More Precision. Draw-wire displacement sensors

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1 More recision. wiresensor Draw-wire displacement sensors

2 Draw-wire displacement and position sensors - Measuring ranges to 50,000mm - Resolution quasi infinite - Compact overall design - Easy mounting for any application - High reliability and long life

2 2 Draw-wire displacement and position sensors - Measuring ranges to 50,000mm - Resolution quasi infinite - Compact overall design - Easy mounting for any application - High reliability and long life cycle - nalog and digital outputs rinciple Draw-wire displacement sensors measure linear movements using a highly flexible steel cable. The cable drum is attached to a sensor element which provides a proportional output signal. Measurements are performed with high accuracy and high dynamic response. The use of high quality components guarantees a long life cycle and high operational reliability. MICRO-ESILON offers a wide selection of draw-wire displacement sensors with numerous types of output signal. This means that each customer has the opportunity of selec- ting the best sensor for his application. Choose between analog and digital outputs to optimize your individual measurement task. OEM-solutions for customized integration possible. wiresensors are application friendly due to the excellent measurement range to size ratio and the fact that they are easy to mount and use. The rugged sensor construction ensures reliable operation even under difficult ambient conditions. wire clip sensor element spring rubber buffer measuring wire wire drum ball bearing aluminum housing Sensor design WDS-60

3 Measuring range (mm) Model 50 100 150 250 300 500 750 1000

MK46 digital E 12-13 MK 77 analog 14-15 MK 77 digital E 16-17 MK

60 analog U I U I U I U I U I U I U I 24-25 60 digital E E 26-27

I U I U I U I 32-33 115 digital E E E E 34-35 200 digital E E E

I current E incremental encoder absolute encoder M mechanics

3 3 Measuring range (mm) Model page MK30 analog 6-7 MK30 digital E E 8-9 MK46 analog MK46 digital E MK 77 analog MK 77 digital E MK 120 analog U I U I U I MM analog M/MW analog analog U I U I U I U I U I U I U I digital E E analog U I U I digital E analog U I U I U I U I U I U I digital E E E E digital E E E mechanics M M M M M M M M M potentiometer U voltage I current E incremental encoder absolute encoder M mechanics vailable sensor series wiresensor MK30/MK77/MK120 wiresensor MM/MW wiresensor 60/96 wiresensor 115 wiresensor 200 wiresensor mechanics

4 4 pplications wiresensor ositioning of catering trucks at irbus 380 ositioning of operating tables Variable support for mobile cranes and cherry picker platforms Release of satellites into space

5 5 Displacement measurement on slag transporter osition measurement on X-ray machines Lift-height measurement in fork-lift trucks Height of lifting platforms on automobile production lines

6 6 Draw-wire sensors wiresensor MK30 analog - Robust plastic housing - Customized versions for OEM - Conductive plastic/wire/ hybrid potentiometer - Smallest design in its class Model MK30- (Measuring range 50mm) Ø8 Ø4.5 2 Ø3 mounting hole 3x Ø2.7 3 pin mounting clip with screw M (WS-500-MK30) 12 (WS-750-MK30) ø ø9 ø ~ ø polisher outside inside Ø Model MK30- (Measuring range 150/250/500/750/1000/1250mm) oti 10 kohm screw M

7 7 Model WS-50-MK30 WS-150-MK30 WS-250-MK30 WS-500-MK30 WS-750-MK30 Output Measuring range 50mm 150mm 250mm 500mm 750mm conductive plastic pot. 50 ±0.5% FSO 0.25mm wire pot. 25 ±0.25% FSO mm 1.25mm 1.87mm Linearität hybrid pot. 25 ±0.25% FSO mm hybrid pot. 10 ±0.1% FSO mm 0.5mm 0.75mm conductive plastic pot. quasi infinite Resolution wire pot mm 0.1mm 0.15mm 0.2mm conductive plastic pot./hybrid pot. quasi infinite Sensor element conductive plastic/wire/hybrid potentiometer Temperature range C housing plastic Material draw wire coated polyamid stainless steel (ø 0.36mm) Wire mounting eyelet Sensor mounting mounting holes / mounting grooves Wire acceleration appr. 5g Wire retraction force (min) appr.1n Wire extension force (max) appr. 2.5N rotection class I 20 Electrical connection soldering tag Weight FSO = Full Scale Output Specifications for analog outputs on page 43. appr. 45g rticle description WS MK30-25 Model MK30 Measuring range in mm Output option: potentiometer 50 (linearity ±0.5 % FSO) potentiometer 25 (linearity ±0.25 % FSO) potentiometer 10 (linearity ±0.1 % FSO)

8 8 Draw-wire sensors wiresensor MK30 digital - Robust plastic housing - Customized versions for OEM - Smallest design in its class - Incremental encoder Model MK30 8 (WS-500-MK-E) 12 (WS-750-MK30-E) ø ø4.5 ø3 mounting clip with screw M ø ø2.7 mounting hole

