Smart Wearables: Spielzeug oder Zukunftstrend für die produzierende Industrie?
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1 Smart Wearables: Spielzeug oder Zukunftstrend für die produzierende Industrie? Dr. Markus Große Böckmann oculavis enabling the industrial wearable future!
2 Agenda Company overview Origin and characteristics of Smart Wearables Potential Applications for Smart Wearables
3 Dr. Markus Große Böckmann Dr.-Ing. Dipl.-Wirt.-Ing. Markus Große Böckmann Managing Director of oculavis GmbH ( * grosseboeckmann@oculavis.de Fraunhofer-Institute for Production Technology IPT ( ) : Head of Department at Fraunhofer IPT (~25 persons, 1.8 Mio.) : Group Leader at Fraunhofer IPT : Research assistant & Project leader at Fraunhofer IPT Responsible for Industrie 4.0: Various projects in factory optimization, production control, Quality Assurance, Smart Wearable Developments, etc. Responsible for >30 publications, >35 industrial and >20 research projects Qualification ( ) 2014: Dissertation / PhD in Mechanical Engineering on Production Control (RWTH Aachen, grade: summa cum laude) 2009: Mechanical Engineering and Business Economics (RWTH Aachen, , grade: 1.2) 2004: Abitur (grade: 1.7) 1985: Born in Werne, Germany
4 Aachen Campus Home of oculavis Over new places of work Timeplan until 2025 Area of m² Industrial Companies and Scientific Institutes work hand-in-hand Eleven new clusters with shop floor facilities, offices and services
5 Fraunhofer Spin-off company oculavis We are a spin-off company of the Fraunhofer Institute for Production Technology (IPT) and the RWTH Aachen. For already 2 years we are developing software for smart devices in production, quality assurance and field service. Start with 20+ years experience in production environment and 10+ developers, researchers and application engineers. Advisory Board: Prof. Dr. Robert Schmitt (IPT/WZL), Dr. Jens Wehrmann (Mobile Software AG), Dr. Andreas Witte (Control Expert GmbH), Dr. Mario Isermann (ABB AG) Reference customer: Robert Bosch GmbH, ABB AG, AO Foundation, Dr.-Ing. Dipl.-Wirt.-Ing. Markus Große Böckmann Dipl.-Wirt.-Ing. Martin Plutz Dipl.-Inform. Philipp Siebenkotten
6 Human-centric vision of oculavis Our Internet-of-Things (IoT) Softwareplatform oculavis connects humans, machines and workpieces via Wearable Devices like Smart Glasses or Smartphones.
7 Modulare Systemarchitektur oculavis.assist Production-oriented, webbased platform.document Documenting & Reporting.imaging Industrial Image Processing Guidance & Training.build Management of entities & information.pick Pick-by-Vision for Intralogistics.share Remote Expert Support.listen Machine Connectivity Innovative Modules and Algorithms
8 Agenda Company overview Origin and characteristics of Smart Wearables Potential Applications for Smart Wearables
9 A typical manual production in 2016 PC-Terminals Paper documentation Wired devices? 1. Failure are hidden 2. Time losses 3. Non-value adding processes 4. Low information availability
10 Humans in production workplace 4.0 The human takes the central role in Industrie 4.0. She/he plans, controls and supervises production. Leading decision maker. Source: Fraunhofer IAO - Produktionsarbeit der Zukunft Industrie 4.0 (Studie mit 661 Unternehmen und 21 Experten), Image Source: Fraunhofer IPT/oculavis
11 Overview of Wearables Smart Glasses Further Wearables Communication technologies Image Source: Vuzix, Epson, Google, Osterhout Group, Microsoft Image Source: OPC Foundation, Samsung, Phree, Naurora.com
12 Market development Enterprise wearables Quelle: Frost & Sullivan: Wearable Technologies - Has the Next Enterprise Game Changer Arrived? Publication: 9AA5-67, Dezember 2014, Seite 17.
13 Smart Helmet - Digital Swiss Knife CORE M7, 3 GB Ram, Linux Weight ( kg) See-Through display (720p) Camera (13 MP) Depth Sensor 4 Microphones and speakers (noise cancelling) GPS Thermography camera Infrared camera Accelerometer, Gyroscope, Compass Safety Glasses & Safety Helmet Humidity Sensor Mobile phone Bluetooth & WiFi Rear Sensor Source: DAQRI Smart Helmet 8-12hrs high binocular Personal Digital Assistant Biometrical sensors
14 Smart Glass - ODG R7 Source: Osterhout Group 2-5hrs medium binocular Qualcomm Quad-Core, 3GB Ram, Android Weight ( kg) See-Through display (720p) Camera (13 MP) Depth Sensor 2 Microphones and speakers GPS Thermography camera Infrared camera Accelerometer, Gyroscope, Compass Safety Glasses / Safety Helmet Humidity Sensor, Altitude Sensor, Ambient Light Sensor Mobile phone Bluetooth & WiFi Rear Sensor Personal Digital Assistant Biometrical sensors
15 Smart Glass - Vuzix M300 (Summer 2016) Source: Vuzix 2-12hrs low monocular Intel Atom, 2GB Ram, Android 6.0 Weight (~0.15 kg) Projection display (640x360) Camera (13 MP) Depth Sensor 1 Microphone and speaker GPS Thermography camera Infrared camera Accelerometer, Gyroscope, Compass Works with Safety Glasses & Helmet Humidity Sensor, Altitude Sensor, Ambient Light Sensor Mobile phone Bluetooth & WiFi Rear Sensor Personal Digital Assistant Biometrical sensors
16 Agenda Company overview Origin and characteristics of Smart Wearables Potential Applications for Smart Wearables
17 Application areas for Smart Wearables Logistics Development Remote Product Audit Joint Virtual Design Manufacturing Machine parameters Production status Process visualization Machine set-up Pick-by-vision Put-by-vision Indoor localisation Assembly Training and guidance Complex assembly 4D-manuals Quality Optical control Thermographic control Service Problem solving 4D-Customer Manuals Documentation Compare Part-to-CAD 3D Failure Mapping Image Source: 3ddrawing.online, DMG Mori Seiki, dzlshop.de, conrad.de
18 Animated Instructions: Enhance worker skills Reduction of process times up to* 30% Reduction von failure rates up to* 94% * Studie des Fraunhofer IPT, 2015 / Weitere Studien von BOEING und der IOWA State University
19 oculavis.pick: Never miss something Reduction of processing time up to 30% Reduction of failure rates up to 100%
20 Connectivity & data push: Give voices to machines Increasing worker productivity* 40 % * Studie von DAQRI
21 Service application: Four eyes see more than two Reduction of downtimes* 6 days * Studie des Fraunhofer IPK bei Maschinenherstellern 2013
22 Effects of HMD on Mental Effort & Task Load RSME Rating Scale on Mental Effort (RSME)* NASA TLX NASA Task Load Index (TLX)* 150 static screen see through smart glasses 300 static screen see through smart glasses time [h] mental demands physical demands temporal demands performance effort frustration *How to read: the lower the better. Source: Bundesanstalt für Arbeitsschutz und Arbeitsmedizin (2016) - Bedingungen des sicheren und beanspruchungsoptimalen Einsatzes von HMD
23 Summary: Main limitations Processing power on device Speech control still not Star-Trek-like Real Augmented Reality not given (Hololens?) IT-Security: Connectivity of Bluetooth & WiFi Workers council topics Employee data storage Camera usage Health factors
24 Contact data Dr.-Ing. Dipl.-Wirt.-Ing. Markus Große Böckmann Managing Director of oculavis GmbH * grosseboeckmann@oculavis.de
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