ZoneControl Zero Pressure Accumulation TECHNICAL INFORMATION

Transcription

1 ZoneControl Zero Pressure Accumulation TECHNICAL INFORMATION

2 Table of Contents Zero Pressure Accumulation Preface ZLM ZoneControl Logic Module with Pneumatic Valve Output WTR ZoneControl Sensor with Pneumatic Valve Output WTR ZoneControl Sensor with Electric Motor Control Output WLR00-D DC ZoneControl Sensor with Electric Output for External Valve or Electric Motor Control WLR00-M AC ZoneControl Sensor with Electric Output for External Valve or Electric Motor Control WTR Photoelectric Diffuse Sensor with M Connector WTR Photoelectric Diffuse Sensor with Integral Cable ELF Photoelectric Retro-Reflective Sensor W000 Photoelectric Retro-Reflective Sensor ZIM ZoneControl Interface Module ZoneControl Power Supply ZoneControl Accessories

3 Zero Pressure Accumulation Preface What is an accumulation conveyor? An accumulation conveyor is a transportation conveyor designed to efficiently stage product when demand is low and deliver product when demand is high. An accumulation conveyor acts as the shock absorber in any distribution warehouse, logistics center or work-in-process operation. What is ZPA? Zero Pressure Accumulation (ZPA) is a more specific reference to an accumulation conveyor. A ZPA conveyor is designed to accumulate and release product with zero forward pressure on product. This results in a decreased risk of product damage or derailment. What is ZoneControl? ZoneControl is the SICK family of ZPA control solutions. ZoneControl consists of integrated ZPA systems designed for accumulation conveyors and all the necessary peripherals and accessories to support the system. The ZoneControl family of products offer multiple ZPA solutions, all of which are similar in their function, but accommodate different types of conveyors by utilizing a variety of mounting configurations. What is an integrated solution? A ZPA control system typically consists of four primary components: a ZPA logic circuit, a pneumatic valve or other discrete output for motor control, a sensing device and daisy chain cabling. Integrated ZPA solutions generally integrate three or four of the primary components. Solutions which integrate only three of the components will have connectivity for the fourth component, usually the sensing device or pneumatic valve. How is accumulation control accomplished? Accumulation conveyors are designed with integral zones that are independently controlled. The individually controlled zones are activated or deactivated according the control logic circuit and sensor status at the local and neighboring zones. There are two basic types of ZPA control: pneumatic and electric. Pneumatic Control AtoB and AtoD Accumulation conveyors that pneumatically actuate the drive system utilize small air bladders, often called pucks, to actuate the conveyor drive and/or brake system. When the logic circuit generates an output, a pneumatic solenoid valve is energized causing the valve to open or close. An open valve will allow air to flow and inflate the air bladder, a closed valve will prevent airflow to the bladder causing the bladder to exhaust and deflate. The air bladder, when inflated, will elevate a drive or brake system against the conveyor transportation medium respectively activating or deactivating the zone. A system that activates or drives the conveyor with airflow to the air bladder is referred to as air-to-drive (AtoD). A pneumatic system that deactivates or brakes the conveyor with airflow to the air bladder is referred to as air-to-brake (AtoB). Electric Control An electrically controlled accumulation conveyor utilizes individual electric motors to drive each zone. The logic circuit generates a discrete output to an electric motor drive circuit that activates the electric motor, in turn activating the zone. What accumulation modes are available with ZoneControl? The most typical accumulation modes are single and slug accumulation; occasionally an accumulation time delay is used to manipulate product accumulation.

4 Single accumulation will not allow a large block or slug of product to travel from the in-feed zone of an accumulation conveyor to the discharge zone without inflicting a gap between packages. Single accumulation will accumulate (deactivate) the upstream zone of any two consecutive zones that are detecting product, or in other words, any zone will accumulate when it is detecting product AND the downstream zone is detecting product. The result is a zone length gap between packages. The discharge zone does not have a downstream zone, which is effectively a full downstream zone; therefore, the discharge zone will accumulate when it receives a package. Single accumulation Single accumulation Pulling gaps between product Full conveyor with product single accumulated Slug accumulation will allow a large block or slug of product to travel uninterrupted from the in-feed zone of an accumulation conveyor to the furthest downstream zone, typically the discharge zone. The conveyor will not accumulate (deactivate) any zone until product reaches the furthest downstream zone at which time that zone will accumulate and the immediate upstream zone effectively becomes the furthest downstream zone. Slug accumulation Slug accumulation Slug of product traveling downstream uninterrupted First two zones accumulated Adjustable accumulation utilizes an adjustable accumulation time delay, that effectively delays package detection, which varies the accumulation function from single to slug. When the accumulation time delay is set to zero seconds, any package detection will be immediately recognized causing the upstream zone to accumulate (deactivate) in the same manner as single accumulation. As the time delay is increased, smaller packages will not be recognized and will advance until stopped by accumulated product downstream. As the stopped packages back-up into the sensing device, the accumulation time delay will time out causing the upstream zone to accumulate in a manner similar to slug accumulation. What release modes are available with ZoneControl? The most typical release modes are single and slug release; occasionally time delays are used to manipulate product release. In single release mode, a given zone will not release (activate) until the sensing device in the downstream zone has been cleared of packages. Single release can be initiated by applying an electrical release signal at the discharge zone or removing packages in the discharge zone. Applying an electrical single release signal at the discharge zone will act as an empty downstream zone that will cause the discharge zone to release; the immediate upstream zone will not release until the discharge zone has cleared. Removal of packages from the discharge zone will cause that zone and the immediate upstream zone to release. Subsequent upstream zones will not release until the immediate downstream zone has cleared. Single release Single release f Conveyor single accumulated Downstream zone clears, upstream zone activates

5 Single release time delay will add an additional gap between zones as they are released. The additional gap is directly proportional to the time delay selected. In slug release mode, all zones will be activated simultaneously, regardless of sensor status, for as long as the slug release signal is applied. Slug release is initiated by applying an electrical signal at any zone using a ZoneControl Tee cable or Zone Interface Module (ZIM). Slug release Slug release Conveyor single accumulated Slug release signal applied, entire conveyor releasing Slug release time delay will inflict a small gap between zones as they are released. The small gap is directly proportional to the time delay selected. When applying a ZoneControl solution with slug release time delay, the release signal must be applied at the discharge zone. When are single and slug modes most commonly used? Single accumulation and release is most effective when extremely high throughput is not necessary or the risk of forward pressure is not acceptable. Large or heavy products are frequently accumulated and released in single mode. Slug accumulation and release is most effective when extremely high throughput is desired and instances of low momentary forward pressure can be tolerated. High speed conveying with small to medium package sizes are often accumulated and released in slug mode. What is slug release termination? In some applications it is necessary to terminate a slug release signal after a determined number of zones. Slug release termination interrupts the slug release signal by opening the slug release wire. Slug release termination is accomplished with an inline cable that does not pass the slug signal; all other conductors are passive. Or, slug release termination can be accomplished with a ZPA Interface Module (ZIM). The slug termination cable and ZPA Interface Module (ZIM) are offered in the ZoneControl family of products. Power Isolation Power isolation is necessary when more than one power supply is used on a ZPA control system. Power isolation interrupts the positive voltage supply line between two ZPA chains on separate power supplies. Power isolation is accomplished with an in-line cable that does not pass the positive supply voltage; all other conductors are passive. See examples on the following page. Modules per Tap There is a limit to the number of ZoneControl devices that can be connected in series (chain) before an additional power supply and power isolation unit are required. This limit is known as the Modules per Tap specification. The number of Modules per Tap will vary from one ZPA solution to another and is affected primarily by the power source, pneumatic valve or output load, and daisy chain cabling. There are three common wiring schemes for ZPA systems: End Tap, Center Tap and Dual Center Tap.

