Carling Switches and Accessories

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1 Carling Switches and Accessories Standard Inventory Products Guide July 06 Edition

Introduction Amelec Australia Pty Ltd is pleased to introduce our new Carling Technologies Standard Inventory Products Guide for switches July 06 Edition.

2 Introduction Amelec Australia Pty Ltd is pleased to introduce our new Carling Technologies Standard Inventory Products Guide for switches July 06 Edition. This guide showcases a selection of the most popular switch offerings available off-the-shelf at Amelec Australia. It includes a range of Carling s impressive Contura V and L-Series rocker switches which feature a patented roller mechanism design. These switches are the staple of the transport industry and are specified by original equipment manufacturers in the marine, automotive and heavy duty on/off road industry worldwide. Although a generous cross section is presented in this guide, it is only a small portion of the huge range of switches available from Carling Technologies. There are literally thousands of different configurations available, including; interchangeable rocker actuator styles, sealed or unsealed variants, incandescent or LED illumination, voltage and current ratings and many, many more options. Whatever the requirement, Carling Technologies extensive range of switches can meet almost any application. Cover photos of truck and tractor are courtesy of Wikimedia Commons. With thanks to Wouter Hagens and Dgolnik.

3 Contents PAGE V-Series Contura II 4 V-Series Contura III V-Series Contura V 6 V-Series Contura VII 7 V-Series Accessories 8 L-Series 4 L-Series Accessories F-Series 8 G-Series 9

V-Series Rocker Switches Carling Technologies fully sealed Contura V-Series switches are renown for their cutting edge design, high quality, outstanding performance and unmatched reliability.

4 V-Series Rocker Switches Carling Technologies fully sealed Contura V-Series switches are renown for their cutting edge design, high quality, outstanding performance and unmatched reliability. These switches are a staple in the transport and affiliated industries and have passed a range of environmental, corrosion, temperature, vibration, shock and sealing tests including MIL Standard 0F, MIL Standard 80C, UL 00, ISO8846, IEC 609 and BS 490 among others, making them one of the most rugged and reliable switches ever produced. V-Series Switch DESIGN FEATURES SWAPPABLE ACTUATOR Contura rocker actuators are a snap fit. An inexpensive tool is available to remove actuators for swapping or replacing at any time. SEALED PROTECTION Standard base is fitted with o-rings to seal out water and dust from the panel side to achieve an IP68 environmental rating. ROBUST CONSTRUCTION Switch housing material is constructed in thermoplastic polyester alloy for maximum heat resistance and is also flame retardant. CLEAN CONNECTIONS Tin plated quick-connect terminals provide protection against oxidisation resulting in consistent electrical contact over the life of the switch. QUALITY MATERIALS LENS ILLUMINATION DESIGNED TO LAST DURABLE MECHANISM Actuator is constructed of optical grade polycarbonate with Nylon 66 overlay, UV stabilised and heat resistant for prolonged life. Standard illumination uses incandescent lamps but LED options are available to order in a myriad of colour and intensity options. Brass roller pin eliminates the need for lubricants and provides repeatable, positive and tactile switching actuation every time. Silver plated butt-contact mechanism ensures greater electrical conductivity and reduces arcing thus improving reliability and longevity.

5 V-Series Rocker Switches Electrical Contact Rating Dielectric Strength Insulation Resistance Initial Contact Resistance Life Contacts Terminals For VDC switches VDC For 4 VDC switches -8 VDC Other ratings including AC rated options are available upon request subject to minimum order quantities. 00 Volts RMS 0 Megohms 0 milliohms 4 VDC 0,000-00,000 cycles circuit dependent Brass or copper/silver plate /4 (6.mm) Quick Connect terminations standard. Illumination Indicator circuits Mechanical Endurance Physical Sealing Base Actuator Indicator lenses Printed actuators Environmental Environmental Operating Temperature Salt Spray Dust Thermal Shock Moisture Resistance Ignition Protection brightness options are available subject to minimum order quantity. Neon lamps are also available for AC rated versions. Dependent illumination is standard (activated with switch). Independent illumination circuits are available upon request subject to minimum order quantity. to minimum order quantities. 0,000 cycles minimum circuit dependent Internal sealed version (standard). Unsealed version (for interior use) available upon request subject to minimum order quantities. Optional external gasket panel seal available ex-stock (VPS) Basic actuator structure moulded of thermoplastic polycarbonate with a hard Nylon 66 thermoplastic surface overlay. Black is standard, white is available with no MOQ. Other colours are available subject to minimum order quantity. Various lens styles, colours and opacity are available on request subject to minimum order quantities. A standard range of printed actuator icons are available on request subject to minimum order quantities. Custom versions can be produced to order. Sealed version: IP68, in accordance with IEC 9, BS 490, DIN & NFC This rating applies to the internal components only from the front of the switch. When panel mounted with optional gasket the installation will meet IP67 rating on the panel side only. -40 C to + 8 C Per Mil-Std 0F, Method 0D, Test Condition A, 48 Hrs. Sealed version only. Per Mil-Std 80C, Method 0. Air Velocity 00 ±00 Feet/Min, Test Duration 6 Hrs. Per Mil-Std 0F, Method 07F, Test Condition A, -C to 8C. Test criteria pre and post test contact resistance Per Mil-Std 0F, Method 06F, Test Criteria pre and post test contact resistance All Contura switches with sealed construction (standard) meet the requirements of UL00/ISO8846 for ignition protection, in addition to compliance with EC directive 94//EC for marine products. Agency Approvals

