Server/ Engineering Station. Filed Instrument. Filed Instrument. Filed Instrument. Switches. Fig1: Scheme for micro PLC to Master PLC Interface
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1 PC Micro PLC HMI HMI Master PLC Server/ Engineering Station Filed Instrument Switches Filed Instrument Filed Instrument Fig1: Scheme for micro PLC to Master PLC Interface
2 PC Historian Server Communication bus Master PLC Master PLC Master PLC Master PLC Fig1: Typical communication between master PLCs and Historian
3 PC Historian Server Master PLC PCC breakers I/Ps Energy meter APFC feeder Transformer OLTC panel Fig1: Typical scheme for EHVT (extra high voltage transformer) master PLC
4 Fig2: Micro PLC Control Panel HMI
5 VT1 VT3 VT2 VI1 VI3 VI2 VI4 VT4 Vibration Indicator Fig3: Scheme for Vibration indicator and monitoring system
6 BTT1 BTT2 WTT1 WTT2 WTT3 CH1 CH2 CH3 CH4 CH5 Pure water Pump 1 CH1 CH2 CH3 CH4 CH5 Pure water Pump 2 CH1 CH2 CH3 CH4 CH5 Pure water Pump 3 CH1 CH2 CH3 CH4 CH5 Pure water Pump 4 Pure water pump 1 CH1 CH2 CH3 CH4 CH5 Pure water Pump 5 Fig3: Scheme for Pump bearing and winding temperature indicator and monitoring system
7 VI1 VI2 VI1 VI2 VI3 VI4 VI3 VI4 Pump 1&2 Pump 3&4 VI1 VI2 VI1 VI2 VI3 VI4 VI3 VI4 Pump 5&6 Pump 7&8 VI1 VI3 VI2 VI4 Pump 9&10 Fig3: Vibration panel and vibration indicator scheme
8 VI1 VI3 VI2 VI4 Fig4: Vibration Indicator and Monitoring Control Panel
9 E Tap Switch Wireless Gateway E Tap Switch PC Master PLC Micro PLC #1 Analog I/Ps PT, USLT, Capacitance LT, Turbidity, chlorine & PH transmitters Micro PLC #2 Micro PLC #12 Terminal box of PLC panel Motorised valve I/Os from existing switch gear panel Fig : Typical Micro PLC to Master PLC interface for 13 micro PLCs of filter house Micro PLC #13 Motor and other I/Os Server/ Engineering Station Printer Redundant data communication bus EPC 1 EPC 2 Ethernet to optical fiber convertor Time synch. clock To optical fibre patch panel Note : This is typical scheme of daisy chain interface with Master PLC on wireless communication. Along with this, other single Micro PLCs will also interface with the Master PLC on their dedicated wireless communication as per note below
10 Details about type of Interface between Micro PLCs to Micro PLCs on Daisy chain & between Micro PLC s to Master PLC on Wireless communication with Wireless Modem at both end: 1. Section#1 Master PLC to Micro PLC : a. Thirteen (13) Micro PLCs from filter bed section interfaced on Daisy chain & a common wireless modem interfaced to the daisy chain set, which will be further interfaced with Master PLC b. One (1) Micro PLC from dosing system interfaced on dedicated wireless modem to Master PLC c. Three(3) Micro PLCs, each one from Clarifier interfaced on dedicated wireless modem to Master PLC d. One (1) Micro PLCs from Chlorine system interfaced on dedicated wireless modem to Master PLC 2. Section#2 Master PLC to Micro PLC : a. Thirteen (13) Micro PLCs from filter bed section interfaced on Daisy chain & a common wireless modem interfaced to the daisy chain set, which will be further interfaced with Master PLC b. One (1) Micro PLC from Blower system interfaced on dedicated wireless modem to Master PLC c. Two(2) Micro PLCs, each one from Clarifier interfaced on dedicated wireless modem to Master PLC d. Two (2) Micro PLCs, each one from Back wash water pump interfaced on dedicated wireless modem to Master PLC
11 Details about type of Interface between Micro PLCs to Micro PLCs on Daisy chain & between Micro PLC s to Master PLC on Wireless communication with Wireless Modem at both end: 3. Section#3 Master PLC to Micro PLC : a. Thirteen (13) Micro PLCs from filter bed section interfaced on Daisy chain & a common wireless modem interfaced to the daisy chain set, which will be further interfaced with Master PLC b. One (1) Micro PLC from Blower system interfaced on dedicated wireless modem to Master PLC c. Three (3) Micro PLCs, each one from Clarifier interfaced on dedicated wireless modem to Master PLC d. One (1) Micro PLC from Back wash water pump interfaced on dedicated wireless modem to Master PLC 4. Section#4 Master PLC to Micro PLC : a. Thirteen (13) Micro PLCs from filter bed section interfaced on Daisy chain & a common wireless modem interfaced to the daisy chain set, which will be further interfaced with Master PLC b. Two (2) Micro PLC from Blower system interfaced on dedicated wireless modem to Master PLC c. Two (2) Micro PLCs, each one from Clarifier interfaced on dedicated wireless modem to Master PLC d. One (1) Micro PLC from Recycle water system interfaced on dedicated wireless modem to Master PLC e. One (1) Micro PLC from Hill Reservoir system interfaced on dedicated wireless modem to Master PLC
