Innovations Catalogue 2009/2010 fluid sensors and diagnostic systems

Transcription

1 Innovations Catalogue 2009/ fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems

2 Information around the clock and around the globe in 22 languages on the internet. Information - product innovations - company news - exhibition info - locations - jobs Documentation - data sheets - operating instructions - manuals - approvals - CAD data Communication* - request for documents - recall service - live advice - newsletter Selection - interactive product selection aids - configuration tools - data sheet direct Animation - virtual product animations - flash movies (video sequences) Application - applications - product recommendations - calculation aids Transaction* - e-shop processing - e-procurement catalogues - B2B services *Some offered information is available country-specific. 2

3 Convenient order processing via the e-shop** on the internet. Secured authentication Customer-related price indication Real time availability check Personal product favourites Online parcel tracking Individual order history Convenient quick input form Simple order processing Management of shipping addresses Confirmations by **Already available in many countries. 3

4 Position sensors and object recognition Inductive sensors... for hazardous areas: robust all around ( )... ring and tube sensors ( )... slot sensors - small, low price and versatile ( )... full metal housing sensors for heavy duty ( ) Capacitive sensors... ready for use at the push of a button ( ) Magnetic sensors, cylinder sensors the low-cost alternative T-slot reed sensors ( ) Safety technology... M30 design for direct detection of metal ( ) safety relays for the protection of operators and machinery ( ) Valve sensors... valve position in a new light ( ) Photoelectric sensors... the powerful O7 small, compact, precise ( )... the new safety light curtains and safety light grids ( )... robust optical angle sensors and optical fork sensors ( )... the OG BasicLine now also in plastic ( )... OG wetline with cable connection ( )... for ATEX 3D: type O5 ( )... O5 now also available as cable version ( )... the new O4 now also with cable connection ( )... the new generation of OBF fibre optic amplifiers ( ) Object recognition... a quantum leap in optoelectronics: O3D vision sensor ( )... O3D camera: detection of objects and scenes in 3 dimensions ( ) Encoders... the new generation of CANopen encoders ( ) Fluid sensors and diagnostic systems Flow sensors... compact flow monitoring in hygienic areas ( )... magnetic-inductive flow sensor efector mid ( )... control monitor for the connection of flow sensors ( )... safe measurement of smallest quantities: the new SQ design ( )... ultrasonic flow rate sensor in robust inline design ( )... the new mechatronic flow sensors: SBU, SBY ( )

5 Fluid sensors and diagnostic systems Pressure sensors... a breath of fresh air in pneumatics, the pressure sensor PQ ( )... the new electronic contact manometer PG ( )... full-metal pressure sensors for hygienic applications ( )... the PK series: now also with one switching output ( )... small and at a low cost - the new pressure sensor PT ( ) Temperature sensors... calibration-free transmitters with Profibus PA and ATEX ( ) Diagnostic systems... diagnostic electronics for vibration sensors ( )... permanent machine protection made easy ( )... miniaturised vibration sensor efector octavis ( )... simply combined: machine protection and trend analysis ( ) Connection technology Connection technology... ecolink M12 for ATEX applications ( ) Bus systems Bus system AS-Interface... AS-i module with two IO-Link ports ( )... ATEX modules with quick mounting technology ( ) Identification systems Multicode reading systems... multicode reader with infrared illumination ( ) Control systems Control systems for mobile vehicles bit ExtendedController for mobile vehicles ( ) For further technical data please go to: 5

6 product news Position sensors and object recognition Inductive sensors for hazardous areas: Robust all around. Category 3D (zone 22) and category 3G (zone 2). Full-metal threaded housings from M12 to M30. Rectangular designs with sensing ranges up to 40 mm. M12 ecolink connectors for a secure connection. High vibration and shock resistance. Versions in 3 and 4-wire technology. Rectangular The sensors of the IMC rectangular design are particularly suited for use in conveying. The two clearly visible LEDs indicating the sensing and operating states can be seen even under adverse installation conditions. Unbeatable Both the threaded body and the sensing face of the housing are made of stainless steel. Unique ifm connectors of the ecolink series comply with the strict standard requirements and may be used in hazardous areas of the categories 2D, 3D and 3G. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 6

7 Inductive sensors Applications: Silo hatches, elevators, etc. Type Dimensions Dimensions Length [mm] M12 connector output function Sensing range [mm] 3-wire DC PNP f [Hz] M12 connector output function complementary 4-wire DC PNP Ambient temperature [ C] Wiring diagram Accessories L+ L Housing material M12 L = 60 3 f high-grade stainless steel IF502A M18 L = 70 5 f high-grade stainless steel IG509A M30 L = f high-grade stainless steel II501A rectangular 40 x nf PA IM503A rectangular 40 x f PA IM504A M12 x1 LED 4 x IF502A M12x1 IG509A IF502A, IG509A, II501A 4: 2: IM503A, IM504A Order L+ L Position sensors and object recognition M12 x1 LED 4 x M18 x1 II501A Angle bracket for type M12, stainless steel Angle bracket for type M18, stainless steel Angle bracket for type M30, stainless steel E10735 E10736 E10737 M12 x1 LED 4 x M30x1,5 Mounting set, angled for clamp mounting, high-grade stainless steel E IM503A / IM504A Mounting set, straight for clamp mounting, high-grade stainless steel E ) LED yellow 2) LED green M12 x1 5,5 5,5 29, Connectors and splitter boxes Socket, M12, 4-pole, 2 m black, PUR cable Socket, M12, 4-pole, 5 m black, PUR cable Connection cable, M12, 4-pole, 2 m black, PUR cable Connection cable, M12, 4-pole, 5 m black, PUR cable EVC04A EVC05A EVC07A EVC12A For further technical data please go to:

8 product news Position sensors and object recognition Keep track of detail detection of small metal parts. Inductive ring and tube sensors. Static and dynamic versions. High resolution: even steel balls with Ø 0.6 mm are reliably detected. Extremely quick with a response time of 0.2 ms. Pulse stretching and sensitivity adjustable via potentiometer. Choice between normally closed or normally open. Static sensors operate like inductive proximity sensors. They generate an output signal as long as there is metal in the detection zone. So, feed processes for example with falling screws or jam monitoring can be implemented. Dynamic sensors are used when particularly small parts are to be detected. During a damping operation a short pulse is generated at the output of the sensor, adjustable from 0.1 to 150 ms. The high resolution is maintained for a long time even in case of metal contamination on the tube. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 8

9 Inductive sensors Ring sensors Ring diameter [mm] M12 connector Output function 10.1 Operating principle static Resolution Steel ball [Ø mm] 3-wire DC PNP 1.5 Pulse stretching [ms] Response time / fall time [ms] 0.5 / dynamic 0.6 < / 0.2 M12 connector Output function Tube sensors 3-wire DC NPN Part speed [ms] 15.1 static 2 < / dynamic 0.8 < / static 2.5 < / dynamic 1 < / static 3 < / dynamic 1.2 < / static 1.5 < / dynamic 0.6 < / static 2 < / dynamic 0.8 < / static 2.5 < / dynamic 1 < / static 3 < / dynamic 1.2 < / 0.2 < 35 Order I7R201 I7R203 I7R205 I7R207 I7R209 I7R211 I7R213 I7R215 I7R202 I7R204 I7R206 I7R208 I7R210 I7R212 I7R214 I7R216 Position sensors and object recognition Sensing range [mm] Operating principle Resolution Steel ball [Ø mm] Part speed [ms] Pulse stretching [ms] Response time / fall time [ms] Order M8 connector Output function 3-wire DC PNP 14 static 3 < / dynamic 1 < / 100 M8 connector Output function 3-wire DC NPN 14 static 3 < / dynamic 1 < / 100 M12 cable plug 0.09 m Output function 3-wire DC PNP 14 static 3 < / dynamic 1 < / 100 M12 cable plug 0.09 m Output function 3-wire DC NPN 14 static 3 < / dynamic 1 < / 100 I85000 I85004 I85001 I85005 I85002 I85006 I85003 I85007 Connectors and splitter boxes Socket, M12, 2 m black, PUR cable Socket, M12, 5 m black, PUR cable Socket, M12, 2 m black, PUR cable Socket, M12, 5 m black, PUR cable EVC001 EVC002 EVC004 EVC005 Common technical data Operating voltage [V DC] Current rating [ma] 200 Current consumption [ma] < 25 Voltage drop [V] < 2 Ambient temperature [ C] Protection IP 67 For further technical data please go to:

10 product news Position sensors and object recognition Inductive slot sensors small, low price and versatile. Precise position detection for instrumentation. Standardised housing for easy installation. Approvals to ATEX and IECEx. Namur interface. Wide temperature range. Applications Applications for slot sensors can be found on measuring devices or instruments for metering pressures and flow rates. The sensors can be installed individually and ensure wear-free and non-contact switching. The sensor target can be made of different materials. Typical applications: In a meter the sensor detects slots in a disc. In a vane-type flow meter the pointer counterweight position is detected by slot sensors. Versions The new inductive slot sensors are approved for Category 1 ATEX gas and dust areas. The sensors can be operated outside ATEX areas with 24 V. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 10

11 Inductive sensors Applications: fittings, measurement devices, valve boxes ATEX category 2-wire DC PNP II 1 D, 1 G Dimensions Slot width 8 [mm] ,5 1,8 15 1,5 3,7 Ambient temperature [ C] N7S21A N7S20A Housing: material Common technical data Slot sensors Slot width 2 mm and 3.5 mm Operating voltage [V DC] 8.2 Current consumption [ma] < 1.2 Operating voltage [V] DC outside the hazardous area Immersion depth (side) [mm] Wiring diagram BN BU Protection IP 67, III II 1 D, 1 G PBT IP 67, III 3000 II 1 D, 1 G PBT IP 67, III 3000 PBT + f [Hz] Order N7S20A N7S21A N7S23A Position sensors and object recognition N7S20A, N7S23A N7S21A Accessories Switching amplifiers with ATEX approval 2 channel relay outputs 2 channel optocoupler output 2 channel transistor Outputs 1 channel relay output N0033A N0532A N0534A N0530A For further technical data please go to:

12 product news Position sensors and object recognition Full metal inductive sensors: Simply unbeatable! Extremely resistant, excellent price/performance ratio in M8 to M30 housings. Ideal for metalworking applications. Devices and connectors: adapted for use in oils. Strong sensing face is resistant to impacts. Vibration and shock resistant. Lasered type label: permanently legible. Materials The threaded body and the sensing face of the housing are made of stainless steel. Oils and coolants Oils and coolants heavily impact the installed machine components. The O-ring seal made of Viton combined with the corresponding ecolink connector ensures high protection against malfunctions. Application tests A series of tests qualified the sensors for use in harsh environments: Vibration test Shock test Impact test Coolant test fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 12

13 Inductive sensors Applications: Machine tools in combination with oils and coolants. Type M12 connector output function Dimensions Dimensions Length [mm] M8 connector output function Sensing range [mm] f [Hz] 3-wire DC PNP Ambient temperature [ C] Type IEC, IFC, IGC, IIC Operating voltage [V DC] Current consumption [ma] < 20 Short-circuit protection, pulsed Reverse polarity / overload protection / Voltage drop [V] < 2.5 Protection IP 67, IP 68 / III Function display Switching status LED yellow (4 x 90 ) Wiring diagram Housing material M12 L = 60 3 f high-grade stainless steel 100 M18 L = 70 5 f high-grade stainless steel 100 M30 L = f high-grade stainless steel 100 M12 x1 LED 4 x 90 M12 x1 M8x1 LED 4 x IEC201 42, IFC M8x1 3-wire DC PNP M8 L = 50 2 f high-grade stainless steel 100 M8 L = 60 2 f high-grade stainless steel 100 M12x1 M18 x1 IGC248 Common technical data L+ L I load [ma] Order IEC201 IEC200 IFC258 IGC248 IIC224 Position sensors and object recognition LED 4 x IIC224 Accessories M12 x1 LED 4 x M30x1,5 Angle bracket for type M12, stainless steel Angle bracket for type M18, stainless steel E10735 E10736 Connectors and splitter boxes Angle bracket for type M30, stainless steel E m black, PUR cable 5 m black, PUR cable 2 m black, PUR cable 5 m black, PUR cable EVC001 EVC002 EVC004 EVC005 Mounting clip for type M12, stainless steel Mounting clip for type M18, stainless steel Mounting clamp M12, PC Mounting clamp M18, PC Mounting clamp M30, PC E11533 E11534 E11047 E11048 E11049 For further technical data please go to:

14 product news Position sensors and object recognition Full metal housing inductive sensors for heavy duty. Tough: extremely resistant in M8 to M30 housings. Ideal for metalworking applications. Non-stick coating against weld spatter. Mechanically resistant to impacts on the sensing face. Vibration and shock resistant. Lasered type label: permanently legible. Materials The threaded body and the sensing face of the housing are made of stainless steel. Use in welding applications The non-stick coating allows weld spatter to roll off the sensor. The high temperature range of up to 85 C means it can handle critical applications. Application tests A series of tests qualified the sensors for tough applications: vibration test shock test impact test wire brush test fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 14

15 Inductive sensors Applications: Metalworking and welding applications Type M12 connector output function Dimensions Dimensions Length [mm] Sensing range [mm] f [Hz] 3-wire DC PNP Ambient temperature [ C] Type IFR, IGR, IIR Operating voltage [V DC] Current consumption [ma] < 20 Short-circuit protection, pulsed Reverse polarity / overload protection / Voltage drop [V] < 2.5 Protection rating IP 67 Function display Switching status LED yellow (4 x 90 ) Operating status LED green Wiring diagram Housing material M8 L = 60 2 f high-grade stainless steel 100 M12 L = 60 4 f high-grade stainless steel 100 M18 L = 70 6 f high-grade stainless steel 100 M30 L = f high-grade stainless steel 100 M12 x1 LED 4 x 90 M12 x1 LED 4 x 90 M12 x1 LED 4 x IFR M8x1 M12x1 M18 x1 IER200 IGR200 Common technical data L+ L I load [ma] Order IER200 IFR200 IGR200 IIR200 Position sensors and object recognition M12 x1 LED 4 x Connectors and splitter boxes 36 5 M30x1,5 IIR200 Accessories Angle bracket for type M12, stainless steel Angle bracket for type M18, stainless steel Angle bracket for type M30, stainless steel E10735 E10736 E m grey, PUR cable 5 m grey, PUR cable 2 m grey, PUR cable 5 m grey, PUR cable EVW001 EVW002 EVW004 EVW005 Mounting clip for type M12, stainless steel Mounting clip for type M18, stainless steel Mounting clamp M12, PC Mounting clamp M18, PC E11533 E11534 E11047 E11048 Mounting clamp M30, PC E11049 For further technical data please go to:

16 product news Position sensors and object recognition Ready for use at the push of a button. Capacitive sensor reduces type versions. Easy pushbutton adjustment in the application. Automatic detection of PNP or NPN output loads. Normally open / normally closed freely selectable. Clearly visible indication of the switching status. Easy mounting using fastening strips. Application Capacitive sensors detect bulk materials or liquids through non-metallic materials. The capacitive sensors of the KQ series can either be fixed on a flat surface or on tubes using mounting brackets and cable ties. Using optional accessories the sensors can be integrated into a wide range of applications in a flexible and timesaving way. Set-up The new operating concept enables setting and adjustment of the output function by pressing just one pushbutton. The automatic detection of the load simplifies the connection to common controllers. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems Detection of liquids on a bypass. 16

17 Capacitive sensors Applications: Detection of bulk material and liquids through non-metallic vessel walls Type [mm] Sensing range [mm] Setting range [mm] Teach button Protection Output function Output stage Connection cable 2 m PVC 3 wires 48 x 20 x nf IP 65, IP 67, III programmable PNP / NPN* KQ x 20 x nf IP 65, IP 67, III programmable PNP KQ6002 Connection cable with M8 plug 3 wires 48 x 20 x nf IP 65, IP 67, III programmable PNP / NPN* KQ x 20 x nf IP 65, IP 67, III programmable PNP KQ6004 Connection cable with M12 plug 3 wires 48 x 20 x nf IP 65, IP 67, III programmable PNP KQ6005 Wiring diagram KQ6001 KQ6002 BN BK BU BN BK BU L+ L L+ L L+ L BN BK BU KQ6004, KQ L+ L L+ L L+ L Operating voltage [V DC] Current rating [ma] 100 Voltage drop [V] < 2.5 Switching frequency [Hz] 10 Switch point drift of Sr [%] ± 20 Switching hysteresis of Sr [%] Short-circuit protection, pulsed Reverse polarity / overload protection / Ambient temperature [ C] Material Further technical data housing cover pushbuttons Switching status LED yellow EMC EN Order * automatic detection of the load PBT reinforced glass fibre PC reinforced glass fibre TPE-U Position sensors and object recognition KQ6003 Accessories Mounting adapter for free-standing mounting, PBT, pack quantity 1 piece Mounting adapter for free-standing mounting, PBT, pack quantity 10 pieces Mounting adapter for pipe and tube mounting, PA, pack quantity 1 piece Fixing strap in connection with E12163, PA, pack quantity 5 pieces E12153 E12154 E12163 E10880 Connectors and splitter boxes 2 m black, PUR cable 5 m black, PUR cable M8 socket, 4 poles, 2 m black, PUR cable M8 socket, 4 poles, 5 m black, PUR cable Connection cable, M12, 4 poles, 0.3 m black, pin 3: L+ pin 1: L- EVC001 EVC002 E11199 E11200 E11974 Connection cable, M8, 4 poles, 0.2 m black, pin 3: L+ pin 1: L- E12155 For further technical data please go to:

