ATyS d M Instruction Manual

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1 ATyS d M Instruction Manual POWER DISTRUBTION AND PROTECTION NHP Electrical Engineering Products Pty Ltd AUS NZ 1300 NHP NHP 0800 NHP NHP nhp.com.au nhp-nz.com

2 To download, brochures, catalogues and technical manuals : This manual is available for download in French, English, German, Italian, Spanish, Dutch, Portugese, Russian, Polish, Turkish and Chinese. 2

3 INDEX 1. GERAL SAFETY INSTRUCTIONS INTRODUCTION THE ATYS FAMILY PRODUCT RANGE THE ATYS M RANGE KEY FEATURES SELECTION GUIDE QUICK START OPTIONAL ACCESSORIES TECHNICAL DATA PRODUCT INSTALLATION CHANGING THE PADLOCKING CONFIGURATION RECOMMANDED ORITATION DIMSIONS OF THE SINGLE PHASE PRODUCT DIMSIONS OF THE THREE PHASE PRODUCT DIN RAIL MOUNTED NSTALLATION OF OPTIONAL ACCESSORIES AUXILLIARY CONTACTS TERMINAL SHROUDS MODULAR PLASTIC CLOSURE

4 WIRING IN A POLYCARBONATE CLOSURE EXTSION UNIT CONNECTION OF CONTROL/COMMAND CIRCUITS TERMINAL CONNECTORS DESIGNATION AUXILIARY CONTACT OPERATING SCHEDULE OPERATION PRESTATION OF THE PRODUCT INTERFACE RESET MANUAL MODE MANUAL SWITCHING PADLOCKING SEALABLE AUTO/MANUAL COVER CONTROL LOGIC POSITIONS THAT CAN BE REACHED DEPDING ON THE AVAILABLE SOURCE FAULT FINDING

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6 1. GERAL SAFETY INSTRUCTIONS This manual provides instructions on safety, connections and operation of the ATy Whether the ATyS is sold as a loose product, as a spare, as an enclosed solution or as any other personnel, in line with the manufacturers recommendations, following good engineering practices and after This instruction manual must be made accessible so as to be easily available to anyone who may need to read it in relation with the ATy The ATy ys should be opened (with or without voltage) as there Do not handle any control or power cables connected to the ATyS when voltage may be present on the product directly through the mains or indirectly through external circuits. DANGER WARNING CAUTION RISK: Electric shock, burns, death RISK: Possible personal injury RISK: Equipment damage 6

7 2. INTRODUCTION 2.1. Just the right ATyS for your application ATyS: Small Footprint ATyS M: Modular Profile 125A A 40A - 160A 40A - 125A Transformer Transformer (building) (RTSE) RTSE ATyS RTSE Side by Side 7

8 2.2. The ATy Selecting the right ATy installation in which the ATy each product to help you select the right ATy ATyS d M ATyS t M ATyS g M ATyS p M 160 A 40 A OP TRANSITION MOTORISED CHANGEOVER SWITCH DUAL POWER SUPPLY BUILT-IN ATS CONTROLLER COMMUNICATION* * Specific version. ** Return to zero without external energy source. TRIPPING** > Network / Genset > Genset / Genset > Network / Network Applications with an External ATS Control ATyS d M GS > Network / Network Building applications ATyS t M loads loads UPS ATyS p M > Network / Genset Genset Applications for Standby Power ATyS g M > Network / Genset > Network / Network ATyS p M loads loads UPS loads loads UPS 8

