100% RoHS compliant Front Panels, Handles & Accessories

Transcription

1 100% RoHS compliant Enclosures & Components Comprehensive range of products and services for board manufacturers Front Panels, Handles & Accessories Enclosures & Components Backplanes System Platforms Cabinets Switches, Knobs & LEDs

2 Introduction Elma is a global manufacturer of products for housing electronic systems. The company provides everything from components, such as modular enclosures, cabinets and backplanes, to complete standard or custom system platforms. Elma also manufactures precision rotary switches. Elma offers a fast, flexible response to customer needs and extensive practical knowledge in tailoring solutions to specific applications. Switzerland United States Founded in 1960, Elma is an industry innovator in the design and manufacture of electronic enclosures and passive electronic components. Elma enjoys a leading position in the VME/VME64x, VXI, VXS, PXI, cpci, ATCA and Rugged COTS packaging markets. Elma s component products consist of switches, knobs, and LED arrays. Headquartered in Switzerland, with partners in 22 countries, Elma has the ability to respond rapidly, with superior solutions to the requirements of its customers. Elma has a broad base of customers in diverse industries such as telecommunications, industrial control, medical electronics, military and defence. Germany France Elma strives to provide products superior in quality, reliability, performance, and consistently presents new, innovative designs to the market. Elma s product line encompasses well over 16,000 parts, including enclosures, cabinets, high quality switches, LED arrays, knobs and much more. Elma also offers design and integration services backed by responsive and knowledgeable technical support. United Kingdom Israel Elma s leading quality level is reached through training of all employees and following of systematic procedures per ISO 9001 standards to which Elma has been registered. China Romania Why Choose Elma? Flexibility: Elma tailors solutions to individual applications to ensure fast and cost-effective results. Experience: extensive practical experience in packaging electronic systems is used to minimise the time taken to develop new customised solutions without compromising system performance or reliability. Compatibility: because the two key electromechanical components - enclosures and backplanes are made in-house, Elma guarantees compatibility, consistency and reliability. Global resources: with manufacturing in Europe and the USA customers benefit from local service backed by global resources. 2

3 Custom Solutions Elma offers a wide range of services to assist our customers with new product introduction (NPI). From custom design and verification testing through agency certification, Elma has the experience to function as an extension of your company s design and compliance engineering team. Combined with Elma s level 4/5 integration capability for both embedded systems and switches. Elma provides a single solution to your outsourcing needs. This allows Elma to take your latest product from prototype to production quickly, cost effectively and with reduced risk. Custom Customisation is the standard at Elma. With an extensive offering of modular products as a foundation, Elma is able to leverage existing solutions and proven design concepts to meet any custom application. This approach ensures that Elma will provide quality, compliant solutions with significantly reduced lead time, cost and risk. Technical Capabilities Elma uses the most advanced software and testing equipment to ensure our products comply with military and commercial standards. Elma has the capability to perform environmental testing, thermal testing and EMC testing to meet the desired specifications. Custom Enclosures & Components Modified standards for ATCA, CPCI, VME/VME64x systems IP protection classes EMC security Agency Certification UL, CSA FCC Class A, B CE NEBS Custom Backplanes Modified standards for ATCA, CPCI, VXS VME/VME64x, VXI, PXI, and Switched Fabric NSC (non standard-based custom) design High-speed LVDS design Simulation/Backplane characterisation - HSPICE, S-Parameters Verification Testing Environmental per MIL STD 810D Shock/Vibration Facilities Custom System Platforms VME/VME64x, cpci, ATCA and Rugged Design to specification 20+ years design experience NEBS, ETSI EMC Testing MIL STD 461 FCC Class A, B CE NEBS Custom Switches, Knobs & LEDs Modifiable Switches & LEDs Integration of Switches, Panels and Other Components Custom Switch Bracket Fabrication Thermal Testing Flowtherm Simulation Load card testing CFM/LFM Verification 3

4 Chapter Overview 1. Front Panels for Sub Racks and Enclosures 2. Front Panels for Plug-In Units Flat front panels EMC flat front panels Fan front panels Hinged front panels IEC plug-in units IEEE plug-in units ATCA plug-in units PMC Mezzanine front panels 3. Handles Fixed handles Injector-/ejector handles 4. Cassettes and Modules 5. PCB Accessories For several eurocards For one eurocard and bulky components Card locks, card handles Protective covers Spacers Covering caps 4

5 9. Dimensions / Technical Informations acc. to IEC acc. to IEEE 8. Customisation and Services Customised front panel processing Different surfaces Silk screen printing Electroplating Assembly Front Panel Express EMC service and thermal analysis 7. Assembly Materials and Other Accessories 6. Front Panel Elements Screws Bushes Card guides & coding pins LED s Universal Terminals Test and switch sockets 5

6 Content Overview Page 1: Front Panels for Sub Racks and Enclosures... 1_1 1.1 Flat Front Panels...1_2 1.2 EMC Flat Front Panels...1_3 1.3 Fan Front Panels...1_7 1.4 Hinged Front Panels...1_9 2: Front Panels for Plug-In Units... 2_1 2.1 Plug-In Units acc. to IEC...2_2 2.2 EMC Plug-In Units acc. to IEC...2_5 2.3 Plug-In Units acc. to IEEE...2_8 2.4 Plug-In Units acc. to AdvancedTCA...2_ PMC Mezzanine Front Panels...2_15 3: Handles... 3_1 3.1 Fluted Handles...3_2 3.2 Rigid-Mounted Unit Handles...3_3 3.3 Injector/Ejector Handles acc. to IEC...3_4 3.4 Injector/Ejector Handles acc. to IEEE...3_6 3.5 Injector/Ejector Handles acc. to AdvancedTCA...3_15 4: Cassettes and Modules... 4_1 4.1 Cassette A...4_2 4.2 Module B...4_5 4.3 Module C...4_6 4.4 Accessories for Cassettes and Modules...4_7 5: PCB Accessories... 5_1 5.1 Card Locks and Card Handles...5_3 5.2 Card Holder acc. to IEC Standard...5_5 5.3 Middle Part...5_6 5.4 Protective Cover for 6 U Printed Board...5_6 5.5 Spacers, Mounting Plates...5_7 5.6 Hexagonal Spacers M3 Thread...5_8 5.7 Covering Caps...5_8 5.8 Mounting Bracket...5_9 6: Front Panel Elements... 6_1 6.1 LED Arrays With Red, Green or Yellow LEDs...6_2 6.2 LED Arrays With Blue or Bi-Colour...6_3 6.3 Universal Terminals 10 mm...6_6 6.4 Test and Switch Sockets...6_7 7: Assembly Material and Other Accessories... 7_1 7.1 Front Panel Screws M _2 7.2 Card Guides Standard...7_4 7.3 Card Guides acc. to IEEE...7_6 Program changes and technical improvements may be introduced at any time without notification. 6

7 Content Overview Page 8: Customisation and Services... 8_1 8.1 Customised Front Panel Processing...8_3 8.2 Electroplating...8_4 8.3 Painting...8_5 8.4 Silk Screen Printing...8_6 8.5 Assembly...8_7 8.6 Front Panel Express: The Way it Works _8 8.7 EMC-Service...8_ Thermal Analysis...8_12 9: Dimensions and Technical Informations... 9_1 9.1 Conversion Tables...9_1 9.2 Positions...9_2 9.3 Dimensions...9_3 Part Number Index... App._1 Product Overview... App._7 Enclosures & Components... App._7 Backplanes... App._8 System Platforms... App._9 Switches, Knobs & LEDs... App._10 7

8 Application of Source: SBS, Germany 8

9 1: Front Panels for Sub Racks and Enclosures 1.1 Flat Front Panels... 1_2 1.2 EMC Flat Front Panels... 1_ EMC Filler Panel with Gasket... 1_ EMC Filler Panel without Gasket... 1_ Advanced EMC Level... 1_ Superior EMC Level...1_ Perforated EMC Front Panel Covering Case Width... 1_6 1.3 Fan Front Panels... 1_ Fan Front Panel 84 HP for Vertical Ventilation... 1_ Fan Front Panel for Horizontal Ventilation... 1_ Fan Front Panels for Direct Fan Mounting... 1_8 1.4 Hinged Front Panels... 1_ Top/Bottom-Hinged Front Panel... 1_ EMC Top/Bottom-Hinged Front Panel... 1_ Side-Hinged Front Panel... 1_ Accessories... 1_11 1_1

10 1: Front Panels for Sub Racks and Enclosures 1.1 Flat Front Panels For sub racks and enclosures, solid Aluminium 2.5 mm, clear anodised (non-conductive) Flat front panel Front panel screws, see Flat Front Panels for Sub Racks and Enclosures, Solid Width B mm inch 1 U 39.8mm ca. 1 U* 42.15mm 2 U 84.2mm 3 U 128.7mm 4 U 173.1mm 6 U 262.0mm 7 U 306.5mm 9 U 395.4mm 1 HP HP HP N303 21N403 21N603 4 HP N304 21N404 21N604 21N904 5 HP N305 21N405 21N605 6 HP N306 21N406 21N606 7 HP N307 21N407 21N607 8 HP N308 21N408 21N HP N310 21N410 21N HP N HP N312 21N412 21N HP N314 21N414 21N HP N316 21N416 21N HP N320 21N420 21N HP N321 21N421 21N HP N328 21N HP N332 21N HP N242 21N342 21N442 21N HP N352 21N452 21N HP N263 21N363 21N463 21N HP N281 21N381 21N481 21N HP N184 21N084* 21N284 21N384 21N484 21N684 21N784 21N984 * Coverplates for 1 U fan opening Front Panel Screws Set of 10 screws, M2.5 x 11.3, with screw retainer Torx screws, size T8 with plastic screw retainer Part-no. 10 pcs. 63K159 Milled edge screws recessed with plastic screw retainer _2

11 1: Front Panels for Sub Racks and Enclosures 1.2 EMC Flat Front Panels "Electromagnetic compatibility is the ability of a system to operate in the intended environment without causing or suffering unacceptable degradation of performance due to unintentional electromagnetic radiation or response." The EMC characteristics of a system therefore consist of an appropriate immunity from interference (noise immunity) and a limited emission of interference (noise emission). Elma s EMC concept describes three levels of electromagnetic shielding performance (Performance Level). The attenuation levels will simplify the selection of sub racks and accessories for the user. Test-set-up: The first measurement E1 will be without the enclosure. The next measurement E2 will be made with the transmitting antenna installed inside the enclosure. The difference between the received signal without and with the enclosure represents the shielding effectiveness in db. Performance Level MHz MHz MHz 1 / Elma: basic level 20 db 10 db 0 db 2 / Elma: advanced level 40 db 30 db 20 db 3 / Elma: superior level 60 db 50 db 40 db Note: Throughout the catalogue we put all EMC parts in a yellow table. 1_3

12 1: Front Panels for Sub Racks and Enclosures EMC Filler Panel with EMC Gasket High stability (U-profile) Extruded aluminium Pressed-in centring pin and bushes M2.5 Front side clear anodised, rear side conductive EMC front panel incl. pressed-in centering pin and bushes M2.5 EMC-gasket see Front panel screw see EMC Front Panel Width 3 U 4 U 6 U 4 HP HP HP HP HP HP HP HP EMC Gasket (Stainless Steel) Height 1 pc. 10 pcs. 3 U U U Front Panel Screws Front panel width up to 9 HP = 2 screws; 10 HP = 4 screws 1 pc. Torx screw, M2.5 x 11.3, size T K41 Round head screw, cross recessed M2.5 x EMC Filler Panel without EMC-Gasket Front panel standard, solid Front clear anodised Rear conductive Basic level EMC 1 front panel incl. press-fit bushes M2.5 (pressed-in) Front panel screws, see Spacer see EMC Filler Panel without Gasket Width 3 U 4 HP 21B HP 21B HP 21B312 4 U 16 HP 21B316 21B416 6 U 21 HP 21B321 21B421 21B HP 21B342 21B442 21B HP 21B363 21B463 21B HP 21B384 21B484 21B Front Panel Screws Front panel width up to 9 HP = 2 screws; 10 HP = 4 screws 1 pc. Torx screw, M2.5 x 11.3, size T K41 Round head screw, cross recessed M2.5 x _4

13 1: Front Panels for Sub Racks and Enclosures Spacer for EMC Front Panel Flat EMC-Level: Advanced 1 spacer incl. gasket 2 Torx sheet metal screws 2.9 x 6.5; size T 10 Height 3 U 81K023 4 U 81K024 6 U 81K026 7 U 81K027 Optional Cross Recessed Screws for Spacer (Torx round head screws as standard included) 1 set (2 screws) Holes in some cases needed for mounting telescopic rails EMC Flat Front Panels Aluminium 2.5 mm (conductive) Closes the front or rear of the sub rack with very high shielding effectiveness Contact between the flat front panel and the case is made via EMC gaskets HP 32, HP Advanced EMC Level 127 EMC flat front panel Contact angle, incl. screws (4 + 6 U version only) EMC gasket for contact angle (4 + 6 U version only) Front panel screws see Front panel width 42 HP = 4 screws Front panel width 63 HP = 6 screws Front panel width 84 HP = 8 screws Width 1 U 2 U 3 U 42 HP 21C242 21C342 22, HP 4 U 63 HP 21C263 21C363 21C463 6 U 84 HP 21C184 21C284 21C384 21C484 21C684 1 U - 3 U Front Panel Screws Torx screws M2.5 x 11.3, size T8, with press-fit bush 10 pcs. 63K480 Screw recessed M2.5 x 11.3, with press-fit bush Screw cross recessed M2.5 x 12.7, with press-fit bush U - 6 U Contact angle EMC gasket partial (side/front panel) 1_5