18 product news Position sensors and object recognition The low-cost alternative. T-slot reed sensors. T-slot cylinder sensors for the AC/DC voltage range up to 120 V. Connection as 2-wire PNP/ NPN possible. Wide temperature range of C. Connection via cable, M8 or M12 connector. Self-locking mechanism for easy single-handed installation. Convenient: easy and quick fit drop from the top into a slot. One reed contact for standard applications A reed element now also belongs to the family of T-slot cylinder sensors. Its response sensitivity to magnetic field changes is comparable to that of common electronic cylinder sensors. Good fixing and easy installation The ifm sensor has the following advantages: it can be locked in the T-slot by its self-locking mechanism. Furthermore, the fixing at the end of the housing allows excellent strain relief. Adapters for almost any cylinder profile Thanks to the wide selection of adapter accessories the T-slot sensor can be fixed to almost every clean-line, tie rod, integrated profile or trapezoidal slot cylinder. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 18

19 Magnetic sensors, cylinder sensors Applications: T-slot cylinder sensors for use in industrial environments such as packaging or handling machines. Type / Dimensions [mm] Electrical design Connection cable 0.3 m PUR with M8 connector output function Connection cable 0.3 m PUR with M8 connector rotatable output function Connection cable 2 m PUR output function 2-wire Ambient temperature [ C] 2-wire 2-wire Housing material 30.5 x 5 x 5 AC/DC, PNP/NPN AC / DC PA, stainless steel x 5 x 5 AC/DC, PNP/NPN AC / DC PA, stainless steel x 5 x 5 AC/DC, PNP/NPN AC/DC PA, stainless steel 100 Connection cable 6 m PUR output function 2-wire 30.5 x 5 x 5 AC/DC, PNP/NPN AC/DC PA, stainless steel 100 Connection cable 0.3 m PUR with M12 connector output function 30.5 x 5 x 5 AC/DC, PNP/NPN Dimensions M8x1 1) fastening clamp Accessories 37 L 5,7 1 30,5 Operating voltage 5 [V] 2-wire I load [ma] AC/DC PA, stainless steel 100 Example MR0101 Memorisation block for T-slot, PA, stainless steel 6,5 5,1 E11798 Common technical data LED display yellow Repeatability [mm] ± 0.2 Switching frequency [Hz] 1000 Short-circuit protection Reverse-polarity protection Protection IP 67, II Hysteresis [mm] typ. 1 Travel speed [m/s] > 10 Response sensitivity [mt] 2.1 Connectors and splitter boxes Order MR0101 MR0102 MR0100 MR0117 MR0107 Position sensors and object recognition Adapter for trapezoidal slot cylinders, aluminium alloy E11988 Socket, M8, 3-pole, 2 m black, PUR cable Socket, M8, 3-pole, 5 m black, PUR cable E11486 E11487 Adapter for tie rod / profile cylinders, clamping range mm, aluminium Adapter for tie rod / profile cylinders, clamping range mm, aluminium Adapter for SMC cylinders ECDQ2 series, aluminium Adapter for SMC cylinders CDQ2 series, aluminium E11797 E11799 E11890 E11891 Socket, M8, 3-pole, 2 m black, PUR cable Socket, M8, 3-pole, 5 m black, PUR cable Splitter box M8, 8 locations, 5 m black, PUR cable, LED E11489 E11490 E11214 For further technical data please go to:

20 product news Position sensors and object recognition Fail-safe inductive sensor directly detects metal. Detection without magnetic target or coded actuator. Suitable for operator and machine safety. Reliable end position monitoring on moving machine parts. Convenient connection to safety PLC, bus systems and logic. No wear: maximum machine uptime and safety. Certified to IEC SILcl 2, ISO PL d, complies with IEC SIL2. Requirement profiles for the fail-safe sensor: Reliable positioning on rotary indexing tables and machine tools. Reliable triggering of slow travel or switching off in end positions for presses, gantry robots and actuators. Reliable area monitoring for robots. The fail-safe sensor increases the uptime and safety of your installation and can be connected to certified safety relays without cross fault monitoring. Wear-free operation guarantees low maintenance costs of your installation. Faults such as coil break or coil short circuit are diagnosed and the sensor passes into the defined safe state. Even a cross fault between the supply voltage and one of the two outputs does not affect the safety function of the sensor. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 20

21 Safety technology Inductive safety applications are special applications which require a non-contact and safe detection of a metal object. Type / design Enable zone [mm] Current rating [ma] M12 connector Output function 2 PNP no (OSSD) Protection rating Safety-related reliability (to IEC 61508) Technical data (extract) Ambient temperature [ C] M30 / nf IP 65 / IP 67 PFD avg < 1 x 10-3 / PFH D < 1,0 x 10-7 /h GI711S M30 / f IP 65 / IP 67 PFD avg < 1 x 10-3 / PFH D < 1,0 x 10-7 /h GI712S Wiring diagram 1) Evaluation unit or PLC Evaluation unit L+ (BN) A1 (WH) L (BU) A2 (BK) +24 V IN1 GND IN2 Connectors and splitter boxes 1 Safety relay Relay outputs Safety relay Semiconductor outputs G1501S G1503S 2 m black, PUR cable 5 m black, PUR cable 2 m black, PUR cable 5 m black, PUR cable EVC001 EVC002 EVC004 EVC005 Certified to IEC SILcl2 and ISO Complies with the requirements to IEC SIL2 Order Operating voltage [V] 24 DC ( DC) Short-circuit protection Reverse polarity protection Operating mode Service life T Permanent operation (maintenance-free) Category is history now there is SIL and PL. In the past you were familiar with categorisation to EN 954-1, this has been replaced by SIL and IEC and PL to ISO The qualitative approach is no longer sufficient so the quantitative approach has been added. The standards IEC and ISO now consider also the average probability of failure of components (called probabilistic approach). The new approaches have been developed also because the EN did not take into account the time behaviour (e.g. test interval, life time). These characteristics of the sensors or the individual components are described in the Safety Integrity Level (SIL 1-3) and the Performance Level (PL a-e). ifm offers you safe assistance, today as well as in the future. You can find more information on the standards at: or [h] (10 years) Test interval T1 [h] = service life T Status indication Switching status Operating voltage LED yellow green Position sensors and object recognition For further technical data please go to:

22 product news Position sensors and object recognition Safety relay for the protection of operators and machinery. Multifunctional with semiconductor outputs suitable for your applications. E-stop with cross-fault monitoring and optional simultaneity monitoring. Connection of mechanical safety switches and fail-safe sensors. For clocked fail-safe sensors from ifm electronic. Two-hand control to EN 574, type IIIC, mechanical or electronic. Certified to IEC 61508, ISO , EN 574 type IIIC. There are versatile options for connection to the safety relay. It performs monitoring tasks in safety applications in combination with different non-contact guards. The evaluation of the signals from safety light barriers, safety light curtains, electronic fail-safe sensors or mechanical safety switches for protective guard contacts or electronic position sensors or mechanical position switches with or without cross-fault monitoring are only a few applications. The safety relay has several multifunctional self-detecting and self-monitoring short-circuit protected inputs and outputs. The simultaneity monitoring of inputs and the functions monitored or automatic start can be set as an option. The operation in two-hand control to EN 574 type IIIC in combination with electronic sensors or mechanical switches is another advantage of the safety relay. E-stop two-hand control protective guards fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems light barriers/light curtains Options for connection to the G1503S ifm fail-safe sensors 22

23 Safety technology Safety relay with semiconductor outputs for mechanical switches or electronic sensors, e.g. for light barriers, light curtains, fail-safe sensors or two-hand control. Type [mm] Dimensions LED ,5 Housing material Enable current path Signal current path Feedback contacts Order 100 x 25 x 105 PA 2 x semiconductor 1 x PNP 1 G1503S You can find further information in the operating instructions. 1) terminal strip for screw terminals G1503S Technical data (extract) Operating voltage [V] 24 DC ( DC) Short-circuit protection on input side Reverse polarity protection on input side Ambient temperature [ C] Protection IP 20 Output current per safe semiconductor output (13, 14) Electrical design: Output function Status indication Certified to SIL 3 (IEC 61508), ISO two-hand control type IIIC (EN 574) LED 100 ma 2 safe short-circuit proof semiconductor outputs (positive switching) 1 x green 1 x red 4 x yellow Position sensors and object recognition Fail-safe inductive sensors Threaded housing M12 x 1 Threaded housing M30 x 1.5 GF711S Enable zone: mm, nf GF711S GI701S Enable zone: mm, nf Enable zone: mm, nf Enable zone: mm, f GI701S GI711S GI712S Threaded housing M18 x 1 Rectangular housing 40 x 40 mm GG711S Enable zone: mm, nf GG711S GM701S Enable zone: mm, f / nf GM701S Enable zone: mm, f GG712S Enable zone: mm, f / nf GM705S For further technical data please go to:

24 product news Position sensors and object recognition Valve position in a new light. Unit with terminal chamber to complement the existing product range. Easy access and removable terminal strip. Suitable for armoured cable. Clearly visible position indicators. Robust housing. Lasered type label: permanently legible. Unit with terminal chamber Two captive screws above the cable gland enable an easy opening and closing of the terminal chamber. The wiring can be maintained if the sensor is replaced, thanks to the removable terminal block. As an option, a solenoid valve can be triggered. Position indication The position of the actuator can be clearly seen from almost all angles due to the slightly raised position LED. Accessories Soft rubber plugs are available to close the oblong holes. They prevent clogging of the screw heads and at the same time result in a closed housing surface. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 24

25 Valve sensors Connection Dimensions 60 6,3 18,8 60 U b [V] 92 Current rating 33 7,5 5,5 30 [ma] Short-circuit protection Reverse polarity / overload protection Housing material Protection 3-wire Output function no terminal chamber DC PNP IP 65, IP67 / II IN5409 1) sensor 1 2) sensor 2 3) LED 4) LED Ambient temperature [ C] Output stage Common technical data Switching frequency [Hz] 500 Sensing range [mm] 4 nf Accessories (to be ordered separately) / PA Order Screw plugs standard M20 x 1.5 fitting standard E12209 E12208 Position sensors and object recognition Plugs for covering the oblong holes E12212 Switching cam, Ø 53 mm, PA 6 Switching cam, Ø 65 mm, PA 6 Switching cam, Ø 102 mm, PA 6 E17320 E17327 E17328 For a detailed selection tool sorted by actuator manufacturers please go to: For further technical data please go to:

26 product news Position sensors and object recognition The youngest of the opto family: O7 small, compact, precise. Powerful photoelectric sensors in a small design. Ideal for position detection in feeding and handling. Through-beam, retro-reflective and diffuse reflection sensors with fixed setting. Visible red light for an easy alignment. Diffuse reflection sensor with precise background suppression. Small light spot for detecting small objects. Applications Whenever there is little space for sensors or when small parts are to be detected, the small photoelectric sensors of the O7 series are the ideal problem solvers. Typical applications are feeding and handling technology. Advantages The small light spot and the narrow light cone enable the detection of small objects even over long distances. With their fixed setting, the sensors are ready for operation immediately after installation (plug & play). Diffuse reflection sensors with background suppression with 30, 50 or 100 mm range are available. Visible red light allows fast and simple alignment. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 26

27 Photoelectric sensors Applications: Handling technology, robotics and automation M8 connector (3 poles) with 200 mm PUR cable 3-wire DC PNP Accessories System Diffuse reflection sensor with background suppression Diffuse reflection sensor with background suppression Diffuse reflection sensor with background suppression Retro-reflective sensor with polarisation filter Through-beam transmitter Through-beam receiver Range [mm] Light spot diameter [mm] Switching frequency [Hz] Light-on / dark-on mode Common technical data Type O7 Current consumption [ma] Order / 20 O7H / 20 O7H / 20 O7H / 20 O7H / 20 O7H / 20 O7H / 20 O7P / 20 O7P O7S / 10 O7E / 10 O7E201 Position sensors and object recognition Mounting set for clamp mounting, stainless steel Mounting set for free-standing mounting, stainless steel Mounting set for free-standing mounting with fine adjustment, stainless steel Mounting set with ball joint, galvanised, stainless steel E21237 E21238 E21239 E21240 Type of light red light 632 nm Operating voltage [V] DC Current rating [ma] 100 Voltage drop [V] < 2,5 Short-circuit protection, pulsed Reverse polarity / overload protection / Ambient temperature [ C] Function display Switching status LED yellow Materials housing lens cable PA PMMA PUR Protection IP 65, III Dimensions Mounting rod, 120 mm, Ø 10 mm, M8 thread, stainless steel E LED 9 Example O7P ,3 6,5 Cube for mounting on an aluminium profile, M8 thread, diecast zinc E20950 M3 9 7,6 Prismatic reflector 50 x 50 mm, plastics E20744 For further technical data please go to:

28 product news Position sensors and object recognition ifm light curtains: Light frame, long reach. Slim design with ranges up to 20 m and finger protection. Type 2 and type 4 safety light curtains to IEC Now with SIL to IEC and PL to ISO Finger protection with 6 m range. Can be installed in L shape without dead band. Easy to connect via the tried and tested M12 connector (5 or 8-pin). Safe and certified The safety light curtains and light grids have been developed in accordance with the current standards and certified by TÜV Süd. They meet the requirements type 2 / SIL2 or type 4 / SIL3, helping you to stay on the safe side no matter what areas you want to protect. Versions Versatile versions in a slim design are available for applications from finger protection to body protection. Ranges up to 12 or 20 m in resolutions (detection capacity) of 14, 20, 30, 40, 50 and 90 mm. The light grids are available in 2, 3 or 4-beam version. The protected area height is selectable from 160 mm to 1510 mm in distances of 150 mm. They all have one thing in common: the very small housing dimensions of only 28 x 30 mm. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 28

29 Photoelectric sensors Applications: access limitations and primary guarding, robot cells, pick-and-place machines, production lines in industrial automation. Safety light curtains Resolution / detection capacity [mm] Type 4 / SIL3 / PLe 14 Type 2 / SIL2 / PLd Type 4 / SIL3 / PLe Type 4 / SIL3 / PLe OY001S Protected area width m / m OY031S OY051S OY041S OY061S 310 OY002S OY032S OY052S OY072S OY033S OY053S OY073S OY034S OY054S OY074S OY094S Protected area width m / m OY042S OY062S OY082S 460 OY003S OY043S OY063S OY083S 610 Protected area width m / m OY004S OY044S OY064S OY084S OY104S Protected area width m / m OY221S OY241S OY261S OY222S OY242S OY262S OY282S OY223S OY243S OY263S OY283S OY224S OY244S OY264S OY284S OY204S Protected area height [mm] 760 OY005S OY035S OY055S OY075S OY095S OY045S OY065S OY085S OY105S OY225S OY245S OY265S OY285S OY205S 910 OY006S OY036S OY056S OY076S OY096S OY046S OY066S OY086S OY106S OY226S OY246S OY266S OY286S OY206S 1060 OY007S OY037S OY057S OY077S OY097S OY047S OY067S OY087S OY107S OY227S OY247S OY267S OY287S OY207S 1210 OY008S OY038S OY058S OY078S OY098S OY048S OY068S OY088S OY108S OY228S OY248S OY268S OY288S OY208S 1360 OY009S OY039S OY059S OY079S OY099S OY049S OY069S OY089S OY109S OY229S OY249S OY269S OY289S OY209S 1510 OY010S OY040S OY060S OY080S OY100S OY050S OY070S OY090S OY110S OY230S OY250S OY270S OY290S OY210S Position sensors and object recognition Safety light grid Common technical data Type 2 SIL2 PLd Type 4 SIL3 PLe 2 beams in a distance of 500 mm 3 beams in a distance of 400 mm Protected area width m / m OY111S OY112S 4 beams in a distance of 300 mm OY113S Protected area width m / m OY114S OY115S OY116S Protected area width m / m OY120S OY121S OY122S Operating voltage [V] Current rating [ma] 2 x 400 Current consumption [ma] Transmitter 42 Receiver 83 Safety outputs (OSSDs) 2 x PNP Ambient temperature [ C] Protection IP 65, IP 67 Dimensions (W x D) [mm] 28 x 30 Connection max. cable length Safety category [m] IEC : 2004 IEC : 2006 IEC 61508: 1998 ISO : 2006 M12 connector 100 type 2 / type 4 SIL 2 / SIL 3 PL d / PL e 29