V-Series Contura II V-Series Contura II Switches Both illuminated and non-illuminated versions readily available Illuminated versions feature incandescent lamps and red bar lenses Standard black

6 V-Series Contura II V-Series Contura II Switches Both illuminated and non-illuminated versions readily available Illuminated versions feature incandescent lamps and red bar lenses Standard black actuator and housing with white available to order A wide range of panel mounting accessories available off-the-shelf Fig. Fig. Fig. These V-Series Contura II rocker switches along with the Contura III version are the original designs developed by Carling in the early 90 s and have become the choice of the transport market, particularly the marine sector, ever since. These innovative products feature snap-in panel mounting, an interchangeable actuator, quick-connect terminals with barriers and are available in single or double pole with or without indicators. Code Number pole Code Number pole Switch Current Rating Voltage Rating Indicator Fig. Switch Circuit Lamp Circuit VDAB60BAMC VADAB60BAMC 0 Amps VDC Yes B/ VDAS00BAZC VADAS00BAZC 0 Amps VDC No N/A VDAS00BAZC VBDAS00BAZC 0 Amps VDC No N/A V4DAD66BANC VDDAD66BANC On/On 0 Amps VDC Yes 4 D/4 V4DAS00BAZC VDDAS00BAZC On/On 0 Amps VDC No 4 N/A V6DAD66BANC VJDAD66BANC 0 Amps VDC Yes 6 D/4 V6DAS00BAZC VJDAS00BAZC 0 Amps VDC No 6 N/A V7DAB60BAMC VKDAB60BAMC 0 Amps VDC Yes* 7 B/ V7DAS00BAZC VKDAS00BAZC 0 Amps VDC No 7 N/A V8DAS00BAZC VLDAS00BAZC 0 Amps VDC No 8 N/A VBAB80BAMC VABAB80BAMC Amps 4 VDC Yes B/ VBAS00BAZC VABAS00BAZC Amps 4 VDC No N/A VBAS00BAZC VBBAS00BAZC Amps 4 VDC No N/A V4BAD88BANC VDBAD88BANC On/On Amps 4 VDC Yes 4 D/4 V4BAS00BAZC VDBAS00BAZC On/On Amps 4 VDC No 4 N/A V6BAD88BANC VJBAD88BANC Amps 4 VDC Yes 6 D/4 V6BAS00BAZC VJBAS00BAZC Amps 4 VDC No 6 N/A V7BAB80BAMC VKBAB80BAMC Amps 4 VDC Yes* 7 B/ V7BAS00BAZC VKBAS00BAZC Amps 4 VDC No 7 N/A V8BAS00BAZC VLBAS00BAZC Amps 4 VDC No 8 N/A. Indication is available in latching positions only (not in momentary positions).. Positions shown inside brackets are momentary action only (not latching). A vast range of options are available including switch and indicator circuit configurations, voltage and current ratings, termination, illumination (coloured LEDs and neon versions for AC), actuator styles and colours, indicator lenses and colours and finally printed legends (both standard and custom) all subject to minimum order quantities. 4

V-Series Contura III V-Series Contura III Switches Both illuminated and non-illuminated versions readily available Illuminated versions feature incandescent lamps and red bar lenses Standard black

