More Precision. wiresensor // Draw-wire displacement sensors

Transcription

1 More recision wiresensor // Draw-wire displacement sensors

2 2 Draw-wire displacement and position sensors wiresensor - Measuring ranges to 50,000mm - Resolution quasi infinite - Compact overall design - Easy mounting for any application - High reliability and long life cycle - nalogue and digital outputs rinciple Draw-wire displacement sensors measure linear movements using a highly flexible steel cable. The cable drum is attached to a sensor element which provides a proportional output signal. Measurements are performed with high accuracy and high dynamic response. The use of high quality components guarantees a long life cycle and high operational reliability. MICRO-ESILON offers a wide selection of draw-wire displacement sensors with numerous types of output signal. This means that each customer has the opportunity of selecting the best sensor for his application. Choose between analogue and digital outputs to optimise your individual measurement task. OEM-solutions for customised integration possible. wiresensors are application friendly due to the excellent measurement range to size ratio and the fact that they are easy to mount and use. The rugged sensor construction ensures reliable operation even under difficult ambient conditions. wire clip sensor element spring rubber buffer measuring wire wire drum ball bearing aluminium housing Sensor design WDS-60

3 3 vailable sensor series wiresensor MK30/MK77/MK88/MK120 wiresensor MM/MW wiresensor 60/96 wiresensor 115 wiresensor 200 wiresensor mechanics Measuring range (mm) Model age MK30 analogue 6-7 MK30 digital E E 8-9 MK46 analogue MK46 digital E MK 77 analogue MK 77 digital E MK 88 analogue MK 120 analogue MM analogue M/MW analogue 60 analogue 60 digital 96 analogue 96 digital 115 analogue 115 digital 200 digital U I U I U I U I U I U I U I U I E U I E U I U I E U I U I U I U I U I U I E U I U I E U I E U I E E E E Mechanics M M M M M M M M M M M otentiometer U Voltage I Current E Incremental encoder bsolute encoder M Mechanics

4 4 pplications wiresensor ositioning of catering trucks at irbus 380 ositioning of operating tables Variable support for mobile cranes and cherry picker platforms Release of satellites into space

5 5 Displacement measurement on slag transporter osition measurement on X-ray machines Lift-height measurement in fork-lift trucks Height of lifting platforms on automobile production lines

6 6 Low-cost draw-wire displacement sensors wiresensor MK30 analogue - Robust plastic housing - Customised versions for OEM - Conductive plastic/wire/ hybrid potentiometer - Smallest design in its class Model MK30- (Measuring range 50mm) Ø8 Ø4.5 Ø3 2 mounting hole 3x Ø2.7 3 pin mounting clip with screw M Ø Model MK30- (Measuring range 150/250/500/750/1000/1250mm) Ø8 8 (WS-500-MK30-) 12 (WS-750-MK30-) Ø4.5 2 Ø3 12 mounting hole 3x Ø2.7 mounting clip with screw M Ø

7 7 Model WS-50-MK30 WS-150-MK30 WS-250-MK30 WS-500-MK30 WS-750-MK30 Output Measuring range 50mm 150mm 250mm 500mm 750mm conductive plastic pot. ±0.5% FSO ±0.25mm Linearity wire pot. 25 ±0.25% FSO ±1.25mm ±1.87mm hybrid pot. 25 ±0.25% FSO - ±0.375mm ±0.625mm - - hybrid pot. 25 ±0.1% FSO - - ±0.25mm ±0.5mm ±0.75mm conductive plastic pot. quasi infinite Resolution wire pot mm 0.1mm 0.15mm 0.2mm hybrid pot. quasi infinite conductive plastic / wire / hybrid potentiometer Temperature range Material Wire mounting Sensor mounting Wire acceleration Wire retraction force (min) housing draw wire C plastic coated polamide stainless steel (ø 0.36mm) eyelet mounting holes / mounting grooves appr. 5g appr. 1N Wire extension force (max) appr. 2.5N rotection class I 20 Electrical connection Weight FSO = Full Scale Output Specifications for analogue outputs on page 47. soldering tag appr 45g rticle description WS MK30-25 Output option: potentiometer 50 (Linearity ±0.5% FSO) potentiometer 25 (Linearity ±0.25% FSO) potentiometer 10 (Linearity ±0.1% FSO) Model MK30 Measuring range in mm

8 8 Low-cost draw-wire displacement sensors wiresensor MK30 digital - Robust plastic housing - Customised versions for OEM - Smallest design in its class - Incremental encoder Model MK30 8 (WS-500-MK-E) 12 (WS-750-MK30-E) ø8 ø4.5 2 ø mounting clip with screw M ø ø2.7 mounting hole

9 9 Model WS-500-MK30 WS-750-MK30 Output E/E830 E/E830 Measuring range 500mm 750mm Linearity E ±0.05% FSO ±0.25mm ±0.375mm Resolution Sensor element 10 pulses/mm 6.7 pulses/mm 0.1mm 0.15mm Incremental encoder Temperature range C Material Wire mounting Sensor mounting Wire acceleration Wire retraction force (min) housing draw wire plastic coated polamide stainless steel (ø 0.36mm) eyelet mounting holes / mounting grooves appr. 5g appr. 1N Wire extension force (max) appr. 2.5N rotection class Electrical connection Weight FSO = Full Scale Output Specifications for digital outputs on page 48. I54 cable radial, 1m appr. 80g rticle description WS MK30 - E830 Output option: encoder E ( VDC) encoder E830 ( VDC) Model MK30 Measuring range in mm

