SERVICE LETTER EXHAUST - TRANSMITTAL OF NORDAM S SERVICE BULLETIN CIT SV 78-05, THRUST REVERSER MAINTENANCE LOCK ASSEMBLY REPLACEMENT
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1 Citation TITLE SERVICE LETTER SL EXHAUST - TRANSMITTAL OF NORDAM S SERVICE BULLETIN, THRUST REVERSER MAINTENANCE LOCK ASSEMBLY REPLACEMENT EFFECTIVITY MODEL SERIAL NUMBERS 680 (Citation Sovereign) thru REASON The maintenance lock assemblies used to hold the thrust reverser doors open during maintenance aretoolargetobeinstalled. DESCRIPTION This service letter transmits the Nordam's Service Bulletin, Thrust Reverser Maintenance Lock Assembly. COMPLIANCE INFORMATIONAL. This service letter is for informational purposes only. REFERENCES Nordam's Service Bulletin PUBLICATIONS AFFECTED None May 28/ Page1of1 Cessna Aircraft Company, Citation Marketing Division, P.O. Box 7706, Wichita, KS 67277, U.S.A , Fax COPYRIGHT 2008
2
3 EXHAUST - THRUST REVERSER - MAINTENANCE LOCK ASSEMBLY REPLACEMENT 1. PLANNING INFORMATION A. Effectivity Airplane - Cessna Citation Model 680 Sovereign with NORDAM Thrust Reverser Assemblies P/N 07ND and 07ND , T/R Serial Numbers SVN001; SVN003 to SVN332. B. Concurrent Requirements None. C. Reason The maintenance lock assemblies used to secure the thrust reverser doors in the deployed position during maintenance cannot be installed. The maintenance lock assembly is too large to fit in the thrust reverser actuator assembly. D. Description This service bulletin gives instructions to replace the maintenance lock assemblies. An optional procedure is also provided for those choosing to modify their existing maintenance lock assemblies. E. Compliance NON-QUANTIFIED TIME. This service bulletin shall be incorporated at the next available maintenance. F. Approval This service bulletin has been reviewed by the appropriate governmental authority and the repairs and changes herein obey applicable Aviation Regulations and are APPROVED for the Cessna Citation Model 680 Sovereign. G. Manpower Approximately 0.5 labor hour is necessary to replace the maintenance lock assemblies for each airplane. Approximately 2.0 labor hours are necessary to modify four existing maintenance lock assemblies for each airplane. NOTE: This man hour estimate must be used for planning functions only. H. Weight and Balance No change. I. Electrical Load Data Not changed. J. Software Accomplishment Summary Not Applicable. Copyrighted NORDAM 2007.This document is not to be released under the Freedom of Information Act. PROPRIETARY DATA. NORDAM reserves all proprietary rights in the data furnished herein. Use of this document is restricted to conveyance of information to customers or vendors of NORDAM. This information shall not be released, disclosed, used or duplicated for procurement or manufacturing purposes without the written permission of NORDAM. By accepting receipt and possession of this document, you acknowledge and agree to these regulations. THE NORDAM GROUP NACELLE/THRUST REVERSER SYSTEMS DIVISION 6911 N. WHIRLPOOL DRIVE TULSA, OK USA Page 1 of 10
4 K. References The following data was used to prepare this Service Bulletin. NORDAM Engineering Drawings: SERVICE BULLETIN 07ND78015, Maintenance Lock, Revision Level D 07ND78011, Ground Support Equipment Installation, Revision Level D L. Other Publications Affected M-CES09, Cessna Citation Sovereign Thrust Reverser Assembly CMM, Revision Level 2 M. Interchangeability or Intermixability of Parts The 07ND maintenance lock assemblies are not interchangeable or intermixable with 07ND , 07ND or 07ND maintenance lock assemblies. 2. MATERIAL INFORMATION A. Material Price and Availability Two service bulletin kits No. CITSV or CITSV are necessary to do this service bulletin on one aircraft listed in Paragraph 1.A., Effectivity. The kits are available from Citation Parts Distribution (CPD). B. Material Necessary for Each Aircraft New P/N Keyword Old P/N Qty Unit Price Instr/Disp CITSV Each SB Kit consisting of: 07ND Replacement SB Kit Maintenance Lock Assembly 2 Call CPD 2 -- OR -- New P/N Keyword Old P/N Qty Unit Price Instr/Disp CITSV Rework SB Kit 2 Call CPD Each SB Kit consisting of: MS Sleeve 2 Page 2 of 10
5 C. Material Necessary for Each Spare Thrust Reverser SERVICE BULLETIN New P/N Keyword Old P/N Qty Unit Price Instr/Disp CITSV Replacement SB Kit 1 Call CPD -- OR -- New P/N Keyword Old P/N Qty Unit Price Instr/Disp CITSV Rework SB Kit 1 Call CPD D. Material to be Supplied by the Operator P/N Keyword Qty Manufacturer MIL-C-5541, Class 1A Chemical Conversion Coating A/R Commercially Available 10P4-2 EC-117S TR-19 Epoxy Primer Base Hardener Reducer A/R Akzo Nobel Aerospace Coatings East Water Street Waukegan, IL USA FED-STD-595 Paint (Insignia Red) A/R Commercially Available E. Reidentified Parts for Each Thrust Reverser Existing P/N Keyword Quantity Disposition New P/N 07ND Maintenance Lock Assembly 2 Replace or Rework 07ND ND Maintenance Lock Assembly 2 Replace or Rework 07ND ND Maintenance Lock Assembly 2 Replace or Rework 07ND F. Tooling - Price and Availability None. Page 3 of 10