7 V-Series Contura III V-Series Contura III Switches Both illuminated and non-illuminated versions readily available Illuminated versions feature incandescent lamps and red bar lenses Standard black actuator and housing with white available to order A wide range of panel mounting accessories available off-the-shelf Fig. 4 Fig. Fig. 6 These V-Series Contura III rocker switches, developed alongside the Contura II version in the early 90 s, have become the choice of the transport market, particularly the marine sector, ever since. This innovative product features snap-in panel mounting, an interchangeable actuator, quick-connect terminals with barriers and are available in single or double pole with or without indicators. Code Number pole Code Number pole Switch Current Rating Voltage Rating Indicator Fig. Switch Circuit Lamp Circuit VDAB60BCMC VADAB60BCMC 0 Amps VDC Yes B/ VDAS00BCZC VADAS00BCZC 0 Amps VDC No 4 N/A VDAS00BCZC VBDAS00BCZC 0 Amps VDC No 4 N/A V4DAD66BCNC VDDAD66BCNC On/On 0 Amps VDC Yes 6 4 D/4 V4DAS00BCZC VDDAS00BCZC On/On 0 Amps VDC No 4 4 N/A V6DAD66BCNC VJDAD66BCNC 0 Amps VDC Yes 6 6 D/4 V6DAS00BCZC VJDAS00BCZC 0 Amps VDC No 4 6 N/A V7DAB60BCMC VKDAB60BCMC 0 Amps VDC Yes* 7 B/ V7DAS00BCZC VKDAS00BCZC 0 Amps VDC No 4 7 N/A V8DAS00BCZC VLDAS00BCZC 0 Amps VDC No 4 8 N/A VBAB80BCMC VABAB80BCMC Amps 4 VDC Yes B/ VBAS00BCZC VABAS00BCZC Amps 4 VDC No 4 N/A VBAS00BCZC VBBAS00BCZC Amps 4 VDC No 4 N/A V4BAD88BCNC VDBAD88BCNC On/On Amps 4 VDC Yes 6 4 D/4 V4BAS00BCZC VDBAS00BCZC On/On Amps 4 VDC No 4 4 N/A V6BAD88BCNC VJBAD88BCNC Amps 4 VDC Yes 6 6 D/4 V6BAS00BCZC VJBAS00BCZC Amps 4 VDC No 4 6 N/A V7BAB80BCMC VKBAB80BCMC Amps 4 VDC Yes* 7 B/ V7BAS00BCZC VKBAS00BCZC Amps 4 VDC No 4 7 N/A V8BAS00BCZC VLBAS00BCZC Amps 4 VDC No 4 8 N/A. Indication is available in latching positions only (not in momentary positions).. Positions shown inside brackets are momentary action only (not latching). A vast range of options are available including switch and indicator circuit configurations, voltage and current ratings, termination, illumination (coloured LEDs and neon versions for AC), actuator styles and colours, indicator lenses and colours and finally printed legends (both standard and custom) all subject to minimum order quantities.

8 V-Series Contura V V-Series Contura V Switches Both illuminated and non-illuminated versions readily available Illuminated versions feature incandescent lamps and red bar lenses Standard black actuator and housing with white available to order A wide range of panel mounting accessories available off-the-shelf Fig. 7 Fig. 8 Fig. 9 Following the success of the original Contura II and III series, the Contura V (five) version was released in 004. Featuring a symmetrically sculptured design and a combination of fine and polished surfaces the Contura V has become a popular choice for both vessel and vehicle applications. Like the originals, the Contura V features the same mounting, terminals, illumination and switching configurations. Code Number pole Code Number pole Switch Current Rating Voltage Rating Indicator Fig. Switch Circuit Lamp Circuit VDAB60BGMC VADAB60BGMC 0 Amps VDC Yes 8 B/ VDAS00BGZC VADAS00BGZC 0 Amps VDC No 7 N/A VDAS00BGZC VBDAS00BGZC 0 Amps VDC No 7 N/A V4DAD66BGNC VDDAD66BGNC On/On 0 Amps VDC Yes 9 4 D/4 V4DAS00BGZC VDDAS00BGZC On/On 0 Amps VDC No 7 4 N/A V6DAD66BGNC VJDAD66BGNC 0 Amps VDC Yes 9 6 D/4 V6DAS00BGZC VJDAS00BGZC 0 Amps VDC No 7 6 N/A V7DAB60BGMC VKDAB60BGMC 0 Amps VDC Yes* 8 7 B/ V7DAS00BGZC VKDAS00BGZC 0 Amps VDC No 7 7 N/A V8DAS00BGZC VLDAS00BGZC 0 Amps VDC No 7 8 N/A VBAB80BGMC VABAB80BGMC Amps 4 VDC Yes 8 B/ VBAS00BGZC VABAS00BGZC Amps 4 VDC No 7 N/A VBAS00BGZC VBBAS00BGZC Amps 4 VDC No 7 N/A V4BAD88BGNC VDBAD88BGNC On/On Amps 4 VDC Yes 9 4 D/4 V4BAS00BGZC VDBAS00BGZC On/On Amps 4 VDC No 7 4 N/A V6BAD88BGNC VJBAD88BGNC Amps 4 VDC Yes 9 6 D/4 V6BAS00BGZC VJBAS00BGZC Amps 4 VDC No 7 6 N/A V7BAB80BGMC VKBAB80BGMC Amps 4 VDC Yes* 8 7 B/ V7BAS00BGZC VKBAS00BGZC Amps 4 VDC No 7 7 N/A V8BAS00BGZC VLBAS00BGZC Amps 4 VDC No 7 8 N/A. Indication is available in latching positions only (not in momentary positions).. Positions shown inside brackets are momentary action only (not latching). A vast range of options are available including switch and indicator circuit configurations, voltage and current ratings, termination, illumination (coloured LEDs and neon versions for AC), actuator styles and colours, indicator lenses and colours and finally printed legends (both standard and custom) all subject to minimum order quantities. 6

