Engineering Requirements & Industrial Opportunities. Miquel Barceló LST Project Manager STFC Daresbury Laboratory
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1 Engineering Requirements & Industrial Opportunities Miquel Barceló LST Project Manager STFC Daresbury Laboratory
2 CTA Observatory Sites Infrastructure Buildings Telescopes Mechanics Optics Cameras Off-site facilities Headquarters Datacenter 20/03/2014 Page 2
3 Some general numbers Two sites, one per hemisphere ~120 telescopes (+SCT) 8 LST(23m), 40 MST (12m), 70 SST (4m) >8000 m² mirrors in >7k facets >200k electronic channels Long term operation (~30yr) 20/03/2014 Page 3
4 Sites Infrastructure Two sites, physics case dominated CTA North: ~20 telescopes CTA South: ~100 telescopes Variety of environment conditions: ~2 km above sea level, sometimes remote locations Extreme temperatures Rain, floods, snow, hail, ice, lightning Up to 200km/h wind gusts, earthquakes Construction and operation managed by central entity Existing study on generic infrastructures for sites 20/03/2014 Page 4
5 Industrial involvement - INFRA Civil engineering Geotechnical studies Landscaping (7 km²) Roads (12 km + 17km) Ducts & Trenches (50 km) Foundations Water, sewers, rain, flood 20/03/2014 Page 5
6 Industrial involvement - INFRA Buildings (same for each site) Operations (~850m²) Technical (~2000m²) Residential (~880m²) Power distribution (1.3MW sustained for all) Aux. generators, transformers Optical fibers for data, timing, trigger 20/03/2014 Page 6
7 Telescopes - xst Alt-azimuth mounts Not as demanding as conventional optical telescopes Quite demanding environmental conditions No dome (except shelters for SSTs, maybe) Serial production & installation in 3-4 years period Reliable: 95-97% uptime 30 years life cycle structures, with modest maintenance Different approaches: Few LST, design driven by performance Many MST / SST, design driven by cost effectiveness Existing detailed designs / prototypes In kind contributions from CTA institutions/countries 20/03/2014 Page 7
8 Telescope Properties 20/03/2014 Page 8
9 Large Sized Telescope Mechanics Prototype is also the first telescope Space frame based structure Steel, aluminum, CFRP struts Glued, embedded end-pieces Arch / camera frame in CFRP Industrial partners for analysis Load capability, performance Safety elements (stairs, catwalks) Condition monitoring (strain, vibration analysis) 20/03/2014 Page 9
10 Medium/Small sized telescopes Prototypes already existing / being completed Davies-Cotton (single mirror) Light concentrators in cameras Schwarzschild-Couder (dual mirror) Optical alignment more critical, stiffness More conventional materials/techniques Mainly steel 20/03/2014 Page 10
11 Mechatronics < 0.1 Tracking precision Mechanical corrections on drive seconds repositioning Structure specific, similar elements Rack & pinion, worm gears Bearings, planetary gears, servos & controllers, encoders, limit switches Actuators for stow pins ~15k Mirror actuators total 20/03/2014 Page 11
12 Electrical engineering Cabling, chains, trays Electrical cabinets Surge, shorts protections Environment control Energy storage systems Flywheels, batteries Emergency stop Peak power (~180kW in LST) 20/03/2014 Page 12
13 Integration and Control Many subsystems on each telescope Drive, camera, mirrors, calibration devices Sub-arrays, targets of opportunity A few operators (1!) to control ~100 telescopes High automation, safety OPC/UA for process control ACS as high level SW framework 20/03/2014 Page 13
14 Final words Wide range of industrial opportunities in CTA Engineering (geotechnical, analysis) Provider of standard parts Manufacturing of mechanical parts Contractors for site construction Logistics - shipment Integration Calls for tender should start soon Work for site Q Telescope installation Q Future workshops & CTA contact person 20/03/2014 Page 14
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