6 All ZoneControl Modules per Tap specifications are calculated using a 9 W power source, and 8 V DC and m power supply cable for End Tap and Center Tap. Dual Center Tap is calculated using the appropriate power supply cable length for the chain. The End Tap wiring scheme positions the power source at one end of a ZPA chain, typically the discharge end. A short power cable is used to connect the power source to the first ZPA module. When using End Tap wiring a 8 V DC power source will accommodate the most modules per chain. End Tap wiring is most effective when the ZPA system requires a relatively small number of modules or when a small number of modules remain unpowered on a large ZPA system that uses Center Tap wiring. Total number of modules in a chain per End Tap Power isolation cable Power source Module powered by a secondary power source The Center Tap wiring scheme positions the power source at the center point of a ZPA chain. A short cable with an attached Tee cable is used to connect the power source to the ZPA chain between two modules. This Center Tap supplies power to the chain in both directions. The Center Tap configuration is the simplest and most common installation for wiring the power source to ZPA systems. Power isolation cable Total number of modules in a chain, evenly distributed about the Center Tap Power isolation cable Module powered by a secondary power source Power source T-cable Module powered by a secondary power source The Dual Center Tap wiring scheme positions the power source at the center point of a ZPA chain. Two long cables with attached Tee cables are used to apply a Center Tap at the mid point between the power source and the end of the ZPA chain in both directions, hence, Dual Center Tap. When using Dual Center Tap wiring a V DC power source will accommodate the most modules per chain. Power isolation cable Total number of modules in a chain, evenly distributed about each Center Tap Power isolation cable Module powered by a secondary power source T-cable Power source T-cable Module powered by a secondary power source Zone Size Zone size is the length of an individual zone within an accumulation conveyor. Typically, an accumulation conveyor has two, three or six foot zones. Mounting Location In general, there are three basic locations where the sensing device of a ZPA system can be located or mounted to the accumulation conveyor: Over-the-Conveyor, Under-the-Conveyor or Side-Frame-Mount. The ZoneControl family of products offers multiple solutions and each can be easily mounted in one of the three basic locations. Over-the-Conveyor Under-the-Conveyor Side-Frame-Mount Bolt-on Clip-on

7 R ZLM ZoneControl Logic Module with Pneumatic Valve Output C US ESPE LISTED N. (9). (0) Dimensional Drawings Bolt-on Clip-on. (8). (80) 0. (7).9 (7) WINGSPAN. () () 0. () 7 7. (0). () 0. (). (). (0) 0. (0).8 () ø/" AIR HOSE. ().8 () ø/8" AIR HOSE Features Side-Frame-Mount Integrated ZPA logic, pneumatic valve, daisy chain cables and sensor cable American style valve with Imperial size quick connect fittings Connection cable for standard sensor, mounted remotely Single or slug accumulation logic Single or slug release logic Industrial grade M daisy chain cables.8 (70).8 () WINGSPAN 0. (8) 0. (0). (8) 8 0. () 7. (80).9 (9).0 () ø0. (0) () (0). () 0. (). (0) 0. (0) Bolt-on.8 () dimensions in inches (mm) Daisy chain connector, male Exhaust Output port (x) Supply ports (x) Manual over-ride switch Mounting slots (x).8 () ø/" AIR HOSE. (0) ø/8" AIR HOSE 7 Daisy chain cable, female 8 Sensor connection cable, female 9 Mounting stud 0 Anti-rotation stud Mounting clip Clip-on Connection Diagram Downstream Product flow + V DC NC 0 DC Output M Male Downstream M Female Upstream Release control + V DC 0 V DC Single release* Slug release L+ M E Vt Release in Logic out L+ M E Vt Release Logic in Out Air supply valve valve Output to conveyor *Single accumulation models only

8 ZLM Technical Data ZLM- C B Power Supply voltage V s V DC +0/-0% Ripple < V ss within V s Current consumption 7 ma with valve, without sensor Sensor Photoelectric sensor connection type Cable: 0. m, -pin M8 or M female, (connects to sensing device - sold separately) Photoelectric sensor output requirements PNP, light operate retro-reflective or dark operate diffuse (prox), 0 ma typical Interconnection Logic output type PNP Logic output voltage Single accumulation mode: beam blocked = 0 V, beam unblocked = V s - ( V) Slug accumulation mode: D.S. zone activated = V s - ( V), D.S. zone deactive = 0 V Logic output current max. 00 ma Logic output switching frequency/response time 00 Hz/. ms Daisy chain connection type Connector: -pin M male (connects to downstream sensor) Cable:. m or. m, -pin M female (connects to upstream sensor) Circuit protection Short circuit protection; interference pulse suppression; V s reverse polarity protected Modules per End Tap (9 W source) V s : ft zones =, ft zones = 0 8 V s : ft zones =, ft zones = 7 Modules per Center Tap (9 W source) V s : ft zones =, ft zones = 0 8 V s : ft zones =, ft zones = Modules per Dual Center Tap (9 W source) V s : ft zones = 0, ft zones = 8 V s : ft zones = N/A, ft zones = N/A Logic function Accumulation mode ) Single or slug Release mode ) Single (signal applied at discharge zone) and/or slug (signal applied anywhere along chain) Valve Compressed air Filtered, lubricated or unlubricated Operation mode ) AtoD (Air to Drive) or AtoB (Air to Brake) Pneumatic circuit function / way Port connections Quick connect: /8 supply; / output (connects to local zone) Coil ratings V DC, W Output flow rate 0 NI/min;. SCFM Exhaust flow rate 0 NI/min;. SCFM Orifice size 0.07 in (. mm) Operating pressure range 0. bar (0 PSI) Response time Partially open: 0 ms; open: ms; close: ms Physical properties Protection class Enclosure rating IP 0, NEMA Ambient operating temperature F (-0 C) Storage temperature -0 7 F (-0 7 C) Shock load IEC 8 Approximate weight.9 oz (8 g) with. m cable; 7. oz (0 g) with. m cable:. oz ( g) no daisy chain cable Housing material ABS Fastening method Clip-on Bolt-on Typical mounting location Side-Frame-Mount ) Model selectable, refer to selection table on following page

9 ZLM ZLM Clip-on Mounting Zone Length Sensor Connection Single Accumulation - Single and Slug Release Slug Accumulation - Slug Release AtoD AtoB AtoD AtoB ft cable M8 ZLM-CA0 ZLM-CA ZLM-CA0 ZLM-CA ft cable M ZLM-CA0 ZLM-CA ZLM-CA0 ZLM-CA ft cable M8 ZLM-CA0 ZLM-CA ZLM-CA0 ZLM-CA ft cable M ZLM-CA0 ZLM-CA ZLM-CA0 ZLM-CA M male connector connector M8 ZLM-C0A0 ZLM-C0A ZLM-C0A0 ZLM-C0A M male connector connector M ZLM-C0A0 ZLM-C0A ZLM-C0A0 ZLM-C0A ZLM Bolt-on Mounting Zone Length Sensor Connection Single Accumulation - Single and Slug Release Slug Accumulation - Slug Release AtoD AtoB AtoD AtoB ft cable M8 ZLM-BA0 ZLM-BA ZLM-BA0 ZLM-BA ft cable M ZLM-BA0 ZLM-BA ZLM-BA0 ZLM-BA ft cable M8 ZLM-BA0 ZLM-BA ZLM-BA0 ZLM-BA ft cable M ZLM-BA0 ZLM-BA ZLM-BA0 ZLM-BA M male connector connector M8 ZLM-B0A0 ZLM-B0A ZLM-B0A0 ZLM-B0A M male connector connector M ZLM-B0A0 ZLM-B0A ZLM-B0A0 ZLM-B0A Order Information Model Number Part Number Model Number Part Number Model Number Part Number ZLM-CA ZLM-CA ZLM-CA ZLM-CA ZLM-CA 7077 ZLM-CA ZLM-CA ZLM-CA ZLM-CA ZLM-CA ZLM-CA ZLM-CA ZLM-BA ZLM-BA ZLM-BA ZLM-BA 7077 ZLM-BA ZLM-BA ZLM -BA ZLM-BA ZLM-BA ZLM -BA 7077 ZLM-BA ZLM-BA Model Number Part Number Model Number Part Number Model Number Part Number ZLM-CA ZLM-C0A ZLM-C0A ZLM-CA ZLM-C0A ZLM-C0A ZLM-CA ZLM-C0A ZLM-C0A ZLM-CA ZLM-C0A ZLM-C0A ZLM-BA ZLM-B0A ZLM-B0A ZLM-BA ZLM-B0A ZLM-B0A ZLM-BA ZLM-B0A ZLM-B0A ZLM-BA ZLM-B0A ZLM-B0A Accessories Page Reflectors 0 Cables Mounting brackets Interface module 7