30 Position sensors and object recognition Easy installation The units have a T-slot on the back for very easy installation. Angle brackets are enclosed with all units. The resolution is ensured also for installation in L or T shape. Given the short distance from the first light beam, the units can be installed without dead band on one side. Easy wiring The units are configured via the pin connection of the 5- or 8-pin M12 connector. To do so, you need no PC or software. Functions such as EDM (External Device Monitoring), restart or external muting (safety relay G2001S) can be implemented. Dimensions T L 11 R ,5 1,5 M5 Accessories Vibration damper, set with 4 pcs., rubber, galvanised metal Vibration damper, set with 6 pcs., rubber, galvanised metal Adjustable bracket axial ± 7, set with 4 pcs., galvanised metal Adjustable bracket axial ± 7, set with 6 pcs., galvanised metal Laser adjustment aid for light curtains, visible red light 650 nm Test probe for resolution, Ø 14 mm Test probe for resolution, Ø 20 mm Test probe for resolution, Ø 30 mm Test probe for resolution, Ø 40 mm Test probe for resolution, Ø 50 mm EY3001 EY3002 EY3004 EY3005 EY3099 EY3006 EY3007 EY3008 EY3009 EY3010 5,5 Corner mirror 61,5 29,5 30 M12x T: transmitter, R: receiver 1) LED 3-colour, 2) LED, 3) LED 2-colour Corner mirror with base ,5 10 Corner mirror with base for 2-beam light grids / light curtains Corner mirror with base for 3-beam light grids / light curtains Corner mirror with base for 4-beam light grids / light curtains Corner mirror with base for light curtain > 1360 mm EY1011 EY1012 EY1013 EY1014 Description Corner mirror, length 250 mm, with angle bracket, aluminium, galvanised metal Corner mirror, length 400 mm, with angle bracket, aluminium, galvanised metal Corner mirror, length 540 mm, with angle bracket, aluminium, galvanised metal Corner mirror, length 715 mm, with angle bracket, aluminium, galvanised metal Corner mirror, length 885 mm, with angle bracket, aluminium, galvanised metal Corner mirror, length 1060 mm, with angle bracket, aluminium, galvanised metal Corner mirror, length 1230 mm, with angle bracket, aluminium, galvanised metal Corner mirror, length 1400 mm, with angle bracket, aluminium, galvanised metal Corner mirror, length 1450 mm, with angle bracket, aluminium, galvanised metal Corner mirror, length 1600 mm, with angle bracket, aluminium, galvanised metal Order EY1001 EY1002 EY1003 EY1004 EY1005 EY1006 EY1007 EY1008 EY1009 EY1010 Mounting base EY

31 Photoelectric sensors Evaluation unit Connectors and splitter boxes Socket, M12, 5 m, 8-pin, PUR Socket, M12, 10 m, 8-pin, PUR Socket, M12, 5 m, 8-pin, PUR Socket, M12, 10 m, 8-pin, PUR Socket, M12, 2 m, 5-pin, PUR Socket, M12, 5 m, 5-pin, PUR Socket, M12, 10 m, 5-pin, PUR Safety relay, multifunctional, 2 relay outputs Safety relay Semiconductor outputs Safety relay, 2 relay outputs, muting function G1501S G1503S G2001S E12166 E12167 E12168 E12169 EVC070 EVC071 EVC072 AS-i bus system SmartLine module AS-i safety monitor Adapter cables Safe AS-i input module, 2 OSSD inputs via M12 connector Flat cable lower part, yellow/black Safe SmartLine output module 4 DI / 1 SO R 1-channel, enhanced, with integrated safe slave 2-channel, enhanced, with integrated safe slave AC007S AC5003 Adapter cable for receiver light curtain AUTOMATIC start AC030S AC031S AC032S EY3090 Position sensors and object recognition Socket, M12, 2 m, 5-pin, PUR EVC073 Socket, M12, 5 m, 5-pin, PUR Socket, M12, 10 m, 5-pin, PUR EVC074 EVC075 Adapter cable for transmitter light curtain LONG RANGE > 3 m Adapter cable for receiver light curtain SHORT RANGE < 4 m EY3091 EY3092 For further technical data please go to:

32 product news Position sensors and object recognition Easy, quick and precise from all angles. Robust optical fork and angle sensors with a high switching frequency. Metal housing reduces distortion. Quick set-up: no need to align transmitter and receiver. Easy sensitivity setting via potentiometer. Light-on/dark-on mode via rotary switch. Across the whole fork width: fine and precise light beam! Optical sensors in new designs The new ifm units with robust metal housing resist distortion compared to conventional plastic forks. Compared to through-beam sensors, their advantage is that the time-consuming alignment of transmitter and receiver is not necessary. These optical sensors are used in particular for part monitoring in feeder and handling systems. Further application examples are belt edge or double feed monitoring with the exact sensitivity setting via potentiometer being very helpful. The fine light beam with its constant small diameter is also ideal for monitoring shaft imbalance. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 32

33 Photoelectric sensors Fork width (w) [mm] Fork depth (d) [mm] Smallest detectable object Ø [mm] Optical fork sensor type OPU M8 connector 3-pole infrared PNP/NPN Switching frequency L / D, selectable OPU200 [Hz] Output L = light-on mode D = dark-on mode Optical fork sensor type OPU M8 connector 3-pole red light PNP L / D, selectable OPU L / D, selectable OPU L / D, selectable OPU L / D, selectable OPU L / D, selectable OPU205 Optical fork sensor type OPU M8 connector 3-pole red light NPN L / D, selectable OPU L / D, selectable OPU L / D, selectable OPU L / D, selectable OPU L / D, selectable OPU211 Side lengths (x, y) [mm] Sensor width (z) [mm] Smallest detectable object Ø [mm] Switching frequency [Hz] Output L = light-on mode D = dark-on mode Order Order Position sensors and object recognition Optical angle sensor type OPL M8 connector 3-pole PNP L / D, selectable OPL L / D, selectable OPL201 Optical angle sensor type OPL M8 connector 3-pole NPN L / D, selectable OPL L / D, selectable OPL203 Dimensions Common technical data 4,5 4,5 4,3 5 Example OPU Types OPU / OPL 12,5 M8x1 4,5 LED 10 D= W= Operating voltage [V DC] Short-circuit protection, pulsed Reverse polarity / overload protection / Ambient temperature [ C] Current rating [ma] 200 Protection IP 67, III Housing materials Diecast zinc X=50 Example OPL Connectors and splitter boxes M8x1 60 Z 22,5 Y= ,5 25,5 35,5 Socket, M8, 3-pole, 2 m black, PUR cable Socket, M8, 3-pole, 5 m black, PUR cable E11486 E ,5 LED 4,3 4, ) Potentiometer sensitivity 2) Output function switch 10,5 Socket, M8, 3-pole, 2 m black, PUR cable Socket, M8, 3-pole, 5 m black, PUR cable E11489 E11490 For further technical data please go to:

34 product news Position sensors and object recognition The OG BasicLine now also in plastic. Compact and powerful M18 photoelectric sensors. For standard applications in conveying and materials handling. The low-cost alternative in PNP or NPN design. Through-beam and retro-reflective sensors with fixed setting (plug & play). Diffuse reflection sensor: easy setting via potentiometer. Universal mounting using system components and mounting accessories. Applications The OG type plastic sensors are especially designed for position detection in conveying and materials handling. These sensors are designed to meet the technical requirements of the market at an affordable price. Cost saving Setting of the through-beam sensors and retro-reflective sensors with polarisation filter is fixed. This means costsaving rapid up-time after quick installation with the optional accessories. The diffuse sensor has a potentiometer for fine-tuning in the application. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 34

35 Photoelectric sensors Applications: conveying and materials handling Range [mm] Protection Switching frequency [Hz] Current consumption [ma] Diffuse reflection sensor red light 645 nm M12 connector 3-wire IP 65, III IP 67, III IP 67, III Light-on / dark-on mode Order OGT IP 67, III / DC PNP OGP100 / 240 potentiometer IP 65, III / DC PNP IP 65, III Retro-reflective sensor red light 645 nm M12 connector 3-wire OGT IP 67, III / DC PNP OGP101 Through-beam sensor transmitter red light 645 nm M12 connector Through-beam sensor receiver red light 645 nm M12 connector 3-wire OGS100 8 / DC PNP OGE IP 67, III / DC PNP OGE101 OGT IP 67, III / DC NPN OGP IP 67, III / DC NPN OGE102 / Electrical design DC PNP DC NPN IP 65, III / DC NPN OGT IP 67, III / DC NPN OGP IP 67, III / DC NPN OGE103 Position sensors and object recognition Accessories Common technical data Type OGT, OGP, OGS, OGE Clamp, for mounting rod Ø 12 mm, diecast zinc, steel Clamp, for mounting rod Ø 12 mm, diecast zinc, steel Cylinder bolt, M10 x 45 mm, galvanised steel Angle bracket for type M18, stainless steel Mounting rod, 100 mm, Ø 12 mm, M10 thread, stainless steel Mounting rod, 200 mm, Ø 12 mm, M10 thread, stainless steel Cube for mounting on an aluminium profile, M10 thread, diecast zinc E20720 E20721 E21208 E10736 E20938 E20940 E20951 Operating voltage [V DC] Current rating [ma] 200 Voltage drop [V] < 2.5 Short-circuit protection, pulsed Reverse polarity / overload protection / Ambient temperature [ C] Function display Output status Connection Materials Accessories (supplied with the device) LED Connectors and splitter boxes yellow M12 connector ABS, PMMA 2 plastic nuts Socket, M12, 2 m black, PUR cable Socket, M12, 5 m black, PUR cable Socket, M12, 2 m black, PUR cable Socket, M12, 5 m black, PUR cable EVC001 EVC002 EVC004 EVC005 For further technical data please go to:

36 product news Position sensors and object recognition OG wetline with cable. Photoelectric M18 sensors optimised for harsh applications in wet areas. Selected materials, suited for food applications. Consistent use of ifm s application know-how. Ideal sealing concept IP 67, IP 68 and IP 69K. Fixed ranges simple set-up (plug & play). Tested quality, confirmed by ECOLAB certificate. Applications for OG wetline The OG wetline series was specially developed for applications in the food industry, such as in cheese plants, breweries or in the meat industry. The development was able to benefit from ifm s extensive application know-how and experience. Robust stainless steel housing with cable The stainless steel housing, plastic lens, food-grade sealing material as well as a 6 m long PVC cable qualify the OG wetline for wet areas in the food industry, in which aggressive cleaning agents are used. Fixed ranges The OG wetline has fixed ranges. For the versions with background suppression there is a choice of 100 mm, 200 mm or 300 mm range. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 36

37 Photoelectric sensors Applications: Hygienic and wet areas 6 m PVC cable 3-wire DC PNP Accessories System Diffuse reflection sensor with background suppression Diffuse reflection sensor with background suppression Diffuse reflection sensor with background suppression Retro-reflective sensor with polarisation filter Through-beam transmitter Through-beam receiver Dimensions 5 LED 4 x 90 80, Range [m] Light spot diameter [mm] Mounting set M18, short bracket with clamp Ø 12 mm, stainless steel Mounting set M18, long bracket with clamp Ø 12 mm, stainless steel 24 Cylinder bolt, M10 x 45 mm, stainless steel E21206 E21207 E21209 Light-on / dark-on mode Common technical data Switching frequency [Hz] Type OG wetline Current consumption [ma] / / / / / / / / / / M18 x1 Mounting rod, 100 mm, Ø 12 mm, M10 thread, stainless steel Example OGH306 E20938 Order Type of light red light 624 nm Operating voltage [V] DC Current rating [ma] 200* Voltage drop [V] < 2.5 Short-circuit protection, pulsed Reverse polarity / overload protection / Ambient temperature [ C] Function display Switching status LED yellow Materials Housing Lens Sealing high-grade stainless steel PMMA EPDM Protection IP 67 / IP 68 / IP 69K, II *up to 60 C, followed by a constant linear decrease to 150 ma at 80 C Wiring diagram BN BK BU L+ L Transmitter BN BU OGH306 OGH307 OGH308 OGH309 OGH310 OGH311 OGP302 OGP303 OGS301 OGE302 OGE303 L+ L Position sensors and object recognition Mounting rod, 200 mm, Ø 12 mm, M10 thread, stainless steel E20940 Angle bracket for type M18, stainless steel E10736 For further technical data please go to:

38 product news Position sensors and object recognition The new O5 for hazardous dust areas. For ATEX 3D areas according to the latest standards. Tried-and-tested photoelectric sensors now for hazardous areas. Long ranges. Highest precision with background suppression. Quick setting by means of the new teach method. Universal mounting using system components and mounting accessories. Applications in hazardous dust areas These units comply with category 3D for use in zone 22 hazardous areas with non-conductive dusts. Versions New sensors for hazardous dust areas complement the successful O5 opto family of ifm electronic. The new versions are based on the established O5 Performance Line diffuse reflection sensors with background suppression, retro-reflective sensors with polarisation filter and the through-beam system. Mounting accessories The ATEX sensor is compatible with the tried-and-tested mounting accessories and system components of the O5 series. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 38

39 Photoelectric sensors Applications: position detection in packaging and conveying Range [mm] Teach button Switching frequency [Hz] Protection Light-on / dark-on mode Current consumption [ma] Diffuse reflection sensor red light 624 nm M12 connector background suppression PNP wiring diagram IP 65, III programmable 25 O5H51A Retro-reflective sensor red light 624 nm M12 connector polarisation filter PNP wiring diagram IP 65, III programmable 20 O5P51A Through-beam sensor red light 624 nm M12 connector transmitter PNP wiring diagram IP 65, III 20 O5S51A Through-beam sensor red light 624 nm M12 connector receiver PNP wiring diagram IP 65, III programmable 11 O5E51A System components Prismatic reflector 50 x 50 mm Prismatic reflector 95 x 95 mm Prismatic reflector Ø 42 mm Prismatic reflector Ø 80 mm Clamp with M10 x 55 mm screw Clamp with M10 x 55 mm screw, stainless steel Cube for mounting on an aluminium profile, M10 thread, diecast zinc E20744 E20454 E20004 E20005 E20716 E20946 E20951 Common technical data Operating voltage [V] DC Current rating [ma] 100 Voltage drop [V] < 2.5 Short-circuit protection, pulsed Reverse polarity / overload protection / Ambient temperature [ C] EMC DIN EN Material Housing / plug adapter Front pane / LED window Bezel / protective bracket Approval Wiring diagrams of the units PA PMMA stainless steel Order II 3D Ex td A22 IP 65 T105 C X Position sensors and object recognition 1 4 L+ 1 L+ 3 L 3 L wiring diagram 1 Connectors and splitter boxes wiring diagram 2 Socket, M12, 4-pole, 2 m black, PUR cable Socket, M12, 4-pole, 5 m black, PUR cable Socket, M12, 4-pole, 10 m black, PUR cable EVC04A EVC05A EVC06A For further technical data please go to:

40 product news Position sensors and object recognition The O5 family is growing. Photoelectric sensors with excellent performance now also with cable. The new standard for packaging and conveying. Extremely long ranges. Highest precision with background suppression. Easy setting: The new Teach mode. Universal mounting with system components and mounting accessories. All-round photocell With state-of-the-art technology as well as outstanding performance and an excellent price/performance ratio this range is perfect for universal use. Easy installation is ensured by a clever mounting concept, with special fixtures as well as an adapter plate. The 2 m PUR cable can be cut to any length and thus allows quick and easy connection to your controller. Easy adjustment The innovative teach method means complex programming is no longer required. The unit features one button each for teaching of a precise on and off state for the sensor signal. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 40