14 1: Front Panels for Sub Racks and Enclosures Superior EMC Level EMC flat front panel Contact angle, incl. screws EMC gasket for contact angle EMC gasket for front extrusion/front panel Front panel screws, see Front panel width 42 HP = 4 screws Front panel width 63 HP = 6 screws Front panel width 84 HP = 8 screws 2 U - 6 U EMC gasket (front extrusion/front panel) Contact angle with conductive tape EMC gasket full height (side/front panel) Width 2 U 3 U 42 HP 21D242 21D342 4 U 63 HP 21D263 21D363 21D463 6 U 84 HP 21D284 21D384 21D484 21D Front Panel Screws Torx screws M2.5 x 11.3, size T8, with press-fit bush 10 pcs. 63K480 Screw recessed M2.5 x 11.3, with press-fit bush Screw cross recessed M2.5 x 12.7, with press-fit bush Perforated EMC Front Panel Covering Case Width Front anodised, rear conductive Advanced EMC level Width: 84 HP Perforated flat front panel Front panel screws see On-off switch see Ø Perforated EMC Front Panel Covering Case Width Height Air Passage with 1 U mm 1.56" 41 cm 2 21C Switch Opening without 2 U 84.1 mm 3.31" 123/117 cm 2 21C C Front Panel Screws Torx screws M2.5 x 11.3, size T8, with press-fit bush 10 pcs. 63K480 Screws recessed M2.5 x 11.3, with press-fit bush Screws cross recessed M2.5 x 12.7, with press-fit bush On-Off Switch Black body, plastic 2 pole (only on-off switches) 250V, 16A Quick-connect terminal 6.3 x 0.8 mm Cut-out: 12.3 x 27.2 mm (0.48" x 1.07") On-off switch, indicator light green On-off switch, without signal light Single pole switch with momentary function _6

15 1: Front Panels for Sub Racks and Enclosures 1.3 Fan Front Panels Fan Front Panel 84 HP for Vertical Ventilation Fan front panels are flat, perforated and designed to ensure an optimum air flow rate Available with or without switch cut-out (switch opening 22 x 30.6 mm) Aluminium 2.5 mm, clear anodised (non-conductive) 1 perforated fan front panel Front panel screws see On-off switch see Fan Front Panel 84 HP for Vertical Ventilation Height Air passage mm 2 sq. in. Without switch opening ~ 1 U N With switch opening ~ 1 U N Without switch opening 2 U N With switch opening 2 U N Front Panel Screws Set of 10 screws, M2.5 x 11.3 With screw retainer Fan front panel ~1 U = 4 screws; 2 U= 6 screws Torx screws, size T8, with plastic screw retainer 10 pcs. 63K159 Milled edge screws recessed, with plastic screw retainer On-Off Switch Black body, plastic Signal light transparent 2-pole, 250V, 16A Quick-connect terminal 6.3 x 0.8 mm Cut-out: 22 x 30.6 mm (0.87" x 1.20") On-off switch _7

16 1: Front Panels for Sub Racks and Enclosures Fan Front Panel for Horizontal Ventilation Aluminium 2.5 mm, clear anodised (non-conductive) 1 perforated fan front panel Front panel screws Fan Front Panel for Horizontal Ventilation Height Width Air passage 3 U 4 U 6 U mm 2 sq. in. 8 HP N HP N HP N HP N HP N HP N HP N Front Panel Screws Set of 10 screws, M2.5 x 11.3 With screw retainer Fan front panel width up to 8 HP = 2 screws; 12HP = 4 screws Fan Front Panels for Direct Fan Mounting Aluminium 2.5 mm, clear anodised (non-conductive) 1 perforated fan front panel Torx screws, size T8 with plastic screw retainer Front panel screws Assembly material for fan mounting has to be ordered separately 10 pcs. 63K159 Milled edge screws recessed with plastic screw retainer Fan Front Panels for Direct Fan Mounting Height Width Air passage mm 2 sq. in. 10 pcs. Without switch opening Front Panel Screws Set of 10 screws, M2.5 x 11.3 With screw retainer Per front panel 4 screws are needed Torx screws, size T8, with plastic screw retainer 3 U 20 HP N U 24 HP N pcs. 63K159 Milled edge screws recessed, with plastic screw retainer Assembly Material for Fan Mounting Countersunk screw, recessed M4 x Hexagonal nut M4, 0.8D _8

17 1: Front Panels for Sub Racks and Enclosures 1.4 Hinged Front Panels Top/Bottom-Hinged Front Panel Hinges are attached to the front extrusions of the sub rack or case Aluminium 2.5 mm, clear anodised (non-conductive) Front panel Hinge extrusion Assembly material M2.5, incl. hinges Top/Bottom-Hinged Front Panel Width 3 U 4 U 63 HP 25N N U 7 U 84 HP 25N N N N Dimensions Nominal Width Width B HP mm inch mm inch 63 HP HP Nominal Height Height H Height h U mm inch mm inch 3 U U U U _9

18 1: Front Panels for Sub Racks and Enclosures EMC Top/Bottom-Hinged Front Panel Width: 84 HP Offers optimum protection from electromagnetic interference Aluminium 2.5 mm, front anodised, rear conductive EMC front panel Hinge extrusions Assembly material M2.5, incl. hinges EMC gaskets EMC Top/Bottom-Hinged Front Panel EMC Level 3 U 4 U 6 U Advanced 25C C C Superior 25D D D / 2 HP 4 1 / 2 HP Side-Hinged Front Panel Aluminium 2.5 mm, clear anodised (non-conductive) Front panel Hinge extrusion Assembly material M2.5, incl. hinges b-9.5 b Side-Hinged Front Panel Width 3 U 4 U 6 U 42 HP 25N N N HP 25N N N U 84 HP 25N N N N Dimensions Nominal Width Width B Width b HP mm inch mm inch mm inch 42 HP HP HP Nominal Height Height H U mm inch 3 U U U U Use ELMA s front panel service for machining and screen printing of your panels! 1_10

19 1: Front Panels for Sub Racks and Enclosures Accessories To build up customised hinged front panels Hinge Extrusions for Top/Bottom-Hinged Front Panels Width A mm A Inch L mm L Inch 42 HP HP HP Assembly Material incl. Hinge Parts for Top/Bottom-Hinged Front-Panels Incl. screws, tapped strips, nuts in thread M Incl. screws, tapped strips, nuts in thread M Hinge Extrusions for Side-Hinged Front Panels Height A mm A inch L mm L inch 3 U U U U Assembly Material incl. Hinge Parts for Side-Hinged Front-Panels Incl. screws, tapped strips, nuts in thread M Incl. screws, tapped strips, nuts in thread M Panel Stay 2 pcs. panel stay Assembly material Set of panel stay complete _11

20 Application of Source: Power-One, Switzerland 1_12

21 2: Front Panels for Plug-In Units 2.1 Plug-In Units acc. to IEC...2_ Extruded Front Panels, without Openings...2_ Extruded Front Panel with Opening for Injector/Ejctor Handle..2_4 2.2 EMC Plug-In Units acc. to IEC...2_ EMC Filler Panel without Openings...2_ EMC Front Panels with Cut-Out for Handle...2_6 2.3 Plug-In Units acc. to IEEE...2_ Front Anodised, Rear Conductive (2 cutouts)...2_ Front Anodised, Rear Conductive (1 cutout)...2_ Front and Rear Side Raw...2_ Front and Rear Side Untreated, Stainless Steel...2_ Injector/Ejector Handles...2_ Card Holder and Coding Pins...2_ Plug-In Units acc. to AdvancedTCA...2_ Front Panel with Handles acc. to ATCA...2_ Filler Panel acc. to ATCA...2_ Filler Panel with baffles acc. to ATCA...2_ Front Panel 8 U x 6 HP without Handles acc. to ATCA...2_ Handle Set acc. to ATCA...2_ Ergonomic Handle acc. to ATCA...2_ Latch Spring Clip...2_ Captive Screw M3...2_ EMC-Gasket...2_ Microswitch for Injector/Ejector Handle...2_ PMC Mezzanine Front Panels...2_15 2_1

22 2: Front Panels for Plug-In Units 2.1 Plug-In Units acc. to IEC Extruded Front Panels Aluminium 2.5 mm, clear anodised (non-conductive) Circuit card mounting lugs are formed on the rear face of the panel No circuit card fixing screws on the front face of the panel, leaving more space for silk screening and mounting front panel components Suitable for all sub racks and cases Thickness of the mounting lugs (3.48 mm) allows circuit cards to be mounted on either side of the lugs At rear drill marks for handle-fixing holes Extruded front panel, clear anodised Front panel screws see Extruded Front Panels, without Openings Width B mm inch 3 U 4 U 6 U 3 HP N303 26N603 4 HP N304 26N404 26N604 5 HP N305 26N405 26N605 6 HP N306 26N406 26N606 7 HP N307 26N407 26N607 8 HP N308 26N408 26N HP N310 26N410 26N HP N312 26N412 26N HP N314 26N414 26N HP N316 26N416 26N HP N321 26N Front Panel Screws Set of 10 screws, M2.5 x 11.3 With screw retainer Front panel width up to 9 HP = 2 screws; 10 HP = 4 screws Torx screws, size T8, with plastic screw retainer Part-no. 10 pcs. 63K159 Milled edge screws recessed, with plastic screw retainer _2

23 2: Front Panels for Plug-In Units Rigid-Mounted Unit Handles with Identification Label Black, plastic UL94 V-0, label aluminium anodised Rigid-mounted handle Identification label Assembly material see Rigid-Mounted Handle with Identification Label Width Scope of Delivery 4 HP top* 5 pcs HP bottom* 5 pcs HP 10 pcs HP 10 pcs HP 10 pcs HP 10 pcs HP 10 pcs HP 10 pcs HP 10 pcs HP 1 pc HP 1 pc Other sizes (up to 84 HP) are available on request * (Flat front panel with card holder) Assembly Material Recessed round head screw Fluted Handles Extruded aluminium handles, shaped to facilitate withdrawal of plug-in units Two grooves in the front face will accept identification strips (0.5 x 9 mm) Extruded handle, clear anodised Assembly material Fluted Handles for Front Panels to IEC Front Panel Width Handle Length Width HP mm inch mm inch 3 HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP _3

24 2: Front Panels for Plug-In Units Extruded Front Panel with Opening for Injector/Ejector Handle Aluminium 2.5 mm, clear anodised (non-conductive) Circuit card mounting lugs are formed on the rear face of the panel No circuit card fixing screws on the front face of the panel, leaving more space for silk screening and mounting front panel components Suitable for all sub racks and cases Thickness of the mounting lugs (3.48 mm) allows circuit cards to be mounted on either side of the lugs 3 U front panels prepared for bottom handle 6 U front panels prepared for bottom and top handle Extruded front panel, clear anodised Front panel screws see Handles, see Extruded Front Panel with Opening for Injector/Ejctor Handle Width B mm inch 3 U 6 U 4 HP N N HP N HP N HP N Front Panel Screws Set of 10 screws, M2.5 x 11.3 With screw retainer Front panel width up to 8 HP = 2 screws; 10 HP = 4 screws Torx screws, size T8, with plastic screw retainer Part-no. 10 pcs. 63K159 Milled edge screws recessed, with plastic screw retainer Injector/Ejector Handles acc. to IEC Standard mounting Black, plastic UL94 V-0 3 U set for one handle 6 U set for two handles Injector/ejector handle Identification label Catch plate Assembly material Offset mounting Injector/Ejector Handle acc. to IEC 3 U 6 U With catch plate Without catch plate Rest position Handle Inject Handle Eject Handle catch plate Instead of the catch plate, a special extrusion (66-110) is available with integrated projection! 2_4

25 2: Front Panels for Plug-In Units 2.2 EMC Plug-In Units acc. to IEC Excellent EMC shielding Made of aluminium extrusions Rear side: conductive surface finish (clear passivation) Used in the assembly of plug-in units The EMC-gasket is integrated into the front panel profile to protect it from damage A pressfit centering pin guarantees optimum positioning of the panel as well as the right pressure between the contact strip and the next panel EMC Filler Panel without Openings High stability Extruded aluminium Pressed-in centring pin and bushes M2.5 Front side clear anodised, rear side conductive EMC front panel, incl. pressed-in centering pin and bushes M2.5 EMC-gasket see Front panel screw see Handles and card holders cannot be fitted with this type of front panel Width 3 U 6 U 4 HP HP HP EMC Gasket (Stainless Steel) Height 1 pc. 10 pcs. 3 U U Front Panel Screws Front panel width up to 8 HP = 2 screws 1 pc. Torx screw, M2.5 x 11.3, size T K41 Round head screw, cross recessed M2.5 x Use ELMA's font panel service for machining and screen printing of your panels! 2_5

26 2: Front Panels for Plug-In Units EMC Front Panels for Plug-In Units with Cut-Out for Injector/Ejector Handle High stability Extruded aluminium Pressed-in centering pin and bushes M2.5 Front side clear anodised, rear side conductive Including opening for injector/ejector handle and for card holder EMC gasket may be adjusted to the correct length EMC front panel incl. pressed-in centering pin and bushes M2.5 Handles see EMC-gasket see Front panel screws see Card holder see EMC Front Panels for Plug-In Units with Cut-Out for Injector/ Ejector Handle Width 3 U 6 U 4 HP HP HP Injector/Ejector Handle with Catch Plate 1 Handle for 3 U; 2 handles for 6 U Assembly material for EMC front panels (card holder) HP 3 U 6 U Handle with catch plate EMC Gasket Height 1 pc. 10 pcs. 3 U U HP 6 U Front Panel Screws Front panel width up to 8 HP = 2 screws 1 pc. Torx screw, M2.5 x 11.3, size T K41 Round head screw, cross recessed M2.5 x U 2_6