9 9 Model WS-500-MK30 WS-750-MK30 Output E/E830 E/E830 Measuring range 500mm 750mm Linearity E ±0.05% FSO 0.25mm 0.375mm Resolution Sensor element Temperature range Material Wire mounting Sensor mounting Wire acceleration Wire retraction force (min) housing draw wire 10 ulses/mm 6.7 ulses/mm 0.1mm Incremental encoder C plastic coated polyamid stainless steel (ø 0.36mm) eyelet mounting holes / mounting grooves appr. 5g appr. 1N Wire extension force (max) appr. 2.5N rotection class Electrical connection Weight FSO = Full Scale Output Specifications for digital outputs on page 47. I54 cable radial, 1m ca. 80g 0.15mm rticle description WS MK30 - E830 Model MK30 Measuring range in mm Output option: encoder E ( VDC) encoder E830 ( VDC)

10 10 Draw-wire sensors wiresensor MK46 analog - Robust plastic housing - Customized versions for OEM - Wire/hybrid potentiometer Model MK46 Output 10/25 18 (WS-1000-MK46-) 20 (WS-1250-MK46-) 12.8 ø4.5 2 ø2.7 mounting hole ø8 ø3 mounting clip with screw M ø Model MK46 Output CR (WS-1000-MK46) 20 (WS-1250-MK46) ø8 ø4.5 3x ø2.7 mounting hole ø mounting clip with screw M

11 11 Model WS-1000-MK46 WS-1250-MK46 Output Measuring range 1000mm 1250mm Linearity Resolution Sensor element Temperature range Material Wire mounting Sensor mounting Wire acceleration Wire retraction force (min) wire pot. 25 ±0.25% FSO 2.5mm 3.12mm hybrid pot. 10 ±0.1% FSO 1mm 1.2mm wire pot mm 0.4mm hybrid pot. 10 housing draw wire quasi infinite wire/hybrid potentiometer C plastic coated polyamid stainless steel (ø 0.36 mm) eyelet mounting holes / mounting grooves appr. 5g appr. 1N Wire extension force (max) 1.6N 1.5N rotection class I 20 Electrical connection Weight FSO = Full Scale Output Specifications for analog outputs on page , 25 soldering tag CR-25 integrated cable, radial, 1m appr. 80g rticle description WS MK46-25 Model MK46 Measuring range in mm Output option: potentiometer 25 (linearity ±0.25% FSO) potentiometer 10 (linearity ±0.1% FSO) potentiometer CR-25, integrated cable, radial, 1m

12 12 Draw-wire sensors wiresensor MK46 digital - Robust plastic housing - Customized versions for OEM - Incremental encoder Model MK ø8 2 ø2.7 mounting hole ø4.5 ø3 mounting clip with screw M ø

13 13 Model Output Measuring range WS-1250-MK46 E/E mm Linearity encoder ±0.05% FSO 0.625mm Resolution Sensor element Temperature range Material Wire mounting Sensor mounting Wire acceleration housing draw wire 4 ulses/mm 0.25mm incremental encoder C plastic coated polyamid stainless steel (ø 0.36mm) eyelet mounting holes / mounting grooves appr. 5g Wire retraction force (min) appr. 1N Wire extension force (max) 1.5N rotection class I54 Electrical connection Weight cable radial, 1m appr. 120g FSO = Full Scale Output Specifications for digital outputs on page 47. rticle description WS MK46 - E Model MK46 Measuring range in mm Output option: encoder E ( VDC) encoder E830 ( VDC)

14 14 Draw-wire sensors wiresensor MK77 analog - Robust plastic housing - Customized versions for OEM - Wire potentiometer Model MK77 Output ø8 ø ø3.2 mounting hole ø4.5 ø3 mounting clip with screw M ø ~ Model MK77 Output CR ø ø3.2 mounting hole ø4.5 ø3 mounting clip with screw M ~

15 15 Model WS-2100-MK77 Output Measuring range mm Linearity wire pot. ±0.25% FSO 5.25mm Resolution wire pot. 0.55mm Sensor element wire potentiometer Temperature range -20 to 80 C Material Wire mounting Sensor mounting Cable diameter housing draw wire plastic coated polyamid stainless steel eyelet mounting holes / mounting grooves 0.45mm Wire retraction force (min) 3.5N Wire extension force (max) Wire acceleration rotection class I 20 Electrical connection Weight FSO = Full Scale Output Specifications for analog outputs on page CR CR-25 5N 5g soldering tag integrated cable radial, 1m ca. 0.2kg ca. 0.25kg rticle description WS MK77-25 Model MK77 Measuring range in mm Output option: potentiometer 25 (linearity ±0.25% FSO) potentiometer CR-25, integrated cable, radial, 1m

16 16 Draw-wire sensors wiresensor MK77 digital - Robust plastic housing - Customized versions for OEM - Incremental/absolute encoder Model MK ø3.2 mounting hole ø8 ø4.5 ø3 mounting clip with screwm ø ~

