More Precision. Draw wire sensors / CET / String pots

Transcription

1 More Precision. Draw wire sensors / CET / String pots

2 02 Draw-wire displacement and position sensors Measuring ranges to 50,000 mm Resolution quasi infinite Compact overall design Easy mounting for any application High reliability and long life cycle nalog and digital outputs Principle Draw-wire displacement sensors measure linear movements using a highly flexible steel cable. The cable drum is attached to a sensor element which provides a proportional output signal. Measurements are performed with high accuracy and high dynamic response. The use of high quality components guarantees a long life cycle and high operational reliability. MICRO-EPSILON offers a wide selection of draw-wire displacement sensors with numerous types of output signal. This means that each customer has the opportunity of selecting the best sensor for his application. Choose between analog and digital outputs to optimize your individual measurement task. OEM-solutions for customized integration possible. s are application friendly due to the excellent measurement range to size ratio and the fact that they are easy to mount and use. The rugged sensor construction ensures reliable operation even under difficult ambient conditions. Sensor design spring sensor element wire clip measuring wire wire drum ball bearing aluminum housing

3 03 Model WPS- MK30 MK46 WPS- MK30 MK46 MPM MP/MPW P60/P96 P60/P96 P115 P115 P M (mechanics) Output analog digital analog analog analog digital analog digital digital - page mm 100 mm 150 mm 250 mm 300 mm 500 mm 750 mm 1000 mm 1250 mm 1500 mm 2000 mm 2500 mm 3000 mm 4000 mm 5000 mm 7500 mm 10,000 mm 15,000 mm 30,000 mm 40,000 mm 50,000 mm Protection class IP 20 IP54 IP 65 IP 65/67 IP 65 IP 65 IP 65 IP 65 IP 65 nalog output potentiometer (P) voltage (U) ecoder current (I) specific Digital output incremental absolute Specifications for analog and digital outputs on page 27 and continuing Measuring range

4 04 Typical applications Based on the P1200 series customized string pots measure the lifting height on fork-lift trucks. Very precise measurement results and the compact and specified sensor design are the most important reasons for the integrators to choose MICRO-EPSILON sensors. Picture: Still Wagner GmbH & Co. KG Miniature draw-wire sensors monitor the satellite release process from the riane booster rocket. Besides compact design and precise measurement the reliability of the sensor in such extreme environment is the key criteria for the use of the MICRO-EPSILON sensor. Picture: DaimlerChrysler erospace/dornier GmbH

5 05 P200 draw-wire displacement sensors determine the exact position of personnel elevators. With ranges up to 50 m these sensors are flexible in use and ideal for a number of different applications. Picture: Butz & Neumair ufzugbau GmbH MK30 draw-wire displacement sensors measure the position of hospital beds. These miniature sensors offer a precise measurement even in applications with very restricted installation space. Picture: Brumaba

6 06 Series MK30 / MK46 Low cost high volume model Potentiometric or incremental output Customized versions Smallest design in its class Sensors of the WPS series are used in high Model MK30 volume applications. Due to the favorable price and the compact sensor size, new possibilities in machine design and cost 8 (WPS-500-MK30-P/E) 12 (WPS-750-MK30-P/E) Ø8 Ø Ø3 optimization are available to the user. The selected within this series x Ø2.7 mounting hole 0,6 E: 40 P: mounting clip with screw M3 Model MK46 2 Ø3 mounting clip with screw M E: Ø24 P: Ø23 3x Ø2.7 mounting hole 18 (WPS-1000-MK46-P) 20 (WPS-1250-MK46-P/E) 5 Ø4. Ø interfaces and accuracy classes can be 23.5 Various measurement ranges, output 45.5 individual and customized applications. E: Ø24 P: Ø23 wide range of models offers the best fit for P: 42.5 E: 43.5 Dimensions in mm, not to scale. Please ask for detailed reference drawings