10 WTR ZPA Sensor with Pneumatic Valve Output Conveyor Sensors.9... in ( mm) sensing range Dimensional Drawings 0. (8.) IR Background Suppression % of sensing range (mm) %/90% (in) 8%/90% 90%/90% Sensing range on, % remission Sensing range on grey, 8% remission Sensing range on white, 90% remission Features Under-the-Conveyor Mount Integrated ZPA logic, photoelectric sensor, pneumatic valve and daisy chain cables American style valve with Imperial size quick connect fittings Adjustable Background Suppression (ABS) sensing technology, ignores background targets and no reflector is required Single or slug accumulation logic Single or slug release logic Industrial grade M daisy chain cables (7) 0.7 (8).8 (.) 8.7 (.) 0.9 (.9).9 (99.) ø0. (.).0 () 7. (7.).0 (.) dimensions in inches (mm) Connection Diagram 0. ().8 () Sender Receiver Daisy chain cable, female Exhaust Output port (x) Supply ports (x) 7 Manual over-ride switch 8 Daisy chain connection, male 9 Signal strength indicator 0 Beam status indicator Mounting through-holes (x) Release control Downstream + V DC 0 V DC Single release Slug release* L+ M E Vt Product flow Release in Logic out L+ M E Vt Release Logic In Out M Female Downstream M Male Upstream Air supply valve valve *Single accumulation models only Output to conveyor 8

11 WTR Technical Data WTR- P Power Supply voltage V s V DC +0/-0% Ripple < V ss within V s Current consumption 7 ma with valve Sensor Sensing range.9. in ( mm) Adjustable background suppression.8. in ( mm) Light spot diameter Approx.. in at. in (0 mm at 900 mm) Light source LED, IR, average life 00,000 hours at 77 F ( C) Light beam tilt angle upward from center Interconnection Logic output type PNP Logic output voltage Single accumulation mode: beam blocked = 0 V, beam unblocked = V s - ( V) Slug accumulation mode: D.S. zone activated = V s - ( V), D.S. zone deactive = 0 V Logic output current max. 00 ma Logic output switching frequency/response time 0 Hz/.0 ms Daisy chain connection type Cable:. m or.0 m, -pin M female (connects to downstream sensor) Connector: -pin M male (connects to upstream sensor) Circuit protection Short circuit protection; interference pulse suppression; V s reverse polarity protected Modules per End Tap (9 W source) V s : ft zones =, ft zones = 8 8 V s : ft zones =, ft zones = Modules per Center Tap (9 W source) V s : ft zones =, ft zones = 8 V s : ft zones = 8, ft zones = 8 Modules per Dual Center Tap (9 W source) V s : ft zones = 0, ft zones = 8 8 V s : ft zones = N/A, ft zones = N/A Logic function Accumulation mode ) Single or slug Release mode ) Single (signal applied at discharge zone) and/or slug (signal applied anywhere along chain) Valve Compressed air Filtered, lubricated or unlubricated Operation mode ) AtoD (Air to Drive) or AtoB (Air to Brake) Pneumatic circuit function / way Port connections Quick connect: /8 supply; / output (connects to local zone) Coil ratings V DC, W Output flow rate 0 NI/min;. SCFM Exhaust flow rate 0 NI/min;. SCFM Orifice size 0.07 in (. mm) Operating pressure range 0. bar (0 PSI) Response time Partially open: 0 ms; open: ms; close: ms Physical properties Protection class Enclosure rating IP, NEMA Ambient operating temperature F (-0 C) Storage temperature -0 7 F (-0 7 C) Shock load IEC 8 Approximate weight.9 oz (8 g) with. m cable; 7. oz (0 g) with. m cable:. oz ( g) no daisy chain cable Housing material Glass fiber reinforced ABS Typical mounting location Under-the-Conveyor ) Model selectable, refer to selection table on following page Selection Table Zone Single Accumulation- Slug Accumulation- Length Single and Slug Release Single Release AtoD AtoB AtoD AtoB ft WTR-PA0 WTR-P7A WTR-P9A0 WTR-P8A ft WTR-PB0 WTR-P7B WTR-P9B0 WTR-P8B 9 Order Information Model Number WTR-PA0 WTR-P7A WTR-P9A0 WTR-P8A WTR-PB0 WTR-P7B WTR-P9B0 WTR-P8B Part Number Accessories Page Reflectors 0 Cables Mounting brackets Interface module

12 WTR ZPA Sensor with Electric Motor Control Output Conveyor Sensors.9... in ( mm) sensing range Dimensional Drawings IR Background Suppression % of sensing range (mm) %/90% (in) Sensing range on Sensing range on grey Sensing range on white 8%/90% 90%/90% Features Under-the-Conveyor Mount Integrated ZPA logic, photoelectric sensor, pneumatic valve cable and daisy chain cables Output cable for connection to electric motor control or pneumatic valve Adjustable Background Suppression (ABS) sensing technology, ignores background targets and no reflector is required Single accumulation logic Single or slug release logic Industrial grade M daisy chain cables 0. (8.) (.) ø0. (.).9 (99.) (8).7 (.) 0.9 (.9).0 () dimensions in inches (mm) Sender Receiver Daisy chain cable, female Output cable, flying leads Daisy chain connection, male Beam status indicator 7 Sensing distance adjustment 8 Mounting through-holes (x) 0. ().8 () 0

13 WTR Technical Data WTR- P PS Power Supply voltage V s 0 0 V DC Ripple < V ss within V s Current consumption ma without load, without valve Sensor Sensing range.9. in ( mm) Adjustable background suppression.8. in ( mm) Light spot diameter Approx.. in at. ft (0 mm at 0.8 m) Light source LED, IR, average life 00,000 hours at 77 F ( C) Light beam tilt angle upward from center Interconnection Logic output type PNP Logic output voltage Single accumulation mode: beam blocked = 0 V, beam unblocked = V s - ( V) Logic output current max. 00 ma Logic output switching frequency/response time 0 Hz/.0 ms Daisy chain connection type Cable:.0 m, -pin M female (connects to downstream sensor). m, -pin M female (connects to downstream sensor) Connector: -pin M male (connects to upstream sensor) Circuit protection Short circuit protection; interference pulse suppression; V s reverse polarity protected Modules per End Tap (9 W source, W load) V s : ft zones =, ft zones = 8 8 V s : ft zones =, ft zones = Modules per Center Tap (9 W source, W load) V s : ft zones =, ft zones = 8 V s : ft zones = 8, ft zones = 8 Modules per Dual Center Tap (9 W source, W load) V s : ft zones = 0, ft zones = 8 8 V s : ft zones = N/A, ft zones = N/A Logic function Accumulation mode Single Release mode Single (signal applied at discharge zone) and slug (signal applied anywhere along chain) Output to motor control or external valve Output voltage HIGH = V s - ( V); LOW = 0 V Output current max. 00 ma Circuit protection None Connection type (connects to local zone). m, -wire flying leads 0 mm, -pin M female Switching frequency/response time 0 Hz/.0 ms Physical properties VDE protection class Enclosure rating IP, NEMA Ambient operating temperature -0 0 F (-0 0 C) Storage temperature -0 7 F (-0 7 C) Shock load IEC 8 Approximate weight.9 oz (0 g) with. m cable;. oz (9 g) with. m cable Housing material Glass fiber reinforced ABS Typical mounting location Under-the-Conveyor Connection Diagram Release control WTR-PS (only) Downstream + V DC 0 V DC Single release Slug release Female Cable Q output N/C load 0 V N/C L+ M E Vt Product flow Release Logic In Out Br+ Wh- Male Cable Output cable to valve or motor control Output To Local Zone L+ M E Vt Upstream Release Logic In Out WTR-P WTR-PS M Female Downstream WTR-P WTR-PS M Male Upstream Order Information Model Number Part Number WTR-P 07 WTR-PS 008 Accessories Page Reflectors 0 Cables Mounting brackets Interface module