27 2: Front Panels for Plug-In Units Card Holder acc. to IEC Standard By using the zinc die-cast card holder, flat front panels and EMC front panels acc. to IEC can be connected to a PC card to form a plug-in unit The card can be mounted both in the standard position and off-set 1 HP (5.08 mm) For better positioning of 6 U cards, a card holder centre piece (middle part) made of nylon is available (see 5.3) The injector-/ejector handle can be used with the card holder Card holder Assembly material see Card Holder without Swivel Stop Application D 1 pc. Card holder without swivel stop Card holder without swivel stop Without injector/ ejector handle With injector/ejector handle 10 pcs. M Ø Assembly Material Application 1 pc. Cross recessed countersunk screw M2.5 x 8 Torx countersunk screw M2.5 x 8, size T8 Slotted pan head screw M2.5 x 6 Torx cylinder head screw M2.5 x 6, size T8 For card holder For card holder For printed board For printed board _7

28 2: Front Panels for Plug-In Units 2.3 Plug-In Units acc. to IEEE EMC Front Panels Aluminium with EMC Gasket acc. IEEE Excellent EMC shielding Immune to snagging EMC-gasket slid onto the extrusion EMC front panel, incl. pressed-in bushes M2.5 (size 10 HP) EMC-gasket see Handle has to be ordered separately, see Front panel screw (size 10 HP), see Front Anodised, Side Conductive (2 cutouts) With 2 cutouts (bottom + top) Width 3 U 6 U 9 U 4 HP HP HP HP HP HP HP HP Front Anodised, Rear Conductive (1 cutout) With 1 cutout (bottom) Incl. pressed-in centring pin and bush M2.5 (top) Incl. cutout for mounting of card holder (top) with screw (see ) Width 3 U 4 HP HP HP HP HP HP HP HP Front and Rear Side Raw With 2 cutouts (bottom + top) Width 3 U 6 U 4 HP HP HP HP HP _8

29 2: Front Panels for Plug-In Units EMC-Gasket (Stainless Steel) Unit 3 U 6 U 9 U 1 pc pcs Front Panel Screw For EMC front panels size 10 HP = 2 additional screws are needed 2 pcs. Cross recessed round head screws M2.5 x Torx screws M2.5 x 11.3, size T8 63K K41 L 2 L 3 L 1 4 HP -0,3 M 2,5 7,47 + n x 5,08 5/6/8 HP -0,3 9/10/12/14 HP -0,3 Dimensions 6,2 Height L1 mm L1 inch L2 mm L2 inch L3 mm L3 inch 3 U U U EMC Front Panel Stainless Steel acc. IEEE Very good EMC shielding Economic solution EMC-spring integrated in front panel Stainless steel EMC front panel Handle has to be ordered separately, see L 2 L 1 4 HP -0,3 8 HP -0,3 6, Front and Rear Side Untreated, Stainless Steel Width 3 U 6 U 4 HP HP _9

30 2: Front Panels for Plug-In Units Injector/Ejector Handles acc. to IEEE Type Mounting ESD Pin Colour Part-No 1 pc. Ergonomic Bottom With ESD-pin Black Ergonomic Top With ESD-pin Black Ergonomic Bottom Without ESD-pin Black Ergonomic Top Without ESD-pin Black Ergonomic Hot Swap Bottom With ESD-pin Black Ergonomic Hot Swap Top With ESD-pin Black Ergonomic Hot Swap Bottom Without ESD-pin Black Ergonomic Hot Swap Top Without ESD-pin Black Ergonomic Hot Swap Offset Bottom With ESD-pin Black Ergonomic Hot Swap Offset Top With ESD-pin Black Classic Bottom With ESD-pin Black Classic Top With ESD-pin Black Classic Offset Bottom With ESD-pin Black Classic Offset Top With ESD-pin Black Classic Hot Swap Bottom With ESD-pin Black Classic Hot Swap Top With ESD-pin Black Classic Hot Swap Offset Bottom With ESD-pin Black Classic Hot Swap Offset Top With ESD-pin Black Telecom Hot Swap Bottom With ESD-pin Black Telecom Hot Swap Top With ESD-pin Black Telecom Hot Swap Bottom Without ESD-pin Black Telecom Hot Swap Top Without ESD-pin Black Telecom Hot Swap Offset Bottom With ESD-pin Black Telecom Hot Swap Offset Top With ESD-pin Black Telecom long Hot Swap Bottom With ESD-pin Black Telecom long Hot Swap Top With ESD-pin Black Telecom long Hot Swap Offset Bottom With ESD-pin Black Telecom long Hot Swap Offset Top With ESD-pin Black Microswitch (10 pcs.) For more information refer to chapter 3 "Handles". 2_10

31 2: Front Panels for Plug-In Units Card Holder and Coding Pins acc. to IEEE End piece card holder (die-cast tin, galvanised) Assembly material (screws M2.5 for fixing of front panel/card holder/printed board) Card Holder/End Piece with ESD Pin 1 pc. Top Bottom Card Holder/End Piece without ESD Pin 1 pc. Top Bottom A Middle Part Usable for all front panels For positioning and fixing of 6 U and 9 U cards, card thickness 1.6 mm Material: Plastic UL94 V-0 A mm A inch 10 pcs. Aluminium 2.5 mm Stainless steel Assembly Material 100 screws (PT-countersunk, 2.5 x 6) Coding Pins Acc. to IEC Plastic, UL94 V-0 Can be rotated in 4 positions Card guides see chapter 7 1 pc. Grey Dark red Black _11

32 2: Front Panels for Plug-In Units AdvancedTCA ATCA and the ATCA logo are trademarks of the PCI Industrial Computers Manufacturers Group AdvancedTCA, the PICMG 3.X family, is a new series of PICMG specifications, targeted to requirements for the next generation of carrier grade communications equipment. This series of specifications incorporates the latest trends in high speed interconnect technologies, next generation processors and improved reliablility, manageability and serviceability. AdvancedTCA has several key features including Gigabit/Terabit per second bandwidth across each shelf, W per board and 3 kilowatts per chasis power. It accomodates larger (8 U x 280 mm) boards and a 1.2 mm pitch which allows lager/taller components and more space on each board. Over 100 companies participated in developing the ATCA specification 2.4 Plug-In Units acc. to AdvancedTCA 8 U x 6 HP with handles Conform to the PICMC 3.0 specification For boards with thicknesses of 1.6 mm to 2.4 mm Front Panel 8 U x 6 HP with Handles acc. to ATCA Galvanised steel front panel incl. captive screws M3 EMC gasket Handle set Steel front panel with handle 12T Filler Panel 8 U x 6 HP acc. to ATCA Steel filler panel, incl. captive screws M3 EMC gasket Filler panel steel, incl. captive screws M Filler Panels with Baffle Steel filler panel, incl. captive screws M3 EMC gasket Incl. Baffles Filler front panel with baffles 8 U x 6 HP x 270 mm Filler RTM panel with baffles 8 U x 6 HP x 72.5 mm 12T102 12T120 12T121 2_12

33 2: Front Panels for Plug-In Units Front Panel 8 U x 6 HP without Handles acc. to ATCA Steel front panel incl. captive screws M3 12T Handle Set acc. to ATCA 2 steel handles 2 shoulder screws M2.5, Torx size T washers 2 latch spring clips 2 handles 12T Ergonomic Handle acc. to ATCA Pre-assembled Easy assembling onto front panel and PCB Product still in development Available from end 2006, samples earlier (on request) 1 pc. 50 pcs. Top handle Bottom handle Please find further information on Latch Spring Clip Latch spring Captive Screw M3 Screw M3 captive 12T132 12T EMC-Gasket Core: Polyurethan Wrapping: Nickel-copper coated textile EMC-gasket, L = 300 mm Microswitch for Injector/Ejector Handle Technical data and function see pcs. Microswitch with pre-assembled wire cable length (25 mm) Assembly material for mounting of Microswitch onto front panel acc. to ATCA, 2 pcs has to be ordered separately 2_13

34 2: Front Panels for Plug-In Units AdvancedTCA AdvancedTCA (ATCA) stands for Advanced Telecom Computer Architecture. ATCA is the first open industry specification for carrier grade equipment incorporating high speed switched fabric technology. ATCA systems are capable of switching and processing 2.5 terabits per second in a single shelf. What Size are the Boards? After lengthy deliberations, sophisticated thermal simulations, and a lot of customer feedback, PICMG 3 boards are 8 U ( mm) high and 280 mm deep. This size was carefully arrived at after considering cooling, front panel space, backplane size, and rear panel I/O requirements. Boards are spaced at a 1.2" (6 HP) pitch. The wider pitch accommodates taller components like next generation CPU s with integral heat sinks, off-the-shelf memory modules, and high power DC-DC converters. The wider pitch also improves cooling as more air volume can be circulated over a card. Elma s ATCA Products and Services Capabilities Systems Backplanes Accessories Simulation 2 U, 3 U, 4 U, 5 U, 12 U & 13 U 2, 4, 5, 14 & 16 slots Front panels NEBS certification Customisation 3D solid modeling Manufacturing Integration Redundant 48VDC input (AC input options available) Optimised via thermal simulation studies IPM sentry shelf management options Dual star, mesh or replicated mesh Compliant to PICMG 3.0 Optimised via signal integrity studies Handles Shelf managers Please find further information on AdvancedMC AdvancedMC (AMC) brings hot swap and ATCA like features to a new generation of mezzanine modules. While AMC was developed to be compatible with the ATCA architecture, AMC modules will be used in conjunction with other platform architectures. As its predecessors have shown, good mezzanine cards will be used wherever they can fit, which will encompass a very wide range of carrier form factors and applications. AMC Products To build up AMC Carriers and mezzanine modules mechanics in different versions are needed: Covers, Front Panels, Handles, EMC-Gaskets, Card-Guides, Filler Panels, Air Baffles and Micro Switches. ELMA is still working on those products. Please find further information on Customisation is the standard at ELMA. With an extensive offering of modular products as a foundation, Elma is able to leverage existing solutions and proven design concepts to meet any custom application. utca MicroTCA defines a system architecture that uses AdvancedMC mezzanine cards plugged directly into a backplane architecture to produce smaller form factor systems. As soon as the standard is issued (planned 2006) ELMA can give some detail information about the products. The dimensions of the necessary utca sub racks and systems are geared to modules described in the AMC standard. Please find further information on 2_14

35 2: Front Panels for Plug-In Units 2.5 PMC Mezzanine Front Panels Acc. to IEEE 1386 Used on VME-, Future, CPCI- or MultibusII-Boards when additional interfaces are needed On a double euro board (6 U / 4 HP) maximum two PCI mezzanine cards can be placed Two designs are available: Zinc die-cast or aluminium extrusion Mezzanine filler panel: To cover the unused Mezzanine cut outs. The filler panels are simply cliped into the cut outs. The EMC-gaskets can be inserted into the groove of the front panels Mezzanine front panel Gasket Assembly Material (screws M2.5 x 6 mm) 2.5 PMC Mezzanine Front Panels Material 10 pcs. Mezzanine front panel incl. EMC-gasket Mezzanine front panel incl. elastomer-gasket Mezzanine front panel incl. EMC-gasket Zinc die-cast, chrome-plated Zinc die-cast, chrome-plated Aluminium extrusion, clear anodised 21M M M271-1 Mezzanine Filler Panel Accessories Material EMC-gasket (for zinc die-cast version) Berilium copper 21M571-1 (10 pcs.) Gasket (for zinc die-cast version) Elastomer 21M572-1 (10 pcs.) EMC-gasket (for aluminium profile version) Elastomer mix with metal portion 21M570-1 (10 pcs.) Mezzanine filler panel Stainless steel 21M600-1 (10 pcs.) Screws cross recessed M2.5 x 6 mm Steel zinc plated blue (20 screws) Torx cylinder head screw M2.5 x 6, size T8 Stainless (1 screw) 2_15

36 Application of Source: Bystronic Laser/Switzerland 2_16

37 3: Handles 3.1 Fluted Handles... 3_2 3.2 Rigid-Mounted Unit Handles... 3_3 3.3 Injector/Ejector Handles acc. to IEC... 3_4 3.4 Injector/Ejector Handles acc. to IEEE... 3_ Ergonomic Standard Handle... 3_ Ergonomic Hot-Swap Handle... 3_ Classic Standard and Hot-Swap Handle... 3_ Telecom Hot-Swap Handle... 3_ Telecom Long Hot-Swap Handle... 3_ Microswitch Technical Data and Function... 3_ Card Holder and Coding Pins acc. to IEEE... 3_ Injector/Ejector Handles acc. to AdvancedTCA... 3_ Classic Handle... 3_ Ergonomic Handle... 3_ Microswitch for Injector/Ejector Handle... 3_15 3_1

38 3: Handles 3.1 Fluted Handles Extruded aluminium handles, shaped to facilitate withdrawal of plug-in units Two grooves in the front face will accept identification strips (0.5 x 9 mm) Extruded handle, clear anodised Assembly material 3.1 Fluted Handles for Front Panels to IEC Front Panel Width Handle Length Width HP mm inch mm inch 3 HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP HP Fluted Handles for Cassettes and Modules With Front Panels to IEC HP 10 HP 14 HP 21 HP 28 HP 42 HP Incl. assembly material 3_2

39 3: Handles 3.2 Rigid-Mounted Unit Handles Shape/finish and mounting position which correspond to those of the injector/ejector handles 4 HP to 12 HP injection-moulded in black glass reinforced Nylon (UL94 V-0) 14 HP to 84 HP are extruded in black Noryl (UL94 V-0) Aluminium identification labels are inserted into a slot in the handle Handles are fixed to the front panels using self-tapping, self-centering screws Handles for 4 HP have positioning nipples, allowing them to be fixed with one screw, without turning Width greater than 4 HP, at least two screws must be used for fixing Grooves on the handle always point towards the middle of the unit Rigid-mounted handle Identification label Assembly material see Rigid-Mounted Handle with Identification Label Width Scope of Delivery 4 HP top* 5 pcs HP bottom* 5 pcs HP 10 pcs HP 10 pcs HP 10 pcs HP 10 pcs HP 10 pcs HP 10 pcs HP 10 pcs HP 1 pc HP 1 pc Other sizes (up to 84 HP) are available on request * (Flat front panel with card holder) Assembly Material Recessed round head screw _3

