Contents. Standards & Regulations. Conditions of Installations. Mechanical Design. Electrical Design. BR2 IE2 High Eff.

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2 Contents Standards & Regulations Conditions of Installations Mechanical Design Electrical Design BR IE High Eff. Cast Iron Motor BR1 IE1 Eff. Cast Iron Motor BR Cast Iron Motor Dimensions BA IE1 Eff. Aluminium Motor BA Aluminium Motor Dimensions

3 Standards & Regulations The Motors comply with the relevant standards and regulations, especially: Title Electrical General stipulations for electrical machines Rotating electrical machines: methods for determining losses and efficiency using tests EU D I GB F E IEC CENELES DIN/VDE CEI/UNEL BS NFC UNE 00-1 EN 00-1 DIN EN 00-1 CEI EN UNE EN HD DIN EN 00- CEI EN UNE EN 00- Terminal markings and direction of rotation of rotating electrical machines 00-8 HD 8 S DIN VDE 00-8 CEI Starting performance 00-1 EN 00-1 DIN EN 00-1 CEI EN UNE EN 00-1 Standard voltages 008 HD 7 S1 DIN IEC 008 CEI 8- Insulating materials 008 DIN IEC 008 CEI 1- Mechanical Dimensions and output 007 UNEL 111 ratings Mounting dimensions and re- 007 HD 1 DIN 7-1 UNEL / lationship frame sizes-output rating,im B Mounting dimensions and relationship frame sizes-output ratings, IM B Mounting dimensions and relationship frame sizes-output rating,im B1 007 HD 1 DIN 77-1 UNEL HD 1 DIN 77-1 UNEL IC- Cylindrical shaft ends for electric motors 007 HD 1 DIN 78- UNEL Degrees of protection 00- EN 00- DIN IEC 00- CEI EN EN Methods of cooling 00- EN 00- DIN EN 00- CEI EN EN 00- Mounting arrangements 00-7 EN 00-7 DIN EN 00-7 CEI EN EN 00-7 Noise limits 00-9 EN 00-9 DIN EN 00-9 CEI EN EN 00-9 Mechanical vibration 00-1 EN 00-1 DIN EN 00-1 CEI EN EN 00-1 Mounting Flanges DIN 98 UNEL 1 Tolerances of mounting and shaft extensions DIN 9 UNEL 1/ Classification of DIN IEC CEI 7-1 environmental conditions Mechanical vibration; balancing ISO 881 DIN ISO 881

4 Conditions of Installations The Motors are designed for operation at altitudes 00 m above sea-level and at ambient temperatures of up to 0 C. Exceptions are indicated on the rating plate. Permissible temperature rises to various standards Standard/Regulation Temperature of coolant Permissible temperature rise in K (measured by resistance method) Temperature class C B F H VDE 00 part International IEC Britain BS 1 0 Canada CSA 0 USA NEWA and ANSI 0 italy CEI 0 Sweden SEN 0 Norway NEK 0 Belgium NBN 0 France NF 0 Switzerland SEV 0 India IS 0 - on request 1) Classification societies for marine motors ) Only with special approval

5 Mechanical Design

6 Mechanical Design Degrees of protection Degrees of protection for mechanical machines are designated in accordance with IEC 00- by the letters IP and two characteristic numerals. First numeral: Protection against contact and ingress of foreign bodies Second numeral: Protection against ingress of water IP Description IP Description 0 No special protection 0 No special protection 1 Protection against solid foreign bodies larger than 0 mm (Example: inadvertent contact with the hand) Protection against solid foreign bodies larger than 1 mm (Example: inadvertent contact with the fingers) Protection against solid foreign bodies larger than. mm (Example: Wires, tools) Protection against solid foreign bodies larger than 1 mm (Example: Wires, bands) Protection against dust (harmful deposits of dust) Complete protection against dust. Is not described for electrical machines tp IEC -. 1 Protection against vertically falling water drops (condensation) Protection against dropping water when inclined by up to 1 Protection against waterspray at up to 0 from vertical Protection against water splashed from any direction Protection against water projected by a nozzle from any direction Protection against heavy seas or water projected in powerful jets 7 Protection when submerged between 0.1 and 1m 8 Protection when continuously submerged in water at conditions agreed between the manufacturer and the user.