14 WLR00-D DC ZPA Sensor with Electric Output for External Valve or Electric Motor Control Conveyor Sensors Excess Gain (m) 00 Features 0 9. ft (0...9 m) sensing range Dimensional Drawings 0.7 (.9).8 () 8 RED.9 (7.7) excess gain PL80 PL0 PL0 0 TAPE (8.). (.) 8 Over-the-Conveyor Mount Integrated ZPA logic, photoelectric sensor, pneumatic valve cable and daisy chain cables Output cable for connection to electric motor control or pneumatic valve Linear polarized retro-reflective sensing technology eliminates false detection of shiny or plastic-wrapped objects Single or slug accumulation logic Single or slug release logic Industrial grade M daisy chain cables Sealed to withstand harsh environments and washdown 0.9 (.).0 () 0. x 0.8 (.7 x 7.8) slots External thread (M0 x.) 0.(9.8) Sender Receiver. (.) 7 Mounting through-holes (x) Threaded mount dimensions in inches (mm) Daisy chain cable, female Output cable, female 7 Daisy chain cable, male 8 Beam status indicator Inside Cover All types Beam Status Beam status indicator

15 WLR00-D Technical Data WLR00 D D Power Supply voltage V s 0 0 V DC Ripple < V ss within V s Current consumption 0 ma, without load, without valve Sensor Sensing range 0 9. ft (0 9 m) with PL 80A reflector Light spot diameter Approx. 8.0 in at 9. ft (0 mm at 9 m) Light source LED, red, polarized, average life 00,000 hours at 77 F ( C) Interconnection Logic output type PNP Logic output voltage Single accumulation mode: beam blocked = 0 V, beam unblocked = V s - ( V) Slug accumulation mode: D.S. zone activated = V s - ( V), D.S. zone deactivated = 0 V Logic output current max. 00 ma Logic output switching frequency/response time 00 Hz/.0 ms Daisy chain connection type Cable: 00 mm, -pin M male (connects to downstream sensor) Cable:. m or. m, -pin M female (connects to upstream sensor) Circuit protection Short circuit protection; interference pulse suppression; V s reverse polarity protected Modules per End Tap (9 W source, W load) V s : ft zones =, ft zones = 8 8 V s : ft zones =, ft zones = Modules per Center Tap (9 W source, W load) V s : ft zones =, ft zones = 8 V s : ft zones =, ft zones = Modules per Dual Center Tap (9 W source, W load) V s : ft zones = 0, ft zones = 8 V s : ft zones = N/A, ft zones = N/A Logic function Accumulation mode ) Single or slug Release mode ) Single (signal applied at discharge zone) and/or slug (signal applied anywhere along chain) Output to motor control or external valve Output voltage HIGH = V s - ( V); LOW = 0 V Output current max. 00 ma Circuit protection None Connection type (connects to local zone) Cable: 00 mm, -wire spade 00 mm, 9. mm DIN (0) type C female Switching frequency/response time 00 Hz/.0 ms Physical properties Protection class Enclosure rating IP 7, NEMA Ambient operating temperature - F (- C) Storage temperature -0 8 F (-0 70 C) Shock load IEC 8 Approximate weight. oz (0 g) with. m cable;. oz (88 g) with. m cable Housing material Glass fiber reinforced ABS Typical mounting location Over-the-Conveyor ) Model selectable, refer to selection table on following page Selection Table Zone Length Valve Connection Single Accumulation - Slug Accumulation - Single and Slug Release Slug Release ft DIN 9. mm WLR00-D WLR00-D ft Spade Conn WLR00-D WLR00-D ft DIN 9. mm WLR00-D WLR00-D ft Spade Conn WLR00-D WLR00-D Connection Diagram Release control Downstream + V DC 0 V DC Single release* Slug release Male Cable L+ M E Vt Product flow Release In Logic Out red + yellow - Female Cable L+ M E Vt Upstream Release In Logic Out M Female Upstream M Male Downstream Order Information Model Number WLR00-D WLR00-D WLR00-D WLR00-D WLR00-D WLR00-D WLR00-D WLR00-D Accessories Part Number Page Reflectors 0 Cables Mounting brackets Interface module *Single accumulation models only Output cable to valve or motor control

16 R WLR00-M AC ZPA Sensor with Electric Output for External Valve or Electric Motor Control Conveyor Sensors Excess Gain (m) Features 0.7 (.9) 0.9 (.) 0 9. ft (0...9 m) sensing range Dimensional Drawings.0 () (). (.) dimensions in inches (mm) Inside Cover and Adjustments WLR00-M WLR00-M C.9 (7.7) 0. x 0.8 (.7 x 7.8) slots External thread (M0 x.) US RED WLR00-M8 WLR00-M8.9 (8.) 7 excess gain 0 0.(9.8) PL0 TAPE PL80 PL (.) Sender Receiver Mounting through-holes (x) Threaded mount Daisy chain cable, female Output cable, female Daisy chain cable, male Power indicator Signal strength indicator Beam status indicator Over-the-Conveyor Mount Integrated ZPA logic, photoelectric sensor, pneumatic valve cable and daisy chain cables AC supply voltage Output cable for connection to electric motor control or pneumatic valve Linear polarized retro-reflective sensing technology eliminates false detection of shiny or plasticwrapped objects Adjustable time delay accumulation Single or slug time delay release Individual slug release configurability, switch selectable Industrial grade M daisy chain cables Sealed to withstand harsh environments and washdown Output Signal Power Slug Release Accumulation Single Slug 0 Operate 0 Delay Delay Output Signal Power Single Release Accumulation Single Slug 0 Operate 0 Delay Delay 7 A B Power indicator Slug release time delay Signal strength indicator DIP switches Output status indicator Accumulation time delay Single/slug selector DIP switches switch 7 Single release time delay DIP switches A msec Slug/Accumulation Delay Settings 0 seconds msec B msec Release/Accumulation Delay Settings 0 0 seconds msec

17 WLR00-M Technical Data WLR00 M Power Supply voltage V s 90 0 V AC Ripple < V ss within V s Power consumption W Sensor Sensing range 0 9. ft (0 9 m) with PL 80A reflector Light spot diameter Approx. 8.0 in at 9. ft (0 mm at 9 m) Light source LED, red, polarized, average life 00,000 hours at 77 F ( C) Interconnection Logic output type FET Logic output current max. 00 ma Logic output switching frequency/response time 0 Hz/.0 ms Daisy chain connection type Cable: 00 mm, -pin M male (connects to downstream sensor) Cable:. m or. m, -pin M female (connects to upstream sensor) Circuit protection Short circuit protection; interference pulse suppression; V s reverse polarity protected Modules per End Tap (0 W source, W load) 0 V s : ft zones = 7, ft zones = Modules per Center Tap (0 W source, W load) 0 V s : ft zones = 0, ft zones = 0 Logic function Accumulation mode Adjustable time delay Release mode ) Single and adjustable time delay slug (switch configurable) or slug and adjustable time delay single (switch configurable) Output to motor control or external valve Output voltage HIGH = V s - ( V); LOW = 0 V Output current max. 0 ma Circuit protection None Connection type Cable: 00 mm, 9. mm DIN (0) type C female (connects to local zone) Switching frequency/response time 00 Hz/.0 ms Physical properties VDE protection class Enclosure rating IP 7, NEMA Ambient operating temperature - F (- C) Storage temperature -0 8 F (-0 70 C) Shock load IEC 8 Approximate weight. oz (0 g) with. m cable;. oz (88 g) with. m cable Housing material Glass fiber reinforced ABS Typical mounting location Over-the-Conveyor ) Model selectable, refer to selection table on following page Selection Table Zone Length Valve Connection Adjustable Accumulation - Adjustable Accumulation - Single or Adjustable Slug Release Slug or Adjustable Single Release ft DIN 9. mm WLR00-M WLR00-M8 ft DIN 9. mm WLR00-M WLR00-M8 Order Information Model Number WLR00-M8 WLR00-M8 WLR00-M WLR00-M Part Number Connection Diagram Release control Downstream GND V AC N Release Male Cable Product flow L+ L+ M M E E Release In Logic Out Output cable to valve or motor control Female Cable 9. mm DIN Upstream Release In Logic Out M Male Downstream M Female Upstream Accessories Page Reflectors 0 Cables Mounting brackets