40 3: Handles 3.3 Injector/Ejector Handles acc. to IEC Inject/eject function: Allows trouble-free insertion and extraction of electronic units with multi-pole connectors Inject and eject handle is injection moulded black, glass-reinforced Nylon (UL94 V-0) Anodised aluminium identification label is snapped into a slot on the handle The unit is extracted by pressing the handle outwards, and inserted by pressing the handle inwards The insert function is patented PC cards can be mounted both in the standard position and off-set 1 HP (5.08 mm/0.20 inch) Front panel with special cut-outs has to be ordered separately 3 U = ˆ set for 1 handle, 6 U and 9 U = ˆ set for 2 handles Injector/ejector handle Identification label Catch plate Assembly material Standard mounting Offset mounting Injector/Ejector Handle Complete, with Catch Plate 3 U 6 U 9 U Injector/ejector handle complete, with catch plate Rest Position Handle Inject Handle Eject Handle Mounting of Catch Plate Catch plate Card guide Catch plate Front extrusion 3_4

41 3: Handles In use with part front panels for plug-in units Single Parts Injector/Ejector Handle Scope of Delivery Injector/ejector handle bottom Injector/ejector handle top Label Bush Bearing piece bottom (catch plate) Bearing piece top (catch plate) Slotted pan head screw M2.5 x Slotted pan head screw M2.5 x Hexagonal lock nut M Washer Ø 2.8/7 x Card holder for use with flat front panels has to be ordered separately 3_5

42 3: Handles 3.4 Injector/Ejector Handles acc. to IEEE Ergonomic IEEE Standard Injector/Ejector Handle Without latching (standard) Handle black (plastic, UL94 V-0) Card holder (zinc die-cast, galvanized) Reset spring (stainless steel) Assembly material (screws M2.5 for fixing of card holder/printed board/front panel) Grey handles available on request ~36 Frontpanel Print 2,5 19,8 13,25 22,8 Injector/Ejector Handle Top with ESD Pin 1 pc. Black Injector/Ejector Handle Top without ESD Pin 1 pc. Black Injector/Ejector Handle Bottom with ESD Pin 1 pc. Black Injector/Ejector Handle Bottom without ESD Pin 1 pc. Black Label 18.5 x 10 mm 1 sheet A4 with 280 labels Label position 3_6

43 3: Handles Ergonomic IEEE Hot-Swap Injector/Ejector Handle With latching (hot-swap) Handle black, button red (plastic, UL94 V-0) Card holder (zinc die-cast, galvanized) Reset spring (stainless steel) Assembly material (screws M2.5 for fixing of card holder/printed board) Grey handles available on request Offset version: Offset by 2.54 mm (1/2 HP) to the right Thus giving more space on the solder side of the PCB ~36 Frontpanel Print 2,5 19,8 13,25 22,8 Top Handle with ESD Pin 1 pc. Black Black offset Optional screws for fixing front panels: M2.5, 100 pcs: Cross recessed (12.7 mm), Torx: 1904K41 (11.3 mm) Top Handle without ESD pin 1 pc. Black Optional screws for fixing front panels: M2.5, 100 pcs: Cross recessed (12.7 mm), Torx: 1904K41 (11.3 mm) Bottom Handle with ESD Pin 1 pc. Black Black offset Optional screws for fixing front panels: M2.5, 100 pcs: Cross recessed (12.7 mm), Torx: 1904K41 (11.3 mm) Bottom Handle without ESD Pin 1 pc. Black Optional screws for fixing front panels: M2.5, 100 pcs: Cross recessed (12.7 mm), Torx: 1904K41 (11.3 mm) Microswitch for Injector/Ejector Handle Technical data and function see Microswitch with pre-assembled wire cable length (25 mm) 10 pcs Label 18.5 x 10 mm 1 sheet A4 with 280 labels _7

44 3: Handles Classic IEEE Standard and Hot-Swap Injector/Ejector Handle Without latching (standard) Handle black, without button (plastic, UL94 V-0) Card holder (zinc die-cast, galvanized) Reset spring (stainless steel) Assembly material (screws M2.5 for fixing of card holder/printed board) ~35 Frontpanel Print 13,25 23,4 Offset version: Offset by 2.54 mm (1/2 HP) to the right Thus giving more space on the solder side of the PCB 2,5 19,8 Top Handle with ESD Pin 1 pc. Black Black offset Optional screws for fixing front panels: M2.5, 100 pcs: Cross recessed (12.7 mm), Torx: 1904K41 (11.3 mm) Bottom Handle with ESD Pin 1 pc. Black Black offset Optional screws for fixing front panels: M2.5, 100 pcs: Cross recessed (12.7 mm), Torx: 1904K41 (11.3 mm) With latching (hot-swap) Handle black, button light grey (plastic, UL94 V-0) Card holder (die-cast tin, galvanized) Assembly material (screws M2.5 for fixing of card holder/printed board) Offset version: Offset by 2.54 mm (1/2 HP) to the right Thus giving more space on the solder side of the PCB Top Handle with ESD Pin 1 pc. Black Black offset Optional screws for fixing front panels: M2.5, 100 pcs: Cross recessed (12.7 mm), Torx: 1904K41 (11.3 mm) Bottom Handle with ESD Pin 1 pc. Black Black offset Optional screws for fixing front panels: M2.5, 100 pcs: Cross recessed (12.7 mm), Torx: 1904K41 (11.3 mm) Microswitch for Injector/Ejector Handle Technical data and function see Microswitch with pre-assembled wire cable length (25 mm) 10 pcs _8

45 3: Handles Telecom Hot-Swap Injector/Ejector Handle With latching (hot-swap) Frontpanel Handle black, button red (plastic, UL94 V-0) Card holder (zinc die-cast, galvanized) Assembly material (screws M2.5 for fixing of card holder/printed board) Grey handles available on request Offset version: Offset by 2.54 mm (1/2 HP) to the right Thus giving more space on the solder side of the PCB 13,95 Print 2,5 19,8 13,25 12,38 26,38 Top Handle with ESD Pin 1 pc. Black Black offset Optional screws for fixing front panels: M2.5, 100 pcs: Cross recessed (12.7 mm), Torx: 1904K41 (11.3 mm) Top Handle without ESD pin 1 pc. Black Optional screws for fixing front panels: M2.5, 100 pcs: Cross recessed (12.7 mm), Torx: 1904K41 (11.3 mm) Bottom Handle with ESD Pin 1 pc. Black Black offset Optional screws for fixing front panels: M2.5, 100 pcs: Cross recessed (12.7 mm), Torx: 1904K41 (11.3 mm) Bottom Handle without ESD Pin 1 pc. Black Optional screws for fixing front panels: M2.5, 100 pcs: Cross recessed (12.7 mm), Torx: 1904K41 (11.3 mm) Microswitch for Injector/Ejector Handle Technical data and function see Microswitch with pre-assembled wire cable length (25 mm) 10 pcs _9

46 3: Handles Telecom Long Hot-Swap Injector/Ejector Handle 13,95 With latching (hot-swap) Handle black, button red (plastic, UL94 V-0) Card holder (zinc die-cast, galvanized) Assembly material (screws M2.5 for fixing of card holder/printed board) Grey handles available on request Offset version: Offset by 2.54 mm (1/2 HP) to the right Thus giving more space on the solder side of the PCB Frontpanel Print 2,5 19,8 13,25 26,38 36,88 39,38 52,4 Top Handle with ESD Pin 1 pc. 50 pcs. Black Black offset Optional screws for fixing front panels: M2.5, 100 pcs: Cross recessed (12.7 mm), Torx: 1904K41 (11.3 mm) Bottom Handle with ESD pin 1 pc. Part-No 50 pcs. Black Black offset Optional screws for fixing front panels: M2.5, 100 pcs: Cross recessed (12.7 mm), Torx: 1904K41 (11.3 mm) Microswitch for Injector/Ejector Handle Technical data and function see Microswitch with pre-assembled wire cable length (25 mm) 10 pcs _10

47 3: Handles Cutouts and Function 6,2 L 2 L 3 L 1 4 HP -0,3 M 2,5 7,47 + n x 5,08 5/6/8 HP -0,3 9/10/12/14 HP -0,3 Injector/Ejector Handle Without Locking Feature (Function) Injector/Ejector Handle With Locking Feature (Function) 3_11

48 3: Handles Injector/Ejector Offset Handle With Locking Feature (Function) Injection As soon as the handle reaches its end position (plug-in unit fully seated) it is automatically locked (microswitch actuates). Ejection 1. Unlock to release handle (microswitch actuates) 2. Eject 6.61 EMC spring Dimensions Height L1 mm L1 inch L2 mm L2 inch L3 mm L3 inch L4 mm L4 inch L5 mm L5 inch 3 U U U Microswitch Technical Data and Function Microswitch for Injector/Ejector Handle 10 pcs. Microswitch with pre-assembled wire cable length (25 mm) Technical data Life circuit: 30 V DC, 5-50 ma cycles 60 V DC, 5 ma cycles 60 V DC, 500 ma cycles Temperature: -25 C to +70 C Humidity: RH 85% max. Vibration: 10 Hz to 55 Hz, 18 g Shock: 30 g, 11 msec Pin 1 Pin 2 Pin 1 Pin 3 Molex Plug Pin 2 Pin 3 Switch function: Switch open: Connection between Pin 1 and Pin 3 Switch closed: Connection between Pin 1 and Pin 2 Mates with: (Molex P/N) Note: Microswitch orientation Mounting sequence: 1. Push microswitch onto the handle 2. Insert the front panel into the handle 3. Screw-on 3_12

49 3: Handles Hot-Swap Safely at the Touch of a Button Modern backplanes are equipped with high pin density connectors. In order to manage the occurring high connecting forces, up to 500 N (100lbs.) for a 6U plug-in unit, a new insertion/extraction handle was designed and standardized in IEEE The standards for CompactPCI Hot Swap and VME64x show new features added to the IEEE handle. To meet these different demands, Elma has developed two handles. To confirm with IEEE and CompactPCI without Hot Swap or other applications where high insertion/extraction forces have to be managed, Elma developed a handle with an optimized ratio of leverage that impairs minimum vertical forces to the rack. Thus preventing the front extrusions from buckling which can cause malfunction of the handle. In addition the Elma handle has a positioning pin. This pin, anchored in the tapped strip, precisely aligns each board within its slot, eliminating lateral forces to adjacent boards (this guarantees the functionality of the EMC gaskets and reinforces the front extrusions). A matter of course are the coding (up to 4096 possibilities) and the ESD pin for electrostatic discharge of the front panel (via an ESD clip in the card guide) as defined in the IEEE standard. The CompactPCI Hot Swap specification asks for a switch incorporated in the handle assembly. And the VME64x specifications requires a handle with a build in locking feature. Elma has added these features to the above mentioned handle. Thus offering the user two almost identical handles for different requirements. Unique and user friendly is the locking feature: To remove the plug-in unit first the handle has to be unlocked by pushing down the red button on the handle. The red button also activates at the same time the switch (open). The red button remains depressed. Now the plugin unit can be removed by pushing the handle outwards. If the red button was pushed in error, push the handle inwards. When the plug-in unit is fully seated, the red button jumps up automatically thus locking the handle and activating the switch (closed). To separate the two operations (unlocking and extraction) means security and guarantees that the handle meets completely the Hot Swap specification. According to the specification the switch has to change the state as the handle is unlocked but before any movement of the board begins. On insertion the switch should change state after the board is fully seated (physical connection is done). This locking happens automatically with the Elma handle. Only when the plug-in unit is fully and correctly inserted, will the handle be locked and the switch actuated (closed). The Hot Swap specification highly recommends a protective cover for Hot Swap boards. The cover from Elma can be mounted without screws. It is inserted between printed board and front panel. Then the double-sided adhesive tape is pressed on the printed board through the pins of the connector. No time or money is wasted fitting screws and in addition the cover can be fixed on all 6U-, 160mm and 80mm boards even on those where holes for a protective cover are missing. Handle in closed (locked) position 3_13

50 3: Handles Card Holder and Coding Pins acc. to IEEE 27 19,8 End piece card holder (die-cast tin, galvanized) Assembly material (screws M2.5 for fixing of front panel/card holder/printed board) 22, Card Holder/End Piece with ESD Pin 1 pc. Top Bottom Card Holder/End Piece without ESD Pin 1 pc. Top Bottom Coding Pins Acc. to IEC Plastic, UL94 V-0 Can be rotated in 4 positions Card guides see chapter 7 1 pc. Grey Dark red Black _14

51 3: Handles 3.5 Injector/Ejector Handles acc. to AdvancedTCA Ergonomic for easy operation Material: steel With latching (hot-swap) Classic Handle 2 steel handles 2 shoulder screws M2.5, Torx size T washers 2 latch spring clips 2 handles 12T Ergonomic Handle acc. to ATCA Pre-assembled Easy assembling onto front panel and PCB Product still in development Available from end 2006, samples earlier (on request) 1 pc. 50 pcs. Top handle Bottom handle Please find further information on Microswitch for Injector/Ejector Handle Technical data and function see pcs. Microswitch with pre-assembled wire cable length (25 mm) _15

52 Application of Source: Telkoor, USA 3_16

53 4: Cassettes and Modules 4.1 Cassette A...4_2 4.2 Module B... 4_5 4.3 Module C... 4_6 4.4 Accessories for Cassettes and Modules...4_ Card Guides... 4_ Fluted Handles... 4_ Side Wall Extrusion... 4_ Depth Extrusion... 4_7 t + 9, Line Drawings...4_ U Cassettes and Modules... 4_ U Casettes and Modules... 4_ Rear Panel... 4_ Fixing Methods... 4_10 t + 8,5 t + 15,5 4_1

