make certain cutting depth. J D quickset Tool kit for control and compensation of the kinematic accuracy of 5 axis machine configurations. Improve accuracy because of error reduction of rotation and tilt axis. (only with option touch probe) Feature Automatic correction with dedicated program Easy programming in accordance with guidance It can be corrected with work and fixture *Please note that there is a possibility of having interference depending on the position of the proof kit. * further description see attachment Page 8 of 25

9 Options for Control J Part program storage length 8 MB (20,480 m) in total + Registerable programs 1,000 in total The storage capacity can be increased to 20,480 m (8 MB), and up to 1,000 programs can be registered. Control unit MSX-701(standard) Program memory capacity total:128 KB / 320 m Registered program amount total: 250 (standard) Control unit MSX-711(standard) Program memory capacity total:256 KB / 640 m Registered program amount total:500 (standard) " *Control unit:correspond to MSX-711 only J Islands, Open Pockets Islands - Simplifies programming by minimizing input operations, even for complex pocket machining. - Number of island shape definitions: 127. Open pockets - Optimizes tool path by eliminating paths with no machining allowance. - Greatly reduces air cutting. Cycle time can be reduced by 30%. *Available only when milling specification is selected. J High-Speed Canned Cycle High-speed cutting can be specified with one line of program. Enables user to reduce programming time by using predefined cycles to create high-speed, time-saving complex programs. J Coordinate system rotation Shapes specified by programs can rotate centering around a fixed point. * further description see attachment Page 9 of 25

10 J Addition of Optional Block Skip (Soft Key Type) Adds 8 independently activated block skip commands for NC programming use. Soft key activation at the operation panel. NC control expansion includes: 8 independent block skip numbers (2~9) Usage: When a slash (/) followed by a number (/n( n=2~9)) is specified at the head of a block and the optional block skip switch "n" on the operating panel is turned on, commands in the block specified by /n corresponding to the switch number n will be ignored during DNC operation or memory operation. If the optional block skip switch "n" is turned off, commands in the block specified by n/ will be valid. This function allows the operator to select whether or not commands in the block specified by n/ will be executed. J Tool offsets 240 sets in total (Standard) Registerable number of tool offsets becomes 240 in total. The offset amount of tool length, tool diameter and tool position can be registered per tool offset, and this registered information can be allotted for up to 240 tools. 240 sets J-G00618 X-Axis Direction, JIS/ISO Compliant The X-axis moves in the direction that is compliant with JIS/ISO. Options for MAPPS / CELOS Control J MAPPS Tool management system for NT Options for MAPPS / CELOS Control J DMG MORI Messenger It's possible to monitor how machines run on real time basis not depending on the place and time. Due to the monitoring customers can keep the high efficiency and surpress the downtime of the machines. It's also possible to provide analysis result of machine productivity and running ratio by specifying period and shift. With the analysis result customers can estimate the production volume accurately. Special constructions services SK001 Documentation in Local Language * further description see attachment Page 10 of 25

11 Sales company services 1 Transportation of machine and accessories, DAP customer's site (INCOTERMS 2010) Excl. unloading and transport to installation point 2 Installation of all quoted equipment at customer's site Incl. travel and accommodation costs 3 Training at customer's site, 4 days Incl. travel and accommodation costs To be performed at one single occasion and within six months from delivery Total price ,00 EUR * further description see attachment Page 11 of 25

12 Attachment Technical Description J-A01457 Basic machine NTX1000 The specifications below apply to a basic machine without additional options. Specifications in square brackets [ ] are values or features for a machine with additional options. Capacity Max. Workpiece swing diameter mm (in.) 450 (17.7) Swing over cross slide mm (in.) 450 (17.7) Max. distance between centers mm (in.) 1,050 (41.3) Max. turning diameter <Tool spindle/turret 2> mm (in.) 430 (16.9)/ [ 274 (10.7)] Max. turning length mm (in.) 800 (31.4) Bar work capacity mm (in.) 52 (2.1) [ 65 (2.6)] Travel X1-axis <tool spindle> mm (in.) 455 (17.9) < ( )> Y-axis <tool spindle> mm (in.) 105 (±4.1) Z1-axis <tool spindle + ATC travel> mm (in.) ( ) B-axis <tool spindle> <Siemens 840Dsl> B-axis <tool spindle> <Fanuc F31iB5> 120 X2-axis <turret 2> mm (in.) [160 (6.3)] Z2-axis <turret 2> mm (in.) [730 (28.7)] Spindle 1 Maximum spindle speed min-1 6,000 [5,000] Number of spindle speed ranges steps 2 <winding> Type of spindle nose JIS A2-5 [A2-6] Through-spindle hole diameter mm (in.) 61 (2.4) [ 73 (2.9)] Minimum spindle indexing increment Spindle bearing inner diameter mm (in.) 100 (3.9) [ 120 (4.7)] Spindle torque <Siemens 840Dsl>: - 25%ED/30 min/cont N m (ft lbf) 221/177/159 (163.0/130.5/117.3) - 40%ED/cont N m (ft lbf) [365/256 (269.2/188.8)] Spindle torque <Fanuc F31iB5>: - 40%ED/30 min/cont N m (ft lbf) 223/172/158 (164.5/126.9/116.5) - 25%ED/30 min/cont N m (ft lbf) [491/340/286 (362.1/250.8/210.9)] Page 12 of 25