10 10 Low-cost draw-wire displacement sensors wiresensor MK46 analogue - Robust plastic housing - Customised versions for OEM - Wire/hybrid potentiometer Model MK46 Output 10/25 18 (WS-1000-MK46-) 20 (WS-1250-MK46-) ø ø2.7 mounting hole ø8 ø3 mounting clip with screw M ø Model MK46 Output CR (WS-1000-MK46) 20 (WS-1250-MK46) ø8 ø4.5 3x ø2.7 mounting hole ø mounting clip with screw M

11 11 Model WS-1000-MK46 WS-1250-MK46 Output Measuring range 1000mm 1250mm Linearity Resolution Sensor element Temperature range wire pot. 25 ±0.25% FSO ±2.5mm ±3.12mm hybrid pot. 10 ±0.1% FSO ±1mm ±1.2mm wire pot mm 0.4mm hybrid pot. 10 quasi infinite wire/hybrid potentiometer C Material Wire mounting Sensor mounting Wire acceleration Wire retraction force (min) housing draw wire plastic coated polamide stainless steel (ø 0.36mm) eyelet mounting holes / mounting grooves appr. 5g appr. 1N Wire extension force (max) 1.6N 1.5N rotection class I 20 Electrical connection Weight FSO = Full Scale Output Specifications for analogue outputs on page , 25 soldering tag CR-25 integrated cable, radial, 1m appr. 80g rticle description WS MK46-25 Model MK46 Measuring range in mm Output option: potentiometer 25 (linearity ±0.25 % FSO) potentiometer 10 (linearity ±0.1 % FSO) potentiometer CR-25, integrated cable, radial, 1m

12 12 Low-cost draw-wire displacement sensors wiresensor MK46 digital - Robust plastic housing - Customised versions for OEM - Incremental encoder Model MK ø8 2 ø2.7 mounting hole ø4.5 ø3 mounting clip with screw M ø

13 13 Model Output Measuring range WS-1250-MK46 E/E mm Linearity ±0.05% FSO encoder ±0.625mm Resolution Sensor element Temperature range Material Wire mounting Sensor mounting Wire acceleration Wire retraction force (min) housing draw wire 4 pulses/mm 0.25mm incremental encoder C plastic coated polamide stainless steel (ø 0.36mm) eyelet mounting holes / mounting grooves appr. 5g appr. 1N Wire extension force (max) 1.5N rotection class Electrical connection Weight FSO = Full Scale Output Specifications for digital outputs on page 48. I54 cable radial, 1m appr. 120g rticle description WS MK46 - E Output option: encoder E ( VDC) encoder E830 ( VDC) Model MK46 Measuring range in mm

14 14 Low-cost draw-wire displacement sensors wiresensor MK77 analogue - Robust plastic housing - Customised versions for OEM - Wire potentiometer Model MK77 Output ø8 ø ø3.2 mounting hole ø4.5 ø3 mounting clip with screw M ø ~ Model MK77 Output CR ø8 ø3.2 mounting hole ø4.5 ø3 mounting clip with screw M ~

15 15 Model Output Measuring range WS-2100-MK mm Linearity wire pot. ±0.25% FSO ±5.25mm Resolution wire pot. 0.55mm Sensor element wire potentiometer Temperature range -20 to 80 C Material Wire mounting Sensor mounting Cable diameter housing draw wire plastic coated polamide stainless steel eyelet mounting holes / mounting grooves 0.45mm Wire retraction force (min) 3.5N Wire extension force (max) Wire acceleration (max) 5N 5g rotection class I 20 Electrical connection Weight FSO = Full Scale Output Specifications for analogue outputs on page CR CR-25 soldering tag integrated cable radial, 1m appr. 0.2kg appr. 0.25kg rticle description WS MK77-25 Output option: potentiometer 25 (Linearity ±0.25 % FSO) potentiometer CR-25, integrated cable, radial, 1m Model MK77 Measuring range in mm

16 16 Low-cost draw-wire displacement sensors wiresensor MK77 digital - Robust plastic housing - Customised versions for OEM - Incremental / absolute encoder Model MK ø3.2 mounting hole ø8 ø4.5 ø3 mounting clip with screwm ø24 92 ~

17 17 Model Output Measuring range WS-2100-MK77 E/ E mm Linearity ±0.05% FSO ±1.05mm Resolution Sensor element 0.43mm incremental encoder Temperature range -20 to 80 C Material Wire mounting Cable diameter Sensor mounting housing draw wire plastic coated polamide stainless steel (ø 0.45mm) eyelet 0.45mm mounting holes / mounting grooves Wire retraction force (min) 3.5N Wire extension force (max) Wire acceleration (max) 5N 5g rotection class I 54 Electrical connection Weight FSO = Full Scale Output Specifications for digital outputs on page 48. cable radial, 2m appr. 0.27kg rticle description WS MK77 - E Output option: encoder E ( VDC) encoder E830 ( VDC) Model MK77 Measuring range in mm