18 WTR Photoelectric Diffuse Sensor with M Connector Conveyor Sensors Background Suppression Features.9... in ( mm) sensing range IR % of sensing range (mm) %/90% (in) 8%/90% 90%/90% Sensing range on, % remission Sensing range on grey, 8% remission Sensing range on white, 90% remission Under-the-Conveyor Mount Stand alone sensor easily integrated with ZPA systems Multiple output configurations including: PNP, NPN, light and dark operate Adjustable Background Suppression (ABS) sensing technology, ignores background targets and no reflector is required Industrial grade M cable connection Dimensional Drawings 0. (.) 0.9 (.). (9.).8 (7.).9 (99.) 0. (ø.).0 () dimensions in inches (mm) 0. ().8 () Sender Receiver Connector, M male Mounting through-holes (x) Signal strength indicator Sensing distance adjustment

19 WTR Technical Data WTR- PS08 NS0 NS0 PS P P Sensing range.9. in ( mm) Adjustable background suppression.8. in ( mm) Light spot diameter Approx.. in at. in (0 mm at 900 mm) Light source LED, infrared light External light immunity Modulated light source with digital signal evaluation via SICK custom ASIC Crosstalk immunity Automatic modulation frequency shift via SICK custom ASIC Response time frequency < ms beam block, < ms beam unblock/0 Hz < ms/00 Hz Supply voltage V s 0 0 V DC (limit values) Ripple (within V s tolerance) < V peak to peak Current consumption (no load) < 0 ma Switching type PNP NPN PNP Switching current max. 00 ma Alarm output type - NPN - Alarm output current max ma - Output switching mode Light or dark switching via complimentary outputs Dark switching Light switching Connection type M -pin connector Housing Glass fiber reinforced plastic Enclosure rating IP VDE protection class EMC IEC 80 Shock rating IEC 8 Circuit protection Outputs short circuit protected, V s reverse polarity protected Ambient operating temperature -0 0 F (-0 0 C) Storage temperature -0 7 F (-0 7 C) Mounting bracket 077 (not included) Approximate weight Approx.. oz (00 g) Connection Diagram WTR-NS0 brown white Q - light operate Q - dark operate load load DC V 0 V WTR-PS08 brown white Q - light operate Q - dark operate load load DC V 0 V M Male WTR-NS0 WTR-P WTR-P brown white health output Q - dark operate load DC V 0 V brown white load 0 V DC V wire colors refer to standard cable, not included WTR-PS Order Information Accessories Page Model Number Part Number Reflectors 0 brown DC V WTR-PS Cables load 0 V WTR-NS0 090 Mounting brackets WTR-NS0 098 Interface module WTR-P WTR-P WTR-PS

20 WTR Photoelectric Diffuse Sensor with Integral Cable Conveyor Sensors Background Suppression Features.9... in ( mm) sensing range IR % of sensing range (mm) %/90% (in) 8%/90% 90%/90% Sensing range on, % remission Sensing range on grey, 8% remission Sensing range on white, 90% remission Under-the-Conveyor Mount Stand alone sensor easily integrated with ZPA systems PNP and NPN complimentary outputs Adjustable Background Suppression (ABS) sensing technology, ignores background targets and no reflector is required Wago 7-0 for connection to popular driver cards Dimensional Drawings 0. (8.) 0. (ø.). (9.).9 (99.) 0.7 (8).8 (7.).0 () dimensions in inches (mm) 0. ().8 () Sender Receiver Output cable, flying leads or Wago 7-0 connector Mounting through-holes (x) Beam status indicator Sensing distance adjustment 8

21 WTR Technical Data WTR- PS0 PS0A0 PS0A0 PS0A Sensing range.9. in ( mm) Adjustable background suppression.8. in ( mm) Light spot diameter Approx.. in at. in (0 mm at 900 mm) Light source LED, infrared light External light immunity Modulated light source with digital signal evaluation via SICK custom ASIC Crosstalk immunity Automatic modulation frequency shift via SICK custom ASIC Response time frequency < ms beam block, < ms beam unblock/0 Hz Supply voltage V s 0 0 V DC (limit values) Ripple (within V s tolerance) < V peak to peak Current consumption (no load) < ma Switching type PNP/NPN NPN PNP NPN Switching current max. 00 ma Output switching mode Light switching Cable Length 79 in (000 mm ) 0 in (7 mm) 0 in (00 mm) 79 in (000 mm ) Connection type Flying leads Wago 7-0 Wago 7-0 Wago 7-0 Housing Glass fiber reinforced plastic Enclosure rating IP Protection class EMC IEC 80 Shock rating IEC 8 Circuit protection Outputs short circuit protected, V s reverse polarity protected Ambient operating temperature -0 0 F (-0 0 C) Storage temperature -0 7 F (-0 7 C) Approximate weight Approx.. oz (00 g) Connection Diagram WTR-PS0 WTR-PS0A0 Wago 7-0 brown white Q - NPN Q - PNP load load DC V 0 V brown PNP load DC V 0 V Output 0 VDC +VDC WTR-PS0A0 WTR-PS0A white NPN load DC V 0 V Order Information Model Number WTR-PS0 WTR-PS0A0 WTR-PS0A0 WTR-PS0A Part Number Accessories Page Reflectors 0 Cables Mounting brackets Interface module 9

22 R ELF Photoelectric Retro-Reflective Sensor Conveyor Sensors 0... ft ( m) sensing range C US IR Excess Gain - Reflex/Retro-Reflective 00 excess gain 0 (m) 7 Limiting scanning range (ft) Features ELF - Economical Little Functional Extremely compact to fit almost any application Universal mounting configuration for simple installation Unparalleled optical performance Electrical functionality previously available only in large sensors Available with M8 or M connector or pre-leaded cable *See additional reflector information on opposite page Dimensional Drawings 0.97 (.0) 0.0 (7.8) 0.97 (.0) 0.0 (.) 0.98 (.8) 0. (.) 0. (.).98 (0).8 (.) M8x Threads 0. (.) 0. (.) 0.8 (9.7) 0. () M -pin 0.7 (7.) M8 -pin 0.8 (.). (.0) dimensions in inches (mm) 0

23 ELF Technical Data EL P P7 ES0 ES07 ES08 Light source LED, red light, polarized; average life 00,000 hours at 77 F ( C) Light spot. x. in at 78.7 in (80 x 80 mm at m) Supply voltage VS V DC Ripple < V SS, must be within VS tolerances Current consumption < 0 ma, without load Switching outputs PNP, light operate NPN, dark operate Output current IA max. 0 ma Response time <. ms Switching frequency 00 Hz Cable Length in (0 mm) 0 in (7 mm) 79 in (000 mm) Connector M -pin M8 -pin Wago 7-0 Enclosure rating IP Ambient operating temperature -... F (-...0 C) Storage temperature F ( C) Housing material Glass fiber reinforced ABS Circuit protection Reverse polarity protection, overload and short circuit protection Mounting hardware Quantity, M8 x nut which can be used near connector or lens Connection Diagram PNP Models brown Q - output (for use with ZLM) load DC V 0 V M8 Connector Wago 7-0 Output 0 VDC +VDC NPN Models brown Q - output load DC 0...0V 0V M Connector Reflector Type Sensing Range Order Information PL 80 A PL0 A m m Model Number EL-P Part Number 707 P m EL-P PL0 A m EL-ES0 70 PL 0 A m EL-ES PL0 A m EL-ES X reflective tape 0... m min 0 x 0 mm Accessories Page Reflectors 0 Cables Mounting brackets Connector M M8 Wago 7-0 Wago 7-0 Wago 7-0