12 Master PLC HMI HMI Micro PLC Wireless Gateway Terminal box of PLC panel Analog I/Ps PT, USLT, Capacitance LT, Turbidity, chlorine & PH transmitters Motorised valve I/Os from existing switch gear panel Motor and other I/Os Energy meters to be mounted on PCC & breakers refer I/O list Note1 : This scheme is applicable for following PLCs: 1. Clarifier Micro PLCs -10 nos. 2. Dosing system PLC -1 nos. 3. Chlorine system PLC -1 nos. 4. Recycle water system PLC -1 nos. 5. Hill reservoir PLC-1 nos. Note2: Micro PLC shall be time synch. With master clock Fig : Typical single Micro PLC to Master PLC interface
13 Historian server & accessories, ECN, Firewall, GPRS, LVS Enterprise connectivity network (ECN) MIDC Server Ethernet to optical fibre convertor to be located in main control room Optical fibre patch panel to be located in main control room EFC EFC EFC EFC EFC EFC EFC Row water master PLC Pure water master PLC EHVT master PLC Filter PLC 1 Filter PLC 2 Filter PLC 3 Filter PLC 4 Fig: Optical fibre patch panel scheme
14 PC Server/ Engineering Station Fig: Typical configuration for master PLC EHVT Printer Ethernet to optical fibre convertor EPC 1 EPC 2 To optical fibre patch panel Redundant data communication bus PLC CPU Redundant I/O Bus Time synchronization clock I/P Module O/P Module Relay cards RS-485 TCP/IP convertor Terminal box of PLC panel I/P s from PCC, switch gear, breakers & alarm I/P from transformer OLTC O/P to control PCC breakers Energy meters to be mounted on PCC & breakers refer I/O list
15 PC Server/ Engineering Station Printer Fig: Typical configuration for master PLC for Row water Ethernet to optical fibre convertor EPC 1 EPC 2 To optical fibre patch panel Redundant data communication bus PLC CPU Redundant I/O Bus Time synchronization clock I/P Module O/P Module Relay cards RS-485 TCP/IP convertor Terminal box of PLC panel JB. Discrete I/Ps likre PR. Switch at etc. Analog JB. PT,EMF,USLT, BTD, WTD, vibration JB. Pump motor and motorised actuators Energy meters to be mounted on PCC & breakers refer I/O list
16 JB. Discrete I/Ps likre PR. Switch at etc. Analog JB. PT,EMF,USLT, BTD, turbidity, PH, Chlorine WTD, vibration JB. Pump motor and motorised actuators Energy meters to be mounted on PCC & breakers refer I/O list PC Server/ Engineering Station Printer Fig: Typical configuration for master PLC for Pure water Ethernet to optical fibre convertor EPC 1 EPC 2 To optical fibre patch panel Redundant data communication bus PLC CPU Redundant I/O Bus Time synchronization clock I/P Module O/P Module Relay cards RS-485 TCP/IP convertor Terminal box of PLC panel
17 Fig: configuration diagram for interface of historian server with master PLCs &MIDC server PC VPN to MIDC server Server/ Engineering Station Alarm Printer Large video screen (LVS) Graphics Printer Virtual server & Historian Enterprise network connectivity Virtual server & Historian firewall gateway. Demilitarised zone (DMZ) Tablet phone EFC (Ethernet optical fibre cable switch/convertor EFC (Ethernet optical fibre cable switch/convertor EFC (Ethernet optical fibre cable switch/convertor OFC patch panel Row water master PLC Pure water master PLC EHVT master PLC Filter PLC 1 Filter PLC 2 Filter PLC 3 Filter PLC 4 Historian server & accessories Redundant master clock
18 Corporate LAN Enterprise network connectivity MIDC server & firewall, gateway. Demilitarised zone (DMZ) Fig: Virtual network connectivity with MIDC LAN and server
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