Datacard SP35/SP35 Plus Card Printer
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1 Datacard SP35/SP35 Plus Card Printer Illustrated Parts Manual April 2007 Part No , Rev A
2 Liability Statement Proprietary Notice This product has been built to the high standards of Datacard Group. Please do not attempt to operate or repair this equipment without adequate training. Any use, operation, or repair in contravention of this document is at your own risk. By acceptance of this system you hereby assume all liability consequent to your use or misuse of this equipment. Datacard assumes no liability for incidental, special, or consequential damage of any kind. Equipment specifications, applications, and options are subject to change at the sole discretion of Datacard without notice. All drawings and information herein are the property of DataCard Corporation. All unauthorized use and reproduction is prohibited. Trademark Acknowledgments Datacard is a registered trademark and service mark of DataCard Corporation in the United States and other countries. All other product names are the property of their respective owners. Datacard Group Bren Road West Minnetonka, MN Fax: DataCard Corporation. All rights reserved. Printed in the United States of America. ii
3 Contents Supplies 1 Enclosure 2 Swingarm Assembly 4 Print Transport, Underside 5 Print Transport, Top Side 6 Print Transport, Drivetrain 8 Electrical Components 9 Print Engine Functional Block Diagram 10 Power Supply and External Cables 11 Clear Card Option 12 Magnetic Stripe Options 13 Smart Card Options 14 Packaging 16 iii
4 Revision Log SP35/SP35 Plus Card Printer Illustrated Parts Manual Revision Date Description of Changes A April 2007 First release of this document. iv
5 Supplies Description SP35 Plus Part Number SP35 YMCKT Supplies Kit (250 yield) YMCKT Supplies Kit (500 yield) YMCKT Supplies Kit (650 yield) KT Supplies Kit Black Monochrome Kit Dark Blue Monochrome Kit White Monochrome Kit Red Monochrome Kit Silver Monochrome Kit Scratch Off Monochrome Kit Cleaning Sleeve 5-Pack Cleaning Kit 10-Pack Printhead Cleaning Pen Cleaning Card, 10-Pack Stickicards (100 per box) Cleaning Sleeve Spindle Soft-Side Case All of the foil and ribbon supplies listed above come in a kit that includes the ribbon, cleaning sleeve, and cleaning card as shown at the left below. Illustrated Parts 1
6 Enclosure The serial numbers (SN) for the SP35 Plus are and above; RoHS-compatible SP35 printers are between and 89999; pre-rohs SP35 printers are SN or lower. Item SP35 Plus Part Number SP35 Description Qty Swingarm Cover (Cover Enclosure) Card Gate Spring Card Gate Bracket, Hopper Empty Sensor Sensor, Hopper Empty Printer Label, Interface Printer Logo Label 7a Nameplate Base 1 7b Nameplate (Dome) Base, with 2-feet and 2-Control Board Isolators Printer Feet Control Board Isolator (alias: compression foot) Enclosure Body Print Ribbon Cartridge Card Tray 1 2 SP35/SP35 Plus Card Printer
7 Illustrated Parts 3
8 Swingarm Assembly Item SP35 Plus Part Number SP35 Description Swingarm Assembly (includes items 1 through 6) Swingarm Assembly (without fan) Swingarm Latch Swingarm Bumper (alias: enclosure foot) Printhead Bias Spring Printhead Release Lever (alias: spring lever) Printhead Fan Printhead, Color Printhead, Monochrome 8 NA Swingarm Clip* - * The swingarm clip is an optional item for older model SP-series swingarms to hold the cleaning roller in place during shipping or transportation. Qty 4 SP35/SP35 Plus Card Printer
9 Print Transport, Underside Item Part Number SP35 Plus SP35 Description Qty Cam Motor Motor Screws Printhead Cam Transport Motor Transport Chassis with Idler Pulleys and Tensioner 1 Illustrated Parts 5
10 Print Transport, Top Side The same part numbers are used for the SP35 Plus and SP35 models. Item Part Number Description Qty Ribbon and Pick Motors Motor Screws, Torx, Sems, M3x Ribbon Gear Cam, Input, and Swingarm Sensors, Wide Slot Ribbon Encoder Sensor (circuit board) Ribbon Index Sensor, Reflective Ribbon Guide Rear Card Guide Cover Front Card Guide Cover Printhead Lifter Rear Card Guide Card Guide Bias Spring Front Card Guide Rear Rocker Assembly Front Rocker Assembly Cleaning Rocker Assembly Rocker Arm Spring Cleaning Sleeve Spindle Static Brush, Self-Adhesive 1 6 SP35/SP35 Plus Card Printer