17 17 Model WS-2100-MK77 Output Measuring range Linearity Resolution Sensor element E/E mm 1.05mm ±0.05% FSO 0.43mm incremental encoder Temperature range -20 to 80 C Material Wire mounting Cable diameter Sensor mounting housing draw wire lastic coated polyamid stainless steel (ø 0.45mm) Eyelet 0.45mm mounting holes / mounting grooves Wire retraction force (min) 3.5N Wire extension force (max) Wire acceleration rotection class I 54 Electrical connection Weight FSO = Full Scale Output Specifications for digital outputs on page 47. 5N 5g cable radial, 2m appr. 0.27kg rticle description WS MK77 - E Model MK77 Measuring range in mm Output option: encoder E ( VDC) encoder E830 ( VDC)

18 18 Draw-wire sensors wiresensor MK120 analog - Robust plastic housing - Customized versions for OEM - otentiometer, current and voltage output Model MK120 (Measuring range 3000, 5000mm) mounting hole M ø Model MK120 (Measuring range 7500mm) mounting hole M ø

19 19 Model WS-3000-MK120 WS-5000-MK120 WS-7500-MK120 Output Measuring range 3000mm 5000mm 7500mm Linearity ±0.15% FSO ±4.5mm ±7.5mm ±11.25mm Resolution /U/I quasi infinite Temperature range -20 to 80 C Material Wire mounting housing draw wire plastic mm coated wire clip Wire acceleration 2.5g 1.5g Wire retraction force (min) 5.5N 5N 7N Wire retraction force (max) 8N 13N Electrical connection integrated cable, radial, 1m length rotection class I 65 Weight 0.75kg 0.9kg FSO = Full Scale Output Specifications for analog outputs on page 43. rticle description WS MK120 - CR - Model MK120 Measuring range in mm Output option: : potentiometer U: voltage I: current Connection CR: integrated cable, radial, 1m

20 20 Draw-wire sensors wiresensor MM analog - Extreme compact miniature sensor - Flexible mounting via swivel flange - High speed measurement, wire acceleration up to 100g Model MM x nut M4 (WS=7) ø7.5 ø ø R> x ø x screw M3 (WS=1.5) Measuring range (mm) (mm) / HG / 250-HG 70

21 21 Model WDS-50 MM WDS-150 MM WDS-250 MM Output Measuring range 50mm 150mm 250mm Linearity Resolution ±0.2% FSO - ±0.3mm ±0.5mm ±0.25% FSO ±0.125mm - - quasi infinite Sensor element conductive plastic potentiometer hybrid potentiometer Temperature range Material housing draw wire C aluminium stainless steel (ø 0.45mm) Sensor mounting swivel flange in two axes 180 / 360 Wire mounting thread M4 Wire acceleration appr. 25g (Option HG: 100g) Wire retraction force (min) 1.5N (Option HG: 10N) Wire extension force (max) 3.5N (Option HG: 17N) rotection class I 65 Vibration Mechanical shock Electrical connection Weight FSO = Full Scale Output Specifications for digital outputs on page g, 20Hz - 2kHz 50g, 20ms integrated cable, axial, 3-leads, 1m long appr. 150g rticle description WDS MM - C - - HG Model MM Measuring range in mm Option HG: Wire acceleration up to 100g Output option: : potentiometer Connection: C: integrated cable, axial, 1m

22 22 Draw-wire sensors wiresensor M / MW analog - Miniature design - Optional I 67 (MW) - For fast measurement and harsh environments Model M / MW 17,5 2x nut M4 (WS=7) 21 ø44 R> ø5, x screw M3 (WS=1.5) B x ø4,3 Measuring range (mm) (mm) B (mm) 100 / 300 / 500 / 1000-M / 300 / 500 / 1000-MW

23 23 Model WDS-100 M(W) WDS-300 M(W) WDS-500 M(W) WDS-1000 M(W) Output Measuring range 100mm 300mm 500mm 1000mm Linearity ±0.1% FSO mm 1mm ±0.25% FSO mm - - ±0.5% FSO 0.5mm Resolution 0.15mm 0.2mm quasi infinite Sensor element wire potentiometer hybrid potentiometer Temperature range Material Wire mounting housing draw wire C aluminium stainless steel (ø 0.45mm) thread M4 Sensor mounting swivel flange in two axes 180 / 360 Wire acceleration appr. 30g Wire retraction force (min) 7N 7N 6.5N 5N Wire extension force (max) 8.5N 8.5N 8.5N 8N rotection class Vibration Mechanical shock Electrical connection Weight FSO = Full Scale Output Specifications for analog outputs on page 43. series M I 65 series MW I 67 20g, 20Hz - 2kHz 50g, 10ms integrated cable, axial, 3-leads, 1m long appr. 270g rticle description WDS M - C - Output option: : potentiometer Connection: C: integrated cable, axial, 1m Model M / MW (I67) Measuring range in mm