18 18 Low-cost draw-wire displacement sensors wiresensor MK88 analogue - Robust plastic housing - Customised versions for OEM - otentiometer, current and voltage output Model MK ø8 3x ø4.2 mounting holes DO NOT OEN THE SCREWS approx ø

19 19 Model WS-2300-MK88 (01) WS-3500-MK88 (01) WS-5000-MK88 (01) Output Sensor element /U/I potentiometer Measuring range 2300mm 3500mm 5000mm Linearity ±0.15% FSO ±0.3% FSO ±0.4% FSO Resolution/Empfindlichkeit quasi infinite Temperature range -20 to 80 C housing plastic, 6 GF 30 Material Cable diameter Wire mounting Sensor mounting Wire retraction force (min) Wire extension force (max) Wire acceleration (max) draw wire protection cap coated polamide stainless steel aluminium ø 0.45mm wire clip mounting holes / mounting grooves on the sensor housing 4N 9N appr. 7g rotection class I 65 Electrical connection cable, radial, 3m Weight (with cable) g FSO = Full Scale Output Specifications for analogue outputs on page 47. rticle description WS MK88 - CR - Output option: : potentiometer U: voltage I: current Model MK88 Measuring range in mm Connection CR: integrated cable, radial, 1m

20 20 Low-cost draw-wire displacement sensors wiresensor MK120 analogue - Robust plastic housing - Customised versions for OEM - otentiometer, current and voltage output Model MK120 (Measuring range 3000, 5000mm) mounting hole M ø Model MK120 (Measuring range 7500mm) mounting hole M ø

21 21 Model WS-3000-MK120 WS-5000-MK120 WS-7500-MK120 Output, U, I Measuring range 3000mm 5000mm 7500mm Linearity ±0.15% FSO ±4.5mm ±7.5mm ±11.25mm Resolution quasi infinite Temperature range -20 to 80 C Material Wire mounting housing draw wire plastic mm coated wire clip Wire acceleration 2.5g 1.5g Wire retraction force (min) 5.5N 5N 7N Wire extension force (max) 8N 13N Electrical connection integrated cable, radial, 1m rotection class I 65 Weight 0.75kg 0.9kg FSO = Full Scale Output Specifications for analogue outputs on page 47. rticle description WS MK120 - CR - Output option: : potentiometer U: voltage I: current Model MK120 Measuring range in mm Connection CR: integrated cable, radial, 1m

22 22 Robust miniature sensors wiresensor MM analogue - Extreme compact miniature sensor - Flexible mounting via swivel flange - High speed measurement, wire acceleration up to 100g Model MM x nut M4 (WS=7) ø7.5 ø ø R> x ø x screw M3 (WS=1.5) Measuring range (mm) (mm) / HG / 250-HG 70

23 23 Model WDS-50-MM WDS-150-MM WDS-250-MM Output Measuring range 50mm 150mm 250mm Linearity Resolution ±0.2% FSO - ±0.3mm ±0.5mm ±0.25% FSO ±0.125mm - - quasi infinite Sensor element conductive plastic potentiometer hybrid potentiometer Temperature range C Material housing draw wire aluminium stainless steel (ø 0.45mm) Sensor mounting swivel flange in two axes 180 / 360 Wire mounting thread M4 Wire acceleration appr. 25g (option HG: 100g) Wire retraction force (min) 1.5N (option HG: 10N) Wire extension force (max) 3.5N (option HG: 17N) rotection class I 65 Vibration Mechanical shock Electrical connection Weight FSO = Full Scale Output Specifications for analogue outputs on page g, 20Hz - 2kHz 50g, 20ms integrated cable, axial, 3-leads, 1m appr. 150g rticle description WDS MM - C - - HG Option HG: wire acceleration up to 100g Output option: : potentiometer Connection: C: integrated cable, axial, 1m Model MM Measuring range in mm

24 24 Robust miniature sensors wiresensor M / MW analogue - Miniature design - Optional I 67 (MW) - For fast measurement and harsh environments Model M / MW x nut M4 (WS=7) 21 ø44 R> ø x screw M3 (WS=1.5) B x ø4.3 Measuring range (mm) (mm) B (mm) 100 / 300 / 500 / 1000-M / 300 / 500 / 1000-MW

25 25 Model WDS-100 M(W) WDS-300 M(W) WDS-500 M(W) WDS-1000 M(W) Output Measuring range 100mm 300mm 500mm 1000mm ±0.1% FSO - - ±0.5mm ±1mm Linearity ±0.25% FSO - ±0.75mm - - ±0.5% FSO ±0.5mm Resolution 0.15mm 0.2mm quasi infinite Sensor element wire potentiometer hybrid potentiometer Temperature range C Material Wire mounting housing draw wire aluminium stainless steel (ø 0.45mm) thread M4 Sensor mounting swivel flange in two axes 180 / 360 Wire acceleration appr. 30g Wire retraction force (min) 7N 7N 6.5N 5N Wire extension force (max) 8.5N 8.5N 8.5N 8N rotection class Vibration Mechanical shock Electrical connection Weight FSO = Full Scale Output Specifications for analogue outputs on page 47. series M I 65 series MW I 67 20g, 20Hz - 2kHz 50g, 10ms integrated cable, axial, 3-leads, 1m appr. 270g rticle description WDS M - C - Output option: : potentiometer Connection: C: integrated cable, axial, 1m Model M / MW (I67) Measuring range in mm

