Ethernet Port The on-board Ethernet port is used for direct connection to a computer for data transfer.

Transcription

1 LMR PLUS Ethernet Port The on-board Ethernet port is used for direct connection to a computer for data transfer. RS485 Serial Port An RS485 serial port is provided for communication to various external software programs. Power I/O Board Transformers Incoming line voltage is run directly to the I/O board from the incoming lines. The three transformers mounted on the I/O board will accept voltage inputs between 100 and 600V. Programming Menu General The LMR Plus programming menu is divided into 5 different sub-menus. Each sub-menu contains information relative to it s particular function. A brief description of each sub-menu is listed below. Regional Regional settings include the ability to program the date by adjusting the Month, Day, Year and Day of Week. As well, the Current Time can be adjusted on the 24 hour clock. The controller can also be programmed to automatically adjust for Daylight Savings. 1-1 Product Description The FD70 LMR Plus Controllers use a method of connecting the pump motor windings into wye configuration to start, then switching to a delta configuration to run. This reduces the starting current of the motor significantly. Wye-Delta starting is the only method that has a starting torque efficiency of 100%. The FD70 can be programmed for either fully automatic or semi-automatic operations. The LMR Plus Series of Electric Fire Pump Controllers represent the next step in fire protection from EATON. These newly designed controllers are an enhanced version of the original microprocessor-based, LMR Series. Programming remains straightforward due to the retention of the core firmware and similar menu structure present in previous models. The use of an embedded web page for retrieving diagnostics and history reports, along with USB and Ethernet communication ports for downloading data, make the LMR Plus Series of controllers easy to troubleshoot and maintain. As well, critical information can be easily accessed and used for report generation and analysis, which aids in providing effective, reliable fire protection. Product Logic Controller Board Communication The controller has the ability to display and output current values and status, on command, from various software protocols through the appropriate port(s). Embedded Web Page The web page is a multifunction tool that allows the user to view the controller s current status, data values, programmed set points and history. USB Port / USB Drive The logic controller board is equipped with a USB port that can be used to transfer data to and from a portable USB Drive device (memory stick). Customer Connection Terminals Connection terminals for external customer connections, are located on the bottom of the Power I/O board. Output Relays Seven socket mount, 8 Amp, 2 Form - C (DPDT) output relays are provided standard on each power I/O board. They are designated for: Common Alarm, Phase Failure, Phase Reversal, Pump Run, Startup, Acceleration and Future # 1. Each socket is complete with relay hold down clip. As well, an LED mounted on the I/O board indicates each relay s coil status. Optional Output Relay Boards There is provision to add up to eight additional relay outputs, via optional relay output boards. Each board contains a maximum of 2 additional relays. The Power I/O Board will accept a maximum of 4 optional boards which mount in a snap-on configuration. Each board provides an area for the user to label the terminal number and relay name. Membrane Keypad Door Mount The membrane keypad mounts on the inside of the front door of the controller. Access for programming is provided through a panel cutout. NEMA Rating The standard membrane keypad is rated for NEMA 2, 3R, 4, 4X and 12. Alarm & Status LED s Atotalof18,(9Status - 9 Alarm ) LED s provide indication on the membrane keypad. Status LED s Power On Pump Running Local Start Remote Start Deluge Valve Emergency Start Interlock On Low Pressure Future Relay # 1 Alarm LED s Phase Reversal Phase Failure Fail To Start Undervoltage Overvoltage Low Room Temperature Locked Rotor Trip Low Suction Pressure Future Relay # 2 Pressure A variety of pressure settings can be programmed in the pressure sub-menu. These settings include disabling the pressure transmitter; setting of the start point, stop point, low pressure alarm, high pressure alarm, stop mode, proof pressure switch (for foam units), low suction shutdown (low foam interlock), pressure deviation and hourly pressure recording. Refer to the LMR Plus operation manual IM K for details. Timers Timers in the LMR Plus that can be programmed include: Run Period Timer (RPT), RPT Start Mode, Acceleration Timer (AT), Weekly Test Timer, Fail to Start Timer (FST) and Sequential Start Timer (SST). Refer to the LMR Plus operation manual IM K for details. Alarm Set Points There are five settable alarm points that can be programmed by the user. They include: Phase Rotation, Over Voltage (OV), Under Voltage (UV), Over Frequency (OF) and Under Frequency (UF). Refer to the LMR Plus operation manual IM K for details. Custom Inputs / Outputs There is provision on the Power I/O Board to accept up to 8 additional inputs and 8 additional outputs. Each of the inputs can be labelled using one of 11 pre-set input descriptions or assigned a custom description that is programmed by the user. The optional outputs can be programmed to indicate up to 25 output conditions. As well, two optional alarm LED s can be programmed for up to 12 alarm conditions. All optional inputs, outputs and LED s can be linked, as required. Inputs can be programmed to energize the common alarm output, link to relays and optional LED s and latch until reset by the user. Outputs can be programmed for fail safe and latch until reset by the user. Optional inputs and outputs can be programmed with time delay functions.