9 V-Series Contura VII V-Series Contura VII Switches Both illuminated and non-illuminated versions readily available Illuminated versions feature incandescent lamps and red bar lenses Standard black actuator and housing with white available to order A wide range of panel mounting accessories available off-the-shelf Fig. 0 Fig. Fig. Based on the highly successful Contura II and III series, the Contura VII (seven) is the latest in the V-Series range. The contemporary actuator design features raised and scalloped finger zones with a soft touch material for non-slip actuation. Ideal for both on and off-road vehicle applications, the Contura VII features the same mounting, terminals, illumination and switching configurations as the originals. Code Number pole Code Number pole Switch Current Rating Voltage Rating Indicator Fig. Switch Circuit Lamp Circuit VDAB60BZMC VADAB60BZMC 0 Amps VDC Yes B/ VDAS00BZZC VADAS00BZZC 0 Amps VDC No 0 N/A VDAS00BZZC VBDAS00BZZC 0 Amps VDC No 0 N/A V4DAD66BZNC VDDAD66BZNC On/On 0 Amps VDC Yes 4 D/4 V4DAS00BZZC VDDAS00BZZC On/On 0 Amps VDC No 0 4 N/A V6DAD66BZNC VJDAD66BZNC 0 Amps VDC Yes 6 D/4 V6DAS00BZZC VJDAS00BZZC 0 Amps VDC No 0 6 N/A V7DAB60BZMC VKDAB60BZMC 0 Amps VDC Yes* 7 B/ V7DAS00BZZC VKDAS00BZZC 0 Amps VDC No 0 7 N/A V8DAS00BZZC VLDAS00BZZC 0 Amps VDC No 0 8 N/A VBAB80BZMC VABAB80BZNC Amps 4 VDC Yes B/ VBAS00BZZC VABAS00BZZC Amps 4 VDC No 0 N/A VBAS00BZZC VBBAS00BZZC Amps 4 VDC No 0 N/A V4BAD88BZNC VDBAD88BZMC On/On Amps 4 VDC Yes 4 D/4 V4BAS00BZZC VDBAS00BZZC On/On Amps 4 VDC No 0 4 N/A V6BAD88BZNC VJBAD88BZNC Amps 4 VDC Yes 6 D/4 V6BAS00BZZC VJBAS00BZZC Amps 4 VDC No 0 6 N/A V7BAB80BZMC VKBAB80BZMC Amps 4 VDC Yes* 7 B/ V7BAS00BZZC VKBAS00BZZC Amps 4 VDC No 0 7 N/A V8BAS00BZZC VLBAS00BZZC Amps 4 VDC No 0 8 N/A. Indication is available in latching positions only (not in momentary positions).. Positions shown inside brackets are momentary action only (not latching). A vast range of options are available including switch and indicator circuit configurations, voltage and current ratings, termination, illumination (coloured LEDs and neon versions for AC), actuator styles and colours, indicator lenses and colours and finally printed legends (both standard and custom) all subject to minimum order quantities. 7

V-Series Accessories STANDARD MOUNTING PANEL Fig. Fig. 4 A versatile range of mounting accessories are available to complement the appearance of the Contura V-Series rocker switches.

The VM range of mounting accessories is a cost effective and efficient addition to any of the Contura V-Series range. Fig. Code No.

available to complement the appearance of the Contura V-Series rocker switches.

10 V-Series Accessories STANDARD MOUNTING PANEL Fig. Fig. 4 A versatile range of mounting accessories are available to complement the appearance of the Contura V-Series rocker switches. Available in black as standard (white optional), the matte finish will enhance any installation. The VMS panel is designed for the installation of a single switch. The VM range of mounting accessories is a cost effective and efficient addition to any of the Contura V-Series range. Fig. Code No. Description Colour Figure VMS0 gang module cluster Black VM0 gang module cluster Black 4 VM60 6 gang module cluster Black MODULAR MOUNTING PANELS A versatile range of mounting accessories are available to complement the appearance of the Contura V-Series rocker switches. The modular nature of the VME and VMM panels makes customising a breeze, as individual panels can be assembled into rows of user defined lengths. Available in black as standard (white optional). Fig. 6 Fig. 7 Code No. Description Colour Figure VME0 End section Black 6 VMM0 Mid section Black 7 MOUNTING HOLE PLUGS The VHP mounting hole plug is a cost effective way of allowing for future expansion of switch panels. The plug is available in black as standard (white optional) and can be used with the full range of VM mounting panels. This simple and versatile plug can easily be removed when required to allow for the installation of any of the Carling Contura V-Series rocker switch range. Fig. 8 Code No. Description Colour Figure VHP0 Hole plug Black 8 MOUNTING GASKET The VPS gasket is designed to reduce the ingress of water and dust into any panel. The gasket slips over the switch prior to installation and provides an effective seal between the surround of the switch and the panel into which it is fitted. It is also suitable for use with the VM range of mounting panels. The rubber foam gasket is available in black only but is not visible once installed so can be used with any colour switch or mounting panel. Fig. 9 Code No. Description Colour Figure VPS Panel seal Black 9 8

