ColorQube 8570/8580/8870/8880 Printer. Sample Fault Code Structure: 72,973 or... C3T62 (drop the 62) www MK-Electronic de. Xerox Internal-Use Only

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1 ColorQube 8570/8580/8870/8880 Printer Sample Fault Code Structure: ColorQube 8570/8580/8870/8880 Service Manual Updated 1/4/16 DAW Xerox Internal-Use Only 72,973 or... C3T62 (drop the 62)

2 Parts List Overview Serial Number Format Covers PL 1.1 Covers Imaging PL 2.1 Imaging Paper Path PL 3.1 Paper Path Drive PL 4.1 Drive Electrical PL 5.1 Electrical Sensors and Actuators PL 6.1 Sensors and Actuators Xerox Supplies and Accessories ColorQube 8570/8870/8580/8880 Service Manual 5-1 5

3 5-2 ColorQube 8570/8870/8580/8880 Service Manual

4 Parts List Overview The Parts List section identifies all part numbers and the corresponding location of all spared subsystem components. Use of the Term Assembly The term assembly is used for items in the parts listing that may include other itemized parts. When the word assembly is found in the part number listing, there will be a corresponding item number on the illustrations followed by a bracket and a listing of the contents of the assembly. Using the Only those parts listed with part numbers are available for order. Parts listed without part numbers are only available as part of a parent assembly or Service Kit. Item.: The callout number from the exploded part diagram. Part Number: The material part number used to order specific parts Description: Name of the part and number supplied per order. Parts throughout this manual are referenced PL#.#.#; For example, PL means the part is item 10 of Parts List 3.0. A black triangle preceding a number followed by a parenthetical statement indicates the item is a parent assembly, made up of the parts listed in parentheses and enclosed by a dashed line. The notation (P/O PL X.X Item X) following the part description indicates the part is included with the item identified in the referenced Parts List. The notation (with X~Y) following a part name indicates an assembly includes components X through Y. For example, 1 (with 2~4) means part 1 consists of parts 2, 3, and 4. The notation J1<>J2 and P2 is attached to a wire harness. It indicates that connector Jack 1 is attached to one end of the wire harness and connector J2 is attached to the other end that is plugged into P2. ColorQube 8570/8870/8580/8880 Service Manual 5-3 Serial Number Format Part numbers may change from those listed here. To get the latest part, provide the following information when ordering: Component's part number Product type or configuration number Printer serial number 8570/8870 Product Serial Number Format The product serial number is coded as follows: The text S/N followed by the serial number in the barcode. The barcode does not include a field identifier. The nine digit product serial number format PPPRSSSSS where: PPP - Is the alphanumeric Product Code R - Is the numeric revision digit. Changes at major product updates or when the serial number is reset to a starting value. SSSSS - Is one the five digit numeric serial number listed in Table 1. As an example, a product serial number of S/N XFN decodes as follows: XFN = Product code for the = Revision Level = Serial Number 8580/8880 Product Serial Number Format Serial number encoding has changed for 8580 and 8880 products. These serial numbers now differentiate between western and eastern hemisphere. Western hemisphere serial numbers incorporate the product code and serial number. Eastern hemisphere product serial numbers use a manufacturing location code, serial number, and a check digit. For 8580N, 8580DN, 8580DNJ, 8580YDN, 8880DN, and 8880DNJ the product serial numbers are nine digit encoded PPPSSSSSS where: PPP - Is the alphanumeric product code SSSSSS - Is the six digit numeric serial number For 8580AN, 8580ADN, 8580ANM, 8580ADNM, 8880ADNM, and 8880ADN the product serial numbers are ten digit encoded MMMSSSSSSc where: MMM - Is the manufacturing location code SSSSSS - Is the six digit numeric serial number c - Is the check digit Table /8870 Product Codes and Serial Numbers Product Product Code Starting Serial Number Ending Serial Number 8570 N/ DN/ DT XFN EE XFL DN F AN Parts List Overview, Serial Number Format

5 As an example, a product serial number of S/N T4B decodes as follows: Product code for 8880DN printer = T4B Serial number for 8880_DN = Another example, a product serial number of S/N decodes as follows: Manufacturing location code for 8580AN = 361 Serial number for 8580AN = Check digit = 5 Product Table /8880 Product Codes and Serial Numbers Product Code Manufacturing Location Code Figure 1 Serial Number Location Parts List Overview, Serial Number Format Starting Serial Ending Serial Number Number 8580 AN/ ADN/ ANM/ ADNM U0B N/ DN/ DNJ T2B YDN T2B ADN/ ADNM U1B DNJ T4B ColorQube 8570/8870/8580/8880 Service Manual