26 26 Industrial draw-wire sensors wiresensor 60 analogue - Robust aluminium profile housing - Customised versions for OEM - otentiometer, current and voltage output Model 60 Output Mounting grooves for M Measuring range (mm) (mm) 38.6 ø / 300 / 500 / / 750 / Model 60 Output U/I Mounting grooves for M Measuring range (mm) (mm) 38.6 ø / 300 / 500 / / 750 /

27 27 Model WDS WDS WDS WDS WDS WDS WDS Output /U/I Measuring range 100mm 150mm 300mm 500mm 750mm 1000mm 1500mm ±0.1% FSO ±0.5mm ±0.75mm ±1mm ±1.5mm Linearity ±0.25% FSO - - ±0.75mm ±0.5% FSO ±0.5mm ±0.75mm Resolution quasi infinite Sensor element conductive plastic/ wire potentiometer hybrid potentiometer Temperature range C Material Sensor mounting Wire mounting Wire acceleration housing draw wire aluminium ted polamide stainless steel (ø 0.45mm) mounting grooves in the housing wire clip appr g (dependent upon measuring range) Wire retraction force (min) 6.5N 4.5N 6N 6N 4N 5N 3.5N Wire extension force (max) 7.5N 5.5N 7.5N 7.5N 5.5N 7.5N 5.5N rotection class Vibration Mechanical shock Electrical connection I 65 (only if connected) 20g, 20Hz - 2kHz 50g, 10ms integrated cable, radial, 1m U, I flange connector, radial, 8-pin, DIN45326 Weight FSO = Full Scale Output Specifications for analogue outputs on page 47. appr. 370g rticle description WDS CR - Output option: = potentiometer (with connection CR) U = voltage (with connection SR) I = current (with connection SR) Connection: SR: radial plug CR: integrated cable, radial, 1m Model 60 Measuring range in mm

28 28 Industrial draw-wire sensors wiresensor 60 digital - Robust aluminium profile housing - Customised versions for OEM - Incremental/absolute encoder Model 60 MR (mm) (mm) Output HTL/TTL Output SSI Mounting grooves for M ø58 ø Model 60 Output CO/B MR (mm) (mm) Mounting grooves for M ø

29 29 Model WDS WDS Output HTL, TTL, B, CO, SSI Measuring range 1000mm 1500mm Linearity ±0.02% FSO ±0.2mm ±0.3mm Resolution HTL, TTL 0.067mm (15 pulses/mm) 0.1mm (10 pulses/mm) Resolution SSI, B, CO 0.012mm 0.018mm Sensor element incremental encoder Temperature range C Material Sensor mounting Wire mounting housing draw wire aluminium coated polamide stainless steel (ø 0.45mm) mounting grooves in the housing wire clip Wire acceleration 10g 15g Wire retraction force (min) 5N 3.5N Wire extension force (max) 7.5N 5.5N rotection class Vibration Mechanical shock I 65 (only if connected) 20g, 20Hz - 2kHz 50g, 10ms Electrical connection Weight FSO = Full Scale Output Specifications for digital outputs on page 48. HTL, TTL SSI B, CO integrated cable, radial, 1m flange connector, radial, 12-pin bus cover appr. 1kg rticle description WDS CR - TTL Model 60 Measuring range in mm Output option: HTL TTL CO: CNopen B: rofibus D SSI Connection: SR (Output SSI): radial plug CR (Output HTL, TTL): integrated cable, radial, 1m BH (Output CO, B): bus cover

30 30 Industrial draw-wire sensors wiresensor 96 analogue - Robust aluminium profile housing - Customised versions for OEM - otentiometer, current and voltage output Model 96 Output x set screw M4 36 4x M6 124 MR (mm) (mm) 70 ø Model 96 Output U/I x set screw M4 36 4x M6 124 MR (mm) (mm) 70 ø

31 31 Model WDS WDS Output /U/I Measuring range 2000mm 2500mm Linearity ±0.1% FSO ±2.0mm ±2.5mm Resolution Sensor element quasi infinite hybrid potentiometer Temperature range C Material Sensor mounting Wire mounting Wire acceleration housing draw wire aluminium ø 0.8mm slot nuts wire clip 8g Wire retraction force (min) 7.5N 5.5N Wire extension force (max) 11N 9N rotection class Vibration Mechanical shock Electrical connection Weight FSO = Full Scale Output Specifications for analogue outputs on page 47. I 65 (only if connected) 20g, 20Hz - 2kHz 50g, 10ms integrated cable, radial, 1m U, I flange connector, axial, 8-pin DIN45326 appr. 1.1kg rticle description WDS C - Model 96 Measuring range in mm Output option: = potentiometer (with connection C) U = voltage (with connection SR) I = current (with connection SR) Connection: SR: radial plug C: integrated cable, axial, 1m