9 Selection guide ATyS d M ATyS t M ATyS g M ATyS p M APPLICATIONS Normal / Backup without automatic controller Normal / Backup with built-in automatic controller Stable positions Load changeover FUNCTIONS POWER SUPPLY External Integrated OPERATION Backup manual operation of the 3 positions Electrical (dry contact) control of positions I, 0 and II Automatic control of positions I, 0 and II Return to 0 position feature upon loss of source MONITORING 3 voltages on networks I and II Frequency on networks I and II Phase rotation on networks I and II Asymmetry of networks I and II AUTOMATIC CONTROLLER CONFIGURA- TION By potentiometer and micro-switch By screen + keyboard V n, F n, V threshold, F threshold Driving with or without priority Adjustable operating timers Control type (impulse or switch / contactor) DISPLAY Position, fully visualised breaking LED: source status, automatic mode, fault LED LED: switch positions, supply, tests, control V, F, timers, number of operations, last event REMOTE CONTROL Outputs Generator start / stop order Product availability (not fault and not manual mode) Source available Programmable output (source, availability, fault) Inputs Test on load Retransfer Automatic mode inhibit Position O order Priority Other programmable inputs (test off-load, position control, etc.) Remote control Human / Machine Interface (D10 and D20) RS485 communication (MODBUS) * 3 inputs / 3 outputs (programmable). ** Product reference is different: communication by RS485 connection (MODBUS) allows up to 31 ATyS M to be connected to a PC or a PLC over 1500 m. 9

10 Quick Start ATy QUICK START ATyS d M Remotely operated Transfer Switching Equipment Preliminary operations Check the following upon delivery and after removal of the packaging: Packaging and contents are in good condition. The product reference corresponds to the order. Contents should include: Qty 1 x ATyS M Qty 1 x Emergency handle extension rod Qty 1 x Set of terminals Quick Start instruction sheet Warning Risk of electrocution, burns or injury to persons and / or damage to equipment. This Quick Start is intended for personnel trained in the installation and commissioning of this product. For further details refer to the product instruction manual available on the SOCOMEC website. This product must always be installed and commissioned by qualified and approved personnel. Maintenance and servicing operations should be performed by trained and authorised personnel. Do not handle any control or power cables connected to the product when voltage may be, or may become present on the product, directly through the mains or indirectly through external circuits. Always use an appropriate voltage detection device to confirm the absence of voltage. Ensure that no metal objects are allowed to fall in the cabinet (risk of electrical arcing). Failure to observe good enginering practises as well as to follow these safety instructions may expose the user and others to serious injury or death. Installation and Commissioning STEP 1 Cabinet / Back Plate Installation STEP 2 Connecting the POWER section STEP 3 CONTROL / AUX POWER terminal connections STEP 4 CHECK STEP 5A Automatic Operation STEP 5B Emergency Manual Operation STEP 5C Padlocking Risk of damaging the device In case the product is dropped or damaged in any way it is recommended to replace the complete product. Accessories Bridging bars and 125A or 160A. Voltage sensine and power supply TAP. Terminal shrouds. Additionnal aux contact block. Plastic enclosure. Dual Power Supply (DPS). Power Connection Terminals. ATS Control relay ATyS C30 + D10 or D20. ATS control relay ATyS C20. ATS control relay ATyS C40. STEP 5B Manual operation Open the front cover as shown to put into manual mode. Use the handle situated in the front panel under the cover to operate the transfer switch. Check the changeover switch position on the indicator before operating. 90º 90º Extension STEP 4 Check STEP 3 Whilst in manual mode, check the wiring and STEP 5A Automatic operation Ensure that the To simplify operation use the handle with the extension provided. (Max 8 Nm) Close the front cover as shown to put the product into automatic mode. The product is now ready to receive order inputs based on the following logic. Impulse logic Contactor logic order I To download, brochures, catalogues and technical manuals. Printing informations: 1 color Black. White paper 90g/m 2. Printing size: 420x297. Final size 210x297. This page visible first. A separate sheet for each language B - 06/15 - Non contractual document. Subject to change without notice. STEP 5C Padlocking mode In order to padlock put the product in manual mode. Pull the locking mechanism and insert a padlock as shown. As standard padlocking in the 0 position. Configurable to I-0-II (see step 1). 1x 4-8 mm order 0 order II position I position 0 position II Note: Excludes position switching delays. For contactor logic bridge contact 313 with 317. To operate: close the contact corresponding to the desired position. maintened Auxiliary cont Fitting of the 2nd To fit an AC, the s NC changeover c 10