6 PL 1.1 Covers Item Part Description 1 848K48710 Front Door/ Tray 1 (MPT) Assembly 2 120E29140 Front Door Stay Retainer 3 009K02390 Front Door Stay with Spring 4 029E49330 Hinge Pins, Front Door 5 101E29410 Control Panel Cover 6 101K64840 Control Panel with Bezel 7 848E62810 Exit Cover 8 815K13130 Ink Loader & Bezel (8870/8880) 815K13120 Ink Loader & Bezel (8570/8580) 9 056E05490 Ink Loader Bezel E62700 Left Side Cover E62690 Right Side Cover with Doors E68810 Drum Maintenance Door (Side) (P/O PL 1.1 Item 11) E29420 I/O Access Door (P/O PL 1.1 Item 11) 14 Waste Tray Cover R00754 Waste Tray R00783 Drum Maintenance Unit, Extended 109R00784 Drum Maintenance Unit, Standard K68070 MPT Tray Arm (P/O PL 1.1 Item 1) K63590 MPT Pick Roller (P/O PL 1.1 Item 1) E43980 Power Cord 20 Front Door (Not Spared) 21 Right Cover (Not Spared) 8 { 8, ColorQube 8570/8870/8580/8880 Service Manual PL

7 PL 2.1 Imaging Item Part Description 1 093K24020 Funnel Cap 2 021E17590 Jetstack Cap 3 604K61960 Printhead Assembly 4 020K20790 Drum Assembly 5 023E30670 Y-Axis Belt 6 033K04890 Printhead Wiper 7 023E Belt, Wiper Drive 8 094E02790 Purge Pressure Pump Kit 9 120E36720 Left Printhead Restraint E36710 Right Printhead Restraint K02371 Drum Maintenance Camshaft K02360 Transfix Camshaft K06650 Stripper Carriage Assembly K76541 Roller, Transfix E69920 Spring, Y-Axis Tension K01680 Transfix Load Module K20800 Drum Maintenance Pivot Plate Assembly K04980 Drum Wiper Blade Assembly 19 Pivot Plate Shaft E02850 Preheater and Deskew Assembly K77530 Transfix Arm Kit (with 1 arm and 1 pin) E75180 Hook, X-Axis Bias Spring E69940 Spring, X-Axis Roll Adjuster E69930 Spring, X-Axis Bias 25 X-Axis Bias Spring Retainer (Not Spared) 26 Transfix Roller Shaft (Not Spared) E49560 Drum Ground Plate (Not Spared) 28 Roll Block (Not Spared) 29 Transfix Roller Shaft Restraint (Not Spared) 30 Transfix Load Module Ground Strap (Not Spared) K01020 Head Tilt Gear Train (see #34 also) K mm Bushing E49560 DMU Camshaft Right Bushing Retainer N00518 Gear Train Mounting Repair Kit PL ColorQube 8570/8870/8580/8880 Service Manual

8 PL 3.1 Paper Path Item Part Description 1 032E40680 Inner Simplex Guide with Pre-deskew Sensor and Harness 2 032K09880 Lower Inner Duplex Guide 3 032K09890 Lower Exit Guide Assembly w/ Strip Flag 4 032K04640 Outer Duplex Paper Guide with Sensors 5 032K04630 Upper Duplex Guide with Solenoid Assembly 6 059E05611 Exit Roller 7 022E32420 Takeaway Roller 8 022E32410 Duplex Roller 9 604K31140 Separator Pad Kit K42200 Pick Assembly and Retard Roller Kit (includes the drive gear) E Sheet Tray (adjustable to legal) K Sheet Feeder (HCF) with Tray K23440 Exit Module Assembly K09900 Assembly, Guide, Out Takeaway 5-7 ColorQube 8570/8870/8580/8880 Service Manual PL 3.1

9 PL 4.1 Drive Item Part Description 1 121K44430 Preheater Lift Solenoid Assembly 2 127K68130 Y-Axis Motor Assembly 3 121E20120 Tray 1 Pick Solenoid 4 121K44480 Head Tilt Solenoid Assembly 5 007K20040 Media Drive with 2 Clutches 6 127E17160 Tray 2 Lift Motor 7 133K25010 Electronics Module Fan 8 807E39791 Compound Head Tilt Gear, Missing Tooth 9 Lift Motor Gear (P/O PL 4.1 Item 6) E05190 Head Maintenance Clutch (Electric Clutch, Wiper) K68451 X-Axis Motor Assembly w/bracket E16890 Drum Cooling Fan K21860 Process Drive with Gear Box and Motor (See #15) K07630 Damper, CAM, Head Tilt K55230 Head Process Tilt Drive Missing Post Tooth Repair Gear Kit PL ColorQube 8570/8870/8580/8880 Service Manual