6 3. ACCOMPLISHMENT INSTRUCTIONS SERVICE BULLETIN A. Replace Maintenance Lock Assemblies. NOTE: Use Replacement SB Kit No. CITSV (1) Replace the existing four maintenance lock assemblies with four new maintenance lock assemblies (07ND ). B. Optional Rework Instructions for P/N 07ND and P/N 07ND Maintenance Lock Assemblies. NOTE: NOTE: NOTE: Use Rework SB Kit No. CITSV See Figure 2 if reworking P/N 07ND Maintenance Lock Assembly. See Figure 3 if reworking P/N 07ND Maintenance Lock Assembly. (1) Carefully remove the sleeve (MS ) from the wire rope attached to the lock (See Figure 1). (2) Remove the wire rope from the lock (See Figure 1). (3) Remove the tab flush with surface A. (4) Remove material from surface A to achieve inch width. (5) Remove material from surface B to achieve inch width. (6) Break all sharp edges. WARNING: CHEMICAL CONVERSION COATING IS CLASSIFIED AS A HAZARDOUS MATERIAL WHICH MAY CAUSE INJURY OR ILLNESS IF NOT PROPERLY USED. THIS PRODUCT SHOULD BE USED ONLY IN ACCORDANCE WITH THE APPLICABLE MANUFACTURER'S MATERIAL SAFETY DATA SHEET. (7) Apply chemical conversion coat (MIL-C-5541, Class 1A) to the bare surfaces of the metal using a brush. WARNING: EPOXY PRIMER IS CLASSIFIED AS A HAZARDOUS MATERIAL WHICH MAY CAUSE INJURY OR ILLNESS IF NOT PROPERLY USED. THIS PRODUCT SHOULD BE USED ONLY IN ACCORDANCE WITH THE MANUFACTURER S MATERIAL SAFETY DATA SHEET. (8) Mix epoxy primer base, hardener, and reducer referring to the manufacture s instructions. (9) Apply epoxy primer to the bare surfaces of the metal and allow to dry. (10) Apply top coat (Insignia Red No ) as necessary to cover primer. (11) Allow the top coat to completely dry. (12) Insert the wire rope through the hole in the lock (See Figure 1). (13) Secure the wire rope end to the wire rope with a new sleeve (MS ) (See Figure 1). Page 4 of 10
7 C. Optional Rework Instructions for P/N 07ND Maintenance Lock Assemblies. NOTE: See Figure 4 if reworking P/N 07ND Maintenance Lock Assembly. (1) Carefully remove the sleeve (MS ) from the wire rope attached to the lock (See Figure 1). (2) Remove the wire rope from the lock (See Figure 1). (3) Remove the tab flush with surface A. (4) Remove material from surface B to achieve inch width. (5) Break all sharp edges. WARNING: CHEMICAL CONVERSION COATING IS CLASSIFIED AS A HAZARDOUS MATERIAL WHICH MAY CAUSE INJURY OR ILLNESS IF NOT PROPERLY USED. THIS PRODUCT SHOULD BE USED ONLY IN ACCORDANCE WITH THE APPLICABLE MANUFACTURER'S MATERIAL SAFETY DATA SHEET. (6) Apply chemical conversion coat (MIL-C-5541, Class 1A) to the bare surfaces of the metal using a brush. WARNING: EPOXY PRIMER IS CLASSIFIED AS A HAZARDOUS MATERIAL WHICH MAY CAUSE INJURY OR ILLNESS IF NOT PROPERLY USED. THIS PRODUCT SHOULD BE USED ONLY IN ACCORDANCE WITH THE MANUFACTURER S MATERIAL SAFETY DATA SHEET. (7) Mix epoxy primer base, hardener, and reducer referring to the manufacture s instructions. (8) Apply epoxy primer to the bare surfaces of the metal and allow to dry. (9) Apply top coat (Insignia Red No ) as necessary to cover primer. (10) Allow the top coat to completely dry. (11) Insert the wire rope through the hole in the lock (See Figure 1). (12) Secure the wire rope end to the wire rope with a new sleeve (MS ) (See Figure 1). D. Record in accordance with Federal Aviation Regulation that NORDAM SB No. is incorporated. Page 5 of 10
8 Maintenance Lock Assembly Figure 1 Page 6 of 10
9 Rework for 07ND Maintenance Lock Assembly Figure 2 Page 7 of 10
10 Rework for 07ND Maintenance Lock Assembly Figure 3 Page 8 of 10
11 Rework for 07ND Maintenance Lock Assembly Figure 4 Page 9 of 10
12 SB COMPLIANCE FORM Please complete this form and fax to Thank You. A/C Type: Citation Model: Sovereign Reg. No.: S/N: Thrust Reverser P/N: Thrust Reverser P/N: S/N: S/N: A/C Owner s Name: Company/Operator: Street Address/PO Box: City: Country: Telephone No.: State: Postal Code: Fax No.: Service Center/Authorized Facility: Street Address/PO Box: City: Country: Telephone No.: State: Postal Code: Fax No.: Owner/Operator: NORDAM Service Bulletin No. was complied with on: Date By: Name - Please Print Signature Page 10 of 10
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