11 V-Series Dimensions Switch Dimensions CONTURA II CONTURA III CONTURA V CONTURA VII X X Mounting Dimensions For mounting switches into materials utilising optional mounting panels. Consult Amelec for acceptable material thickness specifications TEST CUT HOLE IN ACTUAL MATERIAL SINGLE SWITCH MOUNTING HOLE All dimensions are shown in millimetres. Consult Amelec for tolerances. 9

12 V-Series Switch Circuit Diagrams Switch Circuit Diagrams SYM. SYMBOL LEGEND DEFINITION DESIGNATES TERMINALS AND CONTACTS DESIGNATES LAMP LOCATION DESIGNATES MAINTAINED CIRCUITS DESIGNATES OTHER POSITION DESIGNATES MOMENTARY CIRCUITS DESIGNATES TWO POSITION CONNECTION DESIGNATES EXTERNAL JUMPER PROVIDED BY CUSTOMER Standard Circuits CIRCUIT CIRCUIT DIAGRAM Optional Circuits CIRCUIT CIRCUIT DIAGRAM 6 6 A B C D E F G H J K L M R S 0

13 V-Series Lamp Circuits Diagrams Lamp Circuit Diagrams SYM. SYMBOL LEGEND DEFINITION DESIGNATES TERMINALS AND CONTACTS DESIGNATES LAMP LOCATION DESIGNATES TWO POSITION CIRCUIT Standard Circuits LAMP CIRCUIT CIRCUIT DIAGRAM B/ D/ Optional Circuits LAMP CIRCUIT CIRCUIT DIAGRAM A/ C/ E/ F/ G/7 H/Z J/8 K/W (-) L/9 M/R N/T P/V U/Y SPECIAL # SPECIAL # SPECIAL # NOTE: J circuits are available for all non-locking V-Series styles. Consult factory for p/n details. CIRCUIT CIRCUIT DIAGRAM 7 8 0(-) (-) 7 8 0(-) 7 8 0(-) J J J J (-) J JA JJ JK 8

L-Series Rocker Switches The L-Series rocker switch is an innovative product offering total design flexibility, at the same time setting new standards for performance and reliability.

14 L-Series Rocker Switches The L-Series rocker switch is an innovative product offering total design flexibility, at the same time setting new standards for performance and reliability. Its versatile design features contemporary styling in an aesthetically pleasing package that fits an industry standard mounting hole cut-out of 44mm x mm. Used extensively in the transport industry for non and off road applications, the L-Series meets the same standards for environmental, corrosion, temperature, vibration, shock and sealing protection as the V-Series range. L-Series Switch DESIGN FEATURES QUALITY MATERIALS Actuator is constructed of optical grade polycarbonate with Nylon 66 overlay, UV stabilised and heat resistant for prolonged life. LENS ILLUMINATION Standard illumination uses incandescent lamps but LED options are available to order in a myriad of colour and intensity options. SEALED PROTECTION Standard base is fitted with o-rings to seal out water and dust from the panel side to achieve an IP67 environmental rating. CLEAN CONNECTIONS Tin plated quick-connect terminals provide protection against oxidisation resulting in consistent electrical contact over the life of the switch. INDICATOR LENSES Transparent red bar lens standard on illuminated actuators. Other styles, colours and opacity are available upon request. ACTUATOR STYLES Angled rocker standard paddle lever is available upon request. Printed legends, standard and custom can be made to order. DESIGNED TO LAST Brass roller pin eliminates the need for lubricants and provides repeatable, positive and tactile switching actuation every time. ROBUST CONSTRUCTION Switch housing material is constructed in thermoplastic polyester alloy for maximum heat resistance and is also flame retardant.