7 07 WPS-50 MK30 WPS-150 MK30 WPS-250 MK30 WPS-500 MK30 WPS-750 MK30 WPS-1000 MK46 WPS-1250 MK46 Output Measuring range P P P P/E P/E P P/E 50 mm 150 mm 250 mm 500 mm 750 mm 1000 mm 1250 mm wire pot. ±0.5 % FSO 0.25 mm Linearity wire pot. ±0.25 % FSO mm mm 1.25 mm 1.87 mm 2.5 mm 3.12 mm hybrid pot. ±0.1 % FSO mm 0.5 mm 0.75 mm 1 mm 1.2 mm encoder ±0.05 % FSO mm mm mm Resolution encoder pulses/mm 6.7 pulses/mm - 4 pulses/mm mm 0.15mm mm wirepot. 0.1mm 0.1mm 0.1mm 0.15mm 0.2mm 0.3mm 0.4mm hybrid pot. quasi infinite Sensor element Temperature range Material Wire mounting Sensor mounting Wire acceleration housing draw wire wire- / hybrid-potentiometer or incremental encoder C plastic coated polyamid stainless steel (ø 0.36 mm) eyelet mounting holes / mounting grooves appr. 5 g Wire retraction force (min) appr. 1 N Wire extension force (max) appr. 2.5 N 1.6 N 1.5 N Protection class DINEN60529 Electrical connection P E P E IP 20 IP54 soldering tag cable radial, 1 m P Weight E FSO = Full Scale Output Specifications for analog and digital outputs on page 27 and continuing appr. 45 g appr. 80 g appr. 80 g appr. 120 g rticle description WPS MK30 - P25 Modell MK30 MK46 Measuring range in mm Output option potentiometer P50 (linearity ±0.5 % FSO) potentiometer P25 (linearity ±0.25 % FSO) potentiometer P10 (linearity ±0.1 % FSO) encoder E ( VDC) encoder E830 ( VDC)

8 08 Series MPM Extreme compact sensor Subminiature-design Flexible mounting High speed measurement, wire acceleration up to 100 g The MPM series are the preferred choice in applications which are characterized by fast movements, short displacements and limited space conditions. double swivel mounting flange enables quick and easy Miniaturized components, combined with high resolution hybrid potentiometers, ensure a high level of operational reliability and measurement accuracy even under difficult application conditions. sensor adjustment. Model MPM x nut M4 (W S=7) Ø7.5 Ø x Ø3.2 Ø x screw M3 (WS=1.5) MPM 150-MPM 250-MPM 50-HG 150-HG 250-HG Dimensions in mm, not to scale. Please ask for detailed reference drawings.

9 09 50 MPM 150 MPM 250 MPM Output Measuring range Linearity Resolution P P P 50 mm 150 mm 250 mm ±0.2 % FSO - ±0.3 mm ±0.5 mm ±0.25 % FSO ±0.125 mm - - quasi infinite Sensor element Temperature range conductive plastic potentiometer C hybrid potentiometer Material housing draw wire aluminum stainless steel (ø 0.45 mm) Sensor mounting swivel flange in two axes 180 / 360 Wire mounting thread M4 Wire acceleration appr. 25 g (option HG: 100 g) Wire retraction force (min) Wire extension force (max) Protection class DIN EN N (option HG: 10 N) 3.5 N (option HG: 17 N) IP 65 Vibration IEC g, 20 Hz - 2 khz Mechanical shock Electrical connection IEC g, 20 ms integral cable, axial, 3-leads, 1 m long Weight FSO = Full Scale Output Specifications for analog outputs on page 27. appr. 150 g rticle description 250 -MPM-C-P- HG Option HG wire acceleration up to 100 g Output P: potentiometer Connection C: integral cablel, 1m Model Measuring range in mm

10 10 Series MP / MPW Miniature design MPW - waterproof option For fast measurement Sensors for stationary and mobile application String pots of the series MP/MPW are designed both for industrial use and for mobile applications. This draw-wire position sensors are the preferred choice where displacements must be acquired under limited installation conditions. The double swivel flange enables quick and easy sensor adjustment. ModelMP/MPW x nut M4 ( WS=7) The series MPW (waterproof) is particularly intended for applications in harsh ambient 24 conditions. Ø44 Ø x screw M3 (WS=1.5) (MP) 86.5 (MPW) x Ø4.3 Dimensions in mm, not to scale. Please ask for detailed reference drawings.