11 Illustrated Parts 7
12 Print Transport, Drivetrain The same part numbers are used for the SP35 Plus and SP35 models. Item Part Number Description Qty Card (Mag) Stop (on simplex printers only) Rear Transport Drive Roller Platen Roller Forward Transport Drive Roller Cleaning Drive Roller Pick Roller Belt Tensioner Belt Tension Spring Idler Pulley Drive Pulley 3 or Drive Belt 1 8 SP35/SP35 Plus Card Printer
13 Electrical Components SP35 Plus Part Number SP35 SN and greater SP35 SN under Description Main Control Board, Color Main Control Board, Mono Swingarm Up Sensor, Wide slot Card Input Sensor, Wide slot Ribbon Encoder Sensor Ribbon Encoder Cable Ribbon Index Sensor, Reflective Print Cam Sensor, Wide slot Cam Motor Ribbon and Pick Motors Ribbon and Pick Motor Cable (Single 1 cable for both DC motors) Printhead Fan Transport Motor RFID Antenna RFID Cable Color Printhead Monochrome Printhead Printhead Cable Ferrite Bead Inductor Hopper Empty Sensor 1 Qty Illustrated Parts 9
14 Print Engine Functional Block Diagram 10 SP35/SP35 Plus Card Printer
15 Power Supply and External Cables Part Number Description Qty USB Cable, 6-foot with Ferrite Bead Optional Smart Card Serial Port Cable-Contact Station DSUB, 9M-9F, 6-foot (SN Under 69999) Power Supply (AC cord not included) Power Cord, US/NA, 10A, 18GA 3CND, 125V AC Power Cord, US/NA, 10A, 18GA 3CND, 220V AC Power Cord, Intl, 10A, Europe Power Cord, Intl, 10A, Australia Power Cord, Intl, 10A, UK Power Cord, Intl, 10A, Denmark Power Cord, Intl, 10A, India Power Cord, Intl, 10A, Israel Power Cord, Intl, 10A, Italy Power Cord, Intl, 10A, Switzerland Power Cord, Intl, 10A, China Power Cord, Intl, 7A, 125V, Japan 1 1 Illustrated Parts 11
16 Clear Card Option This option is not available on the SP35. Item Part Number Description Qty Magnetic Stripe Sensor Magnetic Stripe Sensor Mount Magnetic Stripe Rocker For Clear Card (Includes 1 cable and encoder) Input Sensor Bracket, Input Sensor 1 12 SP35/SP35 Plus Card Printer
17 Magnetic Stripe Options Note: After replacing any of the magnetic stripe components listed below, you must complete the Calibrate MS Head procedure as described in the Adjustments chapter of the service manual. Item Part Number Description Qty Track Interface Board Track Interface Board Registration Sensor Track Magnetic Stripe Head Track Magnetic Stripe Head Rocker Assembly (Includes all items listed below) Rocker Encoder Cable Encoder Screw, M x Datacard strongly recommends replacing the entire Rocker Assembly (PN ) if the encoder needs to be replaced. Rocker assemblies are tested at the factory for ISO 7811/JIS x6302 compliance for jitter, but individual encoders are not tested. Illustrated Parts 13
18 Smart Card Options Item (SN or greater) Part Number (SN under 69999) Class C D G Description Qty x SC Upgrade Kit, Contact x SC Upgrade Kit, Dual x SC Upgrade Kit, GemPC x x x Solenoid Assembly x x x Smart Card Lift Spring x x x Solenoid Plunger Link x x x Solenoid Cable x Contact Block Upgrade Assembly (includes cable below and items 5 and 6) X Contact Station Cable x x x Contact Block x x x Contact Block Carrier x Contact Interface Board x Dual Interface Board x Dual Reader (with bracket) x Dual Interface Cable (not shown) x GemPC Interface Board x x Circuit Board Standoff x Coupler Bracket x Double-sided Foam Tape 1 Key: C = Contact D = Dual (Contact and Contactless) G = GemPC USB 14 SP35/SP35 Plus Card Printer
19 Illustrated Parts 15
20 Packaging Part Number Description Qty Shipping Carton, SP35 Plus (with foam packing) Shipping Carton, SP35 (with foam packing) Plastic Bag, 10 x 8 x 30 inches Shipping Kit, SP35 Plus Shipping Kit, SP SP35/SP35 Plus Card Printer
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