Stegmann Feedback Option Board for PowerFlex 700S Drives

Transcription

1 Installation Instructions Stegmann Feedback Option oard for PowerFlex 00S rives!!!! TTNTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged completely before servicing. heck the bus voltage at the Power Terminal lock by measuring between the + and - terminals, between the + terminal and the chassis, and between the - terminal and the chassis. The voltage must be zero for all three measurements. TTNTION: HOT surfaces can cause severe burns. o not touch the heatsink surface during operation of the drive. fter disconnecting power allow time for cooling. TTNTION: This drive contains S (lectrostatic ischarge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. omponent damage may result if S control procedures are not followed. If you are not familiar with static control procedures, reference - publication , Guarding gainst lectrostatic amage or any other applicable S protection handbook. TTNTION: The sheet metal cover and mounting screws on the SI oard located on the power structure are energized at (-) bus potential high voltage. Risk of electrical shock, injury, or death exists if someone comes in contact with the assembly. What This Kit ontains Verify that your kit contains the items listed in the following table. If your kit does not contain the correct items, contact your Rockwell utomation sales representative. Quantity: escription Stegmann Feedback Option circuit board - pin stacker connectors Important: The part number of the stacker connectors in Phase I drives is. The part number for the stacker connectors used in Phase II drives is 0-Q0. Screws with captive lock washers Stand-offs (for Phase i drives only) Tools That You Need Phillips screwdriver for M screws POZIRIV screwdriver for M screws (for high power drives only) Nut driver or wrench for M hex nut Nut driver or wrench for M hex nut Phillips is a registered trademark of Phillips Screw ompany POZIRIV is a registered trademark of Phillips Screw ompany

2 Stegmann Feedback Option oard for PowerFlex 00S rives What You Need to o To remove the Stegmann Feedback option board from the PowerFlex 00S drive: Step : Remove power from drive Step : Remove cover(s) from drive Step : Remove control assembly from drive Step : Remove feedback option board To install the new Stegmann Feedback option board on the PowerFlex 00S drive: Step : Install feedback option board Step : Install Phase I control assembly Step : Wire Stegmann feedback option board to encoder Step : Install Phase II control assembly Step : Install covers on drive Step : ocument change To return a replaced Stegmann Feedback option board to Rockwell utomation, use the packing material from the new Stegmann Feedback option board.

3 Stegmann Feedback Option oard for PowerFlex 00S rives Step : Remove Power from the rive! TTNTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the bus voltage at the + & - terminals of the Power Terminal lock. The voltage must be zero. Remove power before making or breaking cable connections. When you remove or insert a cable connector with power applied, an electrical arc may occur. n electrical arc can cause personal injury or property damage by: sending an erroneous signal to your system s field devices, causing unintended machine motion causing an explosion in a hazardous environment lectrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance.. Turn off and lock out input power. Wait five minutes.. Verify that there is no voltage at the drive s input power terminals.. Measure the bus voltage at the + & - terminals on the Power Terminal lock. The voltage must be zero. L L L I O

4 S.M..R.T. xit Lang uto / Man Remove xp Param # Stegmann Feedback Option oard for PowerFlex 00S rives Step : Remove the over(s) from the rive The steps for removing the covers of the drive are different depending on the size of the drive. Refer to the appropriate instructions: Refer to Frame - Size rives with Phase I ontrol below. Refer to Frame - Size rives with Phase II ontrol on page Refer to Frame Size rives on page Refer to Frame - Size rives on page Frame - Size rives with Phase I ontrol Task escription Loosen the captive screw. Push down on the front cover. Pull the front cover away from the assembly. Pull the side cover forward. Lift the side cover off of the control assembly. ontinue with Step : Remove the ontrol ssembly from the rive on page. = RIV NL SYNHLINK sc Sel Jog lt. 0 +/-

5 Stegmann Feedback Option oard for PowerFlex 00S rives Frame - Size rives with Phase II ontrol Frame ction - Locate the slot in the upper left corner (as shown below). Slide the locking tab up and swing the cover open. Special hinges allow the cover to move away from drive and lay on top of an adjacent drive (if present). Slide the locking tab up, loosen the right-hand cover screw and remove the cover. Loosen the two screws at bottom of the drive cover. arefully slide the bottom cover down and out. Loosen the two screws at top of cover and remove the cover. ontinue with Step : Remove the ontrol ssembly from the rive on page. = Frame - Shown Frame Size rives Task ction Remove the eight POZIRIV screws that secure the power (top) cover to the drive. Remove the power (top) cover. The proper tightening torque for reassembly is 0 lb. in. Screws Frame - Size rives Open the door of the drive enclosure containing the control frame.