7 The motors conform to degree of portection IP to IEC 00-. Higher protection on request. The standard design for horizontal mounting is suitable for indoor and protected outdoor installation, climate group MODERATE ( temperature of coolant -0 to +0 C ) For unprotected outdoor installation or severe climatic conditions (moisture category wet, climate group WORLDWIDE, extremely dusty site conditions, aggressive industrial atmosphere, danger of storm rain and coastal climate, danger of attack by termites, etc.), as well as vertical mounting, special protective measures are recommended, such as Protective cowl (for vertical shaft-down motors) For vertical shaft-up motors additional bearing seal and flange drainage Special paint finish Treatment of winding with protective moisture-proof varnish Anti-condensation heating (possibly winding heating) Condensation drain holes The special measures to be applied have to be agreed with the factory once the conditions of installation have beed settled. The corresponding conditions of installation have to be clearly incated in the order.

8 Tolerances For industrial motors to EN 00-1, certain tolerances must be allowed on guaranteed values, taking into consideration the necessary tolerances for the manufacture of such motors and the materials used. The standard includes the following remarks: 1. It is not intended that guarantees necessarily have to be given for all or any of the items involved. Quotations including guaranteed values subject to tolerances should say so, and the tolerances should be in accordance with the table.. Attention is drawn to the different interpretation of the term guarantee. In some countries a distinction is made between guaranteed values anf typical or declared values.. Where a tolerance is stated in only one direction, the value is not limited in the other direction. Values for Efficiency ( ) (by indirect determinatio) Power Factor (cos φ) Slip (s) (at rated load and at working temperature) Breakaway starting current (IA) (in the starting circuit envisaged) Breakaway torque (MA) Pull-up torque (MS) Pull-out torque (MK) Moment of intertia (J) Tolerance (1- ) at PN kw (1- ) at PN > kw 1 - cos φ,minimm 0.0, maximum 0.07 ± 0 % of the guaranteed slip at PN 1 kw ± 0 % of the guaranteed slip at PN 1 kw ± 0 % of the guaranteed starting current (no lower limit) - 1 % and + % of the guaranteed breakaway torque ( + % may be exceeded by agreement) - 1 % of the guaranteed value - % of the guaranteed value (after allowing for this tolerance, MK/MN not less than 1.) ± % of the guaranteed value 7

9 Mounting Arrangements Mounting arrangements for rotating electrical machines are designated according to IEC 00-7, Code I (in brackets Code II) Our motors are available with the mounting arrangements listed below, depending on design and frame size. Motors with aluminium frame are equipped with removable feet that allow easy change of mounting arrangement. Foot Mounting Flange Mounting Motor Without Endshield Mounting IM B (IM 01) IM B (IM 001) Flange type A to DIN 98 at drive end IM B9 (IM 91) Without endshield and without ball bearings on drive end IM B (IM 1) IM V1 (IM 011) Flange type A to DIN 98 at drive end IM V8 (IM 9111) Without endshield and without ball bearings on drive end IM B7 (IM 1) IM V (IM 01) Flange type A to DIN 98 at drive end IM V9 (IM 911) Without endshield and without ball bearings on drive end IM B8 (IM 71) IM B (IM 001) Flange type A to DIN 98 at drive end IM B1 (IM 1) Without endshield and without ball bearings on drive end IM V (IM 11) IM B1 (IM 01) Flange type C to DIN 98 at drive end IM V (IM 1) IM V (IM 11) Flange type C to DIN 98 at drive end IM B (IM 1) Flange type C to DIN 98 at drive end IM V19(IM 1) Flange type C to DIN 98 at drive end It is essential to state the desired mounting arrangement when ordering, as the constructive design depends partly on the mounting arrangement. 8