15 L-Series Rocker Switches Electrical Contact Rating Dielectric Strength Insulation Resistance Initial Contact Resistance Life Contacts Terminals For VDC switches VDC For 4 VDC switches -8 VDC Other ratings including AC rated options are available upon request subject to minimum order quantities. 0 Volts RMS between pole to pole 70 Volts RMS between live parts and accessible surfaces 0 Megohms 0 milliohms 4 VDC 00,000 cycles maintained, 0,000 cycles momentary at rated voltage and current 90/0 silver-nickel, silver tin-oxide, gold Brass or copper/silver plate. Quick Connect terminations standard. Illumination Indicator circuits Mechanical Endurance Physical Seals Base Actuator Indicator lenses Printed actuators Lock brightness options are available subject to minimum order quantity. Neon lamps are also available for AC rated versions. Dependent illumination is standard (activated with switch). Independent illumination circuits are available upon request subject to minimum order quantity. to minimum order quantities. 0,000 cycles minimum Rocker, base & bracket are sealed. Basic actuator structure molded of thermoplastic polycarbonate with a hard Nylon 66 thermoplastic surface overlay. Various lens styles, colours and opacity are available on request subject to minimum order quantities. A standard range of printed actuator icons are available on request subject to minimum order quantities. Custom versions can be produced to order. Acetal Lens Polycarbonate rated at 00 C Function Bracket Connector Environmental Environmental Operating Temperature Salt Spray Thermal Shock Moisture Resistance & Position Rocker Style Nylon Zytel Nylon 66 rated at 8 C. Polarized. IP67 for above panel components of the actual switch, representing an index of protection as applied to electrical equipment in accordance with IEC 9, BS 490, DIN & NFC C to + 8 C Per Mil-Std 0F, Method 0D, Test Condition A, 48 Hrs. Per Mil-Std 0F, Method 07F, Test Condition A, -C to 8C. Test criteria pre and post test contact resistance Per Mil-Std 0F, Method 06F, Test Criteria pre and post test contact resistance

16 L-Series Rocker Switches L-Series Rocker Switches Both illuminated and non-illuminated versions readily available Illuminated versions feature incandescent lamps and red bar lenses Switch and lamp circuits available to suit a wide range of applications A wide range of panel mounting accessories available off-the-shelf Fig. 0 Fig. Fig. The L-Series rocker switches follow in the footsteps of the V-Series range but use a fixed actuator with a recessed design which are not only sealed, but self-draining as well. The L-Series is designed to fit a DIN standard mounting hole cut-out of 44mm x mm making it an ideal complement or replacement for many commercial vehicle applications. These innovative products feature snap-in panel mounting, an interchangeable actuator, quick-connect terminals with barriers and are available in single or double pole with or without indicators. Code Number pole Code Number pole Switch Current Rating Voltage Rating Indicator Fig. Switch Circuit Lamp Circuit 4 LDD60APZ LDD60APZ 0 Amps VDC Yes D LDS00AZZ LDS00AZZ 0 Amps VDC No 0 N/A LDS00AZZ LDS00AZZ 0 Amps VDC No 0 N/A L4DJ66APP L4DJ66APP On/On 0 Amps VDC Yes 4 J L4DS00AZZ L4DS00AZZ On/On 0 Amps VDC No 0 4 N/A L6DJ66APP L6DJ66APP 0 Amps VDC Yes 6 J L6DS00AZZ L6DS00AZZ 0 Amps VDC No 0 6 N/A L7DD60APZ L7DD60APZ 0 Amps VDC Yes* 7 D L7DS00AZZ L7DS00AZZ 0 Amps VDC No 0 7 N/A L8DS00AZZ L8DS00AZZ 0 Amps VDC No 0 8 N/A LBD80APZ LBD80APZ Amps 4 VDC Yes D LBS00AZZ LBS00AZZ Amps 4 VDC No 0 N/A LBS00AZZ LBS00AZZ Amps 4 VDC No 0 N/A L4BJ88APP L4BJ88APP On/On Amps 4 VDC Yes 4 J L4BS00AZZ L4BS00AZZ On/On Amps 4 VDC No 0 4 N/A L6BJ88APP L6BJ88APP Amps 4 VDC Yes 6 J L6BS00AZZ L6BS00AZZ Amps 4 VDC No 0 6 N/A L7BD80APZ L7BD80APZ Amps 4 VDC Yes* 7 D L7BS00AZZ L7BS00AZZ Amps 4 VDC No 0 7 N/A L8BS00AZZ L8BS00AZZ Amps 4 VDC No 0 8 N/A. Indication is available in latching positions only (not in momentary positions).. Positions shown inside brackets are momentary action only (not latching). A vast range of options are available including switch and indicator circuit configurations, voltage and current ratings, termination, illumination (coloured LEDs and neon versions for AC), actuator styles and colours, indicator lenses and colours and finally printed legends (both standard and custom) all subject to minimum order quantities.

L Series Accessories STANDARD MOUNTING PANEL A

available to complement the appearance of the

Available in black, the matte finish will enhance

The LM panel is designed for the installation of a

The LM range of mounting accessories is a cost

Contura V-Series range. Fig. Fig. 4 Code No.

Black LM0 gang module cluster Black 4 LM40 4 gang

nature of the LME and LMM panels makes customising

into rows of user defined lengths. Code No.