24 R W000 Photoelectric Retro-Reflective Sensor Conveyor Sensors 0 9 ft (0...8 m) C sensing range Excess Gain RED (m) 00 PL80A 0 US Reflector Type Sensing Range PL80 A m PL0 A 0 m PL0 A 0 m PL0 A 0 8 m PL0 A 0 8 m Reflective tape 0 8 m diamond grade Features Over-the-Conveyor Mount Rugged plastic housing Standard mounting for your existing applications Alarm output Crosstalk immunity Polarizing filters prevent false readings on shiny surfaces Red light for easy alignment Selectable time delays Cable or M quick disconnect versions excess gain (ft) Dimensional Drawings.8 ().9 (8.) dimensions in inches (mm) 0.7 (.9) 0.9 (.).0 (). (.) Adjustments All types.9 (7.7) 0. x 0.8 (.7 x 7.8) slots Internal thread (/-NPSM) External thread (M0 x.). (.) 0.(9.8) LED power indicator (green) LED signal strength indicator (red) LED output indicator (yellow) Center of optical axis, sender Center of optical axis, receiver Mounting through-hole ø 0. x 0.8 mm 7 ON delay selector 8 OFF delay selector 9 Light/dark switching selector 7 9 8

25 W000 Technical Data W000 -B0 -B0 -B00 Sensing range 0 9 ft (0 8 m) Light source ), light type LED, red light, 0 nm, polarized Light spot diameter Approx.. in at.9 ft (0 mm at m) Angle of divergence Approx.. Supply voltage V S 0 0 V DC ) Ripple ) V Current consumption ) 80 ma Switching outputs PNP or NPN Voltage drop (max.) V Operation mode Light/dark operating via switch Output current I A max. 00 ma Response time ) ms Max. switching frequency ) 00 Hz Alarm output PNP --- Time delay settings ON/OFF delay 0,, 0, 0 or 0 ms 0,,, 0 and s --- Connection types Plug, M -pin Plug, M -pin Protection class 7) Circuit protection Reverse polarity protection, overload and short circuit protection Enclosure rating IP 7/NEMA Ambient operating temperature T A - 0 F (- 0 C) Storage temperature -0 8 F (-0 70 C) Approximate weight. oz (0 g) Housing material Glass fiber reinforced plastic ) Average service life 00,000 h at T A = C ) Limit values ) May not exceed or fall short of V S tolerances ) Without load ) Signal transit time with resistive load ) With light/dark ratio : 7) Reference voltage 0 V DC Connection Diagram W000-B0 W000-B0 brown white gray W000-B00 brown white QN - NPN output alarm output QP - PNP output QN - NPN output QP - PNP output load load load load DC V 0V DC...0V 0V M Connector M Connector Order Information Model Number Part Number WL000-B WL000-B WL000-B Accessories Page Reflectors 0 Cables Mounting brackets

26 US US SIN SOT ZS ZS LIN d d LOT UL UL VDC COM R ZIM- ZPA Interface Module The SICK Zone Interface Module (ZIM) is an important accessory to the ZoneControl family of Zero Pressure Accumulation (ZPA) solutions. It provides electrical isolation for external processes and controls and facilitates ZoneControl system manipulation. Dimensional Drawings. (8) 8. (0) TIME DELAY R 7 C US ø 0.9 ().8 (7) Features Provides simple and flexible interface to ZPA control systems Reduces installation labor and component costs Plug-n-play connectivity provides error proof installation Relay isolated single and slug release Adjustable zone release time delay, 0 to 0 seconds Zone status reporting Stop zone function Provides power tap connections dimensions in inches (mm). (7) Connection Diagram To External Control DOWNSTREAM Product flow UPSTREAM All Modules +VDC OV Slug Logic Sensor* OV +VDC Input TB Downstream cable +VDC µ controller +VDC Upstream cable +VDC OV Slug Logic TB +VDC Logic out OV All Modules Slug out Zone Status OUT OPTICAL ISOLATION Full Function Release Full Function Release Full Function Zone Status NO NC TB TB TB *Fifth wire only available on wire Logic Modules and Interface Modules.

27 ZIM- Technical Data ZIM- B B Interface to ZPA system ZLM, WLR00-D WTR Upstream connection Female, M, -pin, 00 mm cable Male, M, -pin, 00 mm cable Downstream connection Male, M, -pin, 00 mm cable Female, M, -pin, 00 mm cable Power Supply voltage from daisy chain 8 0 V DC ) Power consumption of ZIM 0 ma, no load ZoneControl system power TB input 8 V DC typical; 0 V DC max. ) Input ratings TB & TB power + V DC, 0 V 8 V DC typical, 0 V DC max. ) TB release/interrupt/zone status 8 0 V DC ) Guaranteed OFF voltage: V DC Guaranteed ON voltage: V DC Typical ON state current draw at V: ma TB single release/logic interrupt ) 8 0 V UC Guaranteed OFF voltage: V DC Guaranteed ON voltage: V DC Typical ON state current draw. ma TB Slug Release 8 0 V UC ) Guaranteed OFF voltage: V DC Guaranteed ON voltage: V DC Typical ON state current draw. ma maximum number of logic modules slugged: 80 across no more than power supplies* Output ratings TB logic TB zone status PNP;. kω impedance typical PNP;. kω impedance typical TB zone status relay ) 0 V UC max; 00 ma max. Resistive load ) Delays Timing Physical properties Terminal block Terminal block wire Screw terminal torque Potentiometers Mechanical angle Stop strength Housing All delays are 0 0 s 0 AWG (. 0. mm ), strip length 0. in (.0 mm) in-lbs (0. Nm) 70 nominal 7.0 oz-in minimum Dimensions. x.7 x. in (0 x 9 x 9 mm) Mounting / in holes in mounting flange or double-sided adhesive, any orientation Enclosure rating IP, NEMA Shock and vibration IEC 8-7, IEC 8-9, and EC 8 - Operating temperature - F (- C) Storage temperature -0 8 F (-0 8 C) Approximate weight 0.9 lb (00 g) Certifications culus ) These inputs are optically isolated from the rest of the Class circuitry. Isolation voltage from Universal-Voltage inputs to Class circuitry: 000 V rms. Inputs are not sensitive to polarity. ) Optically isolated solid state relay with Normally Open and Normally Closed contact. Isolation voltage from Zone Status relay terminals to Class circuitry: 000 V rms. ) Class source required NOTE: Specifications above are for Full Function Module. Some data may not apply to Release and Zone Status modules. * See application section for more info on slug specifications