32 32 Industrial draw-wire sensors wiresensor 96 digital - Robust aluminium profile housing - Incremental / absolute encoder Model 96 Output HTL/TTL MR (mm) (mm) ø x slot nut ø x M6 2x set screw M Output CO/B Output SSI ø13 ø ø58 ø

33 33 Model Output Measuring range WDS HTL, TTL, SSI, B, CO 3000mm Linearity ±0.02% FSO ±0.6mm Resolution HTL, TTL 0.087mm (11.53 pulses/mm) Resolution SSI, B, CO 0.032mm Sensor element incremental/absolute encoder Temperature range C Material Sensor mounting Wire mounting Wire acceleration housing draw wire aluminium coated polamide stainless steel (ø 0.8mm) slot nuts wire clip 7g Wire retraction force (min) 5.5N Wire extension force (max) rotection class Vibration Mechanical shock 9N I 65 (only if connected) 20g, 20Hz - 2kHz 50g, 10ms Electrical connection Weight FSO = Full Scale Output Specifications for digital outputs on page 48. HTL, TTL SSI B, CO integrated cable, radial, 1m flange connector, radial, 12-pin bus cover appr. 1.7kg rticle description WDS CR - TTL Output option: HTL TTL CO: CNopen B: rofibus D SSI Connection: SR (Output SSI): radial plug CR (Output HTL, TTL): integrated cable, radial, 1m BH (Output CO, B): bus cover Model 96 Measuring range in mm

34 34 Industrial draw-wire sensors wiresensor 115 analogue - Robust aluminium profile housing - Customised versions for OEM - otentiometer, current and voltage output Model 115 (Measuring range 3000/4000/5000mm) Output U/I Output 50 MR (mm) (mm) / ,6 17, x set screw M4 4x M6 127,5 ø Model 115 (Measuring range 7500/10000/15000mm) x slot nuts 2x set screw M4 MR (mm) (mm) B (mm) B 36

35 35 Model WDS WDS WDS WDS WDS WDS Measuring range 3000mm 4000mm 5000mm 7500mm 10000mm 15000mm Output Linearity Resolution Sensor element, U, I ±0.1% FSO ±3mm ±0.15% FSO - ±6mm ±7.5mm ±11.3mm ±15mm ±22.5mm quasi infinite hybrid potentiometer Temperature range C Material Sensor mounting Wire mounting Wire acceleration housing aluminium draw wire coated polamide stainless steel (ø 0.45mm) coated polamide stainless steel (ø 1.0mm) slot nut wire clip appr. 6g Wire retraction force (min) 4.5N 4N 4N 8N 8N 8N Wire extension force (max) 8N 8.5N 9N 24N 21N 25N rotection class Vibration Mechanical shock Electrical connection I 65 (only if connected) 20g, 20Hz - 2kHz 50g, 20ms integrated cable, axial, 1m U, I flange connector, radial, 8-pin, DIN45326 Weight appr. 1.1kg 2.2kg 3.2kg 3.5kg FSO = Full Scale Output Specifications for analogue outputs on page 47. rticle description WDS C - : potentiometer connection C: /4000/5000 connection S: /10000/15000 U: voltage connection SR: /4000/5000 connection S: /10000/15000 I: current connection SR: /4000/5000 connection S: /10000/15000 Connection: SR: radial plug S: axial plug C: integrated cable, axial, 1m Model 115 Measuring range in mm

36 36 Industrial draw-wire sensors wiresensor 115 digital - Robust aluminium profile housing - Customised versions for OEM - Incremental / absolute encoder Model ø30 ø20.2 2x slot nuts 2x set screw M4 4x M6 36 Output HTL/TTL 4 Output SSI Output CO/B 4 4 Ø58 Ø58 Ø approx B 67.2 B B MR (mm) (mm) B (mm)

37 37 Model WDS WDS WDS WDS Measuring range 5000mm 7500mm 10000mm 15000mm Output Linearity HTL, TTL, SSI, B, CO ±0.01% FSO - - ±1mm ±1.5mm ±0.02% FSO ±1mm ±1.5mm - - Resolution Sensor element Temperature range Material Sensor mounting Wire mounting HTL, TTL SSI, B, CO housing draw wire 0.105mm (9.52 pulses/mm) 0.038mm incremental/absolute encoder C aluminium coated polamide stainless steel (ø 1.0mm) slot nuts eyelet Wire acceleration 5g 6g 3g 3g Wire retraction force (min) 4N 8N 8N 8N Wire extension force (max) 16N 24N 21N 25N rotection class Vibration Mechanical shock I 65 (only if connected) 20g, 20Hz - 2kHz 50g, 10ms Electrical connection HTL, TTL SSI B, CO integrated cable, radial, 1m flange connector, radial,12-pin bus cover Weight appr. 2kg appr. 2.5kg appr. 3.5kg appr. 4.5kg FSO = Full Scale Output Specifications for digital outputs on page 48. rticle description WDS CR - TTL Output option: HTL TTL CO: CNopen B: rofibus D SSI Connection: SR (Output SSI): radial plug CR (Output HTL, TTL): integrated cable, radial, 1m BH (Output CO, B): bus cover Model 115 Measuring range in mm