2 1-2 September 2007 Product Main Display General The main display will show the current system pressure, time and date, voltage and amps reading for all three phases, the system frequency and any custom messages, alarms or timers. Programmed Set-Point The set-point display will show programmed pressure start point, pressure stop point and weekly test timer setting. Statistics The statistics display will allow the user to scroll through all of the measured statistics stored in memory. Refer to LMR Plus operation manual IM K for specific details. Diagnostics The diagnostics display allows the user to scroll through various diagnostic points to assist with troubleshooting the system. Message History The user will be able to scroll through all of the messages stored in the memory of the controller with the most recent message being displayed first. RUN Mode When put into the RUN mode, the controller will continuously monitor several different parameters including: Backup Battery Voltage, Emergency & Normal Inputs, Overvoltage, Undervoltage, Phase Failure, Phase Reversal, Over and Under Frequency, Interlock On, Low Suction and Pressure Deviation. Languages The first menu item to appear in the main menu is language selection. The user can select English, French or Spanish.as standard. Additional languages are available. Contact factory for details. PRINT Menu Description All fault and alarm information is sent to the USB and Printer ports on demand, as well as the status of each output. The LMR Plus will store up to 5K events which are time and date stamped. All information can also be retrieved and displayed on the LCD display. Saving to USB Drive The controller will save three separate text files, one CSV file and the embedded webpage to the USB external drive. The files, at maximum size, can be saved multiple times on one 128MB USB drive. Files to be saved are: Status Report, Diagnostics Report, Statistics Report, Last 5K Messages and the Embedded Webpage. Print Menu The printer menu is accessed in order to select the desired print function. Functions include: Print Messages, Last XX Messages, Date & Time, Status Report, Diagnostics Report and Statistics Report. Cancel All Print Jobs Selecting this item will cancel all print jobs that are currently being sent to the printer. Custom Messages When this item is selected, custom messages can be cleared from memory or downloaded from the USB external drive. Firmware Update Firmware revisions are updated from an external USB drive. All previously programmed settings will remain intact when updating is completed. Should there be an update failure, the controller will automatically revert back to the previous version of firmware. Embedded Webpage General The embedded webpage is a multifunction tool that will allow the user to view the current status of the controller as well as display all current readings, set points, and history. An external computer can be connected via the Ethernet port to access the page. When connected, the controller set points can be programmed via the webpage. A copy of the webpage and associated data can be saved to an external USB drive. Multiple Pages There are 6 viewable pages that show the Main Display, Statistics, Diagnostics, History, Programmed Set Points and Custom Messages. Pressure Points The pressure reports recorded in memory can be graphed and/or sorted based on date and time. Programmed Set Points All of the programmed set points and their current status can be viewed via the webpage. Custom Messages Users can create custom messages on a computer and upload to the controller using a USB Drive (memory stick). Up to 10 custom messages of up to 100 characters each, will continuously scroll across the fourth line of the LCD display once uploaded. Trigger Points The message can be programmed to appear at specific trigger points such as specific date and time, specific number of operations, specific number of hours run or at any individual alarm point. All of the trigger points can be selected as And/Or values. USB External Drive General When using an external USB Drive, the drive should conform to the following minimum specifications: 128kb USB 1.0 Pressure Transmitter: 4-20mA Each LMR Plus controller is equipped with a plug-in 4-20mA pressure transmitter. NEMA 2 Enclosures All LMR Plus controllers come standard with NEMA 2 enclosures unless otherwise ordered. Available options include: NEMA 3R, 4, 4X, 12. Emergency Start Operator A mechanically operated emergency start handle activates the motor contactor independent of any electrical control circuits or pressure switch input. Standards & Certification The LMR Plus Electric Fire Pump Controllers meet or exceed the requirements of Underwriters Laboratories, Underwriters Laboratories Canada, Factory Mutual, the Canadian Standards Association, New York City building code, CE mark requirements and are built to NFPA 20 standards. N. Y. C. APPROVED