28 ZIM- Applications The following rules apply to the following applications. All references of upstream or downstream are given with respect to the ZIM Factory default jumper (JPx) position is - Jumpers (JPx) other than those referenced in a given application note have no influence on that application Single Release Action: Upstream Logic Module releases despite upstream and downstream zone status. Isolated AC/DC Configuration: Apply a high (ON) signal input to TB terminals when JP is on -. Non-isolated DC Configuration: Apply a high (ON) signal input to TB terminal when JP is on -. Slug Release Action: All Logic Modules connected to the Slug line will release regardless of zone status or accumulation status. (see Logic Crossover configuration for exception) Slug Interrupt/Isolator should be used to limit the number of logic modules slug released by a single ZIM module to 80 logic modules across no more than power supplies. If more than power supplies or more than 80 logic modules are to be slug released, use an additional ZIM to release the additional logic modules. If the logic modules use power supplies, reduce the modules per tap maximum by for the power tap section supplying the ZIM. Isolated AC/DC Configuration: Apply a high signal level (ON) to TB with JP on - and JP on -. Logic Crossover Configuration: The downstream logic release signal (downstream logic line ON) is crossed-over to the upstream slug release line when JP is on - and JP is on -. Pulse Release Action: Upstream Logic Module releases for a duration of time set by ZS ON (0-0 s) and then accumulates for a duration of time set by ZS OFF (0-0 s), despite upstream and downstream zone status. Isolated AC/DC Configuration: Apply a high signal (ON) to TB when JP is removed. Adjustability: Release time is set by ZS ON potentiometer from 0 to 0 seconds. Accumulation time is set by ZS OFF potentiometer from 0 to 0 seconds. Zone Release Delay (Logic Line Delay) Action: Upstream logic module will release after the downstream zone has cleared and the logic delay has expired. Adjustability: Adjust LOGIC potentiometer from 0 to 0 seconds. Logic Interrupt/Stop Zone Action: Upstream logic module accumulates when the upstream Logic Module detects a package, despite downstream zone status. Isolated AC/DC Configuration: Apply a low (OFF) signal input to TB when JP is on -. Non-isolated DC Configuration: Apply a low (OFF) signal input to TB when JP is on -. Downstream Slug Interrupt Action: Downstream Logic Modules will not slug release when Slug Release is initiated at the ZIM or upstream of the ZIM. Configuration: JP is on - and JP is on -. Upstream Slug Interrupt Action: Upstream Logic Modules will not slug release when Slug Release is initiated at the ZIM or downstream of the ZIM. Configuration: JP is on - and JP is on -. Zone Status Indication Action: Zone status output on TB terminal and TB is activated when the downstream logic module or remote sensor indicate an occupied zone. Configuration for Downstream Logic Module: JP is on - or - and JP is on - or removed. Configuration for Auxiliary Sensor or PLC Input: JP is removed and a high (ON) signal is applied to TB terminal. Zone Status Delay: The output transition of the Zone Status from (OFF) to (ON) or (ON) to (OFF) will only occur if the time delays set by the ZS ON and ZS OFF delay potentiometers have expired. A non-zero delay setting will filter out transitions that occur for less than the set time. This is typically used to indicate a zone is full only after a product is detected for a period of time indicative of a full and accumulated lane.

29 ZIM- ZIM Board Layout - Full Function Model Number Part Number Description ZIM-B Full Function Module, for ZLM or WLR00 ZIM-B Full Function Module, for WTR Warnings and Cautions NOTE: A qualified electrician must perform installation and servicing, in addition to checking with local code before installation, to ensure safe operation of the product. For technical assistance with this product, call SICK at Be consistent with UL listing requirements for maximum protection. The input line cable and line fuses must be sized in accordance with the rated input current of the unit. Do not make any connections when connected to AC/DC utility supply line. Before applying power, make sure that all covers are closed. Verify there is no possible floating ground potential. Provide recommended interfacing wire type (i.e. - AWG multi-strand heat resistive copper wires). Any motor cables should cross other cables at an angle of 90 degrees. If conduit is being used for wiring, use separate conduits for the input power wiring, the output power wiring, the signal wiring and the control wiring. Serviceability/field repair: Devices are not serviceable. Read manuals thoroughly and make sure you understand the procedures before you attempt to install, set up, or operate any SICK brand ZoneControl devices. The information contained in this manual is subject to change without notice. CAUTION RISK OF ELECTRICAL SHOCK-MORE THAN ONE DISCONNECT SWITCH MAY BE REQUIRED TO DE-ENERGIZE THE EQUIPMENT BEFORE SERVICING 7

30 R ZoneControl Power Supply C US SICK PS 0W-V-ENC and PS 9W-V-ENC power supplies feature a compact housing design that is designed specifically for use with SICK s ZoneControl line of Logic Modules and conveyor sensors. These units meet the latest NEC Class II requirements in accordance with UL, EN, IEC standards. Installation is fast and easy due to slotted holes in a durable mounting plate that mounts directly to the side of the conveyor. SICK PS 0W-V-ENC and PS 9W-V-ENC power supplies are also capable of buffering brief power failure conditions at rated voltage (e.g. 0 ms at 0 V AC) in accordance with EN 0 -. Global acceptance is also achieved by conformance with culus standards (North American compliance) and CE standard requirements (European compliance). Features Adjustable output voltage up to 8 V DC /0 V AC input State-of-the-art design Perfect integration with ZoneControl system IP 0 enclosure Bolt on mounting Dimensional Drawings AC INPUT Ø 0.8 (.). (0.) 78.8 in ( m) 0. (.) x.8 (0.) Ø.7 (7.8).8 (.).8 (7.7). (.).09 (7.8).88 () 9. (). (87.) dimensions in inches (mm) Connection Diagram * Required mounting orientation 8

31 ZoneControl Power Supply Technical Data PS0W-V-ENC PS9W-V-ENC Input parameters Input voltage range V AC (nominal) 00 0 V 00 0/0 0 V Input voltage range V AC (continuous) 8 V 8 /8 V Input frequency 7 Hz Input voltage range V DC (see derating requirements) 8 7 V 0 7 V Power Consumption <. W max Inrush current < 0 A (00 V AC) <.0 A (00 V AC) < 0. A (9 V AC) < 0.9 A (9 V AC) Transient immunity over entire load range In acc. VDE 00/W (70 V/. ms) Output parameters (at tee cable) Power 0 W 9 W Output voltage 8 V DC adjustable (factory set to V) ) Output voltage preset. ± 0.% Ripple/noise at 0 MHz, 0 Ohm < 0 m V pp Output voltage regulation accuracy 0.% V out static, ±.0% V out dynamic 0.% V out static, ±.% V out dynamic Output rated current. A (at V DC),.8 A (at 8 V DC).9 A (at V DC),. A (at 8 V DC) Hold up time during input > 97 ms (9 V AC) > 0 ms (9 V AC,. V/.9 A) supply interruption > 7 ms (00 V AC) > 0 ms (00 V AC,. V/.9 A) General device parameters Operating temperature range (T amb ) - full load F (-0 0 C) F (-0 0 C) Operating temperature range (T amb ) - derated 0 F (0 0 C) Storage temperature - 8 F (- 8 C) Humidity 90% max., non-condensing Input cable access one hole for / conduit, one hole for / conduit AC connection wires ) Stranded cable 0.. mm /AWG 8- Solid cable 0. mm /AWG 8- Stripping at wire end 0. in ( mm) Output connector cables M -pin tee cable, m/awg Efficiency 88.% (typ. at 0 V AC), 88% (typ. at 0 V AC);. A 90% (typ. at 0 V AC), 89% (typ. at 0 V AC);.9 A Protection class IP 0 (DIN/IEC 0 9) IP 0 (DIN/IEC 0 9) MTBF ) 00,000 hours 00,000 hours Dimensions 9. x.7 x. in ( x x 0. mm) 9. x.7 x. in ( x x 0. mm) Weight. lbs (.9 kg).9 lbs (.8 kg) Mounting Clearance Applicable standards EN 0 90, IEC 0 90 EN 0 0-, EN 0 78 Third party approvals UL 08 Listing (US and Canada) UL 0 90 Recognition (US and Canada) NEC Class II according to UL 0 ) NOTE: Secure wires from strain ) MTBF at V DC, A; 0 V AC; T amb 0 F (+0 C) ) 8 VDC is set at power supply. Actual at tee cable is 7 V full load. Warnings and Cautions Only vertical mounting with vent slots on top and AC entering bottom. Any other orientation may cause damage to device. Keep clearance around vents Yes Yes Multiple listing Multiple listing Multiple listing Order Information Model Number PS0W-V-ENC PS9W-V-ENC Part Number This is not a user or installation manual. See manual supplied with the power supply for full details, specifications, installation warnings and cautions! 9