11 STEP 1 Recommended orientation Installation Caution: Ensure that the product is installed on a flat rigid surface Padlocking configuration The ATyS M is delivered with padlocking configured to the O position MAX : 2 Recommended Ok Ok Ok Ok Ok DIN RAIL IEC Tighten to avoid 235 Posidriv PZ2 131, , , Posidriv PZ1 1 Nm 4 mounting brackets 4x M6 screw - 2,5 Nm To allow padlocking in all positions (I - O - II), configure installation. (Screw is located at the back of the product). STEP 2 It is essential to tighten Power Terminal Connections Load side bridging bar. 125A: A: connections. They can be fitted in any terminals on the source supply side. Do not use on the load side when equipped with a bridging bar. Step 1 Posidriv PZ2 2x 2 Step 2 Hexagonal Metric Allen size 4 5,0 Nm Source supply side 15mm 10 to 70 mm²! X4 6 mm Slotted head 3,5 mm 0,45 Nm 0,5 to 2,5 mm² 0,5 to 1,5 mm² Step 3 2x Posidriv PZ2 2,2 lb-in 0,25 Nm 3 CONTROL / AUX POWER Terminals and wiring e product is in Manual Mode (front cover open). 6 mm 0,5 to 2,5 mm² 0,5 to 1,5 mm² Slotted head 3mm 0,5 Nm tacts: One module factory fitted ( ). d AC: or switch must first be put in position 0. An auxiliary contact module comprises: one NO/ contact for each position (I-0-II). To install use the long screws supplied with the module. Type Terminal no. Description Characteristics Inputs 101 / 102 Source 1 power supply 220Vac -20% (176Vac) to 240Vac 201 / 202 Source 2 power supply +20% (288Vac) 45 to 65Hz 313 Position 0 order if closed with 317. Also allows control logic selection: contactor (always closed) / impulse (close to switch) 314 Position II order if closed with 317 Do not connect to any power supply 315 Position I order if closed with Common control terminal for 313 to /12/14 Position I Dry potential free contact 21/22/24 Position II 250Vac 5A AC1 01/02/04 Position 0 24Vdc 2A Control of position I and II have priority on control of position 0. LOAD Auxiliary contacts unit. A 7 5 A AC1 250 Vac A AC1 250 Vac Recommanded connection cross-section 0,5 to 2,5 mm² (rigid) 0,5 to 1,5mm² (stranded) 1: Position I order 2: Position II order 3: Position 0 order 4: Power supply I (230 VAC) 5: Power supply II (230 VAC) 6: Voltage tap 7: Auxiliary contact block - 1 NO/NC contact per position I, 0, II (1x factory fitted) Use 35mm screws for 2 modules Pozidriv PZ2-1 Nm B 6 6 B C A: Bridging bar (accessory) B: Single-phase voltage sensing tap (accessory) C: F1/F2 = fuse 10 A gg * Remote orders from ATS controller such as ATyS C20/ C30/C40 or PLC, BMS, etc. 11

12 3.2. Quick Start ATy QUICK START ATyS d M Remotely Operated Transfer Switching Equipment Preliminary operations Check the following upon delivery and after removal of the packaging: Packaging and contents are in good condition. The product reference corresponds to the order. Contents should include: Qty 1 x ATyS M Qty 1 x Emergency handle extension rod Qty 1 x Set of terminals Quick Start instruction sheet Warning or damage to equipment. This Quick Start is intended for personnel trained in the installation and commissioning of this product. For further on the product, directly through the mains or indirectly through external circuits. Always use an appropriate voltage detection device to follow these safety instructions may expose the user and Installation and Commissioning STEP 1 Plate Installation STEP 2 Connecting the POWER section STEP 3 AUX POWER terminal connections STEP 4 CHECK STEP 5A order (AUTO) STEP 5B Emergency Manual Operation STEP 5C Padlocking Risk of damaging the device In case the product is dropped or damaged in any way it is recommended to replace the complete product. Accessories Control voltage transformer (400Vac -> 230Vac). Voltage sensing and power supply tap. Terminal shrouds. Power Connection Terminals. ATS control relay ATyS C20. ATS control relay ATyS C40. Printing informations: 2. A separate sheet for each language B - 06/15 - Non contractual document. Subject to change without notice. STEP 5B Manual operation Open the front cover as shown to put into manual mode. Use the handle situated in the front panel under the cover to operate the transfer switch. Check the changeover switch position on the 90º 90º To simplify operation use the handle with the extension provided. STEP 5C Extension (Max 8 Nm) Padlocking mode In order to padlock put the product in manual mode. Pull the locking mechanism and insert a padlock as shown. As standard padlocking in the 0 position. 1x 4-8 mm STEP 4 Check STEP 3 Whilst in manual mode, check the wiring and STEP 5A Automatic operation Close the front cover as shown to put the product into automatic mode. The product is now ready to order I order 0 order II position I position 0 position II Note: Excludes position switching delays. contact 313 with 317. To operate: close the contact corresponding to the desired position. Impulse logic Contactor logic maintened Ensure that the Auxiliary cont Fitting of the 2nd with the module 12