10 Bearings BA Aluminium Motor Bearing Size Frame BA ( Aluminium ) Drive end Non-Drive end 01ZZ 01ZZ 01ZZ 01ZZ 71 0ZZ 0ZZ 0ZZ 0ZZ 0ZZ 0ZZ 0 0ZZ 0ZZ 11 0ZZ 0ZZ 1 08ZZ 08ZZ 09ZZ 09ZZ BR Cast Iron Motor Bearing Size Frame Size Poles Horizontal Drive end Non-Drive end Vertical Horizontal Vertical to 8 0ZZ-C 0ZZ-C 0ZZ-C 0ZZ-C to 8 0ZZ-C 0ZZ-C 0ZZ-C 0ZZ-C 0 to 8 0ZZ-C 0ZZ-C 0ZZ-C 0ZZ-C 11 to 8 0ZZ-C 0ZZ-C 0ZZ-C 0ZZ-C 1 to 8 08ZZ-C 08ZZ-C 08ZZ-C 08ZZ-C to 8 09-C 09-C 09-C 09-C 0 to 8 11-C 11-C 11-C 11-C 00 to 8 1-C 1-C 1-C 1-C to 8 1-C 1-C 1-C 1-C 0 to 8 1-C 1-C 1-C C 1-C 1-C 71 to 8 17-C 17-C 17-C 71 1-C 1-C 1-C 71 to NU19 19-C 19-C 719B 19-C 19-C 19-C 719B to NU -C -C 7B 9

11 Spare Parts Part descriptlon Shaft protection Drive end dust seal Drive end endshield fixing screw Drive end endshield Stator Stator Frame Terminal box gasket Terminal box fixing screw Terminal box Cable gland Terminal board fixing screw Terminal board Drive end bearing Motor shaft Hub key Rotor assembly Non-drive end bearing Non-drive end pre-load washer Non-drive end shim ring Non-drive end endshield Non-drive end endshield fixing screw Fan Fan hose clamp Fan cowl Fan cowl fixing screw Feet Feet fixing bolt Flange B Seal ring Flange B1 In enquires and orders for spare parts please state always: Designation of spare part, motor type, mounting arrangement, motor serial number (Product No. when available) Enquire and orders cannot be handled without these data.

12 Electrical Design 11

13 Electrical Design Rated voltage For the rated voltage of the motors, EN 00-1 allows a tolerance of ± %. According to IEC 008, the mains voltages may have a tolerance of ± %. Therefore the motors are designed for the following rated voltage ranged (exceptions are shown in the data tables): Mains voltage to DIN IEC 8 Rated voltage range of motor 0 V ± % - V ± % 00 V ± % -0 V ± % V ± % -7 V ± % Within the rated motor voltage range, the permissible maximum temperature is not exceeded. When the motors are operated at the limits of the voltage tolerance, the permissible overtemperature of the stator winding may be exceeded by K. Rated frequency 0 Hz motors can also be operated on 0Hz mains, provided the mains voltage increases proportionally to the frequency. The relative values for starting and breakaway torque remain nearly unchanged and slightly increase for the starting current. The rated speed increases by the factor 1. and output by factor 1.1. Should a motor designed for 0 Hz be operated at 0Hz without the voltage being increased, the rated output of the motor cannot be increased. Under these operating conditions, rated speed increases by factor 1.. The relative values for starting and breakaway torque are reduced by factor 0.8 and for starting current by factor 0.9. Rated current The rated currents listed in the data tables apply to an operating voltage of 00 V. The conversion to other operating voltages, with output and frequency remaining unchanged, is to be made as follows: Norminal voltage (V) Conversion factor x In

14 Rated torque Rated torque in Nm = x Rated voltage in kw Rated Speed in min -1 Output The outputs stated in this catalogue are for constant load in continuous running duty S1 according to EN 00-1, based on an ambient temperature of 0 C and installation at altitudes up to 00m above sea level. For severe operating conditions, e.g. high switching rate, long run-up time or electric braking, a thermal reserve is necessary, which could call for higher thermal class or the use of a motor with a higher rating. In these cases we recommend to enquire with detailed information on the operating conditions. Overload At operating temperature three-phase motors are capable of withstanding an overload for 1 seconds at 1. times the rated torque at rated voltage. This overload is according to EN 00-1 and will not result in excessive heating. Utilizing thermal class F, motors can be operated continuously with an overload of 1 %. Nevertheless this is not valid for motors which to catalogue are utilized to thermal class F. 1