3 1-3 Dimensions Standard Enclosure - Type NEMA 2, 3R, 4, 4X, [317] [721] [564] [254] [1270] [1219] [1524] 5.25 [133] 2.63 [67] Ø2.81 [Ø71] 6.00 [152] [305] [267] 1 - START PUSHBUTTON 2 - STOP PUSHBUTTON 3 - MAIN POWER SWITCH 4 - MSH (EMERGENCY START HANDLE) 5 - MAIN LMR PLUS DISPLAY 6 - RECOMMENDED CABLE ACCESS (BOTTOM ONLY) 1.12 [28] [282] 5.00 [127] 5.33 [135] PIPING ENTRANCE 1/4" NPT - FEMALE [108] 8.42 [214] Dimensions in inches and [millimeters]. Motor Hp Line Voltage N. Y. C. APPROVED [337] Withstand Rating Standard Intermediate High 2.09 [53] 1.14 [29] 3.32 [84] V 100, , , V (102) 5-75 * V V V 25, ,000 * Coils Available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz Approx. Weight Lbs. (Kg) NOTES: 1. All enclosures finished in FirePump red. 2. Cable Entrance bottom only. 3. Standard Enclosure type NEMA 2.

4 1-4 September 2007 Dimensions Standard Enclosure - Type NEMA 2, 3R, 4, 4X, [448] A B [1575] [1880] [311] 1.88 [48] Ø2.81 [Ø71] 6.00 [152] [305] [406] 5.00 [127] 1 - START PUSHBUTTON 2 - STOP PUSHBUTTON 3 -MAINPOWERSWITCH 4 - MSH (EMERGENCY START HANDLE) 5-MAIN LMR PLUS DISPLAY 6-RECOMMENDED CABLE ACCESS (BOTTOM ONLY) PIPING ENTRANCE 1/4" NPT - FEMALE [28] C [286] [356] 8.11 [206] Motor Hp Line Voltage Withstand Rating Standard Intermediate High V 100,000 Consult V Factory * V V V 25,000 35, V 100,000 Consult V Factory * V V V 25,000 35,000 * Coils Available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz N. Y. C. APPROVED Consult Factory Approx. Weight Lbs. (Kg) 315 (190) 420 (190) D 3.35 [85] 1.37 [35] 1.13 [29] A B C D (1062) (1393) (768) (1099) (384) (549) (541) (871) NOTES: 1. All enclosures finished in FirePump red. 2. Cable Entrance bottom only. 3. Standard Enclosure type NEMA 2.