13 STEP 1 Recommended orientation Installation Caution: Ensure that the product is installed on a flat rigid surface Padlocking configuration The ATyS M is delivered with padlocking configured to the O position MAX : 2 Recommended Ok Ok Ok Ok Ok ,5 IEC Tighten to avoid , ,5 Posidriv PZ2 Posidriv PZ1 1 Nm 6x M6 screw - 2,5 Nm To allow padlocking in all positions (I - O - II), configure installation. (Screw is located STEP 2 It is essential to tighten Power Terminal Connections 125A: A: connections. Step 1 Posidriv PZ2 Step 2 2x 2 Hexagonal Metric Allen size 4 5,0 Nm Source supply side 15mm 10 to 70 mm²! X8 6 mm Slotted head 3,5 mm 0,45 Nm 0,5 to 2,5 mm² 0,5 to 1,5 mm² Step 3 2x Posidriv PZ2 2,2 lb-in 0,25 Nm 3 CONTROL / AUX POWER Terminals and wiring e product is in Manual Mode (front cover open). 6 mm tacts: One module factory fitted ( ). d AC: or Use 35mm screws for 2 modules 0,5 to 2,5 mm² 0,5 to 1,5 mm² Slotted head 3mm 0,5 Nm Pozidriv PZ2-1 Nm Type Terminal no. Description Characteristics Inputs Source 1 power supply Source 2 power supply 220Vac -20% (176Vac) to 240Vac +20% (288Vac) 45 to 65Hz 313 Position 0 order if closed with 317. Also allows control logic selection: contactor 314 Position II order if closed with Position I order if closed with Common control terminal for 313 to 315 Auxiliary Position I contacts Position II 250Vac 5A AC1 unit. Position 0 24Vdc 2A Control of position I and II have priority on control of position 0. A LOAD B B B B C A AC1 250 Vac A AC1 250 Vac Recommanded connection cross-section 0,5 to 2,5 mm² (rigid) 0,5 to 1,5mm² (stranded) 1: Position I order 2: Position II order 3: Position 0 order 4: Power supply I (230 VAC) 5: Power supply II (230 VAC) 6: Voltage tap 7: Auxiliary contact block - 1 NO/NC contact per position I, 0, II (1x factory fitted ) A: Bridging bar (accessory) B: Single-phase voltage sensing tap (accessory) C: F1/F2 = fuse 10 A gg * Remote orders from ATS controller such as ATyS C20/ C30/C40 or PLC, BMS, etc. 13

14 Note: The load may be connected to the top or bottom of the switch with tle motorisation preferably on the right hand side as shown Supply types

15 5. contacts Ref. : Ref. : To provide a common point on the outgoing side of the Single phase product: Three phase product: Voltage sensing and power supply tap voltage sensing can be mounted in the terminals without reducing their Ref. : rts/ref. Terminal shrouds Ref Double power Enclosure enclosure provides easy access to a compact, enclosed Ref. : Single phase residential enclosure 15