24 24 Draw-wire sensors wiresensor 60 analog - Robust aluminium profile housing - Customized versions for OEM - otentiometer, current and voltage output Model 60 Output mounting grooves for M Measuring range (mm) (mm) 100 / 300 / 500 / ø / 750 / Model 60 Output U/I mounting grooves for M Measuring range (mm) (mm) 38.6 ø / 300 / 500 / / 750 /

25 25 Model WDS WDS WDS WDS WDS WDS WDS Output Measuring range mm Linearity Resolution ±0.1% FSO ±mm ±0.25% FSO ±mm ±0.5% FSO ±mm /U/I quasi infinite Sensor element conductive plastic/wire potentiometer hybrid potentiometer Temperature range Material Sensor mounting Wire mounting Wire acceleration housing draw wire C aluminium coated polyamid stainless steel (ø 0.45mm) mounting grooves in the housing wire clip appr g (dependent upon measuring range) Wire retraction force (min) N Wire extension force (max) N rotection class Vibration Mechanical shock Electrical connection Weight FSO = Full Scale Output Specifications for analog outputs on page 43. U/I I 65 (only if connected) 20g, 20Hz - 2kHz 50g, 10ms integrated cable, radial, 1m long flange connector, radial, 8-pin, DIN45326 appr. 370g rticle description WDS CR - Model 60 Measuring range in mm Output option: = potentiometer (with connection CR) U = voltage (with connection SR) I = current (with connection SR) Connection: SR: radial plug CR: integrated cable, radial, 1m

26 26 Draw-wire sensors wiresensor 60 digital - Robust aluminium profile housing - Customized versions for OEM - Incremental/absolute encoder Model 60 Output HTL/TTL Output SSI MR (mm) (mm) mounting mounting grooves for M4grooves for M ø mounting grooves for M ø ø58 ø Model 60 Output CO/B MR (mm) (mm)

27 27 Model WDS WDS Output HTL/ TTL/ B/ CO/ SSI Measuring range 1000mm 1500mm Linearity ±0.02% FSO ±0.2mm ±0.3mm Resolution Sensor element Temperature range HTL, TTL 0.067mm (15 ulses/mm) 0.1mm (10 ulses/mm) SSI, B, CO 0.024mm 0.03mm incremental encoder C Material Sensormontage Wire mounting housing draw wire aluminium coated polyamid stainless steel (ø 0.45mm) mounting grooves in the housing wire clip Wire acceleration 10g 15g Wire retraction force (min) 5N 3.5N Wire extension force (max) 7.5N 5.5N rotection class Vibration Mechanical shock I 65 (only if connected) 20g, 20Hz - 2kHz 50g, 10ms Electrical connection Weight FSO = Full Scale Output Specifications for digital outputs on page 44. HTL/TTL SSI B/CO integrated cable, radial, 1m long flange connector, radial, 12-pin bus cover appr. 1kg rticle description WDS CR - TTL Model 60 Measuring range in mm Output option: HTL TTL CO: CNopen B: rofibus D SSI Connection: SR (Output SSI): radial plug CR (Output HTL, TTL): integrated cable, radial, 1m BH (Output CO, B): bus cover

28 28 Draw-wire sensors wiresensor 96 analog - Robust aluminium profile housing - Customized versions for OEM - otentiometer, current and voltage output Model 96 Output 10 MR (mm) (mm) x set screw M4 36 4x M6 70 ø Model 96 Output U/I 10 MR (mm) (mm) x set screw M4 36 4x M6 ø

29 29 Model WDS WDS Output Measuring range mm Linearity ±0.1% FSO ±mm Resolution Sensor element Temperature range Material Sensor mounting Wire mounting Wire acceleration housing draw wire /U/I quasi infinite hybrid potentiometer C aluminium ø 0.8mm slot nuts wire clip Wire retraction force (min) 7.5N 5.5N Wire extension force (max) 11N 9N rotection class Vibration Mechanical shock Electrical connection Weight FSO = Full Scale Output Specifications for analog outputs on page 43. U/I 8g I 65 (only if connected) 20g, 20Hz - 2kHz 50g, 10ms integrated cable, radial, 1m long flange connector, axial, 8-pin DIN45326 appr. 1.1kg rticle description WDS C - Model 96 Measuring range in mm Output option: = potentiometer (with connection C) U = voltage (with connection SR) I = current (with connection SR) Connection: SR: radial plug C: integrated cable, axial, 1m

30 30 Draw-wire sensors wiresensor 96 digital - Robust aluminium profile housing - Incremental/absolute encoder Model 96 Output HTL/TTL MR (mm) (mm) ø x slot nut ø x M6 2x set screw M Output CO/B 10 Output SSI 10 ø13 ø ø58 ø