13 Spindle 2 <Option> Maximum spindle speed min-1 [6,000] Number of spindle speed ranges steps [2 <winding>] Type of spindle nose [JIS A2-5] Through-spindle hole diameter mm (in.) [ 61 (2.4)] Minimum spindle indexing increment [ ] Spindle bearing inner diameter mm (in.) [ 100 (3.9)] Spindle torque <25%ED/30 min/cont> <Siemens 840Dsl> N m (ft lbf) [221/177/159 (163.0/130.5/117.3)] Spindle torque <40%ED/30 min/cont> <Fanuc F31iB5> N m (ft lbf) [223/172/158 (164.5/126.9/116.5)] Tool spindle <Turret 1> Number of tool stations Tool 1 Min. B-axis indexing increment Tool spindle speed min-1 12,000 [20,000] Taper hole of rotary tool spindle C5 [HSK-A50 (T50)] Tool magazine Tool 38 [76] Max. tool diameter <with adjacent tools> mm (in.) 70 (2.7) Max. tool diameter <without adjacent tools> mm (in.) 130 (5.1) Max. tool length mm (in.) 250 (9.8) <Tool diameter smaller than 70 mm (2.8 in.)> Max. tool length mm (in.) 210 (8.2) <Tool diameter larger than 70 mm (2.8 in.)> Max. tool mass kg (lb.) 5 (11) Tool changing time <Tool-to-tool> sec 2.26 Spindle torque <15%ED/25%ED/cont> N m (ft lbf) 49.4/36.7/21.9 (36.4/27.1/16.2) Turret 2 <Option> Number of tool stations <Rotary tool mounting Tool [10 <10>] capacity> Turret indexing time (adjacent station) sec [0.29] Shank height for square tool mm (in.) [20 (0.8)] Shank diameter for boring bar mm (in.) [Max. 32 (1.3)] Rotary tool spindle speed min-1 [10,000] Spindle torque (15%ED/cont) <Siemens 840Dsl> N m (ft lbf) [4.38/2.31 (3.2/1.7)] Spindle torque (15%ED/cont) <Fanuc F31iB5> N m (ft lbf) [4.8/2.3 (3.5/1.7)] Page 13 of 25

14 Tailstock Tailstock spindle diameter mm (in.) 80 (3.1) Taper hole of tailstock spindle: - Live center MT4 - Built-in center [MT3] Tailstock travel mm (in.) 820 (32.3) Feedrate Rapid traverse rate: - X-axis mm/min 40,000 (1,574.8) (ipm) - Y-axis mm/min 40,000 (1,574.8) (ipm) - Z-axis mm/min 50,000 (1,968.5) (ipm) - A-axis mm/min [36,000 (1,417.3)] (ipm) - X2-axis mm/min [28,000 (1,102.4)] (ipm) - Z2-axis mm/min [36,000 (1,417.3)] (ipm) - B-axis min C-axis min Motors <Siemens 840Dsl> Spindle 1 drive motor: - 40%ED/40%ED/cont kw (HP) 22/18.5/15 (30/24.7/20) - 40%ED/cont kw (HP) [26/22 (34.7/30)] Spindle 2 drive motor <40%ED/40%ED/cont> kw (HP) [22/18.5/15 (30/24.7/20)] Tool spindle drive motor <25%ED/15 min/cont> kw (HP) 9/7.5/5.5 (12/10/7.5) Turret 2 rotary tool spindle drive motor <15%ED/cont > kw (HP) [4.6/2.4 (6.1/3.2)] Motors <Fanuc F31iB5> Spindle 1 drive motor: - 40%ED/30 min/cont kw (HP) 11/11/7.5 (15/15/10) - 25%ED/30 min/cont kw (HP) [18.5/18.5/15 (24.7/24.7/20)] Spindle 2 drive motor <40%ED/30 min/cont > kw (HP) [11/11/7.5 (15/15/10)] Tool spindle drive motor <25%ED/15 min/cont> kw (HP) 9/7.5/5.5 (12/10/7.5) Turret 2 rotary tool spindle drive motor <15%ED/cont > kw (HP) [1.5/1.2 (2/1.6)] Page 14 of 25