54 4: Cassettes and Modules Designed to accept single or double eurocards Depths 160 mm (6.29") or 220 mm (8.66") Aligned for connectors conforming to IEC External dimensions meet the requirements for attachment to sub racks as specified in IEC Plug-in units Circuit card firmly attached to the side extrusions 4.1 Cassette A Accepts several circuit cards on horizontal pitch of 1 HP (5.08 mm, 0.20") IEC connectors can be mounted internally at rear Connectors can be interwired to form a functional plug-in unit Suitable for use with all sub racks, adaptation kits for mounting eurocards and eurocard mounting sets Several eurocards 100 x 160 mm (3.93" x 6.29") or 100 x 220 mm (3.93" x 8.66") can be fitted Several double eurocards x 160 mm (9.18" x 6.29") or x 220 mm (9.18" x 8.66") can be fitted Possibility to mount 100 x 160 mm (3.93" x 6.29") circuit cards recessed inside a 100 x 220 mm (3.93" x 8.66") cassette with insertion from front or rear (see wiring example) Edge connectors used for interwiring are attached to connector mounting angles at the rear of the cassette Card guides are used to locate the cassette in the sub rack Right and left side extrusions with grooves for sliding in a PCB Installation of further PCB s by assembly of card guides in the perforated bottom/top covers Front panel Side extrusions Top/bottom covers Mounting angle Extension piece Assembly material Rear panel (6 U version only) Side covers (6 U version only) Front panel screws, see Handles, see _2

55 4: Cassettes and Modules Dimensions Cassette A Width A mm A inch 14 HP HP HP HP Mounting Possibilities Card Depth 160/220 mm Card Depth 160 mm Recessed Card Depth 160 mm Rear Insertion* * When 160 mm cards are inserted from the rear of a 220 mm cassette, a rear panel is required (see 4.1.5) 4.1 Cassette A, for Several Eurocards Depth Width 3 U 6 U 160 mm 6.29" 220 mm 8.66" 14 HP 23A302 23A HP 23A HP 23A HP 23A HP 23A303 23A HP 23A Front Panel Screws Set of 10 screws, M2.5 x 11.3 With screw retainer Per cassette A 4 screws are needed Torx screws, size T8, with plastic screw retainer 10 pcs. 63K159 Milled edge screws recessed, with plastic screw retainer For more front panel screws refer to chapter 7 4_3

56 4: Cassettes and Modules Edge Connector Mounting Piece For attaching edge connectors to cassettes 10 Pcs Edge connector, plastic UL94 V S1 screw to edge connector M2 x Card Stabilizer By using stabilizers, additional circuit cards fitted with connectors can be used to plug into the sub rack wiring at 5.08 mm horizontal spacing 10 pcs. Mounting bracket incl. assembly material Card Guides For mounting circuit cards in cassettes Assembly in the perforated bottom/top covers Light grey UL94 V-0 Card Depth 5 Pairs 50 Pairs Card guides in cassettes 160/220 mm (6.29"/8.66") Rear Panel For mounting from rear for 160 mm (6.29") cards in cassettes 220 mm (8.66") Connector Body Style, acc. IEC Height 14 HP 21 HP 28 HP B, C, D for 3 U E, F, H for 3 U Please note: For front panels, handles and front panel screws must be ordered separately. Card guides for use inside cassettes, card guides to locate cassettes, edge connector mounting pieces and special screws for mounting connectors need to be ordered separately. 4_4

57 4: Cassettes and Modules 4.2 Module B Accepts one circuit card and various non-standard and bulky components which can be mounted using the grooves formed in the side extrusions By interwiring the components, the module can be used as functional plug-in unit Suitable for use with all sub racks, adaptation kits for mounting eurocards and eurocard mounting sets Accepts a eurocard 100 x 160 mm (3.93" x 6.29") or 100 x 220 mm (3.93" x 8.66") and double eurocards x 160 mm (9.18" x 6.29") or x 220 mm (9.18" x 8.66") fastened to the side extrusions and leaving room for non-standard and bulky components Card guides are used to locate the module in the sub rack Front panel Side extrusions Top/bottom covers Rear panel Assembly material Side covers (6 U versions only) Front panel screws, see Handles see Dimensions Module B Width A mm A inch 14 HP HP HP Module B, for One Eurocard and Bulky Components Depth Width Connector Body Style acc. IEC mm 6.29" 220 mm 8.66" 14 HP 21 HP 28 HP 14 HP 21 HP 3 U 6 U B, C, D 23B B602-1 E, F, H 23B B602-2 B, C, D 23B B612-1 E, F, H 23B B612-2 B, C, D 23B E, F, H 23B B, C, D 23B B603-1 E, F, H 23B B603-2 B, C, D 23B B613-1 E, F, H 23B B Front Panel Screws Set of 10 screws, M2.5 x 11.3 With screw retainer Per module B 4 screws are needed Torx screws, size T8, incl. plastic screw retainer 10 pcs. 63K159 Milled edge screws recessed, incl. plastic screw retainer For more front panel screws refer to chapter 7 Please note: Handles for front panels, front panel screws and card guides to locate the module need to be ordered separately. 4_5

58 4: Cassettes and Modules 4.3 Module C These narrow modules can be used for the shielding and mechanical protection of single circuit cards or as small functional plug-in units Suitable for use with all sub racks and eurocard mounting sets The C-type module accepts one eurocard 100 x 160 mm (3.93" x 6.29") or 100 x 220 mm (3.93" x 8.66") with edge connector to IEC , types B, C, D The closed module provides good shielding and also mechanical protection for sensitive components Card guides are used to slide the module into the sub rack Front panel Side extrusion Cover Assembly material Front panel screws, see Handles see Dimensions Module C Width x mm x inch xx mm xx inch 7 HP HP HP Module C, for One Eurocard and Bulky Components Depth Width Cover 3 U 160 mm 6.29" 220 mm 8.66" 7 HP 10 HP 14 HP 7 HP solid 23C perforated 23C solid 23C perforated 23C solid 23C perforated 23C solid 23C perforated 23C Front Panel Screws Set of 10 screws, M2.5 x 11.3 With screw retainer Module C width 7 HP = 2 screws; 10 HP = 4 screws Torx screws, size T8 10 pcs. 63K159 Milled edge screws recessed For more front panel screws refer to chapter 7 Please note: Handles for front panels, front panel screws and card guides to locate the module need to be ordered separately. 4_6

59 4: Cassettes and Modules 4.4 Accessories for Cassettes and Modules Card Guides Used to locate the module in the sub rack Black plastic UL94 V-0 mm Card Depth inch 10 pcs Fluted Handles Extruded aluminium handles, shaped to facilitate withdrawal of plug-in units Two grooves in the front face will accept identification strips (0.5 x 9 mm) Extruded handle, clear anodised Assembly material 7 HP 10 HP 14 HP 21 HP 28 HP 42 HP , ,8 29, ,65 34,8 53, Side Wall Extrusion To build up customized solutions For 3 U type 23 cassettes and modules mm: 2 pcs mm: 1 pcs. Assembly material has to be ordered separately Length mm Length inch Clear Passivation Raw ,5 10,1 16, ,1 15 6,39 ø ,45 33,95 18,75 13,6 0 M3 0 2,5 10,1 16, Depth Extrusion To build up customized solutions For 6 U cassettes and modules type 23 1 depth extrusion Assembly material has to be ordered separately Length mm Length inch Clear Passivation Raw _7

60 4: Cassettes and Modules 4.5 Line Drawings U Cassettes and Modules t + 9,75 t + 8,5 t + 15,5 A A 10,16 10,16 5, ,1 n x 5,08 A - 8,5 128,7 5,1 A - 8,5 128,7 A + 6,32 A + 6,32 Cassette A Module B Module C Cassette A and Module B Width A mm A inch 14 HP HP HP HP Module C Width x mm x inch xx mm xx inch 7 HP HP HP t = card depth = 160/220 mm (6.29"/8.66") 4_8

61 4: Cassettes and Modules U Cassettes and Modules t + 9,75 A 10,16 5,08 5,1 A-8,5 n x 5, ,35 240,65 t + 8,5 t + 15,5 A + 6,32 Width A mm A inch 14 HP HP HP HP t = Card Depth = 160/220 mm (6.29"/8.66") Rear Panel b c b c a 23 43,85 a a a b c Height IEC Connectors B, C, D mm B, C, D inch E, F, H mm E, F, H inch 3 U U U U U U _9

62 4: Cassettes and Modules Fixing Methods Rear Fastening Front Fastening The circuit card can be fastened to the front or rear of the side extrusions Fixing of Front Panel Screws Fixing screw only Screw with threaded bush Screw with retainer Screw with press-fit bush (M2.5 only) If threaded bushes are used, the fixing holes must be drilled out and tapped, M5 x 0.5. Elma will perform this task on request. No reworking is necessary when press-fit bushes are used. 4_10

63 Application of Source: Elma Group 4_11

64 5: PCB Accessories 5.1 Card Locks and Card Handles... 5_ Card Locks, Card Injector/Ejector Handles... 5_ Labels... 5_ Card Handles... 5_4 5.2 Card Holder acc. to IEC Standard... 5_ Card Holder Without Swivel Stop... 5_ Card Holder With Swivel Stop... 5_ Assembly Material... 5_5 5.3 Middle Part... 5_6 5.4 Protective Cover for 6 U Printed Board... 5_6 5.5 Spacers, Mounting Plates... 5_ Spacers Series A... 5_ Spacers Series B... 5_ Spacers Series C... 5_ Mounting Plates... 5_8 5.6 Hexagonal Spacers M3 Thread... 5_8 5_1

65 5: PCB Accessories 5.7 Covering Caps... 5_8 5.8 Mounting Bracket... 5_9 5_2

66 5: PCB Accessories 5.1 Card Locks and Card Handles The card lock is easily mounted onto the upper or lower front profile When the circuit card is pushed home, it is automatically locked into position The card eject mechanism can be attached to the top or bottom front edge of the circuit card and is used in conjunction with the card lock The lever action ensures smooth and jerk-free card removal, especially useful when multi-pole connectors are being used Transparent windows in different colours and self-adhesive labels set into the front face of the eject mechanism make card identification easy The card lock and eject mechanism does not inhibit the use of front panels For recessed cards, a special card lock is available, suitable for use with profile Card locks, eject mechanisms, windows and labels must be ordered separately Card Locks, Card Injector/Ejector Handles Colour 10 pcs. Card ejector handles Card locks Card locks to Transparent window Other colors (yellow, green, blue, orange) on request Labels Clear Red pc. 1 sheet of Print 28,8 14,8 5_3

67 5: PCB Accessories Card Handles Coloured, transparent handles which will accept labels facilitate the handling and identification of circuit cards 1 card handle Two screws M2.5 x 5 are needed per handle and have to be ordered separately M 2, Card Handles Colour 1 pc. Card handle clear red Cylindrical screw M2.5 x Torx cylinder head screw M2.5 x 5, size T Labels (1 A4 sheet of 185) Other colours (blue, yellow, green, orange) on request 5_4

68 5: PCB Accessories 5.2 Card Holder acc. to IEC Standard By using the zinc die-cast card holder, flat front panels can be connected to a PC card to form a plug-in unit to IEC The card can be mounted both in the standard position and off-set 1 HP (5.08 mm) For better positioning of 6 U cards, there is a card holder centre piece made of nylon (see 5.3) The injector-/ejector handle can be used with the card holder The flat front panels are manufactured with the necessary cut-outs, as required by the customer 1 card holder Assembly material see Card Holder without Swivel Stop Application D 1 pc. Card holder without swivel stop Card holder without swivel stop Without injector/ ejector handle With injector/ejector handle 10 pcs. M Ø Ø 2.7/5 x R 1.25 max (20.12) Card Holder with Swivel Stop Application D 1 pc. Card holder with swivel stop Card holder with swivel stop Without injector/ ejector handle With injector/ejector handle M Ø Ø 2.7/5 x R 1.25 max (20.12) Assembly Material Application 1 pc. Cross recessed countersunk screw M2.5 x 8 Torx countersunk screw M2.5 x 8, size T8 Slotted pan head screw M2.5 x 6 Torx cylinder head screw M2.5 x 6, size T8 For card holder For card holder For printed board For printed board _5

69 5: PCB Accessories 5.3 Middle Part Usable for all front panels For positioning and fixing of 6 U and 9 U card circuit Card thickness 1.6 mm Self-adhesive, can optionally be screwed onto front panel and printed board Material: Plastic black UL94V-0 Plastic middle part Assembly material, see A Middle Part For Front Panels out of A mm A inch 10 pcs. Aluminium 2.5 mm Stainless steel Assembly Material 100 screws (PT-countersunk, 2.5 x 6) Protective Cover for 6 U Printed Board 1. Slide protective cover between front panel and printed board 2. Press adhesive tape on protective cover through pins of connectors to attach onto printed board 5.4 Protective Cover for 6 U Printed Board Material: Polyester film mat, thickness 0.2 mm, UL94VTM-2 Mechanical protection of soldering side For Card Depth mm For Card Depth inch _6