31 31 Model Output Measuring range WDS HTL/ TTL/ SSI/ B/ CO 3000mm Linearity ±0.02% FSO ±0.6mm Resolution HTL, TTL 0.087mm (11.53 pulses/mm) Resolution SSI, B, CO 0.032mm Sensor element Temperature range Material Sensor mounting Wire mounting Wire acceleration housing draw wire Incremental/absolute encoder C aluminium coated polyamid stainless steel (ø 0.8mm) slot nuts wire clip Wire retraction force (min) 5.5N Wire extension force (max) rotection class Vibration Mechanical shock Electrical connection Weight FSO = Full Scale Output Specifications for digital outputs on page 44. HTL, TTL SSI B, CO 7g 9N I 65 (only if connected) 20g, 20Hz - 2kHz 50g, 10ms integrated cable, radial, 1m long flange connector, radial, 12-pin bus cover appr. 1.7kg rticle description WDS CR - TTL Model 96 Measuring range in mm Output option: HTL TTL CO: CNopen B: rofibus D SSI Connection: SR (Output SSI): radial plug CR (Output HTL, TTL): integrated cable, radial, 1m BH (Output CO, B): bus cover

32 32 Draw-wire sensors wiresensor 115 analog - Robust aluminium profile housing - Customized versions for OEM - otentiometer, current and voltage output Model 115 (Measuring range 3000/4000/5000mm) Output UI Output 50 MR (mm) (mm) / x slot nuts 2x set screw M x set screw M4 4x M6 ø Model 115 (Measuring ranges 7500/10000/15000mm) MR (mm) (mm) B (mm) B 36

33 33 Model WDS WDS WDS WDS WDS WDS Measuring range 3000mm 4000mm 5000mm 7500mm 10000mm 15000mm Output Linearity Resolution Sensor element Temperature range ±0.1% FSO ±3mm ±0.15% FSO - /U/I ±6mm ±7.5mm ±11.3mm ±15mm ±22.5mm quasi infinite hybrid potentiometer C Material Sensor mounting Wire mounting Wire acceleration housing aluminium draw wire coated polyamid stainless steel (ø 0.45mm) coated polyamid stainless steel (ø 1.0mm) slot nut wire clip appr. 6g Wire retraction force (min) 4.5N 4N 4N 8N 8N 8N Wire extension force (max) 8N 8.5N 9N 24N 21N 25N rotection class Vibration Mechanical shock Electrical connection U/I I 65 (only if connected) 20g, 20Hz - 2kHz 50g, 20ms integrated cable, axial, 1m long flange connector, radial, 8-pin, DIN45326 Weight appr. 1.1kg 2.2kg 3.2kg 3.5kg FSO = Full Scale Output Specification for analog outputs on page 43. rticle description WDS C - Model 115 Measuring range in mm : potentiometer U: voltage I: current Connection: SR: radial plug S: axial plug C: integrated cable, axial, 1m Connection C: /4000/5000 Connection S: /10000/15000 Connection SR: /4000/5000 Connection S: /10000/15000 Connection SR: /4000/5000 Connection S: /10000/15000

34 34 Draw-wire sensors wiresensor 115 digital - Robust aluminium profile housing - Customized versions for OEM - Incremental/absolute encoder Model ø30 ø20.2 2x slot nuts 2x set screw M4 4x M6 36 Output HTL/TTL 4 Output SSI Output CO/B 4 4 Ø58 Ø58 Ø ca B 67.2 B B MR (mm) (mm) B (mm)

35 35 Model WDS WDS WDS WDS Measuring range 5000mm 7500mm 10000mm 15000mm Output Linearity Resolution Sensor element Temperature range Material Sensor mounting Wire mounting HTL/ TTL/ SSI/ B/ CO ±0.01% FSO - - ±1mm ±1.5mm ±0.02% FSO ±1mm ±1.5mm - - HTL,TTL SSI, B, CO housing draw wire 0.105mm (9.52 ulses/mm) 0.038mm incremental/absolute encoder C aluminium coated polyamid stainless steel (ø 1.0mm) slot nuts Wire acceleration 5g 6g 3g 3g Wire retraction force (min) 4N 8N 8N 8N Wire extension force (max) 16N 24N 21N 25N rotection class Vibration Mechanical shock Electrical connection HTL/ TTL SSI B/ CO eyelet I 65 (only if connected) 20g, 20Hz - 2kHz 50g, 10ms integrated cable, radial, 1m long flange connector, radial,12-pin bus cover Weight appr. 2kg appr. 2.5kg appr. 3.5kg appr. 4.5kg FSO = Full Scale Output Specifications for digital outputs on page 44. rticle description WDS CR - TTL Model 115 Measuring range in mm Output options: HTL TTL CO: CNopen B: rofibus D SSI Connection: SR (Output SSI): radial plug CR (Output HTL, TTL): integrated cable, radial, 1m BH (Output CO, B): bus cover

36 36 Draw-wire sensors wiresensor 200 digital - Robust aluminium profile housing - Customized versionsf or OEM - Incremental/absolute encoder Model 200 MR (mm) (mm) B (mm) B ø ø30 4x screw M4x6 3x ø4.3 ø58 ø ø Output 200-HTL/TTL 67 Output 200-SSI 83 Output 200-CO/B 115 ø58 ø58 ø58

