SOLENOID VALVES UPGRADE
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- Ophelia Briggs
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1 Stretching Function APPLICATION DESCIPTION On Sidel 1, the stretching function is operated by the mechanical cam that is actuating the pneumatic distributor. On Sidel 2, 2+ & Universal, the solenoid actuates the double effect cylinder controlling the movement of the cam while the preform is being stretched. CUSTOME EQUIEMENTS Longer life time of the valve Higher flow capacity in order to ensure fast retract of the stretching cam COST SAVINGS Savings realized in increased production, reduced labor cost and fewer replacement parts CUSTOME BENEFITS Drop-in replacement Completely adapted and proven solution Longer life time ( +/- 25 million cycles for ISO2) Small package Unaffected by contamination MAC IS O 2 epeatable response times Heavy duty mechanical head of the pneumatic valve in order to absorb shocks of the cam High flow capacity of the valve eliability and long life security of the function MANUFACTUES PUBLISHED FLOWS (Nl/min) MAC Valves VA LV E Competition ISO % of MAC - 83% 20 of experience in the Plastics Industry MAC Valves - Highly engineered solutions for the highest performing applications since 1948 Page 1
2 Stretching Function Sidel 1 COMPETITION MAC VALVES DIMENSIONS (MM) & FOOTPINT OEM Supplied Inside Cam Valve OEM Supplied Outside Cam Valve OEM Supplied ISO 1 Valve 1800 Series Inside Cam Solution HOW TO ODE : / Series Outside Cam Solution HOW TO ODE : /EC27 MAC ISO 1 Solution 51,4 51,5 12,7 22,0 45,0 2 x Mounting Hole for M5 HOW TO ODE : MV-B1A-AAAA-DM-DDAJ-1JM 47,8 19,6 117,2 Page 2 125,8 118,2 45,0 22,5 81,8 12,8 47,7
3 Stretching Function Sidel 2 / 2+ / Universal COMPETITION MAC VALVES DIMENSIONS (MM) & FOOTPINT OEM Supplied ISO 2 Valve OEM Supplied ISO Valve With Bleed Off MAC ISO 2 Solution HOW TO ODE : MV-B2A-AABA-DM-DDAJ-1JJ / EC89 (US Mod.: 4769) MAC ISO 2 Solution (with bleed off valve) HOW TO ODE : MV-B2A-AABA-DM-DDAJ-1JJ / 5215 MAC ISO 2 SEIES - DESIGN FEATUES 93,0 116,1 102,4 Page 3 72,9 46,8 102,4
4 Blow Nozzle Function APPLICATION DESCIPTION On Sidel 2 and 2+ machines, the blow nozzle cylinder is ensuring the function of the mould closure (tightness) and guiding of the stretch cam. CUSTOME EQUIEMENTS Unaffected by contamination Unaffected by pressure variations epeatable response times over cycle life Longer life time COST SAVINGS Savings realized in increased production, reduced labor cost and fewer replacement parts. CUSTOME BENEFITS Unaffected by pressure variations Unaffected by contamination Lubrication-free operation Lighter & more compact package ESPONSE TIMES COMPAISON SE IES ENEGIZING ESPONSE TIMES VA LV E Better lifetime (Approved 25 million cycles for 400 series) 20 of experience in the Plastics Industry High flow (1350 Nl/min for heat set solution Nl/min for standard) Fast & repeatable response times DE-ENEGIZING ESPONSE TIMES Pressure Competition MAC Valves Competition MAC Valves 1.5 bar 24.8 ms 7.2 ms 26.7 ms 9.8 ms 2.5 bar 20.5 ms 7.0 ms 26.8 ms 9.3 ms 4 bar 16.5 ms 7.0 ms 26.5 ms 9.2 ms 7 bar 17.0 ms 7.0 ms 27.0 ms 8.9 ms MAC s balanced design guarantees extremely repeatable response times, independently of inlet pressure MAC Valves - Highly engineered solutions for the highest performing applications since 1948 Page 4
5 Blow Nozzle Function Sidel 2 / 2+ COMPETITION OEM Supplied Blow Nozzle Valve CSD OEM Supplied Blow Nozzle Valve Heat Set MAC VALVES MAC 400 Series DIMENSIONS (MM) & FOOTPINT HOW TO ODE : 414A-D0A-DM-DDAJ-1JM/ EC24 (valve + adapter plate) 414A-D0A-DM-DDAJ-1JM/ EC25 (valve only) MAC 800 Series 153,7 HOW TO ODE : 2 x 811C-PM-502JM-175/ 7194 Manifold order: EBM800A ,2 115,0 Page 5 4x mounting holes for M5 41,0
6 APPLICATION DESCIPTION On Sidel 2, 2+ and Universal, high pressure pilots are solenoid valves which pilot the high pressure valve for blowing operation. CUSTOME EQUIEMENTS Better life time Increased repeatability in order to guarantee the quality of the products COST SAVINGS Savings realized in increased production, reduced labor cost and fewer replacement parts CUSTOME BENEFITS Drop-in replacement Completely adapted and proven solution Small package Unaffected by contamination Unaffected by pressure variation SE IES VA LV E 20 of experience in the Plastics Industry Fast, consistent and repeatable response times all over the lifetime of the valve eliability and long life Food grade grease MAC Valves - Highly engineered solutions for the highest performing applications since 1948 Page 6
7 Sidel 2 Sidel 2+ COMPETITION MAC VALVES DIMENSIONS (MM) & FOOTPINT OEM Supplied 130 SEIES With NE Adapter Plate MAC 130 Series HOW TO ODE : 130B-500JJ / EF08 1. Adapter plate pre and main blow (2): NE (NO) 2. Adapter plate exhaust (1): NE (NC) COMPETITION MAC VALVES DIMENSIONS (MM) & FOOTPINT OEM Supplied MAC 130 Series 42,5 HOW TO ODE : 130B-500JJ / Adapter plate NC (1): NE Adapter plate NO (1): NE Adapter plate NO (2): NE SEIES With NE Adapter Plate 130 SEIES With NE Adapter Plate Pre- & main blow Air recovery Exhaust Page 7 17,0 98,6 28,0 105,8 49,1
8 Sidel Universal COMPETITION MAC VALVES DIMENSIONS (MM) & FOOTPINT OEM Supplied MAC 130 Series HOW TO ODE : 130B-500JJ/ Adpater plate NO (3): NE Adpater plate NC (1): NE or NE How to Identify the Adequate NC Adapter Plate? NC: NE Page 8 100,6 30,0 NC: NE The main difference between the two NC adapter plates is the port on the side of the NE adapter plate (air supply for high pressure pilot). If such a port is present on your original assembly, it is necessary to order our adapter NE ,3
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