6 Stegmann Feedback Option oard for PowerFlex 00S rives Step : Remove the ontrol ssembly from the rive The steps to remove the control assembly from the drive are different for drives with Phase I control versus drives with Phase II control. Refer to the appropriate instructions: Refer to rives with Phase I ontrol below. Refer to rives with Phase II ontrol on page. rives with Phase I ontrol This step is necessary only when another drive or panel component blocks access to the control assembly on frame - drives with Phase I control. void removing the control assembly if possible. If you do not need to remove the control assembly from the drive, continue with Step : Remove the Feedback Option oard on page. Important: efore removing connections and wires, mark the connections and wires to avoid incorrect wiring during assembly. Task escription Unplug the I/O and SynchLink cables from the main control board, unplug feedback wiring from the MI Option board (if present), and unplug the communication cables from rivelogix controller (if present). Unplug the ribbon cable. Remove the three M nuts that secure the control assembly to the drive chassis. Remove the control assembly from the drive. ontinue with Step : Remove the Feedback Option oard on page. = Proper tightening torque for reassembly is lb. in.

7 L P - + R R Stegmann Feedback Option oard for PowerFlex 00S rives rives with Phase II ontrol It is necessary to remove the Phase II control assembly from the drive before removing the covers.! TTNTION: Hazard of permanent eye damage exists when using optical transmission equipment. This product emits intense light and invisible radiation. o not look into fiber-optic ports or fiber-optic cable connectors. Important: efore removing connections and wires, mark the connections and wires to avoid incorrect wiring during assembly. Frame - Size rives Task ction Unplug any fiber optic ontrolnet and SynchLink cables and I/O cables from the control assembly. isconnect the communications cables at the ends that connect to the main control board. Loosen the screws on the face of the cassette. Remove the cassette from the drive. ontinue with Remove the assette overs on rives with Phase II ontrol (ll rive Sizes) on page = U/T V/T W/T R/L

8 Stegmann Feedback Option oard for PowerFlex 00S rives Frame - Size rives Task F escription Unplug any fiber optic ontrolnet and SynchLink cables from the control assembly. Unplug any remaining I/O and communications cables from the control assembly and set them aside. Loosen the captive screw. Swing the control assembly away from the control frame. Loosen the screws on the face of the cassette. Remove the cassette from the drive. ontinue with Remove the assette overs on rives with Phase II ontrol (ll rive Sizes) on page = F

9 Stegmann Feedback Option oard for PowerFlex 00S rives Remove the assette overs on rives with Phase II ontrol (ll rive Sizes) Task escription Loosen the screws on the face of the front cover and remove the cover. Loosen the screws on the side of the rear cover and remove the cover. Proper tightening torque for reassembly is lb. in. = Step : Remove the Feedback Option oard Task escription Remove the screws that secure the feedback option board to the control assembly. Remove the feedback option board and through-board pin connectors from the main control board. Remove the standoffs from the main control board (drives with Phase I control only). = Note: Phase I shown. TIP: Use packing material from new Stegmann Feedback option board to return the replaced Stegmann Feedback option board.

10 Stegmann Feedback Option oard for PowerFlex 00S rives Step : Install the Feedback Option oard The steps to install the Feedback option board are different for drives with Phase I control versus drives with Phase II control. Refer to the appropriate instructions: Refer to rives with Phase I ontrol below. Refer to rives with Phase II ontrol on page. rives with Phase I ontrol Important: o not use a screwdriver to pry the P terminal plug from the circuit board. This may damage the plug. Task escription Remove the P terminal block from the Feedback option board. (It is much easier to remove before the board is installed.) Install and tighten the stand-offs (min/max in. lb. / in. lb.). Insert the short pins of through-board pin connectors (part number ) into the mating connectors on the main control board. Important: The end with short pins must plug into the main control board. Plug the mating connectors of the Feedback option board onto the long pins of through-board pin connectors. Important: The end with longer pins must plug into the Feedback option board. Secure board to stand-offs using the screws with the captive lock washers. Tighten the screws using a Phillips screwdriver (min/max in. lb. / in. lb.). Note: If the option board is not fully seated against the stand-off and is warped, either the wrong stacker connector is used or the stacker connector is incorrectly installed. ontinue with Step : Install the Phase I ontrol ssembly. Important: For Phase I drives, use the stacker connectors with part number. Important: The end with longer pins must plug into the Stegmann Feedback option board. = Important: The end with shorter pins must plug into the main control board.