37 37 Model WDS WDS WDS Measuring range 30000mm 40000mm 50000mm Output HTL/ TTL/ SSI/ B/ CO Travel per encoder revolution 500mm Linearity ± 0.01% FSO 3mm 4mm 5mm Resolution Temperature range Sensor element Material Wire mounting Sensor mounting Wire acceleration HTL, TTL SSI, B, CO housing draw wire 0.167mm (6 pulses/mm) 0.061mm C incremental/absolute encoder aluminium coated polyamid stainless steel (ø 0.8mm) eyelet slot nuts Wire retraction force (min) 12N 11N 11N Wire extension force (max) 22N 22N 24N rotection class I 65 Electrical connection HTL, TTL SSI B/ CO 2g integrated cable, radial, 1m long flange connector, radial, 12-pin bus cover Weight appr. 10kg appr. 11kg appr. 12kg FSO = Full Scale Output Specifications for digital outputs on page 44. rticle description WDS CR - TTL Model 200 Measuring range in mm Output options: HTL TTL CO: CNopen B: rofibus D SSI Connection: SR (Output SSI): radial plug CR (Output HTL, TTL): integrated cable, radial, 1m BH (Output CO, B): bus cover

38 38 Draw-wire sensors wiresensor Mechanics - Use almost any encoder - Robust aluminium profile housing - High quality sensor components Rugged draw-wire mechanics forencoder mounting The wiresensor mechanics of the Z60, 96, 115 and 200 series are designed for easy mounting of an incremental or absolute encoder. The selection of the interface, resolution and type of connection can therefore be individually configured. Optimum matching to the signal conditioning system is ensured. High precision components and a rugged housing offer high operational reliability and a long life time even under harsh industrial conditions. complete measurement unit always consists of the basic draw-wire mechanism and the adapter for the customer-specific encoder. The adapter contains all the necessary mounting accessories for fitting the encoder and is included in delivery of the 96, 115 and 200 series. take up spool (mechanics) adapter customer-specific encoder For the customer-specific encoder or potentionmeter various draw-wire mechanics are available with measuring range up to 50m.

39 39 Model WDS Z60-M WDS M WDS M WDS M WDS M WDS M WDS M WDS M WDS M Measuring range 1500mm 3000mm 5000mm 7500mm 10000mm 15000mm 30000mm 40000mm 50000mm Output Linearity Resolution dependent upon encoder ±0.01% FSO mm 1.5mm 3mm 4mm 5mm ±0.02% FSO 0.3mm 0.6mm 1mm 1.5mm dependent upon encoder Travel per encoder revolution 150mm mm mm 500mm Suitable encoderadapter-flange Temperature range Material operation storage housing wire WDS-EC 1 WDS-ES 1 not available for clamping flange included in delivery for synchro flange C C aluminium coated polyamid stainless steel ø 0.45mm ø 0.8mm ø 1.0mm 0.8mm Wire mounting wire clip thread M4 eyelet Sensor mounting 2 mounting holes slot nuts Wire acceleration 10g 7g 5g 6g 3g 3g Wire retraction force (min) 3.5N 5N 4N 8N 8N 8N 12N 11N 11N Wire extension force (max) 5.5N 10N 16N 24N 21N 25N 22N 22N 24N rotection class Vibration Mechanical shock dependent upon encoder 20g, 20Hz...2 khz 50g, 10ms Weight 0.3kg 1.1kg 1.4kg 1.9kg 2.8kg 3.2kg 9.5kg 10kg 11kg FSO = Full Scale Output Specifications for digital outputs on page 44. rticle description WDS M - SO Wire stripper (only 115/200) Mechanic Model Z60/96/115/200 Measuring range in mm

40 40 Draw-wire sensors wiresensor Mechanics Model Z ø 58 ø for encoder with synchro flange 68.5 with clamping flange x ø Model 96 2x screw nut M4 SW7 10 2x set screw M4 ø13 2x slot nuts ø58 ø50 ø35 ø6h MR (mm) (mm) x M

41 41 Model 115 ø50 MR (mm) (mm) B (mm) ø30 ø20.2 3x ø x screw M4x6 DIN 912 4x fan-shaped washer DIN x slot nuts 2x set screw M4 4x mounting holes M6 115 ca Ø58 60 LK Ø42± B Model 200 MR (mm) (mm) B (mm) B ø ø30 4 x M x ø4.3 ø58 ø ø42