5 1-5 Dimensions Standard Enclosure - Type NEMA 2, 3R, 4, 4X, 12 6 Dimensions in inches and (millimeters). Motor Hp Line Voltage N. Y. C. APPROVED Withstand Rating Standard Intermediate High V V * V V V 100,000 25,000 Consult Factory 35,000 Consult Factory 575 (260) * Coils available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz. Approx. Weight Lbs. (Kg) NOTES: 1. All enclosures finished in FirePump red. 2. Cable Entrance bottom only. 3. Standard Enclosure type NEMA 2.

6 1-6 September 2007 Electrical Wiring Schematic N. Y. C. APPROVED

7 1-7 Technical Data and Specifications Line Terminals (Incoming Cables) Line Terminals on Main Isolation Switch (Incoming Cables) LINE VOLTAGE Qty. & Cable Sizes Service Entrance GND. LUG * Qty. & Cable Sizes Max HP (1)#14-1/0 PER Ø (CU/AL) (1)#14-2/0 (CU/AL) (1)#4-4/0 PER Ø (CU) (1)#4-350MCM (CU/AL) (1)#3-350MCM PER Ø (CU/AL) (1)#4-350MCM (CU/AL) (2)3/0-250MCM PER Ø (CU/AL) (2)1/0-750MCM (CU/AL) (2) MCM PER Ø (CU/AL) (2)1/0-750MCM (CU/AL) (2)#1-500MCM PER Ø (CU/AL) (2)1/0-750MCM (CU/AL) (3)3/0-400MCM PER Ø (CU/AL) (2)1/0-750MCM (CU/AL) * Coils available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz. Load Terminals (To Motor) Load Terminals (To Motor) LINE VOLTAGE Qty. & Cable Sizes Max HP (1)#14-#3 PER Ø (CU) (1)#14-1/0 PER Ø (CU/AL) (1)#6-250MCM PER Ø (CU/AL) (2)1/0-250MCM PER Ø (CU/AL) (2)2/0-500MCM PER Ø (CU/AL) * For Proper Cable Size Refer to National Electrical Code NFPA-70 External Inputs Alarm / Relay Outputs Typical Controller Connection NOTE: 1. MOTOR CONNECTIONS VARY, PLEASE REFER TO SPECIFIC MOTOR CONNECTION DIAGRAM. 2. PLEASE OBSERVE PROPER PHASE ROTATION, A,B,C-L1,L2,L3 AS CONTROLLER IS PHASE SENSITIVE. 3. CABLE SIZE TO BE 125% OF FULL LOAD CURRENT. REFER TO WIRE SIZE TABLE IN NFPA 70. N. Y. C. APPROVED

8 1-8 September 2007 Catalog Number Selection FD70 Wye Delta (Star-Delta) Open Controller Catalog Numbering System FD Starting Type Options 30 = Across the Line A - Built-in Alarm System 40 = Part Winding B - Alarm Bell 50 = Primary Resistor C1 - Extra Contacts "Pump Run" (Two Form-C) 60 = Autotransformer C2 - Extra Contacts "AC Power Failure" (Two Form-C) 70 = Wye Delta (Star-Delta) Open C3 - Extra Contacts "Phase Rev." (Two Form-C) 80 = Wye Delta (Star-Delta) Closed C4 - Remote Contacts (2 Form C) Low Reservoir 90 = Soft Start C5 - Remote Contacts (2 Form C) High Reservoir CX - Extra Contacts (Two Form-C; Specify Function) E1 - NEMA 3R - Raintight Enclosure Horsepower E2 - NEMA 4 - Watertight Enclosure E3 - NEMA 12 - Industrial Dust Tight Enclosure E5 - NEMA 4X - Stainless Steel Enclosure *600 E8 - Tropicalization *700 E9 - NEMA 4X - Painted Steel * Not available on all models E10 - NEMA 4X Stainless Steel Enclosure Consult Factory for pricing. EX - Export Crating F2 - FloorStand-2InchHeight Voltage H - HighWithstandRating(refertotables) A = V I - Intermediate Withstand Rating (refer to tables) B = V L1 - Language - English C = 380V L2 - Language - French D = V L5 - Language - Spanish E = V L6 - Language - Portuguese F = 415V LX - Extra Light (Specify Description) P7 - Low Suction Pressure Switch P8 - Low Suction Shutdown (Requires P7) Frequency P10 - Pressure Transducer - Sea Water Rated 5 = 50 Hz P13 - Externally Mounted Pressure Transducer 6 = 60 Hz R1 - Space Heater (120 / 220V) R2 - Space Heater c/w Thermostat R3 - Space Heater c/w Humidistat Language R4 - Low Pump Room Temperature Switch L1 = English R5 - Space Heater (Externally powered - 120V) L2 = French X1 - Printer L5 = Spanish X2-4 Inch Chart Recorder ( psi fresh water) L6 = Portuguese