41 Photoelectric sensors Applications: Position detection in packaging and conveying Ranges [mm] System components Pushbutton Mounting bracket for rod, complete set incl. clamp, stainless steel Mounting bracket for rod, complete set incl. clamp, diecast zinc Protective bracket for rod, complete set incl. clamp, stainless steel Protective bracket for rod, complete set incl. clamp, diecast zinc Adapter plate for type OT and O5, stainless steel Angle bracket for free-standing mounting, stainless steel Switching frequency [Hz] E21212 E21211 E21142 E21210 E21085 E21087 Spot Ø at max. range [mm] Diffuse reflection sensor red light 624 nm 2 m PUR connection cable background suppression 3-wire DC PNP Operating voltage Dimensions (W x H x D) Current rating Voltage drop Short-circuit protection, pulsed Common technical data [V] [mm] [ma] [V] Reverse polarity / overload protection Ambient temperature [ C] Protection EMC Material: Housing Front lens / LED window Front frame Operator interface Current consumption [ma] programmable 25 O5H503 Retro-reflective sensor red light 624 nm 2 m PUR connection cable polarisation filter 3-wire DC PNP programmable 20 O5P501 Through-beam sensor red light 624 nm 2 m PUR connection cable transmitter programmable 20 O5S501 Through-beam sensor red light 624 nm 2 m PUR connection cable receiver 3-wire DC PNP programmable 11 O5E501 Dimensions Light-on / dark-on mode DC 18.5 x 70.3 x < 2.5 / IP 67, II DIN EN PA PMMA stainless steel TPU Order Position sensors and object recognition Fixing element dovetail, aluminium E ,2 19, ,8 6,4 1 LED Example O5H x O5 fixing element with OC hole centres, aluminium E Cylinder bolt, M10 x 120 mm, galvanised steel Cylinder bolt, M10 x 120 mm, stainless steel Rod, 200 mm, Ø 12 mm, M10 thread, stainless steel Prismatic reflector Ø 80 mm, plastic E21213 E21214 E20940 E LED 30,5 24,3 15,4 1) Programming buttons 2) When a M5 mounting screw is used, the max. tightening torque is 2 Nm For further technical data please go to:

42 product news Position sensors and object recognition Type O4: pre-cabled. Photoelectric sensors with long ranges now also with cable connection. Background suppressed, through-beam and polarised sensors. Easy and convenient setting via pushbuttons. Quality at an attractive price. Universal mounting. Wide selection of mounting accessories for time-saving fixing. Different industries This all-round photoelectric sensor with its long range is the best choice for use in the wood, paper and automotive industries, transport and conveying as well as in steel processing. PerformanceLine with cable connection The sensitivity is set easily via pushbuttons. The 2 m PUR cable can be shortened to any length and thus allows quick and easy connection to your controller. Mounting accessories The optional stainless steel bracket gives the best protection. The wide selection of mounting accessories enables simple, flexible and time-saving installation. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 42

43 Photoelectric sensors Applications: wood, paper and automotive industries, transport and conveying, steel processing Range [mm] Pushbutton System components Spot Ø at max. range [mm] Angle bracket with hole centres, OA, OL, OS, WT, RK, E3JK, XUX (stainless steel) Mounting brackets for rods, complete set incl. clamp, stainless steel Mounting bracket for rod, complete set incl. clamp, diecast zinc Protection Switching frequency [Hz] Current consumption [ma] Diffuse reflection sensor red light 624 nm 2 m PUR connection cable background suppression 3-wire DC PNP Retro-reflective sensor red light 624 nm 2 m PUR connection cable polarisation filter 3-wire DC PNP Through-beam sensor red light 624 nm 2 m PUR connection cable transmitter 3-wire DC PNP Through-beam sensor red light 624 nm 2 m PUR connection cable receiver 3-wire DC PNP Common technical data Light-on / dark-on mode (for range = 1 m) IP 67, II programmable O4H IP 67, II programmable O4P IP 67, II 20 / O4S IP 67, II programmable O4E501 E21117 E21218 E21217 Operating voltage [V] DC Current rating [ma] 200 Voltage drop [V] < 2.5 Short-circuit protection, pulsed Reverse polarity / overload protection / Ambient temperature [ C] Material housing operator interface PA TP bezel / protective bracket stainless steel Order Position sensors and object recognition Protective bracket for rod, complete set incl. clamp, stainless steel E21216 Dimensions Protective bracket for rod, complete set incl. clamp, diecast zinc E ,8 7,9 LED Example O4H501 5x10 Angle bracket for free-standing mounting, stainless steel E ,3 8,5 8, ,4 Wall mounting (dove tail) with OL hole centres, aluminium E , Cylinder bolt, M10 x 120 mm, galvanised steel E21213 Cylinder bolt, M10 x 120 mm, stainless steel E LED Rod, 200 mm, Ø 12 mm, M10 thread, stainless steel E ,5 44,5 38,3 Prismatic reflector Ø 80 mm plastic E ) When a M5 mounting screw is used, the max. tightening torque is 2 Nm 2) Programming buttons For further technical data please go to:

44 product news Position sensors and object recognition High performance at a favourable price! New generation of the well-known OBF fibre-optic amplifiers. High performance such as a high switching frequency of 3000 Hz. LED display to check operation, switching status and function. Variable mounting options: DIN rail or free-standing mounting. Easy parameter setting via pushbuttons. Wide range of fibre optics and accessories. New generation The new generation of fibre-optic amplifiers of type OBF have an unbeatable price / performance ratio. Variable installation The sensors can be mounted on a DIN rail or using fixing holes. The simple ifm teach concept guarantees fast setup. The sensor is ready for operation by pressing the programming buttons twice. For demanding applications For demanding applications extended functions such as manual fine adjustment as well as pulse stretching (time delay function) are available. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 44

45 Photoelectric sensors Applications: Packaging and food industry Type [mm] Number of input channels For fibre optics M12 connection 4-pin electrical design DC 74 x 36 x 15 Range throughbeam sensor [mm] Range diffuse reflection sensor [mm] Output L=light-on mode D=dark-on mode Type OBF Automatic recognition PNP / NPN Order 1 FE/FT L/D, programmable OBF500 M8 connection 4-pin electrical design DC 74 x 36 x 15 1 FE/FT L/D, programmable OBF501 2 m PVC connection cable electrical design DC 74 x 36 x 15 1 FE/FT L/D, programmable OBF502 M8 connection 3-pin electrical design DC 74 x 36 x 15 1 FE/FT L/D, programmable OBF503 Acrylic fibre optic, through-beam system Type Description Through-beam sensor range 50 mm, sensing head aluminium range 150 mm, sensing head aluminium range 250 mm, sensing head aluminium range 1200 mm, sensing head aluminium range 60 mm, sensing head stainless steel ( / 304) range 140 mm, sensing head stainless steel ( / 303) Acrylic fibre optic, diffuse reflection system Type Accessories Description Diffuse reflection sensor range 10 mm, sensing head aluminium range 20 mm, sensing head aluminium range 60 mm, sensing head aluminium range 70 mm, sensing head aluminium range 15 mm, sensing head stainless steel ( / 304) range 70 mm, sensing head stainless steel ( / 304) Order E21103 E20615 E21102 E20752 E20751 E20714 Order E21106 E20639 E20758 E21105 E20748 E20749 cutter for acrylic fibres You can find more accessories on our homepage E20600 Further technical data Type of light Voltage drop Switching output Function check output [V] red light 630 nm < 2.5 < 2.5 Operating voltage [V] DC Short-circuit protection, pulsed Reverse polarity / overload protection / Ambient temperature [ C] Current rating [ma] Switching output 100 Function check output 10 Switching frequency [Hz] 3000 Timer function [s] Protection IP 65, II Materials housing modified PPE Connectors and splitter boxes 2 m black, PUR cable 5 m black, PUR cable 2 m black, PUR cable 5 m black, PUR cable 2 m orange, PVC cable 5 m orange, PVC cable 2 m orange, PVC cable 5 m orange, PVC cable EVC001 EVC002 EVC004 EVC005 EVT064 EVT001 EVT067 EVT004 Position sensors and object recognition For further technical data please go to:

46 A quantum leap in opto- electronics: sensing in 3D. product news Position sensors and object recognition Visual assessment of distance, level or volume. Detection of scenes and objects in three dimensions at a glance. Operating principle: time-of-flight measurement based on pmd technology. Illumination, time-of-flight measurement and evaluation in one housing. 3,072 distance values per measurement for detailed assessment of the application ma / V analogue or 2 switching outputs for indication of the results. Object detection in three dimensions efector pmd 3d efector pmd 3d is the first industrial 3D sensor that can detect objects in three dimensions at a glance. The timeof-flight measurement in three dimensions enables the assessment of different applications, for example the detection of volume, distance or level. Special feature: the time-of-flight measurement and evaluation are integrated on one chip. The sensor chip has 64 x 48 pixels. Each pixel of this chip matrix evaluates its distance to the object. This results in 3,072 distance values at the same time. The image of the object on the chip matrix and the respective distance values correspond to a 3D image. These values enable the detailed assessment of the object s or scene s characteristics up to a range of 6.5 m with an unambiguous range up to 48 m. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 46

47 Object recognition Applications: visual assessment of distance, level or volume. Accessories Power supplies Operating software for 3D sensor Mounting set for clamp mounting, Ø 14 mm, stainless steel Mounting rod, 100 mm, Ø 14 mm, M12 thread, stainless steel Mounting rod, 200 mm, Ø 14 mm, stainless steel Mounting rod, 300 mm, Ø 14 mm, stainless steel Mounting rod, 500 mm, Ø 14 mm, stainless steel Connectors and splitter boxes E3D200 E3D103 E20939 Switched-mode power supply 24 V DC, primary, output current 2.5 A, regulated Ethernet, gekreuztes Patchkabel, 2 m, PUR-Kabel, M12 / RJ45 Ethernet, cross-over patch cable, 10 m, PUR cable, M12 / RJ45 Ethernet, cross-over patch cable, 20 m, PUR cable, M12 / RJ45 E21228 E21229 E21232 DN2011 E11898 E12204 E12205 Type of sensor Technical data O3D200 Sampling rate/ switching frequency [Hz] PhotonICs PMD, resolution: 64 x 48 pixels max. 25, adjustable Function display LED 4 x yellow, 4 x green Result display / dialogue 4-digit 10-segment display Angle of aperture 30 x 40 Illumination infrared (850 nm) Operating voltage [V] 24 DC (± 10 %) Current consumption [ma] < 1000 (max. 2500) Current rating [ma] 100 (per switching output) Short-circuit protection, pulsed Overload protection Ambient temperature [ C] Storage temperature [ C] Protection IP 67, III Material Trigger Switching inputs Switching outputs Analogue output (configurable) scalable Parameter setting options Parameter setting interface Housing Front lens LED window diecast zinc polycarbonate polycarbonate external: 24 V PNP acc. to IEC type 2, internal max: 2 (configurable), 24 V PNP acc. to IEC type 2 max: 2 (configurable) 24 V PNP ma acc. to IEC , max. load 300 Ω V acc. to IEC , min. load 10 kω via PC / notebook or 10-segment display and 2 buttons Ethernet 10 Base-T / 100 Base-TX Position sensors and object recognition Socket, M12, 2 m PUR cable, 8-pole Socket, M12, 5 m PUR cable, 8-pole Socket, M12, 10 m PUR cable, 8-pole E11950 E11807 E11311 For further technical data please go to:

48 3D camera: a brilliant inno- vation for vision integration. product news Position sensors and object recognition Detection of scenes and objects in three dimensions at a glance. Operating principle: time-of-flight measurement based on pmd technology. Illumination, time-of-flight measurement and evaluation in one housing. Enormous range up to 6.5 m, unambiguous range even up to 48 m. 3,072 distance and grey values for the detailed assessment of your application. Integration via a PC parameter setting tool or software connection via SDK. pmd 3d camera The pmd 3d camera detects scenes and objects at a glance. PMD stands for Photonic Mixer Device and is the basis of the on-chip time-of-flight measurement method. In addition to the lateral dimension, known as the resolution of a camera chip, this quantum leap in industrial vision also offers the associated depth information without the need for a separate second element. Because of the maximum range up to 6.5 m and an unambiguous range of 48 m, these 3,072 distance and grey values enable a low-cost solution in a variety of applications. Applications include among others: packaging, storage and materials handling, airport logistics, collision avoidance, robotics, monitoring of space and persons. The camera is smoothly integrated into its programming environment via a software development kit (SDK). fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 48

49 Object recognition Applications: packaging, storage and materials handling, airport logistics, collision avoidance, robotics, monitoring of space and persons Accessories Power supplies Operating software for 3D camera Mounting set for clamp mounting, Ø 14 mm, stainless steel Mounting rod, 100 mm, Ø 14 mm, M12 thread, stainless steel Mounting rod, 200 mm, Ø 14 mm, stainless steel Mounting rod, 300 mm, Ø 14 mm, stainless steel Mounting rod, 500 mm, Ø 14 mm, stainless steel Connectors and splitter boxes E3D201 E3D103 E20939 Switched-mode power supply 24 V DC, primary, output current 2.5 A, regulated Ethernet, gekreuztes Patchkabel, 2 m, PUR-Kabel, M12 / RJ45 Ethernet, cross-over patch cable, 10 m, PUR cable, M12 / RJ45 Ethernet, cross-over patch cable, 20 m, PUR cable, M12 / RJ45 E21228 E21229 E21232 DN2011 E11898 E12204 E12205 Type of sensor Technical data O3D201 Sampling rate/ switching frequency [Hz] PhotonICs PMD, resolution: 64 x 48 pixels max. 25, adjustable Function display LED 4 x yellow, 4 x green Result display / dialogue 4-digit 10-segment display Angle of aperture 30 x 40 Illumination infrared (850 nm) Operating voltage [V] 24 DC (± 10 %) Current consumption [ma] < 1000 (max. 2500) Current rating [ma] 100 (per switching output) Short-circuit protection, pulsed Overload protection Ambient temperature [ C] Storage temperature [ C] Protection IP 67, III Material Trigger Switching inputs Switching outputs Analogue output (configurable) scalable Parameter setting options Parameter setting interface Housing Front lens LED window diecast zinc polycarbonate polycarbonate external: 24 V PNP acc. to IEC type 2, internal max: 2 (configurable), 24 V PNP acc. to IEC type 2 max: 2 (configurable) 24 V PNP ma acc. to IEC , max. load 300 Ω V acc. to IEC , min. load 10 kω via PC / notebook or 10-segment display and 2 buttons Ethernet 10 Base-T / 100 Base-TX Position sensors and object recognition Socket, M12, 2 m PUR cable, 8-pole Socket, M12, 5 m PUR cable, 8-pole Socket, M12, 10 m PUR cable, 8-pole E11950 E11807 E11311 For further technical data please go to:

50 product news Position sensors and object recognition The new generation of CANopen encoders. Two versions: synchro flange or clamp flange. Industrial standard housing for universal use. Robust design. Encoder profile DSP 406, class 1 and 2. Easy pushbutton setup. Clearly visible diagnostic LEDs. Features and benefits Absolute encoders provide a clearly coded position value for each angular position. This value is also available directly after a power failure. There are two versions of absolute encoders: singleturn and multiturn. The singleturn resolves the mechanical revolution of the shaft. The multiturn can resolve up to 4,096 revolutions in addition. The integrated setting options for the bus address, baud rate, bus termination and zero reset button enable an easy set-up of the encoder. With the module or status LED, easy diagnosis is possible on the encoder. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 50

51 Encoders Singleturn and multiturn encoders with CANopen interface DS301 according to the encoder profile DSP406 Class 1 and 2. Dimensions 1) M4 x 5 1 1) M4 x Accessories , h Angle bracket for synchro flange, aluminium, black anodized Angle bracket for clamp flange, aluminium, black anodized Fastening clamp for synchro flange, steel Spring disc coupling, Ø 6mm / Ø 6 mm, diecast zinc, PA Spring disc coupling, Ø 6mm / Ø 10 mm, diecast zinc, PA Flexible coupling with clamp connection, Ø 6mm / Ø 6mm, aluminium Flexible coupling with clamp connection, Ø 6mm / Ø 10mm, aluminium Synchro flange 20 Clamp flange 10 f E60034 E60035 E60041 E60121 E60117 E60064 E60066 Flange Solid shaft Singleturn Resolution Multiturn Order Singleturn encoder with terminal chamber Synchro 6 13 bit RN7003 Clamp 10 Multiturn encoder with terminal chamber Synchro Clamp 6 10 Common technical data 13 bit RN bit RM bit RM7004 Operating voltage [V DC] Current consumption [ma] 250 Accuracy ± 1 LSB Ambient temperature [ C] Protection rating at the shaft entry IP 66 to IEC Protection rating at the housing IP 67 to IEC Maximum mechanical [1/min] rotational speed 6000 Maximum mechanical shaft load axial Maximum mechanical shaft load radial Starting torque [Ncm] < 1 at 20 C Shaft material Housing material Vibration resistance Shock resistance Short-circuit and overload protection Type of code Maximum baud rate Baud rate, address Bus terminating resistor Programmable parameters Type RN, RM [N] [N] [g] [g] stainless steel (1.4101/316) aluminium 10 ( Hz) to IEC (6 ms) to IEC / binary 1 Mbit adjustable via DIP switch or software adjustable via DIP switch CAN parameters Scaling Preset value Baud rate Direction of rotation Address Position sensors and object recognition For further technical data please go to:

52 product news Fluid sensors and diagnostic systems Compact flow monitoring in hygienic areas. Aseptoflex Vario new G 1 process connection with 4 sealing options. Prepared and tested for process fittings of hygienic areas. Suitable for medium temperatures up to120 C. LED bar graph for indication of switch point and flow. Process adapters available as accessories. Material (wetted parts) high-grade stainless steel ( / 316L). Easy handling and high functionality Adjustment to the flow and setting of the switch points are carried out by pressing a pushbutton. Flow and switch point are indicated by multicolour LEDs directly on the unit. The unit offers high repeatability to ensure optimum process consistency. The sensor can be individually, in accordance with the application, adjusted using the teach function. At the same time the sensor enables the detection of separation layers (water / air). Electronic locking of the settings and factory reset of the parameters provide additional safety. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 52

53 Flow sensors Applications: Hygienic areas, viscous media Setting range liquid / gaseous [cm/s] Greatest sensitivity liquid / gaseous [cm/s] Medium temperature [ C] Max. T 0 gradient [K/min] Probe length M12 connector output functions NC / NO / / (120 max. 1 h) SI / / (120 max. 1 h) SI / / (120 max. 1 h) SI6800 Aseptoflex Vario the new process connection with 4 sealing options The new process connection Aseptoflex Vario with G 1 thread enables sealing via a metal sealing edge, O-rings of various materials (e.g. EPDM or FKM), a PEEK ring or common sealing materials (e.g. teflon tape). Various process adapters (clamp, DIN11851 pipe fittings, etc.) are available as accessories. In addition, the G 1 thread fits into conventional adapters and T-pieces. Sealing at the thread via an additional slot which can locate an O-ring or flat seal is possible. Accessories Aseptoflex Vario adapter on clamp 1-1.5" with PEEK / elastomeric O-ring Aseptoflex Vario adapter on clamp 1-1.5" with metal-on-metal sealing Aseptoflex Vario adapter on clamp 2" with PEEK / elastomeric O-ring Aseptoflex Vario adapter on clamp 2" with metal-on-metal sealing Aseptoflex Vario adapter to DIN DN40 (1.5") with PEEK/elastomeric O-ring Aseptoflex Vario adapter to DIN DN40 (1.5") with metal-on-metal sealing Aseptoflex Vario welding adapter E33201 E33701 E33202 E33702 E33212 E33712 E30122 Further technical data [mm] Operating voltage [V] DC Short-circuit protection, pulsed Protection Housing materials Materials (wetted parts) Type SI6600, SI6700, SI6800 Reverse polarity / overload protection / Current rating [ma] 250 IP 67 / IP 69K, III Ambient temperature [ C] Pressure resistance [bar] 30 Connectors and splitter boxes Order high-grade stainless steel ( / 316L), PC (Makrolon), PBT-GF 20, EPDM/X (Santoprene); O-ring: FKM high-grade stainless steel ( / 316L), surface characteristics: Ra < 0.4 / Rz 4 Socket, M12, 4-pole, 5 m orange, PVC cable Socket, M12, 4-pole, 10 m orange, PVC cable Socket, M12, 4-pole, 25 m orange, PVC cable EVT001 EVT002 EVT003 Fluid sensors and diagnostic systems FKM (Viton) sealing ring for Aseptoflex Vario PEEK sealing ring for Aseptoflex Vario E30123 E30124 Socket, M12, 4-pole, 5 m orange, PVC cable Socket, M12, 4-pole, 10 m orange, PVC cable Socket, M12, 4-pole, 25 m orange, PVC cable EVT004 EVT005 EVT006 Protective cover, PP colourless E40203 For further technical data please go to:

54 product news Fluid sensors and diagnostic systems Addition to the MID flow sensor family. With flow rate, totalising and temperature indication. High accuracy, repeatability and measurement dynamics. Suitable for conductive media from 20 μs/cm, flow rate up to 100 l/min. Also available with EPDM O-ring for drinking water applications. Different process connections possible using adapters 4-digit alphanumeric LED display for representation of the units. Measurement technique The flow sensor is based on Faraday s principle of induction. The conductive medium flowing through a pipe in a magnetic field generates a voltage which is proportional to the flow velocity or flow rate. Device function This voltage is detected via electrodes and converted in the evaluation electronics. Analogue, binary and pulse outputs offer various possibilities to process the measured data. Due to the flexible programming by means of pushbuttons the flow sensor can be adapted to different conditions. The sensor is mounted via an adapter. A high protection rating and a robust compact housing distinguish the sensor in the field. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems Magnetic-inductive flow sensor in water cycle for quantity monitoring. 54

55 Flow sensors Applications: Conductive liquids (conductivity: 20 μs/cm / viscosity: < 70 mm 2 /s at 40 C) Measuring range flow [l/min] Pulse value Response time flow [s] Accuracy flow Process connection M12 connector DC PNP/NPN with display FKM O-rings l m 3 < (dap = 0) ± (2 % MV % VMR) G 1/2 SM l m 3 < (dap = 0) ± (2 % MV % VMR) G 3/4 SM l m 3 < (dap = 0) ± (2 % MV % VMR) G 1 SM8000 M12-Steckverbindung DC PNP/NPN with display EPDM O-rings ,05 l m 3 < (dap = 0) ± (2 % MV % VMR) G 1/2 SM ,1 l m 3 < (dap = 0) ± (2 % MV % VMR) G 3/4 SM ,1 l m 3 < (dap = 0) ± (2 % MV % VMR) G 1 SM8100 M12-Steckverbindung DC with display FKM O-rings < (dap = 0) ± (2 % MV % VMR) G 1/2 SM < (dap = 0) ± (2 % MV % VMR) G 3/4 SM < (dap = 0) ± (2 % MV % VMR) G 1 SM8004 M12 connector DC without display FKM O-rings < (dap = 0) ± (2 % MV % VMR) G 1/2 SM6050 Order Fluid sensors and diagnostic systems Accessories Further technical data Adapter G 1/2 - G 3/4, pack quantity 2 pcs., high-grade stainless steel Adapter G 1/2 - R 1/2, pack quantity 2 pcs., high-grade stainless steel Adapter, G 3/4 - R 1/2, pack quantity 2 pcs., high-grade stainless steel Adapter, G 1 - R 1/2, pack quantity 2 pcs., high-grade stainless steel Grounding clamp G 1/2 Grounding clamp G 3/4 Grounding clamp G 1 Connectors and splitter boxes Socket, M12, 2 m black, PUR cable Socket, M12, 5 m black, PUR cable Socket, M12, 10 m black, PUR cable E40189 E40199 E40178 E40179 E40196 E40197 E40198 EVC004 EVC005 EVC006 Operating voltage [V] DC Measuring range temperature [ C] Short-circuit protection, pulsed Reverse polarity / overload protection Output function SM6000, SM7000, SM8000 SM6100, SM7100, SM8100 Output function SM6004, SM7004, SM8004 Output function SM6050 Housing materials Sensor material Type SM / Current rating [ma] 2 x 200 OUT1 normally open / normally closed programmable or pulse OUT2 normally open / normally closed programmable or analogue ( ma / V, scalable) OUT 2 x analogue ( ma, scalable) OUT analogue ( ma) Protection rating, protection class IP 67, III Ambient temperature [ C] Medium temperature [ C] Pressure resistance [bar] 16 high-grade stainless steel (316S12); PBT-GF 20; PC; EPDM/X (Santoprene) stainless steel (316S16); PEEK (polyether-etherketone) For further technical data please go to:

56 product news Fluid sensors and diagnostic systems Modular flow monitoring for field applications. On-site control monitor for the flexible connection of flow sensors. For the connection of sensors with large immersion depths. For sensors made of ceramics, high-grade stainless steel and titanium. Teach button allows easy scaling of the measuring range. Flow and switch point are indicated by LEDs directly on the unit. Available in DC and AC versions. High flexibility Standardised M12 connections are used to connect control monitor and sensor as well as the supply. This allows the use of an evaluation and display unit in different applications, e.g. for different immersion depths and a wide range of aggressive liquids. Easy handling and high functionality Adjustment to the flow and setting of the switch points are carried out by pressing a pushbutton. Flow and switch point are indicated by a multicolour LED display. High repeatability of the switch points offers an optimum choice for use. Electronic locking of the settings and factory reset of the parameters provide additional safety. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems Flow monitoring in a return pipe with a large nominal width. 56

57 Flow sensors Control monitor for flow sensors of the SF series Operating voltage [V] Current consumption [ma] Protection M12 connector electrical design DC PNP / AC, relay Power-on delay time [s] Ambient temperature [ C] DC < 75 IP Switch point adjustment via pushbuttons AC < 45 IP über Taster Sensors for connection to control monitor Setting range liquid / gaseous [cm/s] Medium temperature [ C] M12 connector process connection adapter Response time [s] Temperature gradient [K/min] Pressure resistance [bar] / Sensor length [mm] / M12 connector process connection clamp adapter with flexible immersion depth / Material stainless steel (304S15) stainless steel (304S15) Material stainless steel (316S12) stainless steel (316S12) stainless steel (316S12) Order SR5900 SR5906 Order SF5200 SF5201 SF6200 Fluid sensors and diagnostic systems M12 connector process connection G 1/4 male, G 1/2 male, adapter for aggressive media / ceramics* SF / ceramics* SF / titanium (3.7035) SF5700 * aluminium oxide, 99.7 % Accessories Wiring diagram Protective cover, PP colourless E L+ L L1 N n.c. Out SR5900 SR5906 Dimensions Connectors and splitter boxes SR M12 x m black, PUR cable 5 m black, PUR cable EVC001 EVC ,7 1) LED display 2) setting pushbutton 3) connection for voltage supply and output signals 4) connection for flow sensor 4 2 m black, PUR cable 5 m black, PUR cable EVC004 EVC005 For further technical data please go to:

58 product news Fluid sensors and diagnostic systems Safe measurement of the smallest quantities at low cost. Inline measurement for small dosing quantities. Suitable for water and aqueous solutions up to 200 ml/min. With flow rate, totalising and temperature indication. Fast response time and high response sensitivity. 4-digit alphanumeric LED display for representation of the measured data. Process connection G 1/8. Measurement technique The volumetric flow sensor SQ operates according to the calorimetric measuring principle. Two measuring elements as well as a heat source are located on the measuring pipe. The physical effect that a flowing medium absorbs heat energy and conducts it away is used. The resulting temperature change is an indication of flow. Device function This volumetric flow sensor has been designed for the dosing of water and aqueous solutions and offers a wide range of applications. The measuring pipe itself is inside the unit, offering high protection against mechanical strain and measurement influences. Analogue, binary and pulse outputs offer various possibilities to process the measured data. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems Sensor for the measurement of smallest dosing quantities. 58

59 Flow sensors Application: Water and aqueous solutions Measuring range Flow [ml/min] Pulse value [ml] Response time Flow [s] M12 connectors, gold-plated contacts electrical design DC PNP Dimensions G Wiring diagram M12 x1 10 1) 4-digit alphanumeric display 2) programming button 4,5 < 0.3 (dap) = 0)* / 2.5 (dap = 0)** Accuracy Flow Process connection Order 100 ml/min: ± (5 % MV % VMR / G 1/8 SQ0500 > 100 ml/min: ± 15% MV) * for flow increase, ** for flow decrease Further technical data Operating voltage [V] DC Current consumption [ma] < 110 Short-circuit protection, pulsed Reverse polarity / overload protection / Current rating [ma] 2 x 250 Measuring range temperature [ C] 0 60 Pressure resistance [bar] 10 Housing materials Sensor material Type SQ0500 Connectors and splitter boxes high-grade stainless steel (316S12), PC (APEC), Makrolon, PBT-GF 20, Viton high-grade stainless steel (316S12) Fluid sensors and diagnostic systems 1 2 L+ 1 2 L+ 4 4: Out 1 3 2: Out 2 L 4 4: Out 1 3 2: Out 2 L 2 m black, PUR cable 5 m black, PUR cable EVC004 EVC m black, PUR cable EVC006 For further technical data please go to:

60 product news Fluid sensors and diagnostic systems Ultrasonic flow rate sensor in robust inline design. Suitable for water, oil and glycol solutions. For volumetric flow quantities up to 200 l/min. Measurement of non-conductive water also possible. Binary, analogue and pulse outputs for signal processing. Flow rate, totalising and medium temperature indication. Different process connections possible using adapters. Measuring principle The ultrasonic flow rate sensor of type SU operates according to the transit time difference principle. Two sound transducers are positioned in a defined pipe length. These sound transducers alternately emit sound pulses. The pulse trains emitted with the flow in the pipe length are transported faster to the receiver by the flowing medium. This transit time difference results in the current volumetric flow quantity. High functionality In addition to simple flow rate monitoring the SU also monitors the temperature of the medium. It is displayed on the unit and provided for signal processing. The system is particularly suited for monitoring cooling circuits. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems Ultrasonic flow rate measurement in a water circuit for quantity monitoring. 60

61 Flow sensors Robust aluminium housing 4-digit alphanumeric display for the units of measurement l/min, m 3 /h and C Measuring range Flow [l/min] Pulse value M12 connectors output function 2 x Response time Flow [s] l m 3 < (dap = 0) l m 3 < (dap = 0) l m 3 < (dap = 0) M12 connectors output function 2 x analogue ( ma, scalable) DC < (dap = 0) M12 connectors output function 2 x Accuracy Flow or analogue ( ma / V) DC PNP/NPN DC PNP < (dap = 0) < (dap = 0) Wiring diagram < ± (3 % MV % VMR)* / < ± (5 % MV % VMR)** < ± (3 % MV % VMR)* / < ± (5 % MV % VMR)** < ± (3 % MV % VMR)* / < ± (8 % MV % VMR)** < ± (3 % MV % VMR)* / < ± (8 % MV % VMR)** < ± (3 % MV % VMR)* / < ± (5 % MV % VMR)** Process connection G 3/4 G 1 G 1 1/4 G 1 1/4 G 3/4 < ± (3 % MV % VMR)* / G 1 < ± (5 % MV % VMR)** * for water, ** for glycol (35 %) and oil (viscosity: 68 mm 2 /s at 40 C) Further technical data Order SU7000 SU8000 SU9000 SU9004 SU7200 SU8200 Fluid sensors and diagnostic systems SU7000, SU8000, SU9000 2: Out 2 4: Out SU7200, SU8200 Accessories BN WH BK BU L+ OUT2/InD OUT1 L L+ L SU9004 2: OUT2 4: OUT1 Adapter, G 3/4 - R 1/2, pack quantity 2 pcs., high-grade stainless steel L+ L E40178 Operating voltage [V] DC Measuring range temperature [ C] Short-circuit protection, pulsed Reverse polarity / overload protection / Protection IP 67, III Pressure resistance [bar] 16 Housing material Sensor material Type SU housing seal plug housing cover film AlMgSi0,5 anodised; Viton; Optalloy-plated brass PA 6.6; polyamide high-grade stainless steel (316 L); PPR (Hostalen); Viton; PES (Ultrason 2010); Centellen 200 Adapter, G 1 - R 1/2, pack quantity 2 pcs., high-grade stainless steel E40179 Connectors and splitter boxes Adapter, G 1 - R 3/4, pack quantity 2 pcs., high-grade stainless steel E m black, PUR cable 5 m black, PUR cable EVC004 EVC005 Adapter, G 1 1/4 - R 1, pack quantity 2 pcs., high-grade stainless steel E m black, PUR cable EVC006 For further technical data please go to:

62 product news Fluid sensors and diagnostic systems Fast, mechatronic flow sensor. Reliable flow control for internal drill cooling. Flow rates: 25 l/min, 50 l/min, 75 l/min. Pressure ranges up to 200 bar. Switch points can be (pre)set continuously. Binary or analogue signal output. Response time 10 ms. Mechatronic flow sensor The flow sensor works to the principle of spring-supported piston: The piston located in the valve seat in the housing is lifted by the flowing medium against the spring resistance. The piston position is detected in a binary way via an inductive sensor or in an analogue way via a sensor with GMR cell. The spring resistance leads to reliable reset of the piston to its initial position with decreasing flow. This ensures position-independent installation of the flow sensor preventing backflow. The switch points can be individually set and fixed via a setting screw. The robust mechanical design ensures use at high pressures and in harsh environments. The units are maintenance-free. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems Mechatronic sensor on the high-pressure side of coolant lubrication of a machine tool. 62