38 38 Long distance draw-wire sensors wiresensor 200 digital - Robust aluminium profile housing - Customised versions for OEM - Incremental / absolute encoder Model 200 B ø ø30 4x screw M4x6 3x ø4.3 MR (mm) (mm) B (mm) ø58 ø ø Output 200-HTL/TTL 67 Output 200-SSI 83 Output 200-CO/B 115 ø58 ø58 ø58

39 39 Model WDS WDS WDS Measuring range 30000mm 40000mm 50000mm Output HTL, TTL, SSI, B, CO Travel per encoder revolution 500mm Linearity ±0.01% FSO ±3mm ±4mm ±5mm Resolution HTL, TTL SSI, B, CO 0.167mm (6 pulses/mm) 0.061mm Temperature range C Sensor element Material Wire mounting Sensor mounting Wire acceleration housing draw wire incremental/absolute encoder aluminium coated polamide stainless steel (ø 0.8mm) eyelet slot nuts 2g Wire retraction force (min) 12N 11N 11N Wire extension force (max) 22N 22N 24N rotection class I 65 Electrical connection HTL, TTL SSI B, CO integrated cable, radial, 1m flange connector, radial, 12-pin bus cover Weight appr. 10kg appr. 11kg appr. 12kg FSO = des Messbereichs Specifications for digital outputs on page 48. rticle description WDS CR - TTL Output options: HTL TTL CO: CNopen B: rofibus D SSI Connection: SR (Output SSI): radial plug CR (Output HTL, TTL): integrated cable, radial, 1m BH (Output CO, B): bus cover Model 200 Measuring range in mm

40 40 Draw-wire aluminium sensor mechanics wiresensor - Use almost any encoder - Robust aluminium profile housing - High quality sensor components Rugged draw-wire mechanics for encoder mounting The wiresensor mechanics of the Z60, 96, 115 and 200 series are designed for easy mounting of an incremental or absolute encoder. The selection of the interface, resolution and type of connection can therefore be individually configured. Optimum matching to the signal conditioning system is ensured. High precision components and a rugged housing offer high operational reliability and a long life time even under harsh industrial conditions. complete measurement unit always consists of the basic draw-wire mechanism and the adapter for the customer-specific encoder. The adapter contains all the necessary mounting accessories for fitting the encoder and is included in delivery of the 96, 115 and 200 series. take up spool (mechanics) adapter customer-specific encoder For the customer-specific encoder or potentiometer various draw-wire mechanics are available with measuring ranges up to 50m.

41 41 Model WDS-1500 Z60-M WDS M WDS M WDS M WDS M WDS M WDS M WDS M WDS M Measuring range 1500mm 3000mm 5000mm 7500mm 10000mm 15000mm 30000mm 40000mm 50000mm Output Linearity Resolution dependent upon encoder ±0.01% FSO ±1mm ±1.5mm ±3mm ±4mm ±5mm ±0.02% FSO ±0.3mm ±0.6mm ±1mm ±1.5mm dependent upon encoder Travel per encoder revolution 150mm mm mm 500mm Suitable adapter-flange for encoder ø 58mm clamping flange WDS-EC 1 WDS-EC 96/200 synchro flange WDS-ES 1 included in delivery WDS-EC 115 WDS-EC 96/200 Temperature range Material operation storage housing draw wire C C aluminium coated polamide stainless steel ø 0.45mm ø 0.8mm ø 1.0mm 0.8mm Wire mounting wire clip thread M4 eyelet Sensor mounting 2 mounting holes slot nuts Wire acceleration 10g 7g 5g 6g 3g 3g Wire retraction force (min) 3.5N 5N 4N 8N 8N 8N 12N 11N 11N Wire extension force (max) 5.5N 10N 16N 24N 21N 25N 22N 22N 24N rotection class Vibration Mechanical shock dependent upon encoder 20g, 20Hz...2kHz 50g, 10ms Weight 0.3kg 1.1kg 1.4kg 1.9kg 2.8kg 3.2kg 9.5kg 10kg 11kg FSO = Full Scale Output rticle description WDS M - SO Wire brush (only 115/200) Mechanics Model Z60/96/115/200 Measuring range in mm

42 42 Draw-wire aluminium sensor mechanics wiresensor Model Z ø 58 ø for encoder with synchro flange 68.5 with clamping flange x ø Model 96 2x screw nut M4 SW7 10 2x set screw M4 ø13 2x slot nuts ø58 ø50 ø35 ø6h x M MR (mm) (mm)

43 43 Model 115 ø50 ø30 ø20.2 3x ø4.3 nach 120 4x screw M4x6 DIN 912 4x fan-shaped washer DIN x slot nuts 2x set screw M4 4x mounting holes M6 approx Ø58 60 LK Ø42± B MR (mm) (mm) B (mm) Model 200 B 79.5 ø20.2 ø30 4 x M ø58 ø x ø4.3 ø42 MR (mm) (mm) B (mm)

44 44 Draw-wire sensor mechanics, plastic housing wiresensor - Use almost any encoder - Robust plastic housing - High quality sensor components 22.2 (38.2) 1 ø8 3x ø 4.2 mounting holes DO NOT OEN THE SCREWS approx x ø ø 58 ø ø 6 H M ø 42 ±