9 1-9 Product Selection FD70 Wye Delta (Star-Delta) Open Controller Catalog Numbering System Catalog Number Selection Chart - FD70 Catalog Number Selection Chart - FD70 Catalog Number Voltage Hp Price Catalog Number Voltage Hp Price FD70-15A V 15 $6,280 FD70-15D V 15 $6,280 FD70-20A 60 HZ 20 $6,280 FD70-20D 60 HZ 20 $6,280 FD70-25A 25 $6,280 FD70-25D 25 $6,280 FD70-30A 30 $6,280 FD70-30D 30 $6,280 FD70-40A 40 $7,830 FD70-40D 40 $6,280 FD70-50A 50 $8,300 FD70-50D 50 $6,520 FD70-60A 60 $9,640 FD70-60D 60 $7,830 FD70-75A 75 $9,640 FD70-75D 75 $7,830 FD70-100A 100 $12,500 FD70-100D 100 $9,340 FD70-125A 125 $16,800 FD70-125D 125 $10,420 FD70-150A 150 $16,800 FD70-150D 150 $10,420 FD70-200A 200 FD70-200D 200 $13,400 Consult Factory FD70-250A 250 FD70-250D 250 $16,800 FD70-15B V 15 $6,280 FD70-300D 300 $17,400 FD70-20B 60 HZ 20 $6,280 FD70-350D 350 $19,900 FD70-25B 25 $6,280 FD70-400D 400 $19,900 FD70-30B 30 $6,280 FD70-450D 450 FD70-40B 40 $7,830 FD70-500D 500 Consult Factory FD70-50B 50 $8,300 FD70-600D 600 FD70-60B 60 $9,640 FD70-15E V 15 $6,280 FD70-75B 75 $9,640 FD70-20E 60 HZ 20 $6,280 FD70-100B 100 $12,500 FD70-25E 25 $6,280 FD70-125B 125 $16,800 FD70-30E 30 $6,280 FD70-150B 150 $16,800 FD70-40E 40 $6,280 FD70-200B 200 $19,300 FD70-50E 50 $6,520 FD70-250B 250 FD70-60E 60 $7,830 Consult Factory FD70-300B 300 FD70-75E 75 $7,830 FD70-15C (F) V 15 $6,280 FD70-100E 100 $9,340 FD70-20C (F) 50 / 60 HZ 20 $6,280 FD70-125E 125 $10,420 FD70-25C (F) 25 $6,280 FD70-150E 150 $10,420 FD70-30C (F) 30 $6,280 FD70-200E 200 $13,400 FD70-40C (F) 40 $6,520 FD70-250E 250 $16,800 FD70-50C (F) 50 $6,520 FD70-300E 300 $17,400 FD70-60C (F) 60 $7,830 FD70-350E 350 $19,900 FD70-75C (F) 75 $7,830 FD70-400E 400 $19,900 FD70-100C (F) 100 $9,340 FD70-450E 450 $22,870 FD70-125C (F) 125 $10,420 FD70-500E 500 $22,870 FD70-150C (F) 150 $12,800 FD70-600E 600 FD70-200C (F) 200 $13,400 FD70-700E 700 Consult Factory FD70-250C (F) 250 $16,800 FD70-300C (F) 300 $19,900 FD70-350C (F) 350 FD70-400C (F) 400 FD70-450C (F) 450 Consult Factory FD70-500C (F) 500