11 MP(W) 300 MP(W) 500 MP(W) 1000 MP(W) Output Measuring range P P P P 100 mm 300 mm 500 mm 1000 mm ±0.1 % FSO mm 1 mm Linearity ±0.25 % FSO mm - - ±0.5 % FSO 0.5 mm Resolution Sensor element 0.15 mm 0.2 mm wire-wound quasi infinite hybrid-potentiometer Temperature range C Material Wire mounting housing draw wire aluminum stainless steel (ø 0.45 mm) thread M4 Sensor mounting swivel flange in two axes 180 / 360 Wire acceleration appr. 30 g Wire retraction force (min) 7N 7N 6.5N 5N Wire extension force (max) 8.5 N 8.5 N 8.5 N 8 N Protection class DINEN60529 Vibration Mechanical shock series MP series MPW IEC IEC IP 65 IP g, 20 Hz - 2kHz 50 g, 10 ms Electrical connection integral cable, axial, 3-leads, 1 m long Weight FSO = Full Scale Output Specifications for analog outputs on page 27. appr. 270 g rticle description MP(W) - C -P Measuring range in mm Connection C: integral cable, 1m Model MP: standard MPW: waterproof Output P: potentiometer

12 12 nalog series P60 / P96 Best seller - most economic model Very robust sensor housing Easy and flexible mounting Universal analog sensors for industrial applications The analog series P60 and P96 are for gene- Model P60-P (P60-U/I) Measuring range 100/300/500/ /750/ ral purpose use. Numerous options enable a suitable sensor to be selected for almost mounting grooves for M4 10 any application. Mounting grooves on four 129 sides of the housing facilitate quick and flexible mounting. Various types of signal out Ø58 Ø37 puts and an optimized size make this series suitable for a wide range of applications, also in harsh environments. The series has an attractive price/perfor P: 76.5 U/I: mance ratio based on state of the art technology. Model P96-P (P96-U/I) 10 Measuring range x set screw M4 36 4x M Ø Dimensions in mm, not to scale. Please ask for detailed reference drawings.

13 13 Output Measuring range Linearity Resolution Sensor element Temperature range Material Sensor mounting Wire mounting Wire acceleration Wire retraction force (min) Wire extension force (max) Protection class 100- P P P P P P P P P96 mm ±0.1 % FSO ±mm ±0.25 % FSO ±mm ±0.5 % FSO ±mm housing draw wire Vibration IEC Mechanical shock Electrical connection Weight FSO = Full Scale Output DIN EN IEC output P output U/I Specifications for analog outputs on page 27. mm wire-wound P/U/I N N IP 65 (only if connected) appr. 370 g C aluminum coated polyamid stainless steel (ø 0.45 mm) wire clip 20 g, 20 Hz - 2kHz 50 g, 10 ms quasi infinite hybrid-potentiometer mounting grooves in the housing / slot nuts appr g (dependent upon measuring range) integral cable, radial, 1 m long connector, radial, 8-pin, DIN45326 ø 0.8 mm 8g int. cable, axial, 1 m appr. 1.1 kg rticle description P96 - C - P Measuring range in mm Output option P: potentiometer (P60 only with connection CR) P: potentiometer (P96 only with connection C) U: voltage (only with connection SR) I: current (only with connection SR) Connection SR: radial plug (incl. female connector) C: integral cable, axial, 1m CR: integral cablel, radial, 1m Model P60 P96

14 14 Digital series P60 / P96 Best seller - most economic model Very robust sensor housing Easy and flexible mounting Universal digital sensors for industrial applications The digital series P60 and P96 are for general purpose use. Numerous options enable a suitable sensor to be selected for almost Model P60-HTL/TTL mounting grooves for M4 129 Measuring range any application. Mounting grooves on four sides of the housing facilitate quick and fle Ø58 xible mounting. The series has an attractive price/performance ratio based on state of the art technology. Various types of signal outputs and an optimized size make this series suitable for a wide range of applications, also in harsh environments Model P96-HTL/TTL Ø Measuring range Ø x slot nut x M6 2x set screw M Model P96-SSI Ø58 Model P96-CO/PB Ø Dimensions in mm, not to scale. Please ask for detailed reference drawings.