15 Connection diagrams U1 W U V U1 V1 W1 W1 V1 Star connection L1 L L U1 W U V U1 V1 W1 W1 V1 Delta connection L1 L L 1

16 Cast Iron IE Efficiency Motor 1

17 1 Kw Type Rated Output Rated current A HP Rated Speed rpm Power factor cos Φ 00 1 Rated Torque Nm Ts/Tn Tmax/ Tn Is/In Weight kg BR-M1- BR-M- BR-S- BR-L- BR-0L- BR-11M- BR-1S1- BR-1S- BR-M1- BR-M- BR-L- BR-0M- BR-00L1- BR-00L- BR-M- BR-0M- BR-S- BR-M- BR-1S- BR-1M- BR-1L1- BR-1L- BR-M- BR-L SPEED 000 RPM -POLE 0HZ CAST IRON IE Efficiency Motor BR Series Three-Phase Squrriel Cage Motors -1v Protection IP

18 17 CAST IRON IE Efficiency Motor Kw Type Rated Output Rated current A HP Rated Speed rpm Power factor cos Φ 00 1 Rated Torque Nm Ts/Tn Tmax/ Tn Is/In Weight kg BR-M1- BR-M- BR-S- BR-L- BR-0L1- BR-0L- BR-11M- BR-1S- BR-1M- BR-M- BR-L- BR-0M- BR-0L- BR-00L- BR-S- BR-M- BR-0M- BR-S- BR-M- BR-1S- BR-1M- BR-1L1- BR-1L- BR-M- BR-L SPEED 0 RPM -POLE 0HZ BR Series Three-Phase Squrriel Cage Motors -1v Protection IP

19 Kw Type Rated Output Rated current A HP Rated Speed rpm Power factor cos Φ 00 1 Rated Torque Nm Ts/Tn Tmax/ Tn Is/In Weight kg BR-S- BR-L- BR-0L- BR-11M- BR-1S- BR-1M1- BR-1M- BR-M- BR-L- BR-0L- BR-00L1- BR-00L- BR-M- BR-0M- BR-S- BR-M- BR-1S- BR-1M- BR-1L1- BR-1L- BR-M1- BR-M- BR-L SPEED 00 RPM -POLE 0HZ CAST IRON IE Efficiency Motor BR Series Three-Phase Squrriel Cage Motors -1v Protection IP

20 Cast Iron IE1 Efficiency Motor 19

21 SPEED 000 RPM -POLE 0HZ Type Rated Output Rated Speed rpm Rated Torque Nm Ts/Tn Is/In Weight kg Tmax/ Tn Power factor cos Φ Rated current A 00 1 Kw HP BR1-M1- BR1-M- BR1-S- BR1-L- BR1-0L- BR1-11M- BR1-1S1- BR1-1S- BR1-M1- BR1-M- BR1-L- BR1-0M- BR1-00L1- BR1-00L- BR1-M- BR1-0M- BR1-S- BR1-M- BR1-1S- BR1-1M- BR1-1L1- BR1-1L- BR1-M1- BR1-M- BR1-L1- BR1-L CAST IRON IE1 Efficiency Motor BR1 Series Three-Phase Squrriel Cage Motors -1v Protection IP 0

22 Type Rated Output Rated Speed rpm Rated Torque Nm Ts/Tn Is/In Weight kg Tmax/ Tn Power factor cos Φ Rated current A 00 1 Kw HP BR1-M1- BR1-M- BR1-S- BR1-L- BR1-0L1- BR1-0L- BR1-11M- BR1-1S- BR1-1M- BR1-M- BR1-L- BR1-0M- BR1-0L- BR1-00L- BR1-S- BR1-M- BR1-0M- BR1-S- BR1-M- BR1-1S- BR1-1M- BR1-1L1- BR1-1L- BR1-M1- BR1-M- BR1-L1- BR1-L SPEED 0 RPM -POLE 0HZ CAST IRON IE1 Efficiency Motor BR1 Series Three-Phase Squrriel Cage Motors -1v Protection IP 1