8 LME0 End section Black 7 LMM0 Mid section Black

is a cost effective way of allowing for future

The plug is available in black and can be used

This simple and versatile plug can easily be

17 L Series Accessories STANDARD MOUNTING PANEL A versatile range of mounting accessories are available to complement the appearance of the L-Series rocker switches. Available in black, the matte finish will enhance any installation. The LM panel is designed for the installation of a single switch. The LM range of mounting accessories is a cost effective and efficient addition to any of the Contura V-Series range. Fig. Fig. 4 Code No. Description Colour Figure LM0 gang module cluster Black LM0 gang module cluster Black 4 LM40 4 gang module cluster Black LM60 6 gang module cluster Black 6 Fig. Fig. 6 MODULAR MOUNTING PANELS A versatile range of mounting accessories are available to complement the appearance of the L-Series rocker switches. The modular nature of the LME and LMM panels makes customising a breeze, as individual panels can be assembled into rows of user defined lengths. Code No. Description Colour Figure Fig. 7 Fig. 8 LME0 End section Black 7 LMM0 Mid section Black 8 MOUNTING HOLE PLUGS The LHP mounting hole plug is a cost effective way of allowing for future expansion of switch panels. The plug is available in black and can be used with the full range of L-Series mounting panels. This simple and versatile plug can easily be removed when required to allow for the installation of any of the L-Series rocker switch range. Fig. 9 Code No. Description Colour Figure LHP0 Hole plug Black 9

18 L Series Dimensions Switch Dimensions Mounting Dimensions For mounting switches into materials utilising optional mounting panels. Consult Amelec for acceptable material thickness specifications..00 R.09 MAX TYP. R.09 MAX TYP MOUNTING PANEL TEST CUT HOLE IN ACTUAL MATERIAL 48.6 TEST CUT HOLE IN ACTUAL MATERIAL 48.6 FOR ADDITIONAL UNITS, ADD 6. PER UNIT FOR MORE THAN L-SERIES SWITCHES, ADD MIDDLE SECTION. AVAILABLE IN PANEL THICKNESSES LISTED BELOW. CONSULT FACTORY DIMENSIONS: LME.mm PLUS NUMBER OF CENTER BEZELS (LMM) X 6.6mm SINGLE SWITCH MOUNTING HOLE LMS MOUNTING PANEL HOLE MOUNTING PANEL OPENING () UNITS MOUNTING PANEL THICKNESS LME MOUNTING PANEL END LMM MOUNTING PANEL MIDDLE LMS MOUNTING PANEL LM MOUNTING PANEL PANEL OPENING SIZE: 48.mm X 77.7mm LM4 MOUNTING PANEL PANEL OPENING SIZE: 48.mm X 0.9mm 64.8 LM6 MOUNTING PANEL PANEL OPENING SIZE: 48.mm X 6.mm All dimensions are shown in millimetres. Consult Amelec for tolerances. 6

19 L Series Diagrams Standard Switch Circuit Diagrams CIRCUIT CODE SCHEMATIC Standard Lamp Circuit Diagrams Examples of Optional Switch Circuit Diagrams 7

20 F-Series Toggle Switches F-Series Toggle Switches Available as single pole configuration in both single and double throw An industry standard mounting hole diameter of.7mm (0. inch) Weather resistant (not IP rated) seal in bushing for ingress protection Optional IP rated hexagonal rubber boot available for full protection The Carling Technologies F-Series are a range of single pole toggle switches used for general purpose switching. They are ideal for or 4 VDC control and are available in either momentary or latching configurations for a wide variety of applications. These high quality switches are constructed with corrosion resistant materials featuring nickel plated brass toggles, bushing and mounting hardware. The switch base is moulded in tough phenolic resin. They are designed to endure high temperature and vibration environments with a long mechanical and electrical life. A positive switching action provides good operator feedback. Available with both quick connect and screw clamp terminals off-the-shelf. Code No. Termination VDC Rating 4 VDC Rating FA78 Push On Amps 9 Amps 6FA78 Push On Amps 9 Amps FB78 On/On Push On Amps 9 Amps FC78 Push On Amps 9 Amps 6FC778 Push On Amps 9 Amps 6FC78 Push On Amps 9 Amps FA478 Screw Clamp Amps 9 Amps 6FA478 Screw Clamp Amps 9 Amps FB478 On/On Screw Clamp Amps 9 Amps FC478 Screw Clamp Amps 9 Amps 6FC878 Screw Clamp Amps 9 Amps 6FC478 Screw Clamp Amps 9 Amps. Positions shown inside brackets are momentary action only (not latching).. Code numbers above are also rated for AC use details available upon request.. Push on termination is 6.mm blade. Screw tab is 6- UNC with wire clamp. 4. Standard hardware supplied is one piece each of knurled face nut and hex back-up nut. A vast range of options are available including switch and indicator circuit configurations, voltage and current ratings, termination, illumination (coloured LEDs and neon versions for AC), actuator styles and colours, indicator lenses and colours and finally printed legends (both standard and custom) all subject to minimum order quantities. 8