42 42 wiresensor ccessories and mounting WE-x-M4, WE-x-Clip Wire extension x=length pplication example with accessories TR1-WDS ulley wheel, adjustable TR3-WDS ulley wheel, fixed GK1-WDS MH1-WDS MH2-WDS ttachment head for M4 Magnetic holder for wire mounting Magnetic holder for sensor mounting MT-60-WDS mounting clips MH1-WDS magnetic holder measuring range MT-60-WDS Mounting clamp for WDS-60 FC8 Female connector for WDS, 8-pin FC8/90 Female connector 90 for WDS WE-x-Clip wire extension C 3/8 Sensor cable, lenght 3 m S 2010 ower supply (chassis mounting 35 x 7.5 mm); input 120/230 VC; output 24 VDC/2.5 ; L/B/H 120 x 20 x 40 mm TR3-WDS pulley wheel, fix WDS-M60 Mounting plate for 60 sensors TR1-WDS pulley wheel, adjustable, x Ø4.5 2x Ø5.3 Mounting plate WDS-M60 Installation information: Wire attachment: The free return of the measurement wire is not permissible and it is essential that this is avoided during installation. Wire exit angle: When mounting a draw-wire displacement sensor, a straight wire exit (±3 tolerance) must be taken into account. If this tolerance is exceeded, increased material wear on the wire and at the wire aperture must be expected. wire aperture 0 (±3 tolerance)

43 Output specifications analog 43 input + ground signal = white 2 = brown 3 = green 100 % 0 % R1K Supply voltage Resistance Temperature coefficient Sensitivity otentiometric output () max. 32VDC at 1kOhm / 1 Wmax 1kOhm ±10% (potentiometer) ±0.0025% FSO/ C depends on measuring range individually shown on test report Voltage output (U) Supply voltage VDC (non stabilized) supply ground signal ground zero gain U 0-10 Vdc Current consumption Output voltage Load impendance Signal noise Temperature coefficient Electromagnetic compatibiity (EMC) 30m max VDC Option / ±5V >5kOhm 0.5mV eff ±0.005% FSO/ C EN EN djustment ranges Zero ±20 %FSO Sensitivity ±20 % supply ground zero I 4-20 m gain Supply voltage Current consumption Output current Load Signal noise Temperature coefficient Electromagnetic compatibility (EMC) Current Output (I) VDC (non stabilized) 35m max m <600Ohm <1.6µ eff ±0.01% FSO/ C EN EN djustment ranges Zero ±18% FSO Sensitivity ±15%

44 44 Output specifications SSI Contact description 1 UB Encoder power supply connection. 2 GND Encoder ground connection. The voltage drawn to GND is UB. 3 ulses + ositive SSI pulse input. ulse + forms a current loop with pulse -. current of approx. 7 m in direction of pulse + input generates a logical 1 in positive logic. 4 Data + ositive, serial data output of the differential line driver. High level at the output corresponds to logical 1 in positive logic. 5 ZERO Zero setting input for setting a zero point at any desired point within the entire resolution. The zeroing process is triggered by a High pulse (pulse duration 100 ms) and must take place after the rotating direction selection (U/DOWN). For maximum interference immunity, the input must be connected to GND after zeroing. 6 Data - Negative, serial data output of the differential line driver. High level at the output corresponds to logical 0 in positive logic. nschlussbelegung in Cable color ssignment 1 brown UB 2 black GND 3 blue ulses + 4 beige Data + 5 green ZERO 6 yellow Data - 7 violet ulses - 8 brown/yellow DTVLID 9 pink U/ DOWN 10 black/yellow DTVLID MT lease use leads twisted in pairs for extension cables. 7 ulses - Negative SSI pulse input. ulse - forms a current loop with pulse +. current of approx. 7 m in direction of pulse - input generates a logical 0 in positive logic. 8 / 10 Diagnosis outputs DV and DV MT Jumps in data DTVLID word, e.g. due to defective LED or photoreceiver, are DTVLID MT displayed via the DV output. In addition, the power supply of the multiturn sensor unit is monitored and the DV MT output is set when a specified voltage level is dropped below. Both outputs are Low-active, i.e. are switched through to GND in the case of an error. Inputs Control signals U/DOWN and Zero Level High > 0.7UB Level Low < 0.3UB Connection: U/DOWN input with 10kohms to UB, zeroing input with 10kohms to GND. SSI pulse Optocoupler inputs for electrical isolation 9 U/DOWN U/DOWN counting direction input. When not connected, this input is on High. U/ DOWN-High means increasing output data with a clockwise shaft rotating direction when looking at the flange. U/ DOWN-Low means increasing values with a counter-clockwise shaft rotating direction when looking at the flange. 11 / 12 Not in use Outputs SSI data RS485 driver Diagnostic outputs ush-pull outputs are short-circuit-proof Level High > UB -3.5V (with I = -20m) Level Low 0.5V (with I = 20m)