70 5: PCB Accessories 5.5 Spacers, Mounting Plates Four-sided, nickel-plated brass spacers with M2.5 internal threads at both ends Using these spacers, additional circuit cards may be mounted at a horizontal pitch of 5.08 mm Mounting plate is 1.5 mm galvanized steel with mounting holes corresponding to circuit cards conforming to IEC Example of use: n x 5,08 11,04 X x 5,08 A (X-1) x 5,08 X x 5,08-1,6 B A C 1,6 (n-6) x 5,08 13,64 (n-6) x 5,08 n * 5.08 = theoretical width of front panel x * 5.08 = distance of printed circuit cards n = multiple of the 5.08 pitch of the selected front panel x = selected multiple of the 5.08 pitch for the distance of printed circuit cards Spacers Series A Use between circuit card mounting lugs and circuit cards Gives 5.08 mm pitch Length L (mm) Length L (inch) 10 pcs Spacers Series B Use between two circuit cards Gives 5.08 mm pitch Length L (mm) Length L (inch) 10 pcs Spacers Series C Use between a circuit card with connector and a second circuit card Length L (mm) Length L (inch) 10 pcs Series A Series B Series C Length L Length L Length L 5_7

71 5: PCB Accessories Mounting Plates Dimensions identical to eurocard dimensions 1.5 mm galvanized sheet steel 1 mounting plate Assembly material, see Mounting Plates Height Dimensions 3 U 100 x 160 mm (3.93" x 6.29") U x 160 mm (9.18" x 6.29") Assembly Material Screws recessed M2.5 x Screws recessed M2.5 x Hexagonal Spacers M3 Thread x x Galvanized steel Ideal for use as supports or spacers 1 spacer Length Length 5.6 Hexagonal Spacers, M3 Thread Length L (mm) Length L (inch) 1 pcs Length L (mm) Length L (inch) 1 pcs Covering Caps The caps, fit openings for D-Sub connectors and can be fitted without special tools Material: ABS grey UL94-HB Plastic covering caps 5.7 Covering Caps Opening A mm B mm C mm D mm E mm 10 pcs. DB9 9-pole DB15 15-pole DB25 25-pole DB37 37-pole DB50 50-pole _8

72 5: PCB Accessories 5.8 Mounting Bracket Assembly of a separation Separations are manufactured as required by the customer Sheet steel 1 mounting bracket Assembly material, see Separation Mounting bracket Front extrusion 5.8 Mounting Bracket 1 pc. Mounting brackets Assembly Material 1 pc. Round head screws cross recessed M3 x Round head screws Torx M3 x 6, size T _9

73 Application of Source: Kontron, Germany 5_10

74 Application of Source: Elma Group 5_11

75 6: Front Panel Elements 6.1 LED Arrays With Red, Green or Yellow LEDs... 6_ Single Height LED-Arrays... 6_ Double Height LED-Arrays... 6_2 6.2 LED Arrays With Blue or Bi-Colour... 6_ Single Height LED-Arrays... 6_ Double Height LED-Arrays... 6_3 6.3 Universal Terminals 10 mm... 6_6 6.4 Test and Switch Sockets... 6_ Switch Socket 2 mm Ø... 6_ Test Socket 2 mm Ø... 6_7 6_1

76 6: Front Panel Elements 6.1 LED Arrays with Red, Green or Yellow LEDs Pre-mounted in single or double LED housings Exact orientation and correct polarity are guaranteed with the location pin High luminosity with low power consumption Packing unit: 1 tube consisting of 80 blocks Single Height LED-Arrays Current Red Single height of 1 row Green Yellow 2 ma 09H H H ma 09H H H Double Height LED-Arrays Current Red/Red Green/ Green Yellow/ Yellow Red/ Yellow Red/ Green Yellow/ Green Double height of 1 row 2 ma 09H H H H H H ma 09H H H H H H For more Front Panel Elements refer to catalogue Switches, Knobs & LEDs 6_2

77 6: Front Panel Elements 6.2 LED Arrays with Blue or Bi-Colour Pre-mounted in single or double LED housings Exact orientation and correct polarity are guaranteed with the location pin High luminosity with low power consumption Packing unit: 1 tube consisting of 80 blocks Single Height LED-Arrays Current Blue Single height of 1 row Bicolor Red/Green 20 ma Double Height LED-Arrays Current Blue Double height of 1 row Bicolor Red/Green 20 ma For more Front Panel Elements refer to catalogue Switches, Knobs & LEDs 6_3

78 6: Front Panel Elements Single Height LED-Arrays 1,27 2,54 5,08 4 5,08 0,45 6,6 3,4 0,9 7,18 4,45 ±0,25 2,54 ø3 ±0,2 Drilling diagram View from component side 2,54 n x 2,54 1,27 ø0,8 2,54 2,3 Holes for lugs n x 5,08 5,08 Double Height LED-Arrays 1,27 2,54 5,08 4 2,54 5,08 0,45 3,4 9,2 0,9 9,7 4,45 ±0,25 2,54 2,54 ø3 ±0,2 Drilling diagram View from component side 2,54 n x 2,54 1,27 ø0,8 ø0,8 2,54 2,3 2,54 Holes for lugs 5,08 n x 5,08 High-quality diode and plastic body, forming a compact unit for easy assembly. Bi-Colour LED Bi-colour LEDs devices have two semiconductors connected in antiparallel in the diffused white housing. The LED will light red or green depending on the polarity of the voltage applied. Contact arrangement Single or Double Height LED Arrays Bi-Colour 5,08 5,08 4 5,08 7,18 4,45 ±0,25 4 5,08 9,7 4,45 ±0,25 For Bi-colour LED Cathode green 1,27 2,54 0,45 6,6 3,4 0,9 2,54 ø3 ±0,2 Location lug For Bi-colour LED Cathode green 1,27 2,54 0,45 3,4 9,2 0,9 ø3 ±0,2 2,54 Location lug 2,54 2,54 For more Front Panel Elements refer to catalogue Switches, Knobs & LEDs 6_4

79 6: Front Panel Elements Features Space-saving assembly thanks to small-size components Adapted to DIN 41494, steps of 2.54 mm (0.1") Assembly is quick and easy No additional fixings are required Precise positioning Soldering and cleaning by machine is possible Available in blocks, ready for assembly with tinned terminals Technical Data Temperature range Storage temperature: - 40 C to + 85 C Operating temperature: - 40 C to + 85 C Main body material High-quality temperature-resistant thermoplastic Soldering temperature 5 x / 260 C LED-Arrays with LED Red, Green, Yellow Electrical Data (LED 2 ma; 09H...-..) Red Yellow Green Light intensity I V (at I F = 2 ma) min. 0.8 mcd typ. 2.1 mcd min. 0.9 mcd typ. 1.6 mcd min. 1.0 mcd typ. 2.1 mcd Forward voltage U F (at I F = 2 ma) typ. 1.8 V max 2.0 V typ. 1.9 V max. 2.5 V typ. 1.8 V max. 2.2 V Max. conducted current I F 7 ma 7 ma 7 ma Reverse voltage U R (I R = 50 µa) 5.0 V 5.0 V 5.0 V Viewing angle (50% I V ) Wave length (at I F = 2 ma) 626 nm 585 nm 569 nm Dissipated power 24 mw 36 mw 24 mw Electrical Data (LED 10 ma; 09H...-..) Red Yellow Green Light intensity I V (at I F = 10 ma) min. 3.4 mcd typ. 7 mcd min. 3.6 mcd typ. 7 mcd min. 2.6 mcd typ. 7 mcd Forward voltage U F (at I F = 10 ma) typ. 1.9 V max 2.4 V typ. 2.0 V max. 2.4 V typ. 2.1 V max. 2.7 V Max. conducted current I F 30 ma 20 ma 30 ma Reverse voltage U R (I R = 50 µa) 5.0 V 5.0 V 5.0 V Viewing angle (50% I V ) typ. 60 typ. 60 typ. 60 Wave length (at I F = 10 ma) 626 nm 585 nm 569 nm LED-Arrays with LED Blue or Bi-Colour Electrical Data (LED 20 ma; ) Blue Red/Green Light intensity I V (at I F = 20 ma) Forward voltage U F (at I F = 20 ma) min. 30 mcd typ. 45 mcd typ. 4.0 V max. 5.0 V min. 2.5 mcd typ. 10 mcd typ. 2.0 V max 2.6 V Max. conducted current I F 30 ma 25 ma Reverse voltage U R (I R = 50 µa) 5.0 V 5.0 V Viewing angle (50% I V ) typ. 40 typ. 100 Wave length (at I F = 20 ma) 462 nm 567/650 nm 6_5

80 6: Front Panel Elements 6.3 Universal Terminals 10 mm Protected probe socket Safe clamping thread Same design as Elma knobs 1 piece ø10 ø4 ~19 21,5 ø ,5 5,5 19,5 ~2,2 SW7 1 M4 6,4 6.3 Universal Terminals 10 mm Grey Black Red Blue Yellow Yellow/ Green Green ,8 6,4 1,6 3,8 Features For plug and wire connection up to 2 mm Ø With locking device With captive insulation against body contact Can be fitted to front plates up to 4 mm thickness Colours light-grey, black, red, blue, yellow, green and yellowgreen for ground wire Plastic parts made of Polyamide Threaded bush in nickel plated brass, nuts and washers of steel Universal Terminals Ø 10 mm Insulation Front panel feed-through of plastic material Voltage proof for front panel of 2 mm thickness: 4500 V ~ 4 mm thickness: 2500 V ~ Protection against accidental contact Greater plug-in depth for the connector > 21 mm Technical Data Continuous load 20 A Hold-off voltage 2500 V ~/4500 V~ Insulation resistance M Ω Capacitance 3 pf For more Front Panel Elements refer to catalogue Switches, Knobs & LEDs 6_6

81 6: Front Panel Elements 6.4 Test and Switch Sockets Time and space saving assembly with 0.1" centres Gold contacts 2.54 mm pitch 1 packing unit 5,08 n x 5,08 4 1,27 0,2 x 0,5 2,54 n x 2,54 circuit diagram 5,08 7,58 3,4 2,54 1,27 0, ,08 ø3 ø3,2 Holes for lugs 5, Switch Socket 2 mm Ø Packing Units Colour 16 x single components in tube black x group of 16 connected comp. in tube black ,27 contacts 5,08 n x 5,08 4 circuit diagram contacts Features 5,08 0,2 x 0,5 5,08 n x 5,08 n x 2,54 5,08 1,27 n x 5,08 7,58 3,4 0,8 5,08 0, ,08 2,3 ø 0,8 5,08 2,3 n x 5,08 ø3 ø3,2 Holes for lugs 5,08 n x 5,08 Space-saving assembly thanks to small size components Adapted to DIN steps of 2.54 mm (0.1") Assembly is quick and easy Test Socket 2 mm Ø Packing Units Colour 16 x single components in tube black x group of 16 connected comp. in tube black Mechanical Data Temperature range -40 C to +85 C Soldering Temperature max. 5 x/260 C Material Main body: High quality temperature-resistant thermoplastic Contact parts: CuSN 6 > 2 µm Au over 2 µm Ni Life > 1000 insertions Electrical Data Switching range 42 V ~ (resistive level) Switching current 0.2 A (resistive level) Quiescent current 2 A Max. test voltage max. 500 V ~ (50 Hz/1 min) Insulation resistance > 10 9 Ω (500 V = /1 min) Contact resistance > 50 mω For more Front Panel Elements refer to catalogue Switches, Knobs & LEDs 6_7

82 Application of Source: SBS, Germany 6_8

83 7: Assembly Material and Other Accessories 7.1 Front Panel Screws M _ Milled Edge Screw Slotted, Head Ø 7, Press-Fit Bush...7_ Milled Edge Screw Slotted, Head Ø 7, Threaded Bush...7_ Milled Edge Screw Slotted, Head Ø 7, Retainer...7_ Round Head Screw, Head Ø 5 (Torx Ø 6), Press-Fit Bush...7_ Round Head Screw Slotted, Head Ø 5, Threaded Bush...7_ Round Head Screw, Head Ø 5 (Torx Ø 6), Retainer...7_ Millded Edge Screw Slotted, Head Ø 7...7_ Round Head Screw Slotted, Head Ø 5...7_ Round Head Screw, Head Ø 6...7_ Press-Fit Bush, Drilling Ø _ Threaded Bush...7_ Combination Drill Piece for Remachining...7_ Screw Retainer...7_3 7.2 Card Guides Standard...7_ Card Guides 1-Slot...7_ Card Guides 7-Slot in 4 HP Steps...7_ Card Guides 1-Slot, 3 Parts...7_ Card Guide Board-Retention Bar...7_5 7.3 Card Guides acc. to IEEE...7_ Card Guides 1-Slot...7_ Card Guides 1-Slot, incl. mounted ESD-components...7_ Card Guides 1-Slot, 3 Parts...7_ ESD clips...7_ ESD Spring...7_ Coding Pins...7_8 7.4 Label Strips...7_8 7.5 Fit-Up Aid for EMC-Gasket xx...7_8 7_1

84 7: Assembly Material and Other Accessories 7.1 Front Panel Screws M Milled Edge Screw Slotted, Head Ø 7, Press-Fit Bush Scope of Delivery Standard M2.5 x x 10 pcs Milled Edge Screw Slotted, Head Ø 7, Threaded Bush Scope of Delivery Standard M2.5 x 11.3; M2.5/M5 x x 10 pcs Milled Edge Screw Slotted, Head Ø 7, Retainer Scope of Delivery Standard M2.5 x x 10 pcs Round Head Screw, Head Ø 5 (Torx Ø 6), Press-Fit Bush Scope of Delivery Standard Slotted, M2.5 x x 10 pcs Torx, M2.5 x 11.3, size T8 2 x 10 pcs. 63K Round Head Screw Slotted, Head Ø 5, Threaded Bush Scope of Delivery Standard M2.5 x 11.3; M2.5/M5 x x 10 pcs Round Head Screw, Head Ø 5 (Torx Ø 6), Retainer Scope of Delivery Standard Slotted M2.5 x x 10 pcs Torx, M2.5 x 11.3, size T8 2 x 10 pcs. 63K Millded Edge Screw Slotted, Head Ø 7 Scope of Delivery Standard Black M2.5 x _2