15 Power Sources Power sources <Siemens 840Dsl> kva 33.6 [40.0] [48.7] [55.0] Power sources <Fanuc F31iB5> kva 30.3 [35.6] [40.5] [45.8] Compressed air supply MPa (psi), L/min (gpm) 0.5 (72.5), 450 (118.8) [470 (124.1)] [480 (126.7)] [500 (132.0)] Tank Capacity Coolant tank capacity L (gal.) 410 (108.2) Machine Size <Siemens 840Dsl> Machine height mm (in.) 2,835 (111.6) Floor space <width x depth> <excluding chip conveyor>: - Tool storage capacity: 38 tools mm (in.) 4,155 x 2,743 (163.6 x 108.0) - Tool storage capacity: 76 tools mm (in.) [4,535 x 2,743 (178.5 x 108.0)] Floor space <width x depth> <Including a conveyor with the hinge type + drum filter>: - Tool storage capacity: 38 tools mm (in.) [4,169 x 2,743 (164.1 x 108.0)] - Tool storage capacity: 76 tools mm (in.) [4,549 x 2,743 (179.1 x 108.0)] Mass of machine kg (lb.) 11,500 (25,300) [11,500 (25,300)] [12,000 (26,400)] Machine Size <Fanuc F31iB5> Machine height mm (in.) 2,586 (101.8) Floor space <width x depth> <excluding chip conveyor>: - Tool storage capacity: 38 tools mm (in.) 4,155 x 2,543 (163.6 x 100.1) - Tool storage capacity: 76 tools mm (in.) [4,535 x 2,543 (178.5 x 100.1)] Floor space <width x depth> <Including a conveyor with the hinge type + drum filter>: - Tool storage capacity: 38 tools mm (in.) [4,169 x 2,543 (164.1 x 100.1)] - Tool storage capacity: 76 tools mm (in.) [4,549 x 2,543 (179.1 x 100.1)] Mass of machine kg (lb.) 11,500 (25,300) [11,500 (25,300)] [12,000 (26,400)] Page 15 of 25

16 J NC Unit F31iB5 Controlled axes Controlled axes Simultaneously controlled axes Least input increment Max. command value Inch/Metric conversion Machine lock Chamfering ON/OFF Software damper Tool spindle <Turret 1> side: X, Z, C, Y, B, A Turret 2 side: X, Z, C <Spindle 2 specification> Tool spindle <Turret 1> side: X, Z, C, Y, B Turret 2 side: X, Z, C <Spindle 2 specification> X, Z, Y, A: mm ( in.) B: <full indexing> C: ±999, mm (±99, in.) Abnormal load detection Operation Dry run Single block Jog feedrate Manual reference position return Manual pulse handle feed 0 5,000 mm/min ( ipm) <20 steps> Manual pulse generator 1 unit x1, x10, x50, x100 (Per pulse) Page 16 of 25

17 Interpolation functions Nano interpolation Positioning Exact stop mode Cylindrical interpolation Helical interpolation Threading, synchronous cutting / Feed per revolution Multiple thread cutting Thread cutting retract Continuous thread cutting Reference position return Reference position return check 2nd reference position return 3rd reference position return Polar coordinate interpolation Circular interpolation + linear interpolation <max. 2 axes> Used with ATC Feed functions Rapid traverse rate override F0/1/10/25/100% Feed per minute Feed per revolution Tangential speed constant control Feedrate override 0 200% <20 levels in 10% increments> Override cancel AI contour control I <Look-ahead control> Page 17 of 25

18 Program input Optional block skip (Block delete) Program number Sequence number Decimal point input Diameter / radius programming (X-axis) Plane selection Rotary axis designation Rotary axis roll-over Coordinate system setting / Maximum spindle speed setting Local coordinate system setting Machine coordinate system selection Workpiece coordinate system selection Programmable data input Sub-program call Custom macro common variables <in total>: 600 Programs Hole machining canned cycle Hole machining canned cycle for NT Single canned cycle Multiple canned cycle Multiple canned cycle II 3-D coordinate conversion F15 format Dynamic diameter / radius switching Absolute / incremental programming 4 digits O code 5 digits N code Decimal point programming or electronic calculator type decimal point programming can be set using parameters. Radius programming is possible with parameters C, B Up to 10 nestings #100 #199, #500 #999 Pocket profile, zigzag thread cutting X (U), Z (W), C (H), Y (V), B, A Page 18 of 25