15 P P P96 Output Measuring range HTL, TTL HTL, TTL, SSI, PB, CO 1000 mm 1500 mm 3000 mm Linearity ±0.02 % FSO ±0.2 mm ±0.3 mm ±0.6 mm Resolution HTL, TTL mm (15 pulses/mm) 0.1 mm (10 pulses/mm) mm (11.53 pulses/mm) Resolution SSI, PB, CO mm Sensor element Temperature range incremental encoder C incremental-/absolute-encoder Material housing draw wire aluminum coated polyamid stainless steel (ø 0.45 mm) ø 0.8 mm Sensormontage mounting grooves in the housing / slot nuts Wire mounting wire clip Wire acceleration 10g 15g 7g Wire retraction force (min) 5 N 3.5 N 5.5 N Wire extension force (max) 7.5 N 5.5 N 9 N Protection class Vibration Mechanical shock Electrical connection DINEN60529 IEC IEC output HTL, TTL output SSI output PB, CO IP65 (onlyifconnected) 20 g, 20 Hz - 2 khz 50 g, 10 ms integral cable, radial, 1 m long connector, radial, 12-pin bus cover Weight appr. 1 kg appr. 1.7 kg FSO = Full Scale Output Specifications for digital outputs on page 28 and continuing. rticle description P96 - CR - TTL Output option TTL HTL SSI (only P96) CO: CNopen (only P96) PB: Profibus DP (only P96) Connection SR (only SSI): radial plug (incl. female connector) CR (only HTL, TTL): integral cable, radial, 1m BH (only CO, PB) Model P60 P96 Measuring range in mm

16 16 nalog series P115 Very robust sensor housing Easy and flexible mounting Compact design with long ranges nalog string pots for applications Model P115-U/I (P115-P) with long measuring range The P115 series offer measurement ranges from 3000 to mm. This string pots feature a rugged design and high measurement accuracy. Various types of signal out- 2x set screw M4 36 4x M6 puts and an optimized size make this wire ø58 60 sensor series suitable for a wide range of applications, also in harsh industrial environments U/I: 123 P: Measuring range / Model P115-U/I ( P115-P) 50 wire stripper 5 2x set screw M x slot nuts Dimensions in mm, not to scale. Please ask for detailed reference drawings. B 36 Measuring range B

17 P P P P P P115 Measuring range Output Linearity Resolution Sensor element Temperature range Material Sensor mounting Wire mounting Wire acceleration 3000 mm 4000 mm 5000 mm 7500 mm mm mm P, U, I ±0.1 % FSO ±3 mm ±0.15 % FSO - ±6 mm ±7.5 mm ±11.3 mm ±15 mm ±22.5 mm quasi infinite hybrid-potentiometer C housing draw wire Wire retraction force (min) Wire extension force (max) Protection class DIN EN Vibration IEC Mechanical shock IEC output P Electrical connection output U/I Weight FSO = Full Scale Output Specification for analog outputs on page 27. aluminum coated polyamid stainless steel (ø 0.45 mm) coated polyamid stainless steel (ø 1.0 mm) mounting grooves in the housing / slot nuts wire clip appr. 6 g 4.5N 4N 4N 8N 8N 8N 8N 8.5N 9N 24N 21N 25N IP 65 (only if connected) 20 g, 20 Hz - 2kHz 50 g, 20 ms integral cable, axial, 1 m long connector, radial, 8-pin, DIN45326 appr. 1.1 kg 2.2 kg 3.2 kg 3.5 kg rticle description P115 - SR - U Output P: potentiometer connection C: P /4000/5000 connection S: P /10000/15000 U: voltage connection SR: P /4000/5000 connection S: P /10000/15000 I: current connection SR: P /4000/5000 connection S: P /10000/15000 Connection SR: radial plug (incl. female connector) S: axial plug (incl. female connector) C: integral cable, axial, 1m Model P115 Measuring range in mm

18 18 Digital series P115 Very robust sensor housing Easy and flexible mounting Compact design with long ranges Digital string pots for applications Model P115-HTL/TTL with long measuring range The P115 series offer measurement ranges from 5000 to mm. This string pots feature a rugged design and high measure- wire stripper 50 ø20.2 ø30 2x set screw M4 36 2x slot nuts ment accuracy. Various types of signal outputs and an optimized size make this wire 145 ø58 60 sensor series suitable for a wide range of applications, also in harsh industrial environments B 4x M6 Model P115-SSI ø58 ø58 Model P115-CO/PB Measuring range B Dimensions in mm, not to scale. Please ask for detailed reference drawings.