45 45 Model WS-2300-MK88-M WS-5000-MK88-M Measuring range 2300mm 5000mm Output dependent upon encoder Linearity ±0.1% FSO (±2.3mm) ±0.4% FSO (±20mm) Resolution dependent upon encoder Travel per encoder revolution 238.8mm ±0.3mm 240.0mm ±1mm Repeatability ±1mm ±8mm Temperature range operation storage C C housing 6 GF 30 Material Wire mounting Sensor mounting Wire acceleration (max) Wire retraction force (min) Wire extension force (max) Vibration Mechanical shock Suitable encoder FSO = Full Scale Output draw wire coated polamide stainless steel ø 0.45mm wire clip mounting holes 5g 3N 9N 20g, 20Hz...2kHz 50g, 10ms synchro flange ø58mm; shaft ø6mm rticle description WS MK88 - M Mechanics Model MK88 Measuring range in mm Sensitivity characteristics MK88 The WS-2300-MK88-M is designed with only one wire layer which is wound onto the drum. This sensor design achieves the highest measurement accuracy. If a reduced measurement accuracy is sufficient, larger measurement ranges can be achieved with the same sensor dimensions. This can be seen by means of a sensitivity characteristics (see diagram). Sensitivity (displacement/rotation) [mm] ±0.5 Dimensions in mm 2. layer 1. layer MR 5000 MR 2300 Step to 2. layer ± ±300 0 Extension [mm] re-extension length Highest measurement accuracy Extension length max.

46 46 ccessories and mounting wiresensor ccessories: pplication example with accessories WE-xxxx-M4 Wire extension with M4-wire connection, x=length WE-xxxx-Clip Wire extension with eyelet, x=length TR1-WDS ulley wheel, adjustable TR3-WDS ulley wheel, fixed GK1-WDS MH1-WDS MH2-WDS MT-60-WDS ttachment head for M4 Magnetic holder for wire mounting Magnetic holder for sensor mounting Mounting clamp for WDS-60 MT-60-WDS mounting clips MH1-WDS magnetic holder measuring range FC8 Female connector for WDS, 8-pin FC8/90 Female connector 90 for WDS C 3/8-WDS Sensor cable, length 3m S 2020 (ower Supply 24 V / 2,5, Input VC, output 24 VDC / 2.5, for snap in mounting on DIN rail) WE-x-Clip wire extension WDS-M60 Mounting plate for 60 sensors TR3-WDS pulley wheel, fix TR1-WDS pulley wheel, adjustable, x Ø4.5 2x Ø5.3 Installation information: Wire attachment: The free return of the measurement wire is not permissible and it is essential that this is avoided during installation. Wire exit angle: When mounting a draw-wire displacement sensor, a straight wire exit (±3 tolerance) must be taken into account. If this tolerance is exceeded, increased material wear on the wire and at the wire aperture must be expected. Mounting plate WDS-M60 wire aperture 0 (±3 tolerance)

47 Output specifications analogue 47 input + ground signal % otentiometric output () Supply voltage max. 32VDC at 1kOhm / 1 Wmax Resistance 1kOhm ±10% (potentiometer 1 = white 2 = brown 3 = green 0 % R1K Temperature coefficient Sensitivity ±0.0025% FSO/ C depends on measuring range individually shown on test report Voltage output (U) Supply voltage VDC (non stabilised) supply 1 Current consumption max. 30m ground signal 2 3 zero gain Output voltage VDC Option / ±5V ground U 0-10 Vdc Load impedance Signal noise Temperature coefficient Electromagnetic compatibility (EMC) >5kOhm 0.5mV eff ±0.005% FSO/ C EN EN djustment ranges Zero ±20% FSO Sensitivity ±20% supply 1 Current Output (I) ground 2 zero gain Supply voltage VDC (non stabilised) I 4-20 m Current consumption Output current Load Signal noise Temperature coefficient Electromagnetic compatibility (EMC) max. 35m m <600Ohm <1.6µeff ±0.01% FSO/ C EN EN djustment range Zero ±18% FSO Sensitivity ±15%

48 48 Output specifications SSI wiresensor Contact description 1 UB Encoder power supply connection Encoder ground connection. 2 GND The voltage drawn to GND is UB. ositive SSI pulse input. ulse + forms a current loop with 3 ulses + pulse -. current of approx. 7 m in direction of pulse + input generates a logical 1 in positive logic. ositive, serial data output of the differential line 4 Data + driver. High level at the output corresponds to logical 1 in positive logic. 5 ZERO 6 Data - 7 ulses - 8 / 10 DTVLID DTVLID MT 9 U/DOWN 11 / 12 Not in use Zero setting input for setting a zero point at any desired point within the entire resolution. The zeroing process is triggered by a High pulse (pulse duration 100 ms) and must take place after the rotating direction selection (U/ DOWN). For maximum interference immunity, the input must be connected to GND after zeroing. Negative, serial data output of the differential line driver. High level at the output corresponds to logical 0 in positive logic. Negative SSI pulse input. ulse - forms a current loop with pulse +. current of approx. 7 m in direction of pulse - input generates a logical 0 in positive logic. Diagnosis outputs DV and DV MT Jumps in data word, e.g. due to defective LED or photoreceiver, are displayed via the DV output. In addition, the power supply of the multiturn sensor unit is monitored and the DV MT output is set when a specified voltage level is dropped below. Both outputs are Low-active, i.e. are switched through to GND in the case of an error. U/DOWN counting direction input. When not connected, this input is on High. U/ DOWN-High means increasing output data with a clockwise shaft rotating direction when looking at the flange. U/ DOWN-Low means increasing values with a counter-clockwise shaft rotating direction when looking at the flange. in assignment in Cable colour ssignment 1 brown UB 2 black GND 3 blue ulses + 4 beige Data + 5 green ZERO 6 yellow Data - 7 violet ulses - 8 brown/yellow DTVLID 9 pink U/ DOWN 10 black/yellow DTVLID MT Inputs lease use leads twisted in pairs for extension cables. Control signals U/DOWN and Zero Level High Level Low Connection: > 0.7 UB < 0.3 UB U/DOWN input with 10kohms to UB, zeroing input with 10kohms to GND. SSI pulse Optocoupler inputs for electrical isolation Outputs SSI data RS485 driver Diagnostic outputs ush-pull outputs are short-circuit-proof Level High > UB -3.5V (with I = -20m) Level Low 0.5V (with I = 20m)