11 Stegmann Feedback Option oard for PowerFlex 00S rives rives with Phase II ontrol Important: o not use a screwdriver to pry the P terminal plug from the circuit board. This may damage the plug. Task escription Remove the P terminal block from the Stegmann Feedback option board. (It is much easier to remove before the board is installed.) Insert the short pins of the through-board pin connectors (part number 0-Q0) into the mating connectors on the main control board. Important: The end with short pins must plug into the main control board. Plug the mating connectors of the Feedback option board onto the long pins of through-board pin connectors. Important: The end with longer pins must plug into the Feedback option board. Secure the board to the stand-offs using the screws with captive lock washers (supplied with this kit). Tighten the screws with a Phillips screwdriver (min/max in.-lb. / in.-lb.). Note: If the option board is not fully seated against the stand-off and is warped, either the wrong stacker connector is used or the stacker connector is incorrectly installed. ontinue with Step : Wire the Stegmann Feedback Option oard to an ncoder on page. Important: For Phase II drives, use the stacker connectors with part number 0-Q0. = Important: The end with shorter pins must plug into the main control board. Important: The end with longer pins must plug into the Stegmann Feedback option board. Step : Install the Phase I ontrol ssembly The procedure for installing the control assembly on drives with Phase I control is the reverse of removal. Refer to Step : Remove the ontrol ssembly from the rive on page. When you have completed installing the control assembly on a drive with Phase I control, continue with Step : Wire the Stegmann Feedback Option oard to an ncoder on page.

12 Stegmann Feedback Option oard for PowerFlex 00S rives Step : Wire the Stegmann Feedback Option oard to an ncoder Terminal block P contains connection points for a Stegmann Hiperface encoder. This terminal block resides on the Hi-Resolution ncoder Feedback Option board. Hiperface is a registered trademark of Stegmann Inc. TIP: Remember to route wires through the sliding access panel at the bottom of the ontrol ssembly. Terminal Signal escription POWR OMMON Power supply for encoder POWR interface. RFSIN Negative Sine signal. Positive Sine signal. RFOS Negative osine signal. +OS Positive osine signal. SHIL onnection point for encoder SHIL cable shield. N/ Not connected. N/ T+ (RS ) Positive H terminal. T- (RS ) Negative H terminal.

13 Stegmann Feedback Option oard for PowerFlex 00S rives Table Recommended ables If you are using this motor and feedback device: Use this cable: See this wiring diagram: llen-radley -XXXX-ML, and llen-radley -U-XXL-XXX Figure on page - -MKXL motors with embedded Stegmann rotary encoder llen-radley -XXXX-ML, -MKXL, llen-radley 00-NFMP-SXX Figure on page - -SL, and -SKXL motors with embedded Stegmann rotary encoder llen-radley MPL-xx and all MPL-xxx llen-radley 00-NFMP-SXX Figure on page - motors with embedded Stegmann rotary encoder llen-radley -XXXX-ML, -MKXL, llen-radley 00-XXNFMP-SXX Figure on page - -SL, and -SKXL motors with embedded Stegmann rotary encoder llen-radley MPL-xx and all MPL-xxx llen-radley 00-XXNFMP-SXX Figure on page - motors with embedded Stegmann rotary encoder llen-radley MPL-xx - MPL-xx and all llen-radley 00-XXNFMP-SXX Figure on page - MPG series motors with embedded Stegmann rotary encoder llen-radley MPL-xx - MPL-xx and all llen-radley 00-UXNFMP-SXX Figure on page - MPG series motors with embedded Stegmann rotary encoder HPK-Series motors with embedded Stegmann llen-radley 00-XXNFMF-SXX Figure on page - rotary encoder ny other motor with external Stegmann Stegmann shielded twisted-pair cable with -pin IN style connector Figure on page - SHS-0 rotary encoder ny other motor with external Stegmann Stegmann shielded twisted-pair cable with -pin MS style connector Figure on page - SS-0, SS-0, SM-0 or SM-0, SRS-0, SRS-0, SRM-0, SRM-0, SRS- or SRM- rotary encoder ny other motor with external Stegmann Stegmann shielded twisted-pair cable with -pin erg style connector Figure on page - SS-Kit or SK-Kit rotary encoder ny other motor with external Stegmann SRS0 rotary encoder Is available only with pre-attached Stegmann shielded twisted-pair cable of various lengths Figure on page -