10 1-10 September 2007 Product Selection Options Catalog Number Option Selection Designation Description Price A Built-in Alarm System $350 B Alarm Bell $110 C1 Extra Contacts "Pump Run" (Two Form-C) $90 C2 Extra Contacts "AC Power Failure" (Two Form-C) $90 C3 Extra Contacts "Phase Rev." (Two Form-C) $90 C4 Remote Contacts (Two Form-C) Low Reservoir $90 C5 Remote Contacts (Two Form-C) High Reservoir $90 CX Extra Contacts (Two Form-C; Specify Function) $90 E1 NEMA 3R - Raintight Enclosure $380 E2 NEMA 4 - Watertight Enclosure (Ref Dwg. Page 1-3) $1,200 NEMA 4 - Watertight Enclosure (Ref Dwg. Page 1-4, 1-5) $2,200 E3 NEMA 12 - Industrial Dust Tight Enclosure $25 E5 NEMA 4X - Stainless Steel Enclosure (Ref Dwg. Page 1-3) $2,000 NEMA 4X - Stainless Steel Enclosure (Ref Dwg. Page 1-4, 1-5) $3,000 E8 Tropicalization $275 E9 NEMA 4X - Painted Steel (Ref. Dwg. Page 1-3) $1,600 NEMA 4X - Painted Steel (Ref. Dwg. Page 1-4, 1-5) $2,600 E10 NEMA 4X Stainless Steel Enclosure (Ref. Dwg. Page 1-3) $3,600 NEMA 4X Stainless Steel Enclosure (Ref. Dwg. Page 1-4, 1-5) $5,500 EX Export Crating $525 F2 FloorStand-2InchHeight $25 H High Withstand Rating (refer to tables) $3,230 I Intermediate Withstand Rating (refer to tables) $1,520 L1 Language - English N/ C L2 Language - French N/ C L5 Language - Spanish N/ C L6 Language - Portuguese N/ C LX Extra Light (Specify Description) $90 P7 Low Suction Pressure Switch $570 P8 Low Suction Shutdown (Requires P7) Std. P10 Pressure Transducer - Sea Water Rated $300 P13 Externally Mounted Pressure Transducer $250 R1 Space Heater (120 / 220V) $250 R2 Space Heater c/w Thermostat $320 R3 Space Heater c/w Humidistat $320 R4 Low Pump Room Temperature Switch $290 R5 Space Heater (Externally powered - 120V) $600 X1 Printer $1,075 X2 4 Inch Chart Recorder ( psi fresh water) $700

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12 FIRE PUMP CONTROLLERS Fire Pump Controller Family FD20 Limited Service Controller FD30 Across-the-Line FD40 Part Winding FD50 Primary Resistor FD60 Autotransformer FD70 WYE DELTA (Star-Delta) Open Transition FT SERIES Transfer Switches FD100 / 110 Diesel Engine Controllers FDM Medium Voltage Controllers FDF Foam Pump Controllers FDV Variable Speed Controllers FDR Residential Controllers FD80 WYE DELTA (Star-Delta) Closed Transition FDJP / JY Jockey Pump Controllers FD90 Soft Start FDAP-M Remote Alarm Panels For more information on Eaton Cutler-Hammer Fire Pump Controllers, us at chcfirepump@eaton.com or call us at EATON Cutler-Hammer th Street NE #10 Calgary, Alberta, T1Y 7G4 Canada tel: fax: Eaton Corporation All Rights Reserved Printed in Canada Publication No.: September 2007