21 G-Series Toggle Switches G-Series Toggle Switches Available as double pole configuration in both single and double throw An industry standard mounting hole diameter of.7mm (0. inch) Weather resistant (not IP rated) seal in bushing for ingress protection Optional IP rated hexagonal rubber boot available for full protection The Carling Technologies G-Series are a range of double pole toggle switches used for general purpose switching. They are ideal for or 4 VDC control and are available in either momentary or latching configurations for a wide variety of applications. These high quality switches are constructed with corrosion resistant materials featuring nickel plated brass toggles, bushing and mounting hardware. The switch base is moulded in tough phenolic resin. They are designed to endure high temperature and vibration environments with a long mechanical and electrical life. A positive switching action provides good operator feedback. Available with both quick connect and screw clamp terminals off-the-shelf. Code No. Termination VDC Rating 4 VDC Rating GK78 Push On Amps 9 Amps 6GKB78 Push On Amps 9 Amps GL78 On/On Push On Amps 9 Amps GM78 Push On Amps 9 Amps 6GMB78 Push On Amps 9 Amps 6GMM78 Push On Amps 9 Amps GK478 Screw Clamp Amps 9 Amps 6GKE78 Screw Clamp Amps 9 Amps GL478 On/On Screw Clamp Amps 9 Amps GM478 Screw Clamp Amps 9 Amps 6GME78 Screw Clamp Amps 9 Amps 6GMS78 Screw Clamp Amps 9 Amps. Positions shown inside brackets are momentary action only (not latching).. Code numbers above are also rated for AC use details available upon request.. Push on termination is 6.mm blade. Screw tab is 6- UNC with wire clamp. 4. Standard hardware supplied is one piece each of knurled face nut and hex back-up nut. A vast range of options are available including switch and indicator circuit configurations, voltage and current ratings, termination, illumination (coloured LEDs and neon versions for AC), actuator styles and colours, indicator lenses and colours and finally printed legends (both standard and custom) all subject to minimum order quantities. 9

22 F and G-Series Toggle Switch Specifications and Dimensions Electrical Dielectric Strength Electrical Life Mechanical Mechanical Life Environmental Operating Temperature F-Series: 000V - live to dead metal parts G-Series: UL/CSA: 000V - live to dead metal parts & opposite polarity VDE: 4000V - live to dead metal parts; 0V - opposite polarity & across open contacts 0,000 cycles - maintained,000 cycles - momentary 00,000 cycles F-Series: -7.8 C to +6.6 C G-Series: 0 to 8 C Mounting Specifications / THREAD F-Series.8 KEYWAY.8 X.96 DP DIA.7.70 DIA DIA DIA MOUNTING HOLE WITH KEYWAY WITH LOCKING RING G-Series 7.44 / THREAD KEYWAY.8 X.96 DP.8 DIA.7 DIA MOUNTING HOLE 9.6 WITH KEYWAY DIA DIA WITH LOCKING RING

23 Warranty Amelec Australia Pty Ltd warrants all Carling products against defects in factory workmanship and materials for a period of months from final point of sale providing the item in question does not exceed the manufacture date by more than (two) years. Specific exclusions of this warranty apply where the item in question has been misapplied or used for a purpose for which it is not designed or intended; or altered in any way that would be detrimental to the performance or life of the product; or opened or tampered with by an unauthorised party; or contaminated by oil, water, grease or other substances; or subjected to misuse, negligence, excessive vibration or mechanical abuse; or damaged as a result of incorrect connection or voltage. On any part or product found to be defective after examination by Amelec Australia Pty Ltd or their authorised agent, Amelec Australia will only repair or replace the merchandise through the original selling dealer. Amelec Australia assumes no responsibility for diagnosis, removal and/or installation labour, loss of equipment use, loss of time, inconvenience or any other subsequent expenses including freight costs. Save and except for the express warranty set out above and to the maximum extent permitted by law, all conditions and warranties which may at any time be implied by the common law, Trade Practices Act, Fair Trading Act or any other State or Federal Act are excluded. To the extent that these cannot be excluded and where the law permits, Amelec Australia liability in respect of any such condition or warranty shall be limited at the option of Amelec Australia to the repair or the replacement of the goods or the supply of equivalent goods or refunding the cost of the goods. Amelec Australia Pty Ltd A.B.N Amelec Australia Pty Ltd. ABN All rights reserved. This catalogue may not be reproduced in full or part, by any means, without the express written permission of the copyright owners. Disclaimer: E & O.E. - the information and specifications detailed in this catalogue were deemed to be accurate at the time of printing. Amelec Australia Pty Ltd reserves the right, subject to Australian law, at its discretion and without notice, to change the information and specifications contained within.

24 6 Parkinson Lane, O Connor WA 66 Australia Phone Fax mail@amelec.com.au Web

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