10 PL 5.1 Electrical Item Part Description 1 084K37201 Electronics Module 8570/8870 (w/o RAM, Configuration Card, NVRAM) 084K42880 Electronics Module 8580/8880 (w/o RAM, Configuration Card, NVRAM) 2 121K50970 Hard Disk Drive (8570/8870) 3 237E pin NVRAM (8570/8870) 237E pin NVRAM (8580/8880) 4 237E MB SDRAM, SO-DIMM, 200-PIN DDR2 (8570/8870) 237E GB SDRAM, SO-DIMM, 200-PIN DDR3 (8580/8880) 512 MB SDRAM, SO-DIMM, 200-PIN DDR2 (8570/8870) 144K GB SDRAM, SO-DIMM, 200-PIN DDR3 (8580/8880) 5 069E00660 Configuration Card (8570N) 069E00670 Configuration Card (8870) 069E00650 Configuration Card (8570DN) 069E00740 Configuration Card (8880) 069E00750 Configuration Card (8580N) 069E00760 Configuration Card (8580DN) 6 112E01182 Power Supply Board (8570/8870) 112E01240 Power Supply Board (8580/8880) 7 160E02812 Main Controller Board (Image Processor Main Board) (P/O PL 5.1 Item 1) (8570/8870) 160E13980 Main Controller Board (Image Processor Main Board) P/O PL 5.1 Item 1) (8580/8880) 8 160E02800 Power Control Board 9 960K59601 Wave Amp Board (8570/8870) 960K87930 Wave Amp Board (8580/8880) K59610 I/O Board E36470 Cable, Ink Loader Data E36480 Cable, AC Heater, Drum, Preheater E36390 Harness, Right Side Power Control/ Drum Preheater AC Heater E29830 Cable, I/O Board Data E28780 Cable, Front Door E34880 Cable, Y-Axis Motor Ground Strap E43980 Harness, Left Side Power Control E36760 Cable, Wave Amp Signal E36970 Cable, ZIF, Wave Amp (8570/8870) 117E44970 Cable, ZIF, Wave Amp (8580/8880) E29840 Cable, Printhead Interface K00190 ASM, Jetstack Fuse E36740 Cable, Right Umbilical E49560 DM Camshaft Brace K64680 Solid-state Drive (8580/8880) 5-9 ColorQube 8570/8870/8580/8880 Service Manual PL

11 PL 6.1 Sensors and Actuators Item Part Description 1 130K75230 Sensor, Paper Size Switch (Paper Tray, Sensor Assembly) 2 Optical Sensor Generic (Snap In) (No Paper Sensor/ Paper Present Sensor) 4 130E11550 Paper Present Flag 5 930K01380 Sensor, Drum Temperature 6 110E20390 (Safety) Front Door/Exit Door Interlock Switch 7 130E12620 Sensor, Waste Tray Opto 8 Engine Exit Flag 9 930K01500 Exit Module Sensor Assembly PL ColorQube 8570/8870/8580/8880 Service Manual