45 Output specifications CNopen 45 CNopen features Bus protocol CNopen 1 ON Device profile CNopen - Ci DS 406, V 3.0 CNopen Features Operating modes (with SDO progr.) reset value Rotating direction Scaling: Diagnose Device Class 2, CN 2.0B olling Mode (asynch, via SDO) Cyclic Mode (asynch-cyclic) The encoder cyclically sends the current process actual value without a request by a master. The cycle time can be parameterized for values between 1 and ms. Synch Mode (synch-cyclic) The encoder sends the current actual process value after receiving a synch telegram sent by a master. The synch counter in the encoder can be parameterized so that the position value is not sent until after a defined number of synch telegrams. cyclic Mode (synch-acyclic) With the reset parameter the encoder can be set to a desired actual process value that corresponds to the defined axis position of the system. The offset value between the encoder zero point and the mechanical zero point of the system is saved in the encoder. With the operating parameter the rotating direction in which the output code is to increase or decrease can be parameterized. Scaling The steps per revolution and the total revolution can be parameterized. The steps per revolution and the total revolution can be parameterized. The encoder supports the following error messages: - osition and parameter error - Lithium cell voltage at lower limit (Multiturn) CN_L CN_H UB GND ON CN_L CN_H Setting CNopen baud rate UB Contact description CNopen CN_L CN_H UB GND GND Setting of terminating Resistor for CNopen ON 1 ON = Last user OFF = User X Baud rate Setting Dip Switch kBit/s OFF OFF OFF 20kBit/s OFF OFF ON 50kBit/s OFF ON OFF 125kBit/s OFF ON ON 250kBit/s ON OFF OFF 500kBit/s ON OFF ON 800kBit/s ON ON OFF 1MBit/s ON ON ON CN Bus Signal (dominant Low) CN Bus Signal (dominant High) Versorgungsspannung VDC Ground contact for UB (Terminals with the same designation are internally interconnected) Default setting 50kbit/s, node number 1 Settings of user address for CNopen ddress can be set with rotary switch. Example: User address 23

46 46 Output specifications rofibus rofibus-d features Bus protocol rofibus-d 1 ON 2 rofibus features Device Class 1 and 2 Data exch. functions Input: osition value dditional parameterized speed signal (readout of the current rotary speed) Output: reset value B UB GND B UB GND Settings of terminating resistors for rofibus-d reset value With the reset parameter the encoder can be set to a desired actual value that corresponds to the defined axis position of the system. ON 1 2 arameter functions Rotating direction: With the operating parameter the rotating direction for which the output code is to increase or decrease can be parameterized. ON = last user OFF = user X Diagnose The encoder supports the following error messages: - osition error - Lithium cell voltage at lower limit (Multiturn) Default setting User address 00 Settings of user address for rofibus-d ddress can be set with rotary switch. Example: User address 23 Contact description rofibus-d negative serial data line B ositive serial data line UB Supply voltage VDC GND Ground contact for UB (Terminals with the same designation are internally interconnected)

47 Output specifications Incremental encoder 47 Signal output in assignment TTL, HTL in Cable color ssignment 1 pink B inv. B B blue UB Sense 3 red N (Nullimpulses) 4 black N inv. (Nullimpulses inv.) 5 brown 6 green inv grey B white/green GND 11 white GND Sense 12 brown/green UB Output TTL Linedriver (5VDC) Level High 2.5V (with I = -20m) Level Low 0.5V (with I = 20m) Load High 20m Output,, B, B, O in 2 and in 12 are internally connected as well as in 11 and 10. For cable length >10m twisted pair wires are required. Output HTL ush-pull ( VDC) Level High UB -3V (with I = -20m) Level Low 1.5V (with I = 20m) Load High 40m Output,, B, B, O Output E ush-pull (5VDC) Level High UB -2.5V Level Low 0.5V Load High 50m Output, B, O Output E830 ush-pull ( VDC) Connection assignment E, E830 in Cable color ssignment - white 0V - brown +UB - green yellow B - - B - grey 0 Level High UB -3V Level Low 2.5V Load High 50m Output, B, O

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48 High performance sensors made by Micro-Epsilon Sensors and systems for displacement, position and dimension Eddy current displacement sensors Optical and laser sensors Capactive sensors Linear inductive sensors Draw wire displacement sensors Laser micrometer 2D/3D profile sensors (laser scanner) Image processing Sensors and systems for non-contact temperature measurement IR handheld Stationary IR sensors Thermal imager Turn key systems for quality inspection of plastics and film of tires and rubber of endless band material of automotive components of glass MICRO-ESILON Headquarters Koenigbacher Str Ortenburg / Germany Tel. +49 (0) 8542 / Fax +49 (0) 8542 / info@micro-epsilon.com MICRO-ESILON UK Ltd. Unit 1 ioneer Business ark Ellesmere ort CH65 1D hone +44 (0) info@micro-epsilon.co.uk MICRO-ESILON US 8120 Brownleigh Dr. Raleigh, NC / US hone +1/919/ Fax +1/919/ info@micro-epsilon.us Modifications reserved / Y F031031DGO

More Precision. wiresensor // Draw-wire displacement sensors

More Precision. wiresensor // Draw-wire displacement sensors More Precision wiresensor // Draw-wire displacement sensors 42 Long distance draw-wire sensors wiresensor P200 digital - Robust aluminium profile housing - Customized versions for OEM - Incremental/absolute