23 CAST IRON IE1 Efficiency Motor BR1 Series Three-Phase Squrriel Cage Motors -1v Protection IP SPEED 00RPM -POLE 0HZ Type Rated Output Rated Speed rpm Rated Torque Nm Ts/Tn Is/In Weight kg Tmax/ Tn Power factor cos Φ Rated current A 00 1 Kw HP BR1-S- BR1-L- BR1-0L- BR1-11M- BR1-1S- BR1-1M1- BR1-1M- BR1-M- BR1-L- BR1-0L- BR1-00L1- BR1-00L- BR1-M- BR1-0M- BR1-S- BR1-M- BR1-1S- BR1-1M- BR1-1L1- BR1-1L- BR1-M1- BR1-M- BR1-L1- BR1-L

24 Cast Iron Motor Dimensions

25 CAST IRON Motor Dimensions FR#-1 G GA DH AA AB AG A HA H AD K F D ED EB E C B L AC BB LL LD KK FR#- L BB B C E ED EB LD KK AC LL G GA DH F D AG AB A AA K AD H HA Foot Mounting IM B #- Type Pole A AA AB AC S L 0L 11M 1S 1M M L 0M 0L 00L S M M 0M 0M S S M M 1S 1S 1M 1M 1L 1L M M L L,,,8,,,8,,,8,,,8,,,8,,,8,,8,,,8,,,8,,8,,8,,,8,,8,,8,,8,,8,,8,,8,,,8,,,8,,,8,,,8,

26 AD AG B BB C D DH E EB ED F G GA H HA K KK L LD LL MX1 M8X19 M8X19 MX MX M1X8 M1X8 M1X M1X M1X M1X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X0 MX0 M0X0 MX Φ -Φ -Φ -Φ1 -Φ1 -Φ1 -Φ1 -Φ1. -Φ1. -Φ1. -Φ1. -Φ1. -Φ. -Φ. -Φ. -Φ -Φ -Φ -Φ -Φ -Φ -Φ8 -Φ8 -Φ8 -Φ8 -Φ8 -Φ8 -Φ8 -Φ8 -Φ8 -Φ8 1-MX1. 1-MX1. 1-MX1. 1-MX1. -MX1. -MX1. -MX1. -M0X1. -M0X1. -M0X1. -M0X1. -M0X1. -M0X1. -M0X1. -M0X1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX

27 CAST IRON Motor Dimensions ED P N EB LA E L AC LB LL LD KK G GA DH F D FR#-1 AG AD HD FR#- S AG AD HD. FR#-00 S AG AD HD G GA DH F D LL KK LD LA EB ED A Z E LB AC L Type Pole AC AD AG S L 0L 11M 1S 1M M L 0M 0L 00L S M M 0M 0M S S M M 1S 1S 1M 1M 1L 1L M M L L,,,8,,,8,,,8,,,8,,,8,,,8,,8,,,8,,,8,,8,,8,,,8,,8,,8,,8,,8,,8,,8,,,8,,,8,,,8,,,8,

28 D DH E EB ED F G GA HD KK L LA LB LD LL M N P S T MX1 M8X19 M8X19 MX MX M1X8 M1X8 M1X M1X M1X M1X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X0 MX0 M0X0 MX MX1. 1-MX1. 1-MX1. 1-MX1. -MX1. -MX1. -MX1. -M0X1. -M0X1. -M0X1. -M0X1. -M0X1. -M0X1. -M0X1. -M0X1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX

29 Type Pole A AA AB AC S L 0L 11M 1S 1M M L 0M 0L 00L S M M 0M 0M S S M M 1S 1S 1M 1M 1L 1L M M L L,,,8,,,8,,,8,,,8,,,8,,,8,,8,,,8,,,8,,8,,8,,,8,,8,,8,,8,,8,,8,,8,,,8,,,8,,,8,,,8, CAST IRON Motor Dimensions G GA DH F D ED P N EB LA E L AC LB LL LD KK G GA DH F D LL KK LD LA EB ED A Z E B C AC LB BB L FR#-1 AG S AD A AB K AA H HA S AG AD HD H HA. FR#- A AB K AA S AG AD H HA FR#-00 A AB K AA 8