19 Miscellaneous functions/spindle speed functions Miscellaneous function <M function> Auxiliary function lock Multiple M cords in single block <Multi M code function> Spindle speed function <S function> Spindle speed override Spindle 1 orientation Spindle 2 orientation <Spindle 2 specification> Rotary tool spindle orientation Spindle synchronized control <Spindle 2 specification> Constant surface speed control Synchronous tapping 4 digits M code Available for specific M codes 5 digits S code % <10% increments> Tool spindle Tool functions/tool offset functions Tool functions Tool spindle <Turret 1> side: 4 digits T code Turret 2 side: 4 digits T code Number of tool offsets Tool spindle <Turret 1> side: 240 sets Turret 2 side: 64 sets Y-axis offset Tool nose radius offset Tool geometry offset / Tool wear offset Number of tool groups for tool life management B 240 sets Corner circular interpolation Editing Part program storage length / Number of stored programs Background editing Undo / Redo function <MAPPS> Line number display <MAPPS> Program protect 256 KB <640 m (2,100 ft)>/500 programs Page 19 of 25

20 Setting and display Status display Clock function Actual position display Program comment display Parameter setting display Alarm display Alarm history display Operation history display Running time / Parts count display Actual feedrate display Operator message history display Help function Self-diagnosis Operation panel: Display section 190 characters Includes alarm display, I/O signal diagnosis and ladder diagram 21.5-inch inch TFT color LCD Data input/output I/O interface 6 GB Program storage area (Storage area for user data including NC program) USB memory Files up to 10 MB in size can be edited 3D interference checking function 3D interference checking Machine model for interference checking (Special designs require additional consultation) In-machine covers with standard designs, tool spindle, spindles, turrets, workpiece discharge unit Page 20 of 25

21 High-speed / High-precision / 5-axis machining functions Interpolation functions - Nano smoothing Feed functions - AI contour control II Program input - Tilted working plane command Tool functions / Tool offset functions - Tool center point control - 3-D cutter compensation - SVC function - Workpiece position error compensation Data input / output - Ethernet: 10 / 100 / 1000BASE-T Access to user memory area by Ethernet function with MORI-SERVER Software - Fast data server - Memory card for Data server (CF card 1 GB + ATA adapter) Page 21 of 25

22 Standard Equipment Spindle - Spindle drive motor is 11/11/7.5 kw (15/15/10 HP) <40%ED/30 min/ cont.> and max. spindle speed is 6,000 min -1. <spindle 1> - Spindle cooling specifications Tailstock - Tailstock spindle - Live center specifications: MT4 <without center> Tool spindle specification - Tool spindle drive motor is 9/7.5/5.5 kw (12/10/7.5 HP) <25%ED/15 min/cont.> and max. tool spindle speed is 12,000 min B-axis is indexing spec. - Direct scale feedback for B-axis - Spindle cooling specifications Tool magazine - Tool storage capacity is 38 tools. <Chain-type> ATC, automatic tool changer - Type of tool shank C5 Coolant - Water-soluble coolant unit <800 W, 50 Hz/1,100 W, 60 Hz> - Through-spindle coolant system <Tool spindle> <800 W, 50 Hz/1,100 W, 60 Hz> Measurement - Manual in-machine tool presetter <spindle 1>, Removable type Safety features - Full cover - Impact resistant viewing window - Door interlock system - Low hydraulic pressure detecting switch - Low air pressure detecting switch Others - Automatic power-off system - Chuck foot switch <single> <controlled by pedal> Double foot switch is obliged to use with EN regulation compliance machine for security reason. - Built-in worklight - Leveling block - Hand tools - One set of operation and programming manuals Page 22 of 25