14 Stegmann Feedback Option oard for PowerFlex 00S rives onnection xamples Figure -XXXX-ML, and -MKXL motors with a -U-XXL-XXX cable POWR OMMON POWR RFSIN RFOS +OS SHIL SHIL N/ N/ T+ (RS ) T- (RS ) Hi-Res Feedback Option oard WH K K R K U K K WH K R K U K F G H I J NOR POWR POWR OMMON RFSIN RFOS +OS T+ (RS-) T- (RS-) SHIL OVRLL SHIL Figure MPL-xx and all MPL-xxx motors or -XXXX-ML, -MKXL, -SL, and -SKXL motors with 00-NFMP-SXX cable POWR OMMON POWR RFSIN RFOS +OS SHIL SHIL N/ N/ T+ (RS ) T- (RS ) Hi-Res Feedback Option oard WH/OR OR K/WH K WH/R R U WH/U WH/ K K/WH R WH/R WH/ OR WH/OR U WH/U F N P R S NOR RFSIN +OS RFOS T+ (RS-) T- (RS ) POWR OMMON TS+ TS- Figure MPL-xx and all MPL-xxx Motor or -XXXX-ML, -MKXL, -SL, and -SKXL motor with 00-XXNFMP-SXX cable POWR OMMON POWR RFSIN RFOS +OS SHIL SHIL N/ N/ T+ (RS ) T- (RS ) Hi-Res Feedback Option oard WH/ OR K/WH K WH/R R WH/ K K/WH R WH/R WH/ OR WH/ F N P R S NOR RFSIN +OS RFOS T+ (RS-) T- (RS ) POWR OMMON TS+ TS- Note: Thermal Switch cannot be accessed using 00-XXNFMP-SXX cable.

15 Stegmann Feedback Option oard for PowerFlex 00S rives onnection xamples Figure MPL-xx - MPL-xx and all MPG series motors with 00-XXNFMP-SXX cable POWR OMMON POWR RFSIN RFOS +OS SHIL SHIL N/ N/ T+ (RS ) T- (RS ) Hi-Res Feedback Option oard WH/ K/WH K WH/R R WH/ K K/WH R WH/R WH/ WH/ F K L R S NOR RFSIN +OS RFOS T+ (RS-) T- (RS ) POWR OMMON TS+ TS- Note: Thermal Switch cannot be accessed using 00-XXNFMP-SXX cable. Figure MPL-xx - MPL-xx and all MPG series motors with 00-UXNFMP-SXX cable POWR OMMON POWR RFSIN RFOS +OS SHIL SHIL N/ N/ T+ (RS ) T- (RS ) Hi-Res Feedback Option oard WH/ K/WH K WH/R R U WH/U WH/ K K/WH R WH/R WH/ WH/ U WH/U F K L R S NOR RFSIN +OS RFOS T+ (RS-) T- (RS ) POWR OMMON TS+ TS- Figure HPK-Series motors with 00-XXNFMF-SXX cable POWR OMMON POWR RFSIN RFOS +OS SHIL SHIL N/ N/ T+ (RS ) T- (RS ) Hi-Res Feedback Option oard WH/ OR K/WH K WH/R R WH/ K K/WH R WH/R WH/ OR WH/ F N P R S NOR RFSIN +OS RFOS T+ (RS-) T- (RS ) POWR OMMON TS+ TS- Note: Thermal Switch cannot be accessed using 00-XXNFMP-SXX cable.

16 Stegmann Feedback Option oard for PowerFlex 00S rives onnection xamples Figure Stegmann shielded twisted-pair cable with -pin IN style connector POWR OMMON POWR RFSIN RFOS +OS SHIL SHIL N/ N/ T+ (RS ) T- (RS ) Hi-Res Feedback Option oard U R N WH K PK U R PK N WH K NOR POWR N/ POWR OMMON SHIL +OS T- (RS ) RFSIN N/ N/ T+ (RS ) RFOS Figure Stegmann shielded twisted-pair cable with -pin MS style connector POWR OMMON POWR RFSIN RFOS +OS SHIL SHIL N/ N/ T+ (RS ) T- (RS ) Hi-Res Feedback Option oard U R N WH K PK R U N K WH PK F G H I J NOR POWR POWR OMMON RFSIN RFOS T+ (RS ) T- (RS ) +OS N/ SHIL Figure Stegmann shielded twisted-pair cable with -pin erg style connector POWR OMMON POWR RFSIN RFOS +OS SHIL SHIL N/ N/ T+ (RS ) T- (RS ) Hi-Res Feedback Option oard U R N WH K PK R U N K WH PK NOR POWR POWR OMMON RFSIN RFOS T+ (RS ) T- (RS ) +OS