63 Flow sensors Application: Machine tools, internal drill cooling Setting range [l/min] Dimensions Wiring diagram Hysteresis 26 L+ L [l/min] 40 6,3 Response time [s] 30 G Example SBU G L+ L Accuracy [% of the final value] Current rating [ma] M12 connector output function NO electrical design DC pnp ± 5 (not linear) 100 SBU323 M12 connector output function analogue electrical design DC ± 5 (not linear) Common technical data Operating voltage [V] 24 DC (-15 % / + 10 %) Repeatability 1 % of the final value Short-circuit protection Reverse polarity / overload protection / Protection IP 67, III Ambient temperature [ C] Medium temperature [ C] Switching status [LED] yellow (4 x 90 ) Process connection G 1/2 Materials (wetted parts) Analogue output ± 5 (not linear) 100 SBU ± 5 (not linear) 100 SBU325 Type SBU [V] Order (0.3-1)...10 V (10000 Ω) SBU ± 5 (not linear) (0.3-1)...10 V (10000 Ω) SBU ± 5 (not linear) (0.3-1)...10 V (10000 Ω) SBU625 Connectors and splitter boxes brass, stainless steel (316S16), aluminium, anodised; O-ring: FPM (Viton) Fluid sensors and diagnostic systems SBU323, SBU324, SBU325 SBU623, SBU624, SBU625 2 m black, PUR cable EVC001 5 m black, PUR cable EVC002 2 m black, PUR cable EVC004 5 m black, PUR cable EVC005 2 m orange, PVC cable EVT064 5 m orange, PVC cable EVT001 2 m orange, PVC cable EVT067 5 m orange, PVC cable EVT004 For further technical data please go to:

64 product news Fluid sensors and diagnostic systems Robust mechatronic flow sensor. Binary volumetric flow sensors for liquids. Volumetric flow quantities: 15 l/min, 25 l/min, 50 l/min, 100 l/min, 200 l/min. Fast response time 10 ms. Easy handling: Switch points can be (pre)set continuously. Binary switching output. Pressure range 25 bar. Mechatronic flow sensor The flow sensor works to the principle of spring-supported piston: The piston located in the valve seat in the housing is lifted by the flowing medium against the spring resistance. The piston position is detected via an inductive sensor and is output as a binary signal. The spring resistance leads to reliable reset of the piston to its initial position with decreasing flow. This ensures position-independent installation of the flow sensor and backflow is prevented. The switch points can be easily set and fixed via a setting screw. The robust mechanical design ensures use in harsh environments. The units are maintenance-free. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems Mechatronic sensor in the coolant circuit of an induction furnace. 64

65 Flow sensors Application: Liquids Setting range [l/min] Dimensions G Wiring diagram Hysteresis L+ L [l/min] 76, ,5 G 3 4 Response time [s] Example SBY ,5 Accuracy [% of the final value] Pressure loss M12 connector output function NO electrical design DC pnp ± G 3/4 SBY332 [bar] Common technical data Current rating [ma] 100 Materials (wetted parts) Type SBY Process connection ± G 3/4 SBY ± G 3/4 SBY ± G 1 SBY ± G 1 1/2 SBY357 Order Operating voltage [V] 24 DC (-15 % / + 10 %) Repeatability 1 % of the final value Short-circuit protection Reverse polarity / overload protection Protection / IP 67, III Ambient temperature [ C] Medium temperature [ C] Switching status [LED] yellow (4 x 90 ) Connectors and splitter boxes All data refer to water. stainless steel (304C15 / 301), nickel-plated brass, Pocan; O-ring: NBR Fluid sensors and diagnostic systems 2 m black, PUR cable 5 m black, PUR cable 2 m black, PUR cable 5 m black, PUR cable 2 m orange, PVC cable 5 m orange, PVC cable 2 m orange, PVC cable 5 m orange, PVC cable EVC001 EVC002 EVC004 EVC005 EVT064 EVT001 EVT067 EVT004 For further technical data please go to:

66 product news Fluid sensors and diagnostic systems A breath of fresh air in pneumatics. Compact pressure sensor for applications in robotics and handling. Slanted display for good readability and handling. Two-colour display for indication of the switching status. Easy installation using integrated mounting holes and accessories. Two programmable switching outputs or one switching and diagnostic output. Pressure range bar or bar. PQ pressure sensor for pneumatic applications The new pressure sensors of the PQ series are based on a piezoresistive measuring element and are distinguished by an extremely compact housing and a wide range of possible applications. The units precisely measure the pressure in the negative pressure and overpressure range in pneumatic applications. The silicon measuring cell is insensitive to liquids (e.g. condensed water) and deposits that might occur in the system. Technical details The silicon measuring cell used guarantees a high overload resistance as well as an accuracy of ± 0.5 %. The sensor can be programmed using two pushbuttons. The twocolour, four-digit display makes the system pressure visible from a distance in normal operation. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 66

67 Pressure sensors Process connection G 1/8 PNP switching Measuring range Relative pressure [bar] Accessories P overload max. [bar] DIN rail clip with 2 socket head screws M4, stainless steel (1.4310/301) Adapter R1/8 - R 1/8, rotatable, nickel-plated brass T pipe mounting set G1/2 with reducer, nickel-plated brass Connector for standard tube, Ø 6 mm, 4 pcs. Connector for standard tube, Ø 8 mm, 4 pcs. P burst min. [bar] M8 connector output function 2 x programmable or 1 x + diagnosis PQ PQ7834 Mounting options The sensor can be fixed to flat surfaces and profiles using the two M4 drill holes on the front. It can be fixed to a DIN rail using the robust DIN rail clip, which is secured against inadvertent movement. The sensor is screwed to the clip. Installation with an optional double nipple with 1/8" thread is even easier. Using this nipple, the sensor can be fixed to the pipe or air-ducting plate and aligned at the same time quickly and easily. E37340 E37350 E37360 E30076 E30077 Set point SP1 / SP2 [bar] Common technical data Type of pressure: relative pressure compressed air Operating voltage [V DC] Current rating [ma] 100 Short-circuit protection, pulsed Reverse polarity protection Overvoltage protection up to 40 V Current consumption [ma] < 50 Accuracy / deviation (in % of the span) Switch point accuracy Deviation of the characteristics Hysteresis Repeatability Long-term stability Temperature coefficients (TEMPCO) in the temperature range C (in % of the span per 10K) Greatest TEMPCO of zero Greatest TEMPCO of the span < ± 0.5 < ± 0.25 (BFSL) < ± 0.5 (LS) < ± 0.25 < ± 0.1 < ± Switching frequency [Hz] 170 Medium temperature [ C] Protection IP 65, III Shock resistance 50 g Vibration resistance 20 g Housing materials Materials (wetted parts) Reset point rp1 / rp2 [bar] Step increment [bar] Order PBT (Pocan), FPM (Viton), polyester brass, FPM (Viton), silicon (plated), PBT (Pocan) Fluid sensors and diagnostic systems Connectors and splitter boxes Socket, M8, 2 m black, PUR cable Socket, M8, 5 m black, PUR cable Socket, M8, 2 m black, PUR cable Socket, M8, 5 m black, PUR cable E11196 E11197 E11199 E11200 For further technical data please go to:

68 product news Fluid sensors and diagnostic systems Fusion of electronic pressure sensor and analogue display. Good readability and electronic signal processing mean reliable operation. Optimum readability by electronically damped pointer display. Rotatable display with LED bargraph for switch point indication. Output functions programmable via LED display and optical touch fields. Hygienic flush design and high total accuracy (0.2 %). Aseptoflex Vario new G 1 process connection with 4 sealing options. Electronic contact manometer PG In the process industry mechanical contact manometers are often used because of their highly visible display. The electronic contact manometer of the series PG combines the high visibility of a manometer display with the advantages of an electronic pressure sensor. Compared to mechanical contact manometers it features more varied options. The basic unit is a high-quality pressure sensor designed for the process industry completed by an analogue display with high readability. Especially the programmable switching output and analogue output (scalable), the high overload protection as well as the integrated temperature compensation are worth mentioning. The manometer has a resolution of 0.25 %. When disconnected, the pointer is not visible. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 68

69 Pressure sensors Flush manometer with G 1 process connection Measuring range Relative pressure [bar] Extended display range [bar] P overload max. [bar] Output function switching output PNP/NPN Analogue start point [bar] Analogue end point [bar] Set point SP1 [bar] programmable + analogue output programmable PG PG PG PG PG PG PG The electronic contact manometer features the following advantages: 3 units in one: analogue display, transmitter and switch without using relays or switching amplifiers Parameterisable functions (switch points, NC / NO, hysteresis etc.) facilitate the selection of units and reduce the variety of types Higher accuracy by electronic processing of measured values High-quality 99.9 % ceramic measuring cell with Aseptoflex Vario process adapter Wear-free, even in case of dynamic load changes Excellent overload protection Excellent vibration and shock resistance (no filling for vibration absorber or pressure transfer necessary) Exact orientation by rotatable display Hardened 4 mm safety glass Low weight (no mechanics) Easy specification of the right manometer Aseptoflex Vario the new process connection with 4 sealing options The new process connection Aseptoflex Vario with G 1 thread enables sealing via a metal sealing edge, O-rings of various materials (e.g. EPDM or FKM), a PEEK ring or common sealing materials (e.g. teflon tape). Various process adapters (clamp, DIN11851 pipe fittings, etc.) are available as accessories. In addition, the G 1 thread fits into conventional adapters and T-pieces. Sealing at the thread via an additional slot which can locate an O-ring or flat seal is possible. You can find suitable process adapters on our website at: Reset point rp1 [bar] Order PG2789 Common technical data Operating voltage [V DC] Current rating [ma] 250 Current consumption [ma] < 45 Programming options Accuracy / deviation (in % of the span) turn down 1:1 Deviation of the switch point Deviation of the characteristics Linearity Hysteresis Repeatability Long-term stability Temperature coefficients (TEMPCO) in the temperature range C (in % of the span per 10 K) Greatest TEMPCO of zero Greatest TEMPCO of the span Medium temperature Housing materials Materials (wetted parts) Type of pressure: relative pressure Liquids and gases [ C] Connectors and splitter boxes hysteresis / window, NO / NC, switching logic, current output, damping, adaptation of displayed values, scalable, display unit, 2-point calibration PG279x < ± 0.2 < ± 0.2 < ± 0.15 < ± 0.15 < ± 0.1 < ± 0.1 < ± 0.05 < ± 0.15 PG2789 < ± 0.5 < ± 0.5 < ± 0.25 < ± 0.2 < ± 0.1 < ± 0.1 < ± 0.1 < ± (145 max. 1 h) high-grade stainless steel (316S12); PTFE, FPM (Viton), PA, laminated safety glass high-grade stainless steel 316L (1.4435); ceramics (99.9 % Al 2 O 3 ); PTFE Fluid sensors and diagnostic systems Socket, M12, 4-pole, 5 m orange, PVC cable Socket, M12, 4-pole, 10 m orange, PVC cable EVT004 EVT005 For further technical data please go to:

70 product news Fluid sensors and diagnostic systems Full-metal pressure sensors for hygienic applications. Now with enhanced sealing system. High overall accuracy (0.2 %) and electronic temperature compensation. Programmable analogue and switching output. Hygienic, flush design with high-purity ceramic measuring cell. Aseptoflex Vario new G 1 process connection with 4 sealing options. High temperature resistance, therefore suitable for SIP and CIP processes. Special stress special materials The new pressure sensors of the PI27 series have a highgrade stainless steel housing (316S12). The housing design is, in particular, distinguished by its resistance to cleaning agents used in the food and pharma industries whose effectiveness is constantly increasing. Lasered, captive type labels are natural for these sensors. The excellent features and characteristics of the former PI sensors are also provided by the new series: high protection IP 69K, hygienic design, high temperature resistance, high-purity ceramic measuring cell, high-quality materials (wetted parts) and last but not least intuitive operation. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 70

71 Pressure sensors Flush pressure sensors with G 1 process connection. Measuring range Relative pressure [bar] Output function PNP/NPN programmable + analogue output programmable PI PI PI PI PI PI PI PI2789 Accessories P overload max. [bar] Aseptoflex Vario adapter on clamp 1-1.5" with PEEK / elastomeric O-ring Aseptoflex Vario adapter on clamp 1-1.5" with metal-on-metal sealing Aseptoflex Vario adapter on clamp 2" with PEEK / elastomeric O-ring Aseptoflex Vario adapter on clamp 2" with metal-on-metal sealing Aseptoflex Vario adapter to DIN DN40 (1.5") with PEEK/elastomeric O-ring Aseptoflex Vario adapter to DIN DN40 (1.5") with metal-on-metal sealing Aseptoflex Vario welding adapter FKM (Viton) sealing ring for Aseptoflex Vario Analogue start point [bar] Analogue end point [bar] Aseptoflex Vario the new connection with 4 sealing options. The advantage of the flexible Aseptoflex adaptation with metal-on-metal sealing was kept and complemented with a maintenance-free PEEK sealing. If you, however, prefer sealing by means of an O-ring, you can use the same adapter. In this case, the flexible disk spring ensures reliable. The sealing between the housing and the process connection ensures that the sensor can also be screwed into the standard G 1 A thread sleeves using the common sealing technology. Various process adapters (clamp, DIN11851 pipe fitting, etc.) are available as accessories. PEEK sealing ring for Aseptoflex Vario E33201 E33701 E33202 E33702 E33212 E33712 E30122 E30123 E30124 Set point SP1 [bar] Common technical data Reset point rp1 [bar] Step increment [bar] Operating voltage [V DC] Current rating [ma] 250 Short-circuit protection, pulsed Reverse polarity / overload protection / Integrated watchdog Current consumption [ma] < 50 Programming options Type of pressure: relative pressure Liquids and gases Accuracy / deviation (in % of the span) turn down 1:1 Deviation of the switch point Deviation of the characteristics Linearity Hysteresis Repeatability Long-term stability Temperature coefficients (TEMPCO) in the temperature range C (in % of the span per 10 K) Greatest TEMPCO of zero Greatest TEMPCO of the span Order Hysteresis / window, NO / NC, output logic, current output, damping, calibration of displayed values, display can be rotated / deactivated, scalable, display unit PI279x < ± 0.2 < ± 0.2 < ± 0.15 < ± 0.15 < ± 0.1 < ± 0.1 < ± 0.05 < ± 0.15 Power-on delay time [s] 0.5 Response time switching output [s] 0.1 Medium temperature Protection Housing materials Materials (wetted parts) [ C] PI2789 < ± 0.5 < ± 0.5 < ± 0.25 < ± 0.2 < ± 0.1 < ± 0.1 < ± 0.1 < ± (145 max. 1 h) IP 67 / IP 68 / IP 69K stainless steel (316S16), PTFE, ULTEM, FPM (Viton), PFA, PBT (Pocan) high-grade stainless steel 316L (1.4435); ceramics (99.9 % Al2O3); PTFE Fluid sensors and diagnostic systems For further technical data please go to:

72 product news Fluid sensors and diagnostic systems Ingeniously simple: The innovative pressure sensor generation PK. Pressure sensors of the PK series now also with 1 switching output. One NO switching output with fixed hysteresis (2 %). Mechanical locking prevents inadvertent switch point manipulation. Easy switch point setting via setting ring with optimum readability. Stainless steel measuring cell without separate seal. For use in refrigerating technology, hydraulic and pneumatic applications. Another version of the PK series The pressure sensors of the PK series are now also available with only one switching output. This output is rated as NO with 2 % hysteresis. In addition to hydraulic and pneumatic applications they are suitable for use in applications where gas pressures up to 400 bar may arise. The easy operating concept The ease of handling is fascinating: Due to the radial setting rings with a unit scale for optimum readability, every user can adjust the set point quickly and precisely even without pressure being applied. Due to the possible mechanical locking inadvertent manipulation is excluded. Two clearly visible LEDs indicating the switching status and readiness for operation provide the required transparency. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 72