19 P P P P115 Measuring range Output Linearity Resolution Sensor element Temperature range 5000 mm 7500 mm mm mm HTL, TTL, SSI, PB, CO ±0.01 % FSO - - ±1 mm ±1.5 mm ±0.02 % FSO ±1 mm ±1.5 mm - - HTL, TTL mm (9.52 pulses/mm) SSI, PB, CO mm incremental-/absolute-encoder C Material Sensor mounting Wire mounting housing draw wire aluminum coated polyamid stainless steel (ø 1.0 mm) mounting grooves in the housing / slot nuts eyelet Wire acceleration 5g 6g 3g 3g Wire retraction force (min) 4N 8N 8N 8N Wire extension force (max) 16 N 24 N 21 N 25 N Protection class Vibration IEC IP 65 (only if connected) 20 g, 20 Hz - 2kHz Mechanical shock Electrical connection IEC output HTL/TTL output SSI output PB, CO 50 g, 10 ms integral cable, radial, 1 m long connector, radial, 12-pin bus cover Weight appr. 2 kg appr. 2.5 kg appr. 3.5 kg appr. 4.5 kg FSO = Full Scale Output Specifications for digital outputs page 28 and continuing. rticle description P115 - SR - SSI Measuring range in mm Output option TTL HTL SSI CO: CNopen PB: Profibus DP Connection SR (only SSI): radial plug (incl. female connector) CR (only HTL, TTL): integral cable, radial, 1 m BH (only CO, PB) Model P115

20 20 Series P200 Robust sensor design Long range sensor - up to 50,000 mm Various digital interfaces The P200 series are specially designed for industrial applications in elevator engineering, crane systems and high bay ware- Model P200 B ø20.2 ø xM4 houses. The rugged housing and solid, high quality components guarantee high operational reliability and a long service life even in difficult industrial environments. ø58 ø Model P200-HTL/TTL 67 Model P200-SSI 83 ø58 ø58 Model P200-CO/PB 115 ø x ø4.3 ø42 Measuring range B Dimensions in mm, not to scale. Please ask for detailed reference drawings.

21 21 Model P P P200 Measuring range mm mm mm Output Travel per encoder revolution Linearity ± 0.01 % FSO 3 mm HTL, TTL, SSI, PB, CO 500 mm 4 mm 5 mm Resolution HTL, TTL mm (6 pulses/mm) SSI, PB, CO mm Temperature range Sensor element C incremental-/absolute encoder housing: aluminum Material draw wire: coated polyamid stainless steel (ø 0.8 mm) Wire mounting Sensor mounting Wire acceleration Wire retraction force (min) 12 N eyelet mounting grooves in the housing / slot nuts 2g 11 N 11 N Wire extension force (max) 22 N 22 N 24 N Protection class IP 65 Electrical connection output HTL, TTL output SSI output PB, CO integral cable, radial, 1 m long connector, radial, 12-pin bus cover Weight appr. 10 kg appr. 11 kg appr. 12 kg FSO = Full Scale Output Specifications for digital outputs page 28 and continuing. rticle description P200 - SR - SSI Model P200 Measuring range in mm Output option TTL HTL SSI CO: CNopen PB: Profibus DP Connection SR (only SSI): radial plug (incl. female connector) CR (only HTL, TTL): integral cable, radial, 1m BH (only CN, PB)

22 22 Take up spool Use almost any encoder Robust sensor design High quality sensor components Rugged draw-wire mechanics for encoder mounting The mechanics of the Z60, P96, P115 and P200 series are designed for easy mounting of an incremental or absolute encoder. The selection of the interface, resolution and type of connection can therefore be individually configured. Optimum matching to the signal conditioning system is ensured. High precision components and a rugged housing offer high operational reliability and a long life time even under harsh industrial conditions. take up spool (mechanics) adapter customer-specific encoder complete measurement unit always consists of the basic draw-wire mechanism and the adapter for the customer-specific encoder. The adapter contains all the necessary mounting accessories for fitting the encoder and is included in delivery of the P96, P115 and P200 series.