16 transformer neutral connection is available this autotransformer Ref. : connection terminals The power connection terminals allow conversion of the Ref. : For complete conversion, order 3 times the reference. Remote control interfaces (for use with ATS controllers designed for use with products such as Supplied from measurement circuit: Gen/Gen applications: Ref. 16

17 6. TECHNICAL DATA Ratings 40A 63 A 80 A 100 A 125 A 160 A Frequencies Rated impulse withstand voltage U imp (kv) (power circuit) Rated insulation voltage U i (V) (control circuit) Rated impulse withstand voltage U imp (kv) (control circuit) Rated operational currents (A) Rated operational circuit withstand if using circuit withstand (ka eff) (ka eff) sensing time and state (VA) characteristics Number of changeovers ( not compatible with aluminium cables) A A A A A A This is a class A product. In a domestic environment, this product may cause radio interference in which case the user may be required to take adequate measures. 17

18 7. Temperature Altitude UE Storage ø 1 mm 18

19 8. For locking in Positions I, II and 0, refer to the following procedure 8.1. Posidriv PZ2 STEP 1! STEP 2 STEP 3 2x Posidriv PZ2 2,2 lb-in 0,25 Nm 2x Posidriv PZ Recommanded orientation Recommended Ok Ok Ok Ok Ok 8.3. product 8.4. Back plate mounted single phase product , ,5 MAX : ,5 4 mounting brackets 6x M6 screw - 2,5 Nm 19

20 8.5. product Back plate mounted three phase product , ,5 MAX : ,5 6 mounting brackets 6x M6 screw - 2,5 Nm 8.7. DIN rail mounted DIN RAIL IEC Tighten to avoid Posidriv PZ1 1 Nm 20

21 Auxilliary contacts! Use 35mm screws for 2 modules Pozidriv PZ2-1 Nm 6 mm Slotted head 3,5 mm 0,45 Nm 0,5 to 2,5 mm² 0,5 to 1,5 mm² 9.2. Slotted head 3,5 mm 0,45 Nm 6 mm 0,5 to 2,5 mm² 0,5 to 1,5 mm² 9.3. LOAD / Bridging bar. 125A: A: Hexagonal Metric Allen size 4 5,0 Nm 10 to 70 mm² / 15mm! X4 21

22 RS RJ RS RJ LOAD / Bridging bar. 125A: A: Hexagonal Metric Allen size 4 m 5,0 Nm 2 WG 10 to 70 mm² m 2* WG / LOAD 15mm! X Terminal shrouds C K 22

23 Only 1 aux contact block may be installed when using this enclosure. 230mm (M6) 410 mm 325mm (M6) 305 mm 150 mm Load Dimensions and mounting Only 1 aux contact block may be installed when using this enclosure. 385 mm 225 mm (M6) 385 mm 275 mm (M6) 193 mm 23

24 Wiring in a polycarbonate enclosure Example: Neutral on the right N N N / Extension unit

25 11. Hexagonal Metric Allen size 4 5,0 Nm 15mm 10 to 70 mm² Source supply side recommended (mm ) recommended (mm ) Not compatible with aluminium cables

26 12. LOAD SIDE LOAD SIDE Slotted head 3,5 mm 0,45 Nm 0,5 to 2,5 mm² 0,5 to 1,5 mm² 6 mm A AC1 250 Vac A AC1 250 Vac A AC1 250 Vac SI SII SI SII V V V V V V V V U U U U Fuses : 10 A gg (1) (2) (2) (1) (1) (2) (2) (1) Fuses : 10 A gg SOURCE C O NT R O L Capacité 05 (1) : 230/400 Vac Network (2) : 127/230 Vac Network SOURCE C O NT R O L 0,5 to 2,5 mm² 0,5 to 1,5 mm² 6 mm Slotted head 3mm 0,5 Nm All pressure on the connector pins is to be Ensure that the product is in Manual Mode (front cover open). 26