23 J CELOS to facilitate machine operation. Can be networked with CAD / CAM products. Open to forward-looking CELOS APP extensions. Uniform interface for all the new high-tech machines from DMG MORI SEIKI. Integrated management, documentation and visualization of order, process - and machine data. Screen / Panel: SMARTkey : APP SELECTOR: APPs "Production": CONTROL: JOBMANAGER: JOB ASSISTANT: APPs " accessories": TECH CALCULATOR: CAD-CAM-VIEW: 21.5 "ERGOline Touch control with multi touch screen Multi touch machine control panel for pioneering operating comfort Stepless adjustment of screen and machine control panel Display of access permission Personalized authorization of the operator. Customized access rights to the control and the machine. Internal USB memory Central selection mask for direct access by means of intuitive touch control and access to all available applications, divided into five major groups: Production, Accessories, Support, Monitoring, Configuration MAPPSV system with touch screen operation 6 function window-set for easy access to the machine information. Machine operation scene-based automatic window-set change allows users to access the necessary information for each operation easily Systematic planning, managing and preparing orders Machine-related creation and configuration of new orders Structured storage of all production-relevant data and documents Simple visualization of jobs including NC programs and resources complete jobs / processing of orders Menu driven set-up of the machine and processing of Production orders in the dialog Reliable error prevention through notes with binding acknowledgement function calculating of technology data, dimensions and values Material - and process-dependent calculation process optimized Data for example for speed, feed, or spindle load Standards-conforming discovery defined dimensions, Providing data/dimensions as required by the standards for example, for Fits or thread Scientific calculator visualizing of workpieces and optimizing of program data Direct remote access to external CAD/CAM-computer Central master data as the basis of the part visualization Immediate change options for processing steps NC programs and CAM strategies directly to the control Page 23 of 25

24 DOCUMENTS: ORGANIZER: APPs " support": NETSERVICE: MACHINE CHECK: APPs "Monitoring": STATUS MONITOR: APPs " configuraton": ENERGY SAVING: SETTINGS: Digital library of full-text search Clear library structure for easy and quick orientation Digital storage of all machine-relevant manuals, Documentations and customer data Full text search and bookmark feature for recurring Lookup fields Calendar, and memo functions User-defined messaging functions Individual messages with SMART key Identification Qualified support through Web-based remote diagnosis Remote communication with the service of DMG MORI SEIKI directly at the control unit Online troubleshooting and technical support via Internet Highest data security through VPN access Controlled maintenance and repair of the machine Process-based login system for maintenance with control function Preventative service and maintenance planning Machine status in real time Visualization of machine condition (spindle load,...) Displaying job information with quantity, lot size and Term to maturity Maintenance messages and warnings Energy return feed display Automated energy management Categorized balance display for different machine States (Hold, ready for operation, processing) Programmatic Shutdown, WarmUp and StandBy functions for Machine, pneumatic, screen and lighting of workroom Utilization - and time-based process analysis as base of the Consumption optimization Individualization and personalization SMART key -based user and rights management Individual APP customization General system settings Page 24 of 25

25 GENERAL CONDITIONS For this quotation concerning conditions under NL 09 and NLT 09, with the following exceptions; If the buyer has the right to liquidated damages the calculation of the penalty amount shall start 14 calander days from the day delivery should have taken place. Instead of, as stated in paragraph 13 of NL 09 and section 6 paragraph 3 of NLT 09 relating to maximization of liquidated damages due to the late delivery, the following shall apply; The liquidation damages shall be payable at a rate of 0.5% of the agreed price excluding installation for each commenced week of delay. The liquidation damages shall not exceed 5%. WARRANTY 18 months on machine and control system, starting from date of completed installation. PAYMENT TERMS 40% down payment at order, 10 days 50% by delivery, 10 days 10% after installation, 10 days After the due date, penalty interest on arrears and official discount +8% is charged. VALIDITY OF THE QUOTATION This quotation is valid one month from quotation date. If the quotation is of a stock machine the validity is limited with reservation of in between sales. DELIVERY TERMS DDP according to INCOTERMS 2010, incl. packing, excl. unloading and transportation to installation point. DELIVERY TIME To be discussed The delivery time is valid after the return of the signed order confirmation. If the order is to be financed by a leasing company, the delivery time is calculated from the date when the written order from the leasing company is sent. INSTALLATION Installation of all quoted equipment is included. Switching in the master power is not included. Planning and transportation documentation will be sent before hand, at the latest one month before machine delivery occurs. Please note the sections regarding floor and foundation requirements as well as anchoring and connection to water and electrical supply. RMS (Relocation Machine Security) Quoted machine is equipped with RMS system according to new global agreement for export control of machines which has the possibility to produce Weapons of Mass Destruction. RMS is an agreement by FN where all machine builders equip their machine with a system that makes it virtually impossible to move a machine and then start it up. For the machine to be able to start again after it has been moved it is necessary that an authorized technician from DMG MORI Sweden comes out to the company to activate the machine again. The agreement is designed to prevent the spread of technology to the countries on the UN s black list and engaged in development of Weapons of Mass Destruction. Page 25 of 25