12 Xerox Supplies and Accessories Description Table 1 Consumables and Routine Maintenance Items Xerox ColorQube Ink (C), ColorQube 8570/8580 (2 Sticks), North America Xerox ColorQube Ink (M), ColorQube 8570/8580 (2 Sticks), North America Xerox ColorQube Ink (Y), ColorQube 8570/8580 (2 Sticks), North America Xerox ColorQube Ink (K), ColorQube 8570/8580 (2 Sticks), North America Xerox ColorQube Ink (K), ColorQube 8570/8580 (4 Sticks), North America Xerox ColorQube Ink (C), ColorQube 8570/8580 (2 Sticks), Europe Xerox ColorQube Ink (M), ColorQube 8570/8580 (2 Sticks), Europe Xerox ColorQube Ink (Y), ColorQube 8570/8580 (2 Sticks), Europe Xerox ColorQube Ink (K), ColorQube 8570/8580 (2 Sticks), Europe Xerox ColorQube Ink (K), ColorQube 8570/8580 (4 Sticks), Europe Xerox ColorQube Ink (C), ColorQube 8570/8580 (2 Sticks), DMO Xerox ColorQube Ink (M), ColorQube 8570/8580 (2 Sticks), DMO Xerox ColorQube Ink (Y), ColorQube 8570/8580 (2 Sticks), DMO Xerox ColorQube Ink (K), ColorQube 8570/8580 (2 Sticks), DMO Xerox ColorQube Ink (K), ColorQube 8570/8580 (4 Sticks), DMO Xerox ColorQube Ink (C), ColorQube 8570/8580 (2 Sticks), Asia Pacific Xerox ColorQube Ink (M), ColorQube 8570/8580 (2 Sticks), Asia Pacific Xerox ColorQube Ink (Y), ColorQube 8570/8580 (2 Sticks), Asia Pacific Xerox ColorQube Ink (K), ColorQube 8570/8580 (2 Sticks), Asia Pacific Xerox ColorQube Ink (K), ColorQube 8570/8580 (4 Sticks), Asia Pacific Xerox ColorQube Ink Metered (C), ColorQube 8570/8580 (4 Sticks) Xerox ColorQube Ink Metered (M), ColorQube 8570/8580 (4 Sticks) Xerox ColorQube Ink Metered (Y), ColorQube 8570/8580 (4 Sticks) Xerox ColorQube Ink Metered (K), ColorQube 8570/8580 (4 Sticks) Xerox ColorQube Ink (C), ColorQube 8870/8880 (6 Sticks), North America Xerox ColorQube Ink (M), ColorQube 8870/8880 (6 Sticks), North America Xerox ColorQube Ink (Y), ColorQube 8870/8880 (6 Sticks), North America Xerox ColorQube Ink (K), ColorQube 8870/8880 (6 Sticks), North America Xerox ColorQube Ink (C), ColorQube 8870/8880 (6 Sticks), Europe Xerox ColorQube Ink (M), ColorQube 8870/8880 (6 Sticks), Europe Xerox ColorQube Ink (Y), ColorQube 8870/8880 (6 Sticks), Europe Xerox ColorQube Ink (K), ColorQube 8870/8880 (6 Sticks), Europe Xerox ColorQube Ink (C), ColorQube 8870/8880 (6 Sticks), DMO Xerox ColorQube Ink (M), ColorQube 8870/8880 (6 Sticks), DMO Xerox ColorQube Ink (Y), ColorQube 8870/8880 (6 Sticks), DMO Xerox ColorQube Ink (K), ColorQube 8870/8880 (6 Sticks), DMO Xerox ColorQube Ink Metered (C), ColorQube 8870/8880 (6 Sticks) Xerox ColorQube Ink Metered (M), ColorQube 8870/8880 (6 Sticks) Xerox ColorQube Ink Metered (Y), ColorQube 8870/8880 (6 Sticks) ColorQube 8570/8870/8580/8880 Service Manual Part Number 108R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R Description Xerox ColorQube Ink Metered (K), ColorQube 8870/8880 (6 Sticks) Maintenance Kit, Standard Capacity, ColorQube 8570/8580/8870/8880 Maintenance Kit, Extended Capacity, ColorQube 8570/8580/8870/8880 Waste Tray Rainbow Pack Description 525-Sheet Feeder Printer Cart Table 2 Options Wireless Network Adapter with NA power converter 110V Wireless Network Adapter with Euro power converter 220V Wireless Network Adapter with UK power converter 220V Productivity Kit (Includes MSATA SSD Card), ColorQube 8580/8880 Productivity Kit (Includes 2GB DDR3 Card), ColorQube 8580/8880 N to DN Upgrade, ColorQube 8580 Productivity Kit (Includes Hard Drive), ColorQube 8570/8870 1GB Memory, ColorQube 8570/ R R R R K00250 Part Number 059K E S S S S S S S S MB Memory, ColorQube 8570/ S03635 Description Table 3 Power Cords Power Cord, North America (NEMA 5-15), 115V, 13A Power Cord, Euro, 230V Power Cord, UK, 240V Power Cord, Australia, 230V Power Cord, Switzerland, 230V Power Cord, Denmark, 230V Power Cord, China, 220V Power Cord, Argentina, 220V Power Cord, Italy, 230V Power Cord, Israel, 230V Power Cord, India/ South Africa, 230V Description Mechanical Hardware Kit Repackaging Kit Grease, Nye Rheolube 368F Table 1 Consumables and Routine Maintenance Items Table 4 Kits and Other Items Part Number Part Number 117E E E E E E E E E E E29470 Part Number 604K K E00890 Tool, Screwdriver, Torque, Adjust Xerox Supplies and Accessories

13 Description Bit, Screwdriver, 0.25 Hexdrive, T CA ASSY,SP; Discrete, Serial Adapter; Crimp 5,26 AWG,(1 X 5, JACK TIP) X (DSUB, Female, STR, 25 POS, AMP ); High Reliability Cable, Serial, DB9F-DB25M, PC Null-Modem Type; Belkin #F2L USB to Serial Adapter Cable to connect a computer's USB port to the printer's Service Only port to obtain Back Channel Traces. Printhead ZIF Connector Unlock/Lock Tool Inbox Kit, 8570/8870 (110V) Inbox Kit, 8570/8870 (220V) Inbox Kit 8580/8880 (110V) Inbox Kit 8580/8880 (220V) Xerox Supplies and Accessories Table 4 Kits and Other Items Part Number 600T T T N K K K K K ColorQube 8570/8870/8580/8880 Service Manual

14 ColorQube 8570/8870/8580/8880 Service Manual 5-13 Xerox Supplies and Accessories

15 Copyright 2014, Xerox Corporation. All rights reserved. Unpublished rights reserved under the copyright laws of the United States. Part#: 705P01361