49 Output specifications CNopen 49 CNopen features Setting CNopen baud rate Bus protocol CNopen Device profile CNopen - Ci DS 406, V 3.0 Baud rate Setting Dip Switch CNopen Features Device Class 2, CN 2.0B 10kBit/s OFF OFF OFF Operating modes (with SDO progr.) olling Mode (asynch, via SDO) Cyclic Mode (asynch-cyclic) The encoder cyclically sends the current process actual value without a request by a master. The cycle time can be parameterised for values between 1 and ms. Synch Mode (synch-cyclic) The encoder sends the current actual process value after receiving a synch telegram sent by a master. The synch counter in the encoder can be parameterised so that the position value is not sent until after a defined number of synch telegrams. cyclic Mode (synch-acyclic) 20kBit/s OFF OFF ON 50kBit/s OFF ON OFF 125kBit/s OFF ON ON 250kBit/s ON OFF OFF 500kBit/s ON OFF ON 800kBit/s ON ON OFF 1MBit/s ON ON ON reset value Rotating direction Scaling With the reset parameter the encoder can be set to a desired actual process value that corresponds to the defined axis position of the system. The offset value between the encoder zero point and the mechanical zero point of the system is saved in the encoder. With the operating parameter the rotating direction in which the output code is to increase or decrease can be parameterised. Scaling The steps per revolution and the total revolution can be parameterised. The steps per revolution and the total revolution can be parameterised. Contact description CNopen CN_L CN Bus Signal (dominant Low) CN_H CN Bus Signal (dominant High) UB Supply voltage VDC GND Ground contact for UB (Terminals with the same designation are internally interconnected) Diagnose The encoder supports the following error messages: - osition and parameter error - Lithium cell voltage at lower limit (Multiturn) Default setting 50kbit/s, node number 1 Settings of user address for CNopen ddress can be set with rotary switch. Example: User address 23 ON 1 CN_L CN_H UB GND CN_L CN_H UB GND ON Setting of terminating Resistor for CNopen ON 1 ON = Last user OFF = User X

50 50 Output specifications rofibus wiresensor rofibus-d features Bus protocol rofibus-d rofibus features Device Class 1 and ON Data exch. functions Input: osition value dditional parameterised speed signal (readout of the current rotary speed) Output: reset value reset value arameter functions With the reset parameter the encoder can be set to a desired actual value that corresponds to the defined axis position of the system. Rotating direction: With the operating parameter the rotating direction for which the output code is to increase or decrease can be parameterised. B UB GND B UB GND Settings of terminating resistors for rofibus-d ON Diagnose Default setting User address 00 The encoder supports the following error messages: - osition error - Lithium cell voltage at lower limit (Multiturn) 1 2 ON = last user OFF = user X Settings of user address for rofibus-d Settings of user address for rofibus-d Contact description rofibus-d Negative serial data line B ositive serial data line UB Supply voltage VDC GND Ground contact for UB (Terminals with the same designation are internally interconnected)

51 Output specifications Incremental encoder 51 Signal output in assignment TTL, HTL in Cable colour ssignment in 1 pink B inv. in 2 blue UB Sense in 3 red N (zero impulse) in 4 black N inv. (zero impulse inv.) in 5 brown B B in 6 green inv. in in 8 grey B in in 10 white/green GND in 11 white GND Sense in 12 brown/green UB Output TTL Linedriver (5 VDC) Level High 2.5V (with I = -20m) Level Low 0.5V (with I = 20m) Load High 20m Output,, B, B, O in 2 and in 12 are internally connected as well as in 11 and 10. For cable length >10m twisted pair wires are required. Output HTL ush-pull ( VDC) Level High UB -3V (with I = -20m) Level Low 1.5V (with I = 20m) Load High 40m Output,, B, B, O Output E ush-pull (5 VDC) Level High UB -2.5V Level Low 0.5V Load High 50m Output, B, O Connection assignment E, E830 in Cable colour ssignment - white 0V - brown +UB - green yellow B - - B - grey 0 Output E830 ush-pull ( VDC) Level High UB -3V Level Low 2.5V Load High Output 50m, B, O

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