32 ZoneControl Accessories: Reflectors Reflective area 80 x 80 mm Model Number Part Number PL80A 008 Reflective area.8 x 8. mm Model Number Part Number P 0800 Reflector Ø 8 mm, center hole mounting Model Number Part Number P (8) 0. (.) 0. (8.) 0. ().7.8 (8) (7). (8) ø (.) () (.8) () ø 0. (7) ø 0. (.8) 0. (.) 0. (8.) 0. (.) 0. (.) ø. (8) 0. (9) 0. (8) Reflective area 7 x 7 mm Model Number Part Number P0 08 Reflective area ø mm, self-adhesive Model Number Part Number PL Reflector hexagonal Model Number Part Number PLIMS (7) adhesive tape.9 (9) X ø0. (.).9 (7.) 0. ().0 () 0. (.) (0) (0) (0).0 (.).9 (7) 0. (.). (.) 0. () 0. (8.8) Ø. (.) 0. (.) front 0.7 (7) 0.8 (.) 0. (.) X ø0. (.7) back. () 0. (.) 0. (9) Reflector area x 8 mm Model Number Part Number PL0A 079 Reflective area 8 x mm Model Number Part Number PL0A 00 Reflective area 8 x mm Model Number Part Number PL0A () 0. (.). (7.8) 0. (.) ø 0. (). ().0. (0) (8) 0.7 (8). (0) ø 0. (.) ø 0. (8) 0. (7.)..8 (8) (7). (9.8). () ø 0. ø 0. (.) (8) 0. (7.).0 (). (8). (0.).. (.) (0.9) 0. (7.8) dimensions in inches (mm) 0

33 ZoneControl Accessories: Cables Power and Interconnect Cables Model Number Part Number JD-TM00A 08 JD-TM00B 08 JD-TM000A 77 JD-TM000C 7098 KD-SIM KD-SIM KD-SIM KD-RIM 7000 KD-RIM KD-RIM0 70 ZPI-P 7077 ZSI-P ZL-P 709 ZGC ZGC- 708 ZLCO-MD 7087 ZLCO-FD 7097 KA-SEM KA-SEM KD-SEM0.SM KD-SIMSM KD-SIMSM Description Tee cable type, M DC -pin, 00 mm Tee cable type, M DC -pin, 00 mm Tee cable type, M DC -pin, m Tee cable type, M DC -pin, to flying leads, m m straight M DC -pin cable m straight M DC -pin cable 0 m straight M DC -pin cable m right angle M DC -pin cable m right angle M DC -pin cable 0 m right angle M DC -pin cable Power isolator Slug interrupt Logic interrupt cable Gender changer - male/male Gender changer - female/female Logic crossover - pin male, pin female Logic crossover - pin female, pin male m straight M reverse-key AC -pin cable m straight M reverse-key AC -pin cable Extension cable, M DC -pin, 0. m Extension cable, M DC -pin, m Extension cable, M DC -pin, m Kit, / plug and clip / plug /8 plug Tee cable type, M DC -pin, 00 mm Mx.8 (00).7 (.) Mx Mx orange Tee cable type, M DC -pin, 00 mm Mx.8 (00).7 (.) Mx orange Mx orange orange brown white brown white white brown white brown Tee cable type, M DC -pin, m. () brown white white brown m, m, 0 m straight M DC -pin cable Mx Mx grey 0. ().,. or.8 ft (, or 0 m) M Male 78.7 (000) grey grey brown 0. ().0 (.).7 () 0. () grey white Mx white brown Tee cable type, M DC -pin to flying leads, m m, m, 0 m right angle M DC -pin cable Mx. () Mx. ().0 (.).,. or.8 ft (, or 0 m) 78.7 (000).0 () 0.8 (9) Mx 0. () grey M Male dimensions in inches (mm)

34 ZoneControl Accessories: Cables Power isolator 0. () Mx 0.9 (). (0) 7.9 (00).7 () 0. (.). (7) Mx 0. () M Male M Female N/C Slug interrupt 0. () Mx 0.9 (). (0) 7.9 (00).7 () 0. (.). (7) Mx 0. () M Male M Female N/C grey Gender changer - male/male. (0) 7.9 (00) 0. (.) 0. () Mx Mx 0. (). (0) M Male Gender changer - female/female grey 0. () Mx. (7).7 () 7.9 (00) 0. (.).7 (). (7) Mx 0. () M Female grey Logic interrupt 0. () Mx 0.9 (). (0) 7.9 (00).7 () 0. (.). (7) Mx 0. () M Male M Female N/C

35 ZoneControl Accessories: Cables Extension cable 0. () Mx 0.9 (). (0) 9.8 (0).7 () 0. (.). (7) Mx 0. () M Male M Female grey m, m, straight M reverse-key AC -pin cable 0. () MX Mounting Brackets Mounting bracket, W.000, stainless steel Model Number Part Number MB-W (.8). (0.) Dia. 0. (7.) 0. (.).8 (7.).0 (0.8). (). (.8).7 (7.). (0.) Dia..0 (0.8) Dia. 9.0 (0.7) PL 8. (.90) PL 0. (7) 0. (.7) (.0) Ref. or. ft ( or m) Mounting bracket, W.000, stainless steel Model Number Part Number MB-W000B (.7) Mounting Bracket for 8 mm threaded sensors Model Number Part Number MB-BS8MM (8.) REF. (0.0) REF 0. (.) RO. (0.). (7.9) 0.8 (0.) 0. (7.0).0 (0). (9.). (8.).0 (0.8). () Model Number Part Number BEF-WN-WTR 077. () 0. (). (.). (7.) 0. (9.) Reverse-key M Female M0 Mounting bracket kit, WTR Model Number MB-WTR- KIT.9 (). (.).7 () M8 x mm interna 0.07 (.8). (.0) x Mounting bracket, WTR. (9.9) Part Number 709 dimensions in inches (mm) ø. 0.7 (8.) 0. (.) 0.7 (.7). (8.8).0 () 0. (0).7 (7.7) 0. (.8) 0.9 (.) 0.0 (.) 0.7 (7.0) Ø 0.8 (.) Recommended thru hole: Ø 0.9 (.9) Recommended thru hole: Ø 0. (.9) 0. (.8) 0.7 (7). (7.7) 0.8 (7.) 0. (.0) x.7 (9.0) 0.9 (9.9). (.9) 0. (.8). (.0) x.0 (.9) R (.) x 0.7 (.9) 0. (.) 0. (.0) dimensions in inches (mm)

36 Industrial Sensors Safety Systems Automatic Identification SICK is one of the world s leading manufacturers of sensors, safety systems, and automatic identification products for industrial applications. SICK holds more than 0 patents for its innovative products. Through its Industrial Sensors, Safety Systems, Automatic Identification, and Environmental and Process Analysis divisions, the company has operations in countries. SICK North America is headquartered in Minneapolis, MN. Our wide range of sensors provides solutions to suit any application in the field of automation. Even under rugged ambient conditions, objects are reliably detected, counted and positioned regardless of their form, location and surface finish. Products from SICK provide comprehensive safeguarding of both workers and machinery. As experts in sensor technology, SICK develops and manufactures pioneering products that provide protection in hazardous zones, dangerous locations and for safeguarding access points. By providing services, which encompass all aspects of machine safety and security, SICK is setting new standards in safety technology. Whether the tasks involve identification, handling, classification or volume measurement, innovative automatic identification systems and laser measurement systems from SICK function reliably, even under rapid cycle times. Products from SICK conform to the latest standards and can be easily integrated in all industrial environments and external applications. Australia Phone Toll free sales@sick.com.au Austria Phone office@sick.at Belgium/Luxembourg Phone + info@sick.be Brazil Phone sac@sick.com.br China Phone ghk@sick.com.hk Czech Republic Phone sick@sick.cz Denmark Phone sick@sick.dk Finland Phone sick@sick.fi France Phone info@sick.fr Germany Phone info@sick.de Great Britain Phone info@sick.co.uk Italy Phone info@sick.it Japan Phone info@sick.jp Korea Phone kang@sickkorea.net Netherlands Phone info@sick.nl Norway Phone austefjord@sick.no Poland Phone info@sick.pl Russia Phone info@sick-automation.ru Singapore Phone admin@sicksgp.com.sg Slovenia Phone +8 (0) selanm@sick.com Spain Phone info@sick.es Sweden Phone info@sick.se Switzerland Phone contact@sick.ch Taiwan Phone sickgrc@ms.himet.net Turkey Phone pbx info@sick.com.tr USA/Canada/Mexico Phone + (9) info@sickusa.com Branch offices and representatives in all major industrial countries Printed in USA. Subject to change without notice