17 Stegmann Feedback Option oard for PowerFlex 00S rives onnection xamples Figure Pre-attached Stegmann shielded twisted-pair cable POWR OMMON POWR RFSIN RFOS +OS SHIL SHIL N/ N/ T+ (RS ) T- (RS ) Hi-Res Feedback Option oard U R N WH K PK R U N K WH PK NOR POWR POWR OMMON RFSIN RFOS T+ (RS ) T- (RS ) +OS Step : Install the Phase II ontrol ssembly The procedure for installing the Phase II control assembly is the reverse of removal. Refer to Step : Remove the ontrol ssembly from the rive on page. Step : Install the overs on the rive The procedure for installing the covers on all drives is the reverse of removal. Refer to Step : Remove the over(s) from the rive on page. Step : ocument the hange ocument the option board installation on the Field Installed Options label. Use the blank line if you are installing the Stegmann Feedback option in a drive that was manufactured without it. Frame - Size rives FIL INSTLL OPTIONS Firmware #: ate Firmware #: ate 0-HIM HIM -IO- I/O 0-OMM- OM Module 0_-- Internal ynamic rake

18 Firmware #: ate Firmware #: ate 0-HIM HIM -IO- I/O 0-OMM- OM Module 0_-- Internal ynamic rake FIL INSTLL OPTIONS Firmware #: ate Firmware #: ate 0-HIM HIM -IO- I/O 0-OMM- OM Module 0_-- Internal ynamic rake Stegmann Feedback Option oard for PowerFlex 00S rives Frame - Size rives Frame Frames - FIL INSTLL OPTIONS FIL INSTLL OPTIONS Firmware #: ate Firmware #: ate 0-HIM HIM -IO- I/O 0-OMM- OM Module 0_-- Internal ynamic rake FIL INSTLL OPTIONS Firmware #: ate Firmware #: ate 0-HIM HIM -IO- I/O 0-OMM- OM Module 0_-- Internal ynamic rake Specifications Stegmann Feedback Option oard Specifications onsideration escription ncoder Voltage Supply.V 0 m Stegmann Feedback Sine/osine V P-P Offset. Maximum able Length 0m ( ft) Maximum Frequency. μs/cycle (ncoder Speed) (. RPM for encoders with sine cycles per revolution) ( RPM for encoders with sine cycles per revolution) RS- Interface The Stegmann Feedback Option board obtains the following information via the Hiperface RS- interface shortly after power-up: ddress ommand Number Mode Number of turns Number of Sine/os cycles hecksum ustomer-i/o plug (P) llen-radley PN: S Weidmuller PN: L.0/0/K Supported ncoders Table below specifies which encoders are supported by the 00S Hi-Resolution Stegmann ncoder Feedback Option module. Important: Please note that encoders must be ordered as Single nded. This will ensure that the RS- channel has the proper termination network installed at the factory.

19 Stegmann Feedback Option oard for PowerFlex 00S rives Table Supported Stegmann ncoders Model Resolution omment SINOS SS-0, SS-0, sine cycles per revolution. SM-0 and SM-0 have built-in SM-0, and SM-0 mechanical turns counter. SINOS SS-KIT- and SM-KIT- sine cycles per revolution. SM-0 and SM-0 have built-in mechanical turns counter. SINOS SRS-0, SRS-0, sine cycles per revolution. SRM-0 and SRM-0 have built-in SRM-0, and SRM-0 mechanical turns counter. SINOS SRS/M sine cycles per revolution SRS and SRM have built-in mechanical turns counter. IP Protection lass. Size square flange mounting. SINOS SRS0 sine cycles per revolution Hollow-shaft up to mm diameter SINOS SHS-0 sine cycles per revolution. While the software supports this encoder, the SHS-0 draws excessive current and should only be used with an external power supply. SINOS, SINOR and LINOR are registered trademarks of Stegmann Inc.

20 Power, ontrol and Information Solutions Headquarters mericas: Rockwell utomation, 0 South Second Street, Milwaukee, WI 0 US, Tel: ()..000, Fax: ().. urope/middle ast/frica: Rockwell utomation, Vorstlaan/oulevard du Souverain, 0 russels, elgium, Tel: () 000, Fax: () 00 sia Pacific: Rockwell utomation, Level, ore F, yberport, 0 yberport Road, Hong Kong, Tel: (), Fax: () 0 Publication 0-IN00G-N-P - May 00 P/N 0-P0 Superseeds 0-IN00F-N-P pril 00 opyright 00 Rockwell utomation, Inc. ll rights reserved. Printed in US.