30 AD AG B BB C D DH E EB ED F G GA H HA K KK L LA LB LD LL M N P S T MX1 M8X19 M8X19 MX MX M1X8 M1X8 M1X M1X M1X M1X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X M0X0 MX0 M0X0 MX Φ -Φ -Φ -Φ1 -Φ1 -Φ1 -Φ1 -Φ1. -Φ1. -Φ1. -Φ1. -Φ1. -Φ. -Φ. -Φ. -Φ -Φ -Φ -Φ -Φ -Φ -Φ8 -Φ8 -Φ8 -Φ8 -Φ8 -Φ8 -Φ8 -Φ8 -Φ8 -Φ MX1. 1-MX1. 1-MX1. 1-MX1. -MX1. -MX1. -MX1. -M0X1. -M0X1. -M0X1. -M0X1. -M0X1. -M0X1. -M0X1. -M0X1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX1. -MX

31 CAST IRON Motor Dimensions LD LL KK ED EB AC Foot Mounting IM B #- E C B BB L GA DH LA LD LL KK F G D Flange Mounting IM B #- A Z ED EB AC E LB L AG S HA H AD Foot Flange Mounting IM B #- AA K A AB 0

32 Aluminium IE1 Efficiency Motor 1

33 ALUMINIUM IE1 Efficiency Motor BA1 Series Model Power kw 0V BA1-- BA BA1-71- BA1-1- BA1-- BA1-S- BA1-L1- BA1-0L1- BA1-11M- BA1-1S1- BA1-1S- BA1-M1- BA1-M Three-Phase Squrriel Cage Motors Protection IP -1V Model Power kw 0V BA1-- BA1-71- BA1-1- BA1-- BA1-S- BA1-L1- BA1-0L1- BA1-0L- BA1-11M- BA1-1S- BA1-1M- BA1-M- BA1-L Model Power kw 0V BA1-71- BA1-1- BA1-- BA1-S- BA1-L- BA1-0L1- BA1-11M- BA1-1S- BA1-1M1- BA1-1M- BA1-M- BA1-L

34 Speed r.p.m eff % Tst/Tn (Times) Tmax/Tn (Times) Tmin/Tn (Times) Ist/In (Times) Noise db(a) WT (Kg) Power factor Cos Φ Current(A) Current(A) V 0V 0V 00V V 0V 1V 70V Speed r.p.m eff % Tst/Tn (Times) Tmax/Tn (Times) Tmin/Tn (Times) Ist/In (Times) Noise db(a) WT (Kg) Power factor Cos Φ Current(A) Current(A) V 0V 0V 00V V 0V 1V 70V Speed r.p.m eff % Tst/Tn (Times) Tmax/Tn (Times) Tmin/Tn (Times) Ist/In (Times) Noise db(a) WT (Kg) Power factor Cos Φ Current(A) Current(A) V 0V 0V 00V V 0V 1V 70V

35 ALUMINIUM IE1 Efficiency Motor BA1 Series Three-Phase Squrriel Cage Motors Protection IP -1V LOW WEIGHT ALUMINUM HOUSING WIDE RANGE OF GENERAL PURPOSE APPLICATION EFFICIENT THERMAL CONDUCTIVITY

36 Aluminium Motor Dimensions

37 IM B # -0 F D G E L C B A K AB HD H AC IM B1 # -0 F D G L E N P T AC AD S R IM B # -0 F D G N E AD AD M P T R S L ALUMINIUM Motor Dimensions Frame Size C B A S L 0L 11M 1S 1M M L 0M 0L

38 Installation Size (mm) IMB1 Installation Size (mm) IMB Outline Dimension (mm) HD AD AC AB T S P N M T S P N M K H G F E D L M M M M M8 M8 M8 M8 M M M1 M1 M1 M

39 N AD N P AC ALUMINIUM Motor Dimensions L AC IM B # -0 E C B L R T IM B1 # -0 R T L E IM B # -0 E 8

40