23 Z60-M 3000 P96-M 5000 P115-M 7500 P115-M P115-M P115-M P200-M P200-M P200-M Measuring range 1500 mm 3000 mm 5000 mm 7500 mm mm mm mm mm mm Output dependent upon encoder Linearity ±0.01% FSO mm 1.5 mm 3 mm 4 mm 5 mm ±0.02% FSO 0.3 mm 0.6 mm 1 mm 1.5 mm Resolution dependent upon encoder Travel per encoder revolution Suitable encoderadapter-flange operation Temperature range storage housing Material Wire mounting wire 150 mm mm EC 1 ES 1 ø 0.45 mm wire clip ø 0.8 mm aluminum coated polyamid stainless steel ø1.0mm C C not available for clamping flange included in delivery for synchro flange Sensor mounting 2 mounting holes mounting grooves in the housing / slot nuts Wire acceleration 10 g 7 g 5 g 6 g 3 g 3 g Wireretractionforce(min) 3.5N 5N 4N 8N 8N 8N 12N 11N 11N Wire extension force (max) 5.5 N 10 N 16 N 24 N 21 N 25 N 22 N 22 N 24 N Protection class Vibration dependent upon encoder 20 g, 20 Hz...2 khz Mechanical shock 50 g, 10 ms Weight 0.3 kg 1.1 kg 1.4 kg 1.9 kg 2.8 kg 3.2 kg 9.5 kg 10 kg 11 kg FSO = Full Scale Output mm eyelet 500 mm 0.8 mm rticle description P115 - M- SO Model Z60 P96 P115 P200 Measuring range in mm Mechanics Wire stripper (only P115/P200)

24 24 Mechanics Model Z ø ø for encoder with synchro flange 68.5 for encoder with clamping flange x ø Model P96 M4 2x M4 ø10 28 ø13 36 ø13 96 ø58 ø50 set screw M x M4x6 2x slot nuts Dimensions in mm, not to scale. Please ask for detailed reference drawings.

25 25 Model P115 ø30 ø20.2 wire stripper Measuring range B x ø ø42 appr. 87 appr. 145 ø ø58 set screw B 12 4x M6 2x slot nuts Modell P200 B ø20.2 ø xM4 ø58 ø x ø4.3 ø42 Measuring range B Dimensions in mm, not to scale. Please ask for detailed reference drawings.

26 26 ccessories and mounting WE-x-M4, WE-x-Clip Wire extension x=length TR1-WDS Pulley wheel, adjustable pplication example with accessories TR3-WDS Pulley wheel, fixed GK1-WDS ttachment head for M4 MH1-WDS Magnetic holder for wire mounting MH2-WDS Magnetic holder for sensor mounting MT-60-WDS mounting clips MH1-WDS magnetic holder measuring range MT-60-WDS Mounting clamp for P60 FC8 Female connector for WDS, 8-pin FC8/90 Female connector 90 for WDS, 8-pin WE-x-Clip wire extension PC 3/8 Sensor cable, length 3 m PS 2010 Power supply (chassis mounting 35 x 7. 5 mm); input 120/230 VC; output 24 VDC / 2.5 ; L/B/H 120 x 20 x 40 mm TR3-WDS pulley wheel, fix MP60 Mounting plate for P60 sensors TR1-WDS pulley wheel, adjustable x ø4.5 2x ø5.3 Mounting plate MP60 Installation information: Wire attachment: The free return of the measurement wire is not permissible and it is essential that this is avoided during installation. Wire exit angle: When mounting a draw-wire displacement sensor, a straight wire exit (±3 tolerance) must be taken into account. If this tolerance is exceeded, increased material wear on the wire and at the wire aperture must be expected. wire aperture 0 (±3 tolerance)