73 Pressure sensors Stainless steel measuring cell welded without any seal Process connection G 1/4 male, M5 female Measuring range Relative pressure [bar] 2-wire connection technology PK5520 Dimensions 1) tightening torque 25 Nm 2) FPM seal / DIN Wiring diagram Accessories PK PK PK PK L+ L M12 x1 G 1 / 4 61,6 71,6 M5 P overload max. [bar] 7,5 12 Protective cover for pressure sensors type PK, transparent plastic Damping screw for pressure sensors type PK E30094 E30057 P bursting min. [bar] Common technical data Type of pressure: relative pressure Liquids and gases Operating voltage [V DC] Current rating [ma] 500 Short-circuit protection, pulsed Reverse polarity protection Voltage drop [V] < 2 Current consumption [ma] < 25 Accuracy / deviation (in % of the span) Switch point accuracy Deviation of the characteristics Repeatability Repeatability Temperature influence in the temperature range C (in % of the span per 10 K) < ± 2.5 < ± 1.5 (BFSL) < ± 2.5 (LS) < ± Switching frequency [Hz] 100 Medium temperature [ C] Protection IP 67 Housing materials Setpoint SP [bar] Materials (wetted parts) Hysteresis fixed [bar] Order PBT (Pocan), PC (Makrolon), FPM (Viton), high-grade stainless steel (316S12) high-grade stainless steel (316S12), FPM (Viton) Fluid sensors and diagnostic systems Flange adapters G1/4 for pressure sensors Type PK, stainless steel, O-ring: NBR E30063 Connectors and splitter boxes 2 m black, PUR cable 5 m black, PUR cable EVC001 EVC002 For further technical data please go to:

74 product news Fluid sensors and diagnostic systems Small and at a low cost the new PT pressure sensor. Pressure transmitter with analogue voltage or current output. Compact type with G 1/4 process connection. Pressure ranges adjusted to hydraulic applications. Robust metal housing, high protection rating. For mobile and industrial applications. Accuracy < ± 1 %. Repeatability < ± 0.1 %. The sensor The PT pressure sensor has a stainless steel measuring cell with thick film DMS sensor element taken from the PK sensor series. Since the measuring cell is directly welded with the housing, no seal in contact with the medium is required. The measuring cells have high overload and bursting pressures and are resistant to pressure peaks. The applications The sensors of type PT are suitable for use in industrial and mobile applications, but also for special hydraulic and pneumatic applications with high operating pressure. The high vibration and shock resistance, the high protection rating and the very good EMC resistance make the PT sensor particularly suitable for use in mobile machines. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 74

75 Pressure sensors Stainless steel measuring cell welded without any seal Process connection G 1/4 male, M5 female For industrial applications Measuring range Relative pressure [bar] Wiring diagram 1 2 L+ L P overload max. [bar] P bursting min. [bar] Order Output function 4 20 ma PT PT PT PT PT3544 Output function 0 10 V PT PT PT PT PT9544 EMC for PT354x / PT954x (industrial applications) EN ESD: 4 kv CD / 8 kv AD EN HF radiated: 10 V/m ( MHz) EN Burst: 4 kv coupling clamp EN Surge: 1 kv signal for DC units EN HF conducted: 10 V PT3 Connectors and splitter boxes 2 m black, PUR cable 5 m black, PUR cable 2 m black, PUR cable 5 m black, PUR cable 2 m black, PUR cable 5 m black, PUR cable 2 m black, PUR cable 5 m black, PUR cable PT L+ L EVC001 EVC002 EVC004 EVC005 EVM001 EVM002 EVM004 EVM005 For mobile applications Measuring range Relative pressure [bar] Output function 4 20 ma PT3550 Common technical data Operating voltage Type of pressure: relative pressure Liquids and gases Overload protection Reverse polarity protection Accuracy / deviation (in % of the span) Deviation of the characteristics Linearity [V DC] PT3 PT9 Hysteresis Repeatability Temperature coefficients (TEMPCO) in the temperature range C (in % of the span per 10 K) Temperature coefficient of zero Temperature coefficient of the span < ± 1 < ± 0.25 (BFSL) < ± 0.5 (LS) < ± 0.2 < ± Medium temperature [ C] Protection PT PT PT PT3554 Output function 0 10 V PT PT PT PT PT9554 Housing materials Materials (wetted parts) P overload max. [bar] P bursting min. [bar] EMC for PT355x / PT955x (mobile applications) EN ESD: 4 kv CD / 8 kv AD Noise immunity: according to the automotive directive 95/54/EC / 04/104 EC / 05/83/EC ISO HF fields: 100 V/m ( MHz) ISO : 100 ma (1 400 Mhz) severity 4 ISO : severity 3 Noise emission: to CISPR 25 EN EN individual type may differ IP 67 / IP 69K Order high-grade stainless steel (316S12) TROGAMID high-grade stainless steel (316S12) FPM (Viton) Fluid sensors and diagnostic systems For further technical data please go to:

76 product news Fluid sensors and diagnostic systems Temperature measurement without calibration with Profibus PA and ATEX. Temperature transmitter with Profibus PA profile 3.01 or ma output. Integrated drift monitoring, diagnostic and backup function. Including free 5-point calibration certificate. Precision of 0.2 K at C and 0.3 K at / C. Increased process safety due to self-monitoring. Cost savings due to elimination of calibration. No more calibration The use of two different sensor elements which monitor each other in the process ensures that a developing sensor drift is immediately detected and reliably diagnosed. Furthermore, if one element fails, the process continues with the second measuring element (backup function). Profibus PA or ma output The TAP series complements the tried-and-tested and calibration-free TAD temperature sensors ( ma). TAP transmitters communicate via the established bus system Profibus PA. The unit supports the Profibus PA profile 3.01 Temperature Transmitter including the extension for Installation and Maintenance with optimised diagnostic capabilities ATEX for the highest demands The Profibus PA sensors TAP18A and TAP98A are certified to ATEX II 1 G, 1/2 D. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems TAD temperature transmitter in hygienic applications for CIP and SIP 76

77 Temperature sensors Electrical design TAP, Profibus PA profile 3.01, electrically separated, GSD file on supplied CD Accessories Process connection Rod length [mm] Response time T05 / T09 [s] Programming options: Parameter setting to Profibus PA profile temperature transmitter, version 3.01; I&M parameter, drift and diagnostic functions TAD: 1) 2-wire operation, 2) 3-wire operation Other technical data Operating voltage [V DC] ATEX category TAD transmitter 4 20 ma 2-wire or 3-wire operating ma (scalable) ma (scalable) Aseptoflex Vario Aseptoflex Vario 33 87,5 3 / 6 3 / ma (scalable) G 1/2 male 33 3 / ma (scalable) G 1/2 male 87,5 3 / Programming options: Threshold for drift warning / alarm; fail-safe; display unit; scaling of the analogue output; redundancy switching; performance diagnostic output; output logic; normally open / normally closed Wiring TAP Profibus PA Aseptoflex Vario 33 3 / II 1 G, 1/2 D Profibus PA Aseptoflex Vario 87,5 3 / II 1 G, 1/2 D PA+ n.c. n.c. PA 1 1 BN 2 WH L+ L 2 1 BN 2 WH 4 BK 3 BU L+ L Order TAP98A TAP18A TAD981 TAD181 TAD991 TAD191 Fluid sensors and diagnostic systems Self-monitoring temperature sensor for liquids and gases Aseptoflex Vario welding adapter* Ø 50 mm Sealing by O-ring Aseptoflex Vario adapter* Clamp 2", ISO 2852 Metal-to-metal seal Aseptoflex Vario adapter* Varivent type N, DN40 (1.5"), Ø 68 mm Metal-to-metal seal Aseptoflex Vario adapter* pipe fitting, DN40 (1.5"), DIN Metal-to-metal seal Adapter G 1/2 female clamp 1" 1.5" Adapter G 1/2 female clamp 2" Welding adapter ball, G 1/2 Welding adapter collar, G 1/2 * other Aseptoflex Vario adapters available E30122 E33702 E33722 E33712 E33401 E33402 E30055 E30056 Measuring range [ C] Perm. overload pressure [bar] 50 Accuracy Process value, drift monitoring ( C) [ C] ( / C) [ C] Materials (wetted parts) ± 0.2 ± 0.3 Resolution [ C] < 0.05 Protection IP 68 / IP 69K Measuring element Pt1000 / NTC, thermically coupled high-grade stainless steel (316S12) Surface characteristics Ra: < 0.6 Connection Connectors and splitter boxes M12 connector, Gold-plated contacts 5 m orange, PVC cable 10 m orange, PVC cable 5 m orange, PVC cable 10 m orange, PVC cable EVT001 EVT002 EVT004 EVT005 For further technical data please go to:

78 product news Fluid sensors and diagnostic systems Extended diagnostic electronics for machine and operating conditions. Now with freely configurable operating hours and event counters. Frequency-selective vibration monitoring of up to 4 measuring points. 2 analogue inputs for additional sensors. Ethernet interface for integration into operational data logging systems. Load meter (impact, vibration, temperature). Pulse rate meter (impacts) and pulse totaliser. Freely adjustable counter function In addition to the existing functions such as diagnosis, monitoring and trend memory, up to 12 counters can now be additionally configured and monitored via an alarm threshold. Operating hours, load hours (e.g. due to the exceeding of a vibration value or temperature limit value) as well as pulses per time and in total are counted. The actual operating times and load values are automatically determined and forwarded to a higher-level system. Performance-based measures can then be introduced in SAP via the RTM software, for example. Further new functions are password protection with varying access levels, broadcast search (to localise further VSE units in the network), DHCP option and the extension of the history function by the counter values. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 78

79 Diagnostic systems Diagnostic electronics for efector octavis vibration sensors type VSA Dimensions LEDs Wiring diagram 114 1) Ethernet interface 2) Combicon connector with screw terminals (option) BK BU WH BN BK BU WH BN BK BU WH BN I/O 1 GND I/O 2 GND I/O 3 GND I/O 4 GND U-OUT ( V) GND , L+ (24 V DC ±20 %) L- OU 1: switch/analog OU 2: switch IN 1 (0/ ma / pulse) GND 1 IN 2 (0/ ma / pulse) GND 2 I/O 7 GND I/O 8 GND I/O 5 GND I/O 6 GND BN WH BU BK U-IN 1 ( V) GND 1 U-IN 2 ( V) GND 2 Technical data Voltage supply [V] 24 DC ±20 % Ambient temperature [ C] Protection Housing Inputs/outputs Data interface Diagnostic electronics VSE100 Accessories (to be ordered separately) IP 20, III DIN rail 2 inch Ethernet TCP/IP, (10 / 100 Mbits) Parameter setting software version 2.4 and higher Cross-over patch cable 2 m Cross-over patch cable 5 m octavis OPC server 4 sensor inputs ma 2 analogue inputs (0/ ma or V or pulse 24 V) 1 x digital alarm output (PNP 100 ma) 1x either digital (PNP 100 ma) or analogue (0/ ma / V) alarm output 8 x digital inputs/outputs (freely configurable) (PNP 100 ma) VES003 EC2080 E30112 E30114 Fluid sensors and diagnostic systems For further technical data please go to:

80 product news Fluid sensors and diagnostic systems Permanent machine protection made easy. Compact vibration monitor with transmitter and switching output. Permanent vibration monitoring according to ISO Switching output with adjustable switch point and response delay. Transmitter signal ma for direct display at the control desk. LED display on the unit. Easy adjustment via two setting rings allowing optimum read-out. Permanent vibration monitoring The electronic VK type vibration monitor monitors online the overall vibration condition of machines and equipment according to DIN ISO The sensor measures the rms vibration velocity on a non-rotating component surface. When an adjustable limit value is exceeded the unit sets to alarm via a switching contact. In addition the characteristic value is provided as current signal ( ma) for connection to the process control system. Easy operating concept The easy set-up via 2 radial setting rings allows quick setting of the switch point and response delay. The protective cap, which can be obtained as an accessory, ensures protection against tampering. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems Monitoring of the overall vibration of rotating components (fans, centrifuges etc.). 80

81 Diagnostic systems Vibration monitor VK Setting of the switch point and response delay via setting rings directly on the unit. Monitoring of the overall vibration condition of machines and equipment according to ISO Dimensions 1) Tightening torque 15 Nm 1 27 M8 27 M12 x ,7 73,1 Technical data Operating voltage [V] DC Switching output Analogue output Load resistance 1 switching output NC, adjustable switch point, PNP, can withstand up to 500 ma ma (4 ma = 0 mm/s; 20 ma = 25 mm/s) 500 Ohm Response delay adjustable from seconds Reverse polarity protection Protection IP 67, III Ambient temperature [ C] Housing material Vibration monitor VKV021 high-grade stainless steel, plastic (Makrolon) Fluid sensors and diagnostic systems Frequency range [Hz] Measuring range [mm/s] Measurand Vibration velocity rms Connection M12 connector Accessories (to be ordered separately) Protective cover, transparent plastic E30094 Connectors and splitter boxes (to be ordered separately). Socket, M12, 2 m black, PUR cable Socket, M12, 5 m black, PUR cable Socket, M12, 10 m black, PUR cable EVC001 EVC002 EVC003 For further technical data please go to:

82 product news Fluid sensors and diagnostic systems Miniaturised vibration sensor. New design for connection to the diagnostic electronics VSE. Flat design of approx. 12 mm. Shielded cable entry on side. Integrated self-test. Wide frequency range up to 10 khz. Vibration sensor VSA003 The accelerometer is used to detect measurement values for the octavis diagnostic electronics VSE. The flat design and the lateral entry of the shielded cable make it possible to install the unit in locations which are difficult to access. Using state-of-the-art silicon sensors the sensor sensitivity has a long-term stability, is temperature-independent and insensitive to mechanical and electrical interference. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 82

83 Diagnostic systems Vibration sensor VSA003 for connection to the external diagnostic electronics of the series VSE Dimensions , ,5 Technical data Operating voltage [V] 9 DC Current consumption [ma] < 15 Measuring range [g] ± 17.5 Frequency range [Hz] Protection IP 67, III Housing material stainless steel (316S12) Contact temperature [ C] Ambient temperature [ C] Wiring Connection Vibration sensor VSA003 blue: GND black: Test brown: L+ white: Out PUR cable, 1.5 m; 4 x 0.14 mm 2 Fluid sensors and diagnostic systems For further technical data please go to:

84 product news Fluid sensors and diagnostic systems Simply combined: machine protection and trend analysis. Modified, compact vibration diagnostic unit with trend memory. Permanent vibration monitoring according to ISO Integrated trend memory for documentation and evaluation. Two switching outputs for warning and alarm. Frequency-selective online diagnosis (e.g. rolling element bearing, unbalance). Easy set-up using PC software. Permanent machine monitoring extended by overall velocity monitoring according to ISO The compact vibration diagnostic units of the series VE combine vibration monitoring, diagnosis and trend memory in a very small space. The integrated accelerometer permanently measures the machine vibrations at a non-rotating component surface and also calculates frequency-selective diagnostic values as an option in addition to the ISO characteristic values. All calculated characteristic values are stored in a nonvolatile internal memory. With a freely adjustable memory interval the trend duration can be adapted to the user s needs. The unit is easy to use via PC software. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems Monitoring of the overall vibration of rotating components. 84

85 Diagnostic systems Dimensions 37, ) Programming buttons Accessories ,2 46,4 5,3 4 5,3 LED 1 M12 x1 36 M8x1 Parameter setting software version 1.8 and higher 20 M5 VES001 Products Rolling element bearing diagnosis: 2 g-monitors + 2 frequency-selective diagnostic quantities (e.g. bearing condition) Speed range: rpm Vibration diagnostic unit: 2 g-monitors + 5 frequency-selective diagnostic quantities (e.g. bearing condition) RS-232 interface, LED diagnosis Protection: IP 67, III Ambient temperature: C Frequency resolution adjustable: 1.25 or Hz Speed range: rpm RS-485 interface Protection: IP 69K, III Ambient temperature: C Frequency resolution adjustable: 1.25 or Hz Speed range: rpm Common technical data Order VB1001 Order VE1001 VE1101 Sensing principle: micromechancial accelerometer / capacitive measuring principle / one measurement axis Fluid sensors and diagnostic systems Parameter setting cable for RS-232 interface Parameter setting adapter USB / RS-485 interface E11572 E30098 Measuring range Diagnostic method Current consumption [ma] ± 25 g (nominal ± 20) spectral analysis, envelope-curve FFT, trend analysis 100 (24 V DC) (plus optional external pulse pick-up) Operating voltage [V DC] Overload protection [g] 100 Power supply E30080 Trend memory 2580 data sets as ring memory per diagnostic quantity or g-monitor Connectors and splitter boxes Socket, M12, 2 m black, 5-pole, PUR cable Socket, M12, 5 m black, 5-pole, PUR cable Socket, M12, 10 m black, 5-pole, PUR cable EVC070 EVC071 EVC072 For further technical data please go to:

86 product news Connection technology ecolink M12, the safe connection even in ATEX applications. For applications in hazardous areas ATEX cat. 2D, 3D and 3G. Connection technology complies with the M12 standard (EN 61076). With EC type examination certificate for components from DEKRA EXAM. The mechanical end stop protects the O-ring against destruction. Nut secured against shock and vibration due to saw tooth contoured vibration protection. ecolink M12 for demanding ATEX applications To avoid the risk of explosion products used in hazardous areas are subject to strict requirements. ifm connectors of the ecolink series comply with these strict standard requirements and may be used in ATEX areas of the categories 2D, 3D and 3G. An approval body responsible for Germany, DEKRA EXAM, has type-tested and certified the connectors. The ATEX component certificate is valid in all EU countries. To comply with the ATEX requirements the nut of the connector has to be tightly screwed to the sensor so that it is no longer possible to open it manually. Observe the recommended tightening torques of Nm! fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems ecolink a new dimension in connection technology. 86

87 Connection technology Applications: Factory automation, machine tool industry, construction of machinery, hydraulics, conveying, mills and silos Technical data: Operating voltage: 60 V AC / 60 V DC Nominal current: 2 A Protection: IP 67 in locked condition with the matching counterpart. Tightening torque of the nut: Nm Ambient temperature: C Vibration / shock: 750 g, 1 million cycles Cable characteristics: drag chain > 5 million cycles Materials: Housing / moulded body: TPU Contact carrier: GRIVORY GV-GH Coupling nut: high-grade stainless steel (316S12) Contacts: gold-plated Sealing ring: Viton Cable: PUR, halogen-free, silicone-free, 4 x 0.34 mm 2, Ø 4.9 mm Sockets M12, 4-pole Jumper M12, 4-polig Dimensions NEW 2 m EVC04A 5 m EVC05A 10 m EVC06A 0.3 m EVC09A 0.6 m EVC10A 1 m EVC11A 2 m EVC07A 5 m EVC12A 10 m EVC13A Example EVC04A Connection technology Approvals: EC type examination certificate for components from DEKRA EXAM IECEx BVS U BVS 08 ATEX E 109 U Marking: II 3G Ex na II Ta: C II 2D Ex td A21 IP67 31 M12x1 15,5 36,5 26, ,5 Example EVC09A M12x ,5 15,5 36,5 L 36,5 M12x1 For further technical data please go to:

88 product news Bus systems AS-i and IO-Link a good connection. AS-i module with 2 IO-Link ports. Easy parameter setting of the IO-Link devices. Extended diagnosis for IO-Link devices. Loss-free data transmission. IO-Link master for sensors and actuators. Communication down to the sensor. AS-i and IO-Link IO-Link is the intelligent connection between the device (sensor or actuator) on one side and PLC or field module on the other side. With the IO-Link AS-i module you combine the advantages of the AS-i wiring system with the standardised IO-Link communication. Using the simple AS-i connection technology you establish the data connection and energy supply for IO-Link devices sensors and actuators. The sensor settings can be saved via the AS-i module and transferred to a new sensor, if necessary. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems AS-i module with 2 IO-Link ports and quick mounting technology 88

89 Bus system AS-interface Advantages and customer benefits Parameters During set-up, sensors are fine-adjusted and switch points are set. These parameters can be saved in the system. If necessary, these parameters are returned to the sensors. This ensures error-free documentation and short downtimes. Exact data transmission IO-Link and AS-i transfer analogue values in a digitalised manner, i.e. without conversion losses. Distorted signals by electromagnetic interference or contact resistances are excluded. Diagnosis Status LEDs indicate important AS-i and IO-Link operating states. IO-Link devices transmit additional information via the standard M12 sensor cable. Exceeding the operating temperature or measuring range, for example, is reliably detected. Diagnostic information can be transmitted up to the control level. Additional wiring is not necessary. AS-i connection technology The AS-i module provides a simple connection technology for data and energy: The yellow flat cable can be inserted from three different directions. A slide locks upper part and lower part. Quick and secure installation are guaranteed. Application IO-Link devices are used where a high-precision exchange of data and high plant uptime are required. Parameters can be managed and saved centrally. This minimises complex parameter setting and shortens machine setup times. Applications: Machine tools Special machines Technical data AC5225 AS-i IO-Link module 2 ports Operating voltage (AS-i) [V DC] AS-i current consumption [ma] max. 300 IO-Link current consumption [ma] max. 200 per module (e.g. 150 port 1 and 50 port 2) Sensor supply from AS-i only Ambient temperature [ C] Protection IP 67 AS-i specification 3.0 IO-Link specification 1.0 AS-i profile S IO-Link function SIO (DI / DO) / IO-Link communication IO-Link sensors (extract) Pressure sensor Measuring pressure: max. 400 bar Temperature sensor Measuring range: C Control monitor for temperature sensors Measuring range: C Flow sensor for liquid and gaseous media Pressure resistance: 300 bar PP7550 TN2531 TR7432 SI5010 Bus systems For further technical data please go to:

90 product news Bus systems AS-i ATEX modules with quick mounting technology. Pneumatic digital and analogue modules for zone 22 (non-conductive dusts). AS-i modules category II 3D. AS-i pneumatics category II 3D. Flat cable splitter category II 3D. Extended addressing mode. Alignment of the flat cable in 3 directions. Introduction In level applications such as wheat and grain silos, concentrated feed or animal feed plants there are increased demands on the AS-i system and the components used. Appropriate ClassicLine modules and AirBoxes are now available for hazardous areas (zone 22, non-conductive dusts). Special features quick mounting of upper and lower parts digital inputs and outputs and analogue inputs alignment of the flat cable in 3 directions extended addressing mode AirBoxes with slide valves which are free from overlapping pressure peak resistance up to 12 bar fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 90

91 Bus system AS-interface Advantages and customer benefits Easier installation, addressing and commissioning The easy mounting of the AS-i modules onto the AS-i flat cable using the new quick mounting technology provides maximum security for the user. Slide valve technology, increased pressure peak resistance, new valve functions and extended addressing mode are the major new features of the AirBoxes. Decentralisation Conventional parallel wiring means: many terminals, high wiring complexity and complicated maintenance. Using the yellow AS-i cable ensures that the I/O points in the installation can be reached via the shortest distance. Installation complexity and maintenance are reduced to a minimum. In silo applications the transfer and withdrawal compartments for transporting the bulk material are evenly distributed across the installation. Here flap positions are detected, slide positions are signalled or compartments are actively opened or closed. These tasks can easily be solved by means of the AS-i I/O modules or AirBoxes. The modules provide up to 4 inputs and 4 outputs. The AirBoxes connecting an AS-i input module and a pneumatic valve are available as 2 x 3/2-way valve or as 1 x 5/2-way valve in monostable or bistable design. Products ClassicLine modules ClassicLine 4DI II 3D ClassicLine 2DI 2DO-Y II 3D ClassicLIne 4DO II 3D Technical data Valve function Description ClassicLine 2DO-Y 2DI-Y II 3D, A/B slave ClassicLine 4DI-Y II 3D, A/B slave ClassicLine 2AI C II 3D ClassicLine 4DI-Y 4DO-Y II 3D, A/B slave AirBox AC246A marking of the unit: II 3D Ex td A22 IP6x T80 C X Ta: C 1 x 5/2 ways Pressure range [bar] Operating voltage (AS-i) [V] Order AC505A* AC507A* AC508A* AC514A* AC515A* AC522A* AC535A* AirBoxes 2 x 3/2 ways, 2DI-Y, profile compatible AC542A* 1 x 5/2 ways monostable, 2DI-Y, profile compatible AC246A* 1 x 5/2 ways bistable, 4DI-Y, A/B slave, AS-i AC551A* * only in conjunction with impact protection housing E7000A or equivalent protection provided by the user Bus systems 4 2 5/2-way valve Current rating for 2 inputs [ma] 200 Ambient temperature [ C] Protection IP 6x Extended addressing mode Accessories Accessories Impact protection housing, high-grade stainless steel (430S15) E7000A AS-i flat cable (EPDM), yellow AC4000 Flat cable end seal, Housing: ULTRAMID, sealing: NBR E70413 AS-i flat cable (EPDM), black AC4002 Silencer for the exhaust, Connection piece: PP, filter: PE E75232 Connectors and splitter boxes Flat cable insulation displacement connector, high-grade stainless steel (316S11) E7354A Jumper, M12, 4-pole, 1 m black, PUR cable EVC11A Splitter box for the flat cable, metal parts: high-grade stainless steel (316S12) E7377A Jumper, M12, 4-pole, 2 m black, PUR cable EVC07A For further technical data please go to:

92 product news Identification systems The new multicode reader with infrared illumination. Improved functions for all ifm multicode readers. New optimisation parameters for 1D barcodes. Adjustable code comparator in the sensor. Extended barcode library now with RSS 1D barcodes. Image transmission via process interface. Selection of the quality parameters to ISO / IEC and Orientation-independent reading Independent of the orientation and the number of codes, the high-performance algorithms automatically decode 1D or 2D codes. The optimisation parameters for 1D codes have been extended. Code comparator system in the sensor Complex application programming is no longer necessary due to adjustable, selective code identification and comparison in the sensor. So, for example, a certain number of characters in a code can be checked. Upgrade New functions include the output of the code position via the process interface, adjustable total quality parameters, individual illumination settings for each configuration in a group, integrated fault memory and access protection with password. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 92

93 Multicode reading systems Type of sensor: CMOS image sensor, black/white, VGA resolution 640 x 480 Readable 2D codes ECC200, PDF-417, QR Readable 1D codes Interleaved 2-of-5, Industrial 2-of-5, Code 39 Code 128, Pharmacode, Code 93, Codabar EAN13, EAN13-Add-On 2, EAN13-Add-On 5 EAN8, EAN8-Add-On 2, EAN8-Add-On 5 UPC-A, UPC-A Add-On 2, UPC-A Add-On 5 UPC-E, UPC-E Add-On 2, UPC-E Add-On 5 RSS-14, RSS limited, RSS expanded codes Application There is a wide range of applications for the multicode reader in industry. From product tracking and production control to product identification it is used in the following applications: automotive industry production of solar installations food industry conveying machine tools print machines The standardised process interfaces RS232, Ethernet TCP/ IP and EtherNet/IP ensure fast and easy integration in industrial control technology. Accessories Operating software for multicode reader OPC server for multicode reader High-grade stainless steel mounting set for rod mounting Ø 12 mm High-grade stainless steel mounting set for rod mounting Ø 14 mm Clamp, high-grade stainless steel, Ø 12 mm Clamp, high-grade stainless steel, Ø 14 mm Clamp linking ring, high-grade stainless steel Diffuser for O2I Protective plastic cover for O2I Protective glass cover for O2I Laser protection pane for O2I E2I200 E2I210 E2D110 E2D112 E21110 E21109 E21076 E21165 E21166 E21168 E21169 Common technical data Operating voltage [V] 24 DC ± 10 % Current consumption [ma] < 300 Current rating [ma] 100 (per switching output) Ambient temperature [ C] Protection IP 67, III housing diecast zinc Material front lens LED window glass polycarbonate Trigger Field of view [mm] 20 x x 32 Field of view [mm] 20 x x 32 Field of view [mm] Switching outputs (configurable) Connection external lighting Parameter setting / process data interface Operating distance [mm] 28 x x x x 56 Operating distance [mm] x x x 150 Field of view [mm] 28 x x x x 56 Connectors and splitter boxes Socket, M12, 2 m PUR cable, 8 poles Socket, M12, 5 m PUR cable, 8 poles Ethernet, cross-over patch cable, 2 m, PUR cable, M12 / RJ45 Ethernet, shielded patch cable, 2 m, PUR cable, M12 / RJ x x x 300 external, 24 V PNP internal, RS232, TCP/IP, EtherNet/IP max. 2 (configurable) 100 ma 24 V DC PNP Ethernet 10Base-T / 100Base-TX, RS-232, EtherNet/IP Dimensions [mm] 60 x 42 x 53 Motion speed [m/s] max.7 Ethernet, cross-over patch cable, 10 m, PUR cable, M12 / RJ45 Ethernet, cross-over patch cable, 20 m, PUR cable, M12 / RJ45 68 x x x x x x 300 Order red light O2I100 O2I102 infrared O2I101 O2I103 Order red light O2I104 infrared O2I105 E11950 E11807 E11898 E12090 E12204 E12205 Identification systems For further technical data please go to:

94 product news Control systems 32-bit ExtendedController for mobile vehicles. 32 multifunctional inputs, 32 multifunctional + 16 digital outputs. Analogue and digital I/Os with diagnostic function for mobile applications. Usable for complex control functions in mobile vehicles. 4 CAN interfaces with CANopen and SAE J1939 protocol. Freely programmable with CoDeSys 2.3 to IEC e1 type approval of the German Federal Office for Motor Traffic. 32-bit ExtendedController for mobile vehicles The mobile controller meets the requirements of modern electronics, able to simultaneously perform proportional functions with a large number of inputs and outputs. The ExtendedController was developed particularly for use in off-highway and mobile vehicles on the basis of the current standards and long-term experience. Besides the multifunctional inputs and outputs each control module is equipped with 4 CAN interfaces. They support all important bus protocols, different baud rates and also the transparent and preprocessed data exchange. Programming to IEC ensures that all control functions can be easily integrated in the application program. fluid sensors and diagnostic systems position sensors and object recognition bus, identification and control systems 94

95 Control systems for mobile vehicles Functions and advantages Mechanical structure Besides a reverse-polarity protected central plug for mobile applications the control electronics integrated in a compact metal housing provides all the necessary connections for the inputs and outputs, communication and programming. The RGB status LED displays the most important system messages. The electronics The core of the controller designed according to the applicable standards for electronics for mobile applications is a modern 32-bit processor. Monitoring and protection functions enable safe operation even under extreme operating conditions. Configuration of the inputs and outputs By means of the application software the inputs and outputs can be configured to adapt to the respective application. Each input can be configured as a digital, frequency or analogue input with diagnostic function. In addition the inputs support the evaluation of positive and negative digital input signals. The analogue inputs enable both current and voltage measurement. In addition to the freely configurable digital or PWM outputs with diagnostic capability, with and without current control, digital outputs with diagnostic capability are also available. Parameter setting to IEC with CoDeSys Programming with the standardised IEC languages enables the user to create clear and easy application software. In addition, libraries are available for special functions of the controller. CAN interfaces with CANopen protocol The ExtendedController is equipped with four CAN interfaces to ISO The data is exchanged with all connected bus participants via these interfaces. The CANopen protocol enables quick and flexible connection to the bus. For communication with the diesel engine and the power train all interfaces can be reconfigured to the J1939 protocol. Applications: Complex construction machines Agricultural machines Municipal vehicles Products ExtendedController 32 Bit Description Connector, 55 poles (wirable) Connection cable, plug 55 poles, 1.2 m Programming cable with USB adapter, 2 m Programming software CoDeSys, German version Programming software CoDeSys, English version Technical data ExtendedController CR0232 Order CR0232 EC2013 EC2086 EC2096 CP9006 CP9008 closed Housing metal housing with flange fastening AMP connector 55 poles Device connection latched, protected against reverse polarity Protection IP 67 Operating voltage [V DC] Current consumption [ma] 320 Temperature range [ C] Display RGB LED Controller Infineon TriCore 1796 Number of inputs (can be configured) digital (positive / negative sensor signals) analogue ( / 32 V, ma, 32 ratiometric) Frequency ( 30 khz) Number of outputs (can be configured) digital, positive / negative switching PWM output (8 x 4 A, 8 x 2 A) 32 current-controlled (8 x 4 A, 2 A) Outputs digital (2 A) 16 Voltage output 5/10 V DC, 400 ma 4 x CAN Interface 1 x RS x virt. COM port (USB) CANopen Supported CAN protocols (CiA DS 301 V4.01 and DSP 306) SAE J 1939 Program memory [MB] 1.25 Data memory RAM [kb] 256 Data memory FRAM [kb] (non-volatile) 48 Data memory non-volatile [kb] 4 Data memory Auto save [kb] 4 Programming software CoDeSys V2.3 Standards and tests (extract) 1 CE, e1 (RL 2006/28/EC), BN Control systems For further technical data please go to:

96 visit our website: Overview ifm main catalogues: Position sensors and object recognition Inductive sensors Capacitive sensors Magnetic sensors, cylinder sensors Safety technology Valve sensors Photoelectric sensors Object recognition Encoders Evaluation systems, power supplies Connection technology Fluid sensors and diagnostic systems Level sensors Flow sensors Pressure sensors Temperature sensors Diagnostic systems Evaluation systems, power supplies Connection technology Bus systems Bus system AS- interface Power supplies Connection technology Identification systems Multicode reading systems RF- identification systems Power supplies Connection technology Control systems Control systems for mobile vehicles Connection technology ifm electronic ifm article Printed in Germany on non-chlorine paper. We reserve the right to make technical alterations without prior notice