27 12.1. Terminal connectors designation Dry Type Terminal no. Description Characteristics Also allows control logic switch) Do not connect to any power supply potential free contact Control of position I and II have priority on control of position 0. Recommended connection crosssection (rigid) Auxiliary contact operating schedule Closed Open Closed Open Closed Open 27

28 Locking 2. AUT/MAN cover 3. Auto/Manual mode sensor Manual switching Reset Operating fault reset To manually operate the changeover switch using As soon as manual mode is activated, remote orders are is inhibited MANUAL MODE Locking Manual changeover switching 28

29 Use the handle situated on the front panel under the cover Extension (Max 8 Nm) mm min

30 13.6. AUTOMATIC (remote) MODE Impulse logic Contactor logic Control logic Impulse logic The ATy order I order 0 order II position I position 0 Impulse logic position II Contactor logic The ATy (1st order received is held until no longer maintained). order I order 0 order II position I position 0 position II Contactor logic maintened 30

31 POWER POWER ON ON ON ON POWER POWER ON ON ON ON DPS OR OR OR OR ON ON ON ON 31

32 14. of the critical level and application where the product is installed should form an essential and integral part of the 32

33 15. TROUBLESHOOTING GUIDE system Open and re-close the Auto/Manu cover Troubleshooting Symptoms Actions to be carried out The product is not functioning The voltage is available and within limits The product does not switch over The product becomes operational The product cannot be switched over using the handle The product can be switched over using the handle is not activated even though the cover is closed The product cannot be locked bottom of the cover This pin activates the sensor which indicates the position of the cover (open or closed) accordance with the instructions The product accepts position orders Locking is possible 33

34 For more information, scan to download the NHP ecatalogues App offering exclusive video content, catalogues and literature! AUSTRALIA nhp.com.au SALES 1300 NHP NHP FAX 1300 NHP FAX NEW SOUTH WALES Sydney Day Street North Silverwater NSW 2128 Tel QUESLAND Brisbane 16 Riverview Place Murarrie QLD 4172 Tel NEW ZEALAND nhp-nz.com SALES 0800 NHP NHP FAX 0800 FAX NHP VICTORIA Melbourne River Street Richmond VIC 3121 Tel Laverton William Angliss Drive Laverton North VIC 3026 Tel Albury / Wodonga 847 Ramsden Drive Albury NSW 2640 Tel Fax Dandenong Unit 1/80 Monash Drive Dandenong South VIC 3175 Tel Fax TASMANIA Hobart 29B Lampton Ave Derwent Park TAS 7009 Tel Fax Launceston Unit Merino Street Kings Meadows TAS 7249 Tel Fax Newcastle 575 Maitland Road Mayfield West NSW 2304 Tel Fax Wollongong Unit 3 1 Resolution Drive Unanderra NSW 2526 Tel Fax ACT Canberra Unit Gladstone Street Fyshwick ACT 2609 Tel Fax WESTERN AUSTRALIA Perth 38 Belmont Ave Rivervale WA 6103 Tel NORTHERN TERRITORY Darwin 3 Steele Street Winnellie NT 0820 Tel Fax Townsville 5 Leyland Street Garbutt QLD 4814 Tel Fax Rockhampton 1 Lawson Street Parkhurst QLD 4702 Tel Fax Toowoomba Cnr Carroll Street and Struan Court QLD 4350 Tel Fax Cairns Unit 2 1 Bramp Close Portsmith QLD 4870 Tel Fax SOUTH AUSTRALIA Adelaide Croydon Road Keswick SA 5035 Tel PO Box Sylvia Park Auckland 1644 New Zealand Auckland 118a Carbine Road Mt Wellington 1060 Hamilton 78 Rostrevor Street Hamilton 3204 Napier 126 Taradale Road Onekawa 4110 New Plymouth 2 Dean Place Waiwhakaiho 4312 Wellington Unit B4, 59 Marsden Street Melling Lower Hutt 5010 Christchurch 27 Iversen Terrace Waltham 8011 Dunedin 30 Fox Street South Dunedin 9012 NHP Electrical Engineering Products Pty Ltd A.B.N NHP_ATYSDM_ 0316 Copyright NHP 2016

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