27 27 Electrical data analog input + 1 Potentiometric output (P) ground signal % R1K Supply voltage Resistance Temperature coefficient max. 32 VDC at 1 kohm / 1 W max 1 kohm ±10 % (potentiometer) ± % FSO/ C 1 = white 2 = brown 3 = green 0% Sensitivity depends on measuring range individually shown on test report Voltage output (U) Supply voltage VDC (non stabilized) Current consumption 30 m max supply ground 1 2 zero gain Output voltage VDC option / ±5 V signal ground U 0-10 Vdc Load impendance Signal noise Temperature coefficient Electromagnetic compatibility (EMC) >5 kohm 0.5 mv eff ±0.005 % FSO/ C EN EN djustment ranges Zero ±20 % FSO Sensitivity ±20 % Current Output (I) Supply voltage VDC (non stabilized) Current consumption 35 m max supply ground zero I gain Output current Load Signal noise Temperature coefficient m <600 Ohm <1.6 µ eff ±0.01 % FSO/ C m Electromagnetic compatibility (EMC) djustment ranges EN EN Zero ±18 % FSO Sensitivity ±15 %

28 28 Output specifications SSI Contact description 1UB 2 GND 3 Pulse + 4 Data + 5 ZERO 6 Data - 7 Pulse - 8/10 DTVLID DTVLID MT UP/DOWN 11/12 Encoder power supply connection. Encoder ground connection. The voltage drawn to GND is UB. Positive SSI pulse input. Pulse + forms a current loop with pulse -. current of approx. 7 m in direction of Pulse + input generates a logical 1 in positive logic. Positive, serial data output of the differential line driver. High level at the output corresponds to logical 1 in positive logic. Zero setting input for setting a zero point at any desired point within the entire resolution. The zeroing process is triggered by a High pulse (pulse duration 100 ms) and must take place after the rotating direction selection (UP/DOWN). For maximum interference immunity, the input must be connected to GND after zeroing. Negative, serial data output of the differential line driver. High level at the output corresponds to logical 0 in positive logic. Negative SSI pulse input. Pulse - forms a current loop with pulse +. current of approx. 7 m in direction of Pulse - input generates a logical 0 in positive logic. Diagnosis outputs DV and DV MT Jumps in data word, e.g. due to defective LED or photoreceiver, are displayed via the DV output. In addition, the power supply of the multiturn sensor unit is monitored and the DV MT output is set when a specified voltage level is dropped below. Both outputs are Low-active, i.e. are switched through to GND in the case of an error. UP/DOWN counting direction input. When not connected, this input is on High. UP/ DOWN-High means increasing output data with a clockwise shaft rotating direction when looking at the flange. UP/ DOWN-Low means increasing values with a counter-clockwise shaft rotating direction when looking at the flange. Not in use Pin assignment Pin Cable color ssignment 1 brown UB 2 black GND 3 blue Pulse + 4 beige Data + 5 green ZERO 6 yellow Data - 7 violet Pulse - 8 brown/yellow DTVLID 9 pink UP/DOWN 10 black/yellow DTVLID MT Inputs Control signals UP/DOWN and Zero Level High > 0.7 UB Level Low < 0.3 UB Please use leads twisted in pairs for extension cables. Connection: UP/DOWN input with 10 kohms to UB, zeroing input with 10 kohms to GND. SSI pulse Optocoupler inputs for electrical isolation Outputs SSI data Diagnostic outputs Push-pull outputs are short-circuit-proof Level High Level Low RS485 driver > UB -3.5 V (with I = -20 m) < 0.5 V (with I=20m)