85 7: Assembly Material and Other Accessories Round Head Screw Slotted, Head Ø 5 Scope of Delivery Standard M2.5 x M2.5 x pcs M2.5 x Round Head Screw, Head Ø 6 Scope of Delivery Standard Black Philips M2.5 x Torx M2.5 x 11.3, size T8 1904K41 Freedrive M2.8 x Press-Fit Bush, Drilling Ø Scope of Delivery Standard Black M2.5 Mat. 2.5 mm M2.5 Mat. 2.5 mm 1000 pcs M2.5 Mat. 1 mm Threaded Bush Scope of Delivery Standard M2.5/M5 x Combination Drill Piece for Remachining Scope of Delivery Standard M5 x pc Screw Retainer Scope of Delivery Standard M2.5 + M3 10 pcs M2.5 + M _3

86 7: Assembly Material and Other Accessories 7.2 Card Guides Standard For positive location of circuit boards and plug-in units conforming to the dimensions of card depths of 80 mm, 160 mm and 280 mm. The card guides are non-flammable, made from a high-quality plastic material reinforced with fibreglass. Including ESD provisions , Card Guides 1-Slot Card guide black plastic UL94 V-0 ESD Clip see (not usable for card depth 80 mm) Card Thickness Card Depth mm inch mm inch 10 pcs pcs ESD Clips Connecting printed board with case 10 pcs. ESD clip front bottom/rear top ESD clip front top/rear bottom _4

87 7: Assembly Material and Other Accessories Card Guides 7-Slot in 4 HP Steps For reduced assembly time of multiple slot applications For use with single, double and triple eurocards with a depth of 160 mm For card thickness: 1.6 mm / 0.06" Black plastic, UL94 V-0 ESD Clip not usable Card Thickness Card Depth mm inch mm inch 1 pc. 50 pcs Card Guides 1-Slot, 3 Parts Extrusion: Aluminium End feet: plastic, UL94 V-0 For card thickness: 1.6 mm / 0.06" Card guide extrusion, single, clear anodised ESD clip not usable Extrusion Card Depth Length mm inch mm inch Aluminium End Feet 1 Pair 50 Pairs End feet plastic, UL94 V Board-retention Card Guide Board-Retention Bar 20 pcs. Board-retention bar, zinc-plated steel Card guide Assembly Material Cross recessed round head screw M3 x 4 Torx cylinder head screw M3 x 4, size T () (1 pc.) Front extrusion 7_5

88 7: Assembly Material and Other Accessories 7.3 Card Guides acc. to IEEE For positive location of circuit boards and plug-in units conforming to the dimensions of card depths of 80 mm, 160 mm, 220 mm, 280 mm and 340 mm. The card guides are non-inflammable, made from a high-quality plastic material reinforced with fibreglass. With ESD provisions. With keying and alignment pin possibilities Card Guides 1-Slot Card thickness 1.6 mm /0.06" and 2.0 mm/0.08" Plastic UL94 V-0 mm Card Depth Colour inch 5 Pairs 50 Pairs black mm Card Depth Colour inch 10 pcs black red Card Guides 1-Slot, incl. Mounted ESD-Components Bottom: 1 ESD clip and 1 ESD spring Top: 1 ESD spring Black plastic UL94 V-0 mm Card Depth inch 5 Pairs 50 Pairs pair top/bottom mm Card Depth inch 10 pcs piece bottom piece top Clip Spring Spring Clip Spring 7_6

89 7: Assembly Material and Other Accessories Card Guides 1-Slot, 3 Parts Extrusion: Aluminium End feet: Plastic UL94 V-0 For card thickness 1.6 mm /0.06" and 2.0 mm/0.08" Extrusion mm Card Guides 1-Slot, 3 Parts Extrusion: Aluminium End feet: Plastic UL94 V-0 For card thickness 2.4 mm / 0.094" Extrusion mm Card Depth inch 1 pc. 10 pcs End Feet Colour Card Depth inch 1 pc. 1 Pair 10 pcs. 5 Pairs End Feet Colour 1 Pair 5 Pairs 50 Pairs Black Red End Feet Offset Colour 1 Pair 5 Pairs 50 Pairs Pearlwhite Pairs Black ESD clips Connecting printed board with case Note: Notch inward-looking 10 pcs. ESD clip front bottom/rear top ESD clip front top/rear bottom ESD Spring Connecting ESD pin with case Note: Notch inward-looking 10 pcs. ESD clip front bottom/rear top _7

90 7: Assembly Material and Other Accessories Coding Pins Acc. to IEC Plastic, UL94 V-0 Can be rotated in 4 positions 1 pc. Grey Dark red Black Label Strips Numbering of HP-steps Mounting onto front extrusions Black plastic, PVC Numbering white Self-adhesive 1 label strip, consisting of 4 single tapes Numbering Length mm Length inch Scope of Delivery 01-42/ pcs. each (up and down) / pcs. each (up and down) / pcs. each (up and down) / pcs. each (up and down) pcs Assembly Tool for EMC-Gasket xx For easy assembly of the EMC-gasket onto the extruded front panel Fast and reliable Only usable for EMC-gaskets xx Adjustable for size 3 U / 6 U / 9 U Material: Base plate aluminium anodised, platform plastic Assembly tool Fit-up aid _8

91 Application of Source: Hasler Rail, Sécheron/Switzerland 7_9

92 8: Customisation and Services 8.1 Customised Front Panel Processing... 8_3 8.2 Electroplating... 8_4 8.3 Painting... 8_5 8.4 Silk Screen Printing... 8_6 8.5 Assembly... 8_7 8.6 Front Panel Express... 8_8 8_1

93 8: Customisation and Services 8.7 EMC-Service... 8_ Thermal Analysis... 8_12 8_2

94 8: Customisation and Services 8.1 Customised Front Panel Processing Inexpensive and Efficient Elma's machining possibilities open a greater range of applications. The compact CNC milling, drilling and engraving machine is designed for efficient machining of aluminium. The highfrequency spindle runs with an RPM range of up to 60'000. This makes effective and precise machining of all the front panels possible, especially with smaller tools. It is easy to produce your customised front panel. e.g. with cut-outs for: Electronic Connectors (e.g. D-Sub, SCSI, RJ45, USB...) Fiber-Optic Connectors LEDs Switches Terminals Handles Mezzanine Cards Display-Elements Your individual cut-outs Use ELMA's front panel service not only for machining, but also for silk screen printing, electroplating, painting and assembling. 8_3

95 8: Customisation and Services 8.2 Electroplating Our electroplating facility is one of the biggest and most sophisticated in the area. With more than a hundred programs, we have the possibility, to electroplate almost every aluminium part with it's optimal program. Anodising Decorative and Hard Surface in Different Colours: Clear Deep black (MLW) Turquoise blue (PLW) Brand red (ML) Gold-Yellow (L) Blue (G) Turquoise green All colours RoHS compliant Process: With the anodic oxidation hard and wear-resistant aluminium surfaces are produced with sulfuric acid electrolytes. These oxide coatings improve not only the corrosion resistance, but can also give a decorative finish to components if a coloured dye is used. The layer thicknesses can be from 5 to 30 µm. Anodic oxide coatings are not electrically conductive. Passivation Corrosion Protection, Electrically Conductive: Clear (RoHS compliant) Yellow Process: With the passivation procedures by chemical action, thin layers (approx. 0.1 to 0.5 µm) result. These are yellow during the yellow chromate finishing and with the clear passivation finishing transparent. These layers are corrosion resistant and offer an outstanding adhesion for lacquer and powder coatings. Due to the small layer thicknesses the surfaces remain electrically conductive. Use ELMA's front panel service not only for electroplating, but also for machining, silk screen printing, electroplating, painting and assembling. 8_4

96 8: Customisation and Services 8.3 Painting Powder Coating Powder coating is a method of applying coatings to surfaces without using solvents. The coating is applied as a free flowing powder and heated to cause it to flow and adhere to the surface. The powder may be a thermoplastic or a thermoset polymer. It is normally used to create a hard finish on metals. Powder coating is mainly used for coating of metals, such as "white goods", aluminium extrusions and automobiles. The polymer used by Elma is polyester-epoxy. The most common way of applying the powder coating is to spray the powder using an electrostatic gun. The gun imparts an electric charge on the powder, which is then sprayed to the object which is grounded. The object is then heated, and the powder melts to form a hard coating. Elma's most common colours: Light grey, RAL 7035, structure, silky lustre Elma blue, Pantone 280C, structure, silky lustre Jet black, RAL 9005, structure, silky lustre Blue grey, NCS 5010-R90B, structure, silky lustre Flame red, RAL 3000, structure, silky lustre Other colours on request Wet Painting In a general, lacquer is a clear or coloured coating, that dries by solvent evaporation only which produces a hard, durable finish, that can be polished to a very high gloss, and gives the illusion of depth. Elma's most common colours: Silver/Berluran Pantone , structure Other colours on request Use ELMA's front panel service not only for painting, but also for machining, silk screen printing, electroplating, and assembling. 8_5

97 8: Customisation and Services 8.4 Silk Screen Printing Silk screening is a print making technique that creates a sharp-edged single-colour image using a stencil and a porous fabric. Printing Technique: A screen is made of a piece of porous, finely woven fabric (originally silk, but typically made of polyester or nylon) stretched over a wooden or aluminium frame. Areas of the screen are blocked off with a non-permeable material - a stencil - which is a negative of the image to be printed; that is, the open spaces are where the ink will appear. The screen is placed on top of the front panel. Ink is placed on top of the screen, and a squeegee (rubber blade) is used to spread the ink evenly across the screen. The ink passes through the open spaces in the screen onto the front panel below; then the screen is lifted away. The screen can be re-used after cleaning. If more than one colour is being printed on the same surface, the ink is allowed to dry and then the process is repeated with another screen and different colour of ink. Silk Screen Printing is Used on Front Panels e.g. to: Label front panel mounted components Name the product Put your company logo on the product Give some safety instructions Separate your product from others Use ELMA's front panel service not only for silk screen printing, but also for machining, electroplating, painting and assembling. 8_6

98 8: Customisation and Services 8.5 Assembly By assembly, Elma means the action of putting together the separate parts of what is intended to be assembled. This goes from providing the parts to the final checking/testing of the assembly. Why Choose Elma s Assembly Services? Elma s assembly facilities are certified ISO9001:2000 Elma is equipped for quick and reliable small an large batch assembly A flexible working environment can be quickly and efficiantly configured to assembly needs The assembly aids are laid out ergonomically Elma has a dedicated team of assembly operatives Ongoing training and continuous improvement programs ensure up to date employee knowledge Regular job rotation provides a multi-skilled assembly team Assembly Possibilities for Accessories: Mounting of EMC-gaskets Putting together handles and front panels Pre-assembling of screws and press-fit bushes Attaching of markings and labels Mechanical and electrical interior assembling of cassettes and modules Checking of the assembly Final testing (mechanical and electrical) Documentation Wrapping and packing of the final goods Use ELMA's front panel service not only for assembling, but also for machining, silk screen printing, electroplating and painting. 8_7

99 8: Customisation and Services 5 working days Receipt of order Machining 1 day 1 day 3 days Process planing Surface treatment 1-2 days Assembly Delivery* 1-2 days 1 day max. 9 working days 8.6 Front Panel Express: The Way it Works... Customised front panel processing in only 6-9 working days! Front panel express is Elma s rapid customisation service for front panels. It is designed to speed up your production programme and provide a fully customised front panel solution to your exect requirements. 1. Choose a front panel size 2. Choose the required handles 3. Draw the requested cut-outs and markings, preferable in a DXF format. You can download files of the handles and front panels from 4. Choose the requested surface: Front side clear anodised and rear side conductive (standard if not indicated differently) Front- and rear side clear passivated Powder coating on request 5. Send us a positive film 1:1 for the silk screen printing 6. Indicate, if you would like the front panels assembled (standard) or not assembled 7. Send your specifications to our local partner You will receive a promt offer and you can place your order on the same day if required For larger quantities you will receive a separate order confirmation Note: This front panel express service is only for quantities up to 50 pieces. *Delivery time might be a bit longer in remote areas 8_8

100 8: Customisation and Services Order Form for Customised Front Panel Processing Location within the Sub Rack: EMC-Features: front mounting rear mounting no EMC-Features extruded front panel with EMC-gasket Dimensions: front panel height U front panel width HP front panel thickness mm inch Cut-Outs: Cut-Out Form: Material: Internal Surface: External Surface: Cutout Faces: Silk Screen Printing: as per attached paper drawing as per attached dxf/iges file corner radius max. 3 mm corner radius max. 1 mm corner radius max. 0.5 mm Attached drawing/file number: description: aluminium sheet steel zinc plate no specification raw/untreated clear passivation (conductive) anodised, colour: powder coated, colour: free of lack or colour mist other: no specification raw/untreated clear passivation (conductive) anodised, colour: powder coated, colour: other: no specification raw/untreated clear passivation (conductive) anodised, colour: powder coated, colour: other: without single colour: multiple colour: 8_9

101 8: Customisation and Services Artwork Master: Accessories Front Panel Screws & Bushes: Handles: Coding Pins: Card Holder: Assembly: as per attached film as per attached paper drawing as per attached dxf/iges file as per attaced tif file attached drawing/file number: without press-in bushes M2.5 captive screw head: without top; type: with ESD-pin with microswitch bottom; type: with ESD-pin with microswitch colour positions: without with 1 card holder in centre with card holder top with card holder bottom to be supplied assembled supplied unassembled Additional Information: Send this two pages to your local partner Company Department Name Street Postal code Phone City Fax Signature 8_10

102 8: Customisation and Services 8.7 EMC-Service "Electromagnetic compatibility is the ability of a system to operate in the intended environment without causing or suffering unacceptable degradation of performance due to unintentional electromagnetic radiation or response." The EMC characteristics of a system therefore consist of an appropriate immunity from interference (noise immunity) and a limited emission of interference (noise emission). Elma s EMC concept describes three levels of electromagnetic shielding performance (Performance Level). The attenuation levels will simplify the selection of sub racks for the user. Test-set-up: The first measurement E1 is without the enclosure. The next measurement E2 is made with the transmitting antenna installed inside the enclosure. The difference between the received signal without and with the enclosure represents the shielding effectiveness in db. Performance Level MHz MHz MHz 1 / Elma: basic level 20 db 10 db 0 db 2 / Elma: advanced level 40 db 30 db 20 db 3 / Elma: superior level 60 db 50 db 40 db Sources of EMC problems and their containment The operation of many electrical and electronic devices, e. g. equipment with microprocessors, involves the changing of voltage or current levels. This generates electromagnetic fields, which are radiated into space from the electromagnetic components and are coupled into cables. The illustration shows the role of a shielded enclosure. It protects the sensitive electronic equipment from the influence and limits the emission of interference. Interfering equipment Victim receiver Victim equipment Transmitter We are aware that the enclosure is only one link in the chain of EMC measures. In order to help customers in getting their plug-in units, racks and systems in conformance to the regulatory EMC directives, Elma offers also the possibility to make EMC pre-compliance tests. By using the performant measurement equipment (spectrum analyser and generator from Tektronix) we can provide our customers with measurements that will help in meeting the requirements for EMC, both for radiated and conducted emission. 8_11

103 8: Customisation and Services 8.8 Thermal Analysis Today s trend for 19" system based technology is rapidly moving towards "more power", "smaller", "cheaper" and "more integrated". Any of these items can lead to thermal problems. Systems can either be built and tested empirically or be subjected to theoretical simulation and calculations to determine thermal characteristics. Simulation can determine optimum airflow and comporent positioning early in the project lifecycle. Elma offers CFD (Computational Fluid Dynamics) Simulation early enough in a project to identfy any thermal problems which could adversely affect the performance of the system. CFD benefits include: Optimised solution Cost effective, can work from customer CAD data Possibility to replace prototype stages in a project Faster product development What results can you expect from a thermal simulation? Quick proof of the design, before building prototypes Optimised flow over the hot components, if required Complete flow and temperature field Results given in easily accessible visual data and written formats This is one way for "cool" solutions! May we help you to save more time and money? For more information and a checklist contact us directly: cfd@elma.ch 8_12

104 Application of Source: Kontron, Germany 8_13

105 9: Dimensions and Technical Informations 9.1 Conversion Tables Conversion Table U Height Units (Nominal Height) U mm inch U mm inch U mm inch Conversion Table U Height Units (Effective Height for Front Panel Modules) U mm inch U mm inch U mm inch U mm inch Conversion Table Width Divisions HP Horizontal Pitch HP mm inch HP mm inch HP mm _1

106 9: Dimensions and Technical Informations 9.2 Positions Position of 1 st Plug-In Board Assembly >10,16 0,3 3,55 (1,6 ±0,2) >2,54 4,07 n x 5,08 482,6= (19") Position of 1 st Card Guide 1 st card guide front extrusion 9_2

107 9: Dimensions and Technical Informations 9.3 Dimensions Dimensions of Plug-In Printed Board Assemblies; With Front Panel and Connector to IEC (n x 5,08)-0,3-0,2 6,1± 0,15 n x 5,08 ± 0,15 2,54 tc Dt2 7,47 in mm Type of Connector Check Gauge tc 160 mm tc 220 mm tc280 mm tc 340 mm tc 400 mm B C D E M Q R S Dt ± ± ± ± ±0.4 F G H U V Dt ± ± ± ± ±0.4 in inch Type of Connector Check Gauge tc 160 mm tc 220 mm tc280 mm tc 340 mm tc 400 mm B C D E M Q R S Dt2 6.69± ± ± ± ±0.01 F G H U V Dt2 6.76± ± ± ± ±0.01 tc = card depth Dt2 = check gauge for sub rack depth 9_3

108 +0,1 0 9: Dimensions and Technical Informations General Board Sizes, All Dimensions Conform to IEC Nominal Height Card Height Hc 1 mm inch Card Depth (tc) 80 mm 3.15" 100 mm 3.93" 160 mm 6.29" 220 mm 8.66" 280 mm 11.02" 2 U X X X X X 3 U X X X X X 4 U X X X X X 5 U X X X X X 6 U X X X X X 7 U X X X X X 8 U X X X X X 9 U X X X X X 10 U X X X X X 11 U X X X X X 12 U X X X X X All combinations of the above dimensions are theoretically possible; however, preference should be given to those marked Line Drawing for (Hc) mm (for 3 U), Derived from the IEC Standard for Connectors tc- 0 0,3 2,76 ± 0,15 0 Hc = 100- = 88,9 ± 0,15 ø2,5 = 88,9 ± 0,1 0,3 = = tc = card depth 9_4

109 9: Dimensions and Technical Informations Line Drawing for (Hc) mm (for 6 U), Derived from the IEC Standard for Connectors tc- 0 0,3 2,76 ±0,15 Hc = 233, = 88,9 ± 0,1 44,45 88,9 ± 0,1 ø2, = 88,9 ±0,1 44,45 88,9 ± 0,1 = = tc = card depth 9_5

110 9: Dimensions and Technical Informations Line Drawing for (Hc) mm (for 9 U), Derived from the IEC Standard for Connectors tc - 0 0,3 2,76 ±0,15 Hc = 336,7-0 0,3 = 88,9 ±0,1 44,45 88,9 ±0,1 44,45 88,9 ±0,1 ø2,5 +0,1 0 = 88,9 ±0,1 44,45 88,9 ±0,1 44,45 88,9 ±0,1 = = tc = card depth 9_6

111 9: Dimensions and Technical Informations Programming of Keys Subrack keying, front view Plug-in unit keying, view on front panel rear side Keying pin positions N N = No key N Keying chambers at subrack top area A B C C B A Keying chambers at plug-in unit top area Keying chambers at subrack bottom area D E F F E D Keying chambers at plug-in unit bottom area Keying pin positions N N NOTE: The corresponding keying chambers on the sub rack and the plug-in unit are indicated by the same letters. The numbering order of keying pins as shown was chosen with the purpose that the corresponding chambers with the same keying pin identification number will not block by inserting a plug-in unit. If corresponding chambers are fitted with different keying identification numbers, the plug-in unit will be blocked and cannot be inserted. On the rear of the sub rack/plug-in unit the letters A, B, C will be on the bottom and D, E, F o the top. The order of letters on the rear is of mirror image. 9_7

112 9: Dimensions and Technical Informations EMC Front Panel/PCB Relationship (1,6) (13,71) (2,54) (1,5) 4,07 2,5 14,1 4 HP Typical Sub Rack/Plug-In Unit Electrostatic Discharge Provisions (ESD) For the proper function the clip has to connect to grounded parts of the sub rack and to conductive sections on the printed circuit board. Front Panel Handle >10 ESD clip <60 ESD pin Guide rail Internal extrusion 9_8

113 Application of Source: Hasler Rail/Sécheron, Switzerland 9_9

114 Part Number Index _ _ _ _ _ _ _ _ _ _ _ _ _ _ _7 09H _2 09H _2 09H _2 09H _2 09H _2 09H _2 09H _2 09H _2 09H _2 09H _2 09H _2 09H _2 09H _2 09H _2 09H _2 09H _2 09H _2 09H _ _ _ _4 12T _12 12T _13 12T _12 12T _12 12T _12 12T _13 12T _15 12T _13 12T _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _3 1904K _4 1904K _5 1904K _6 1904K _9 1904K _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _8 21B _4 21B _4 21B _4 21B _4 21B _4 21B _4 21B _4 21B _4 21B _4 21B _4 21B _4 21B _4 21B _4 21B _4 21B _4 21B _4 21B _4 21C _5 21C _6 21C _5 21C _5 21C _5 21C _6 21C _6 21C _5 21C _5 21C _5 21C _5 21C _5 21C _5 21D _6 21D _6 21D _6 21D _6 21D _6 21D _6 21D _6 21D _6 21D _6 21M _15 21M _15 21M _15 21M _15 21M _15 21M _15 21M _15 21N _2 21N _7 21N _7 21N _2 21N _2 21N _2 21N _2 21N _2 21N _7 21N _7 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _8 21N _2 21N _2 21N _2 21N _8 21N _2 21N _2 21N _2 21N _8 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _8 21N _2 21N _2 21N _8 21N _2 21N _2 21N _8 21N _2 21N _2 21N _8 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _8 21N _2 21N _2 21N _8 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 21N _2 App._1

115 Part Number Index 21N _2 21N _2 21N _2 21N _2 21N _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _4 23A _3 23A _3 23A _3 23A _3 23A _3 23A _3 23A _3 23A _3 23B _5 23B _5 23B _5 23B _5 23B _5 23B _5 23B _5 23B _5 23B _5 23B _5 23B _5 23B _5 23B _5 23B _5 23B _5 23B _5 23B _5 23B _5 23C _6 23C _6 23C _6 23C _6 23C _6 23C _6 23C _6 23C _6 25C _10 25C _10 25C _10 25D _10 25D _10 25D _10 25N _10 25N _9 25N _10 25N _9 25N _10 25N _10 25N _9 25N _10 25N _9 25N _10 25N _10 25N _10 25N _9 25N _10 25N _9 25N _10 26N _2 26N _2 26N _4 26N _2 26N _2 26N _2 26N _2 26N _2 26N _2 26N _2 26N _2 26N _2 26N _2 26N _2 26N _2 26N _2 26N _2 26N _2 26N _2 26N _2 26N _2 26N _2 26N _2 26N _2 26N _4 26N _2 26N _2 26N _4 26N _2 26N _2 26N _4 26N _2 26N _4 26N _2 26N _2 26N _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _5 App._2

116 Part Number Index _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _7 63K _2 63K _7 63K _8 63K _2 63K _4 63K _3 63K _5 63K _6 63K _2 63K _5 63K _6 63K _2 63K _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _5 App._3

117 Part Number Index _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _10 App._4

118 Part Number Index _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _15 81K _5 81K _5 81K _5 81K _5 App._5

119 Notes App._6

120 Enclosures & Components Product Overview About Elma is a global manufacturer of products for housing electronic systems. Take advantage of the know-how of our development and applications engineers that create products which are more than mere packaging of your electronics. The latest equipment for development, production and logistics provides the preconditions to satisfy your high quality standards. Products - Sub racks - Enclosures - Cabinets - Front panels - Injector/Ejector Handles - Accessories - Extrusions - Custom Applications - Railway Rolling Stock - Telecom Equipment - Test and Measurement Equipment - Industrial Automation - Medical Equipment - Security Systems Custom Your needs together with the experience and ideas of the Elma Electronic Packaging Team give you the advantage to create solutions to every specific application. Our worldwide team, and state-of-theart CAD system, are ready to develop solutions to meet your next project challenge. App._7

121 Backplanes Product Overview About Elma is the leader in high-performance backplane solutions. Our standard product portfolio includes VME/VME64x, cpci, VXI, PXI, VXS, ATCA, and Switched Fabrics. Our application engineers also develop custom backplanes to meet your specifications, from initial concept to finished product. System Accessories are also an important part of the Elma product portfolio. These include creative and innovative designs for cpci-bridges test extender boards, voltage/system monitors, load boards and more. Products - cpci - ATCA - Switched Fabrics - VME/VME64x - VME320 - VXS - VXI - PXI - Accessories - Custom Solutions Applications - Aerospace - Military/Homeland Security - Industrial Automation - Transportation - Telecommunications - Medical - High-performance Computers Custom As switched serial interconnects place higher performance demands on backplanes, you need a design team that is up to the challenge. Elma Bustronic and Elma TreNew, Elma s backplane divisions, have been leaders and innovators in high-speed custom backplane design. Our signal integrity analysis and simulation/characterization tools (HSPICE, IConnect, etc.), ensure that we supply you with an efficient cost-effective design solution that works superbly the first time, every time. And we continue to expand our technical resources with new high-speed measurement technology, interconnect model extraction, and software to support measurement driven design. App._8

122 System Platforms Product Overview About Superior solutions require a solid foundation. Elma VME/VME64x, cpci, VXI, PXI, VXS, ATCA, and Switched Fabric enclosure systems provide an optimal platform on which to build your application. A wide range of products and a modular approach to design allows Elma to meet the requirements of the most demanding applications. Based on quality Swiss components and proven design concepts, Elma s systems are used as the critical building blocks for many successful applications. Products - cpci - ATCA - Switched Fabrics - VME/VME64x - Rugged COTS - VXI - IPC - Accessories - Custom Solutions Applications - Aerospace - Military/Homeland Security - Industrial Automation - Transportation - Telecommunications - Medical - High-performance Computers Custom Elma has been designing custom chassis solutions for the embedded systems market for over 20 years. Our highly experienced team of engineers have expertise in mechanical and electrical enclosure design with emphases on thermal management, EMC, shock/vibration, system monitoring, reliability and maintainability. App._9

123 Switches, Knobs & LEDs Product Overview About Elma s precision switches, encoders and LED arrays set the standard for quality, ruggedness and flexibility. In every market we serve, our reputation for innovation has made Elma the choice of product engineering professionals. Our 6-Sigma designs have earned Elma the Preferred Vendor status year after year by the world s finest portable radio manufacturers. Products - Coded Switches - Encoders - Rotary Switches - Keylock Switches - Audio Switches - Collet Knobs, Push-on Knobs & Accessories - LED Arrays - SMD Compatible Components - Custom Solutions Applications - Two-Way Radios - Test and Measurement - Medical Equipment - Radio Guidance for Crane Systems - Robotics - CNC and Industrial Controls - Audio/Video Systemss Custom Our system of easily modifiable shafts, bushings, torques and switching schemes enables Elma to have the right switch or encoder for your product, even in small quantities. We secure superior quality for product we make. App._10