29 ON 1 29 Output specifications CNopen CNopen features Bus protocol CNopen Device profile CNopen - Ci DSP 406, V 3.0 CNopen Features Device Class 2, CN 2.0B Operating modes Polling Mode (asynch, via SDO) (with SDO progr.) Cyclic Mode (asynch-cyclic) The encoder cyclically sends the current process actual value without a request by a master. The cycle time can be parameterized for values between 1 and ms. Synch Mode (synch-cyclic) The encoder sends the current actual process value after receiving a synch telegram sent by a master. The synch counter in the encoder can be parameterized so that the position value is not sent until after a defined number of synch telegrams. cyclic Mode (synch-acyclic) Preset value With the "Preset" parameter the encoder can be set to a desired actual process value that corresponds to the defined axis position of the system. The offset value between the encoder zero point and the mechanical zero point of the system is saved in the encoder. Rotating direction With the operating parameter the rotating direction in which the output code is to increase or decrease can be parameterized. Scaling The steps per revolution and the total revolution can be parameterized. Diagnosis The encoder supports the following error messages: - Position and parameter error - Lithium cell voltage at lower limit (Multiturn) Default setting 50 kbit/s, node number 0 CN_L CN_H UB GND CN_L CN_H UB GND ON Setting CNopen baud rate Baud rate Setting Dip Switch kbit/s OFF OFF OFF 20 kbit/s OFF OFF ON 50 kbit/s OFF ON OFF 125 kbit/s OFF ON ON 250 kbit/s ON OFF OFF 500 kbit/s ON OFF ON 800 kbit/s ON ON OFF 1 MBit/s ON ON ON Contact description CNopen CN_L CN_H UB GND Setting of terminating Resistor for CNopen ON CN Bus Signal (dominant Low) CN Bus Signal (dominant High) Supply voltage VDC Ground contact for UB (Terminals with the same designation are internally interconnected) 1 ON = Last user OFF = User X Settings of user address for CNopen ddress can be set with rotary switch. Example: User address 23

30 30 Output specifications Profibus Profibus-DP features Bus protocol Profibus-DP Profibus features Device Class 1 and 2 Data exch. functions Input: Position value dditional parameterized speed signal (readout of the current rotary speed) Output: Preset value Preset value With the "Preset" parameter the encoder can be set to a desired actual value that corresponds to the defined axis position of the system. Parameter functions Rotating direction: With the operating parameter the rotating direction for which the output code is to increase or decrease can be parameterized. Scaling: The steps per revolution and the total revolution can be parameterized. Diagnosis The encoder supports the following error messages: - Position error - Lithium cell voltage at lower limit (Multiturn) Default setting User address 00 Settings of user address for Profibus-DP ddress can be set with rotary switch. Example: User address B ON UB GND B UB GND Settings of terminating resistors for Profibus-DP ON Contact description Profibus-DP negative serial data line B Positive serial data line UB Supply voltage VDC GND Ground contact for UB (Terminals with the same designation are internally interconnected) 1 2 ON = last user OFF = user X

31 31 Output specifications Incremental-encoder Signal output B B O Pin assignment TTL, HTL Pin Cable color ssignment 1 pink B inv blue red black UB Sense N (reference pulse) N inv. (reference pulse inv.) 5 6 brown green inv grey B white/green GND 11 white GND Sense 12 brown/green UB O Output TTL Linedriver (5 VDC) Pin 2 and Pin 12 are internally connected as well as Pin 11 and 10. For cable lengt h >10 m twisted pair wires are required. Level High > 2.5 V (with I = -20 m) Level Low < 0.5 V (with I = 20m) Load High < 20 m Output,, B, B, O Output HTL Push-pull ( VDC) Level High > UB -3 V (with I = -20 m) Level Low < 1.5 V (with I = 20m) Load < 40 m Output,, B, B, O Output E Level High Level Low Load Output Output E830 Level High Level Low Load Output Push-pull (5 VDC) UB -2.5 V < 0.5 V < 50 m, B, O Push-pull ( VDC) UB -3 V < 2.5 V < 50 m, B, O Connection assignment E, E830 Pin Cable color ssignment - white 0V - brown +UB - green yellow B - - B - grey 0

32 More Precision. Sensors and systems Sensors and measurement devices Measurement systems for displacement, position and dimension for non-contact temperature measurement for online/offline quality control Modifications reserved / Y D010076JKR MICRO-EPSILON Headquarters Koenigbacher Str Ortenburg / Germany Tel. +49 (0) 8542 / Fax +49 (0) 8542 / info@micro-epsilon.com MICRO-EPSILON UK Ltd. Dorset House, West Derby Road Liverpool, L6 4BR Phone +44 (0) Fax +44 (0) info@micro-epsilon.co.uk MICRO-EPSILON US 8120 Brownleigh Dr. Raleigh, NC / US Phone +1/919/ Fax +1